CN116274153A - Automatic dust collector of connector production line - Google Patents
Automatic dust collector of connector production line Download PDFInfo
- Publication number
- CN116274153A CN116274153A CN202310455160.4A CN202310455160A CN116274153A CN 116274153 A CN116274153 A CN 116274153A CN 202310455160 A CN202310455160 A CN 202310455160A CN 116274153 A CN116274153 A CN 116274153A
- Authority
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- China
- Prior art keywords
- air gun
- driving
- production line
- automatic dust
- protective cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000428 dust Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 150000002500 ions Chemical class 0.000 claims description 45
- 230000001681 protective effect Effects 0.000 claims description 29
- 238000007789 sealing Methods 0.000 claims description 25
- 210000000078 claw Anatomy 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 238000004140 cleaning Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic dust removing device for a connector production line, which relates to the technical field of connector production and comprises a workbench, a cutting machine, an air gun and an ion generator, wherein the cutting machine is arranged on the front side of the workbench, and the ion generator is connected with the air gun to form an ion fan; the invention can realize that the ion fan automatically removes dust more thoroughly, shorten the distance between the ion fan and each connector position in the moving process, avoid the phenomenon that the ion fan is fixed at one position to clean dust and has weak wind force for cleaning dust at a far distance, and can only blow out dust from the opening at the front side when removing dust, thereby reducing the flying area of dust, being more convenient and saving manpower in later cleaning.
Description
Technical Field
The invention relates to the technical field of connector production, in particular to an automatic dust removing device for a connector production line.
Background
Connectors are of thousands of kinds and hundreds of kinds, and the application range relates to domestic life and work (computers, mobile phones, electric appliances, automobiles) and national life (communication, industry and aerospace).
In the automated production industry, particularly in the electronic connector assembly industry, in order to ensure product cleanliness, each electronic product is subjected to dust removal, cleaning, disinfection and other procedures.
At present, in the dust removal technology used in the connector production process, single dust removal is generally performed directly through an air gun connector, and the mutual friction of each electronic product in the production process can generate static electricity, so that floating dust in the air is very easy to adsorb, and pollution is caused, so that the following problems exist in the dust removal process:
1. when the dust is removed, the connector is manually removed by the handheld fan, the dust removing efficiency is low, and the distance between dust on the connector at a distance is large, so that the phenomenon of incomplete dust removal caused by insufficient dust removing wind power is caused;
2. in the dust removal process, dust is easy to fly, large-area environmental pollution is caused, and the later cleaning is inconvenient.
From the above, we have designed an automatic dust-removing device for connector production line to solve the above problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an automatic dust removing device for a connector production line.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the automatic dust removing device for the connector production line comprises a workbench, a cutting machine, an air gun and an ion generator, wherein the cutting machine is arranged on the front side of the workbench, and the ion generator is connected with the air gun to form an ion fan;
the workbench is provided with a protective cover, the cross section of the protective cover is of a U-shaped structure, the protective cover comprises side plates at two sides and a top plate at the top, the front side of the protective cover is provided with an opening, a chute for the movement of an ion fan is arranged above the protective cover, the outer side and the inner side of the chute are respectively provided with a retractable sealing cover used for sealing, first driving devices used for adjusting the movement of the sealing covers are respectively arranged above the outer side and the inner side of the chute, horizontal guide rods are respectively arranged below the outer side and the inner side of the chute, and a synchronous connection structure is arranged between the first driving devices and the guide rods;
the movable air gun support frame is arranged at the rear side of the protective cover, a second driving device for driving the air gun support frame to move is arranged on a workbench at one side below the protective cover, and the air gun support frame is rotatably provided with an air gun fixing claw;
an infrared sensor for sensing the moving position of the air gun support frame is embedded and installed below one side of the protective cover, which is close to the air gun support frame.
Preferably, a control box is arranged on the workbench, and leads are connected between the infrared sensor, the first driving device and the second driving device and the control box.
Preferably, the sealing covers at the outer side and the inner side of the chute are arranged in opposite moving directions, and the sealing covers are made of foldable soft plastic materials.
Preferably, the two first driving devices comprise first driving motors, the output ends of the first driving motors are connected with first screws, driving blocks are sleeved on the first screws, and screw holes matched with the first screws are formed in the inner sides of the driving blocks.
Preferably, the synchronous connection structure comprises a guide block which is connected with the guide rod in a sliding manner, a connecting frame is connected between the driving block and the guide block, the connecting frame is of a circular arc structure arranged outside the sealing cover, a first track groove is formed in the protective cover at the top and the bottom of the sealing cover, and first sliding blocks are connected to the two ends of the connecting frame, extending to the first track groove.
Preferably, the second driving device comprises a second driving motor, the output end of the second driving motor is connected with a second screw rod, a second screw hole matched with the second screw rod is formed below the air gun support frame, and threads matched with the second screw rod are formed inside the second screw hole.
Preferably, a second track groove is formed in the workbench at the bottom of the air gun support frame, and a second sliding block is connected to the inner part of the second track groove, extending from the bottom of the air gun support frame.
Preferably, a rotating shaft is arranged between the air gun support frame and the air gun fixing claw, and one side of the rotating shaft is connected with an output end of the driving motor.
Preferably, an ion generator circuit is arranged below the workbench, an electrode connected with the ion generator circuit is arranged at the air gun nozzle to generate ions and mix with the air gun to form ion wind, and the air gun nozzle is arranged flatly.
Compared with the prior art, the invention has the beneficial effects that:
1. the ion generator circuit is installed to the below of workstation, and the air gun nozzle goes out to be provided with the electrode that connects the ion generator circuit and produces ion and air gun mixture and form ion wind, and the air gun nozzle is flat setting, when using, can form ion wind through the ion generator, and the static that the dust carried is being removed, is utilizing normal air gun dust removal ability, clears away electrified foreign matter.
2. Install the protection casing on the workstation, the cross section of protection casing is "U" shape structure, and the protection casing includes the curb plate of both sides and the roof at top, and the front side of protection casing is the opening setting to conveniently let the ion fan put into from the position of spout and blow when the ion fan uses, let the dust on the connector blow off from the preceding opening unify, avoid when the clearance dust, there is the phenomenon that the dust flies upward everywhere.
3. In the process that the air gun support frame drives the air gun fixed jaw to move, the infrared inductor can respond to the position of the air gun support frame, and transmit signals to the controller, the controller then controls first driving motor and second driving motor to work, first driving motor and second driving motor indirectly drive the inboard and outside sealed covers of protection casing through driving block and synchronous connection structure, two sealed covers move to opposite both sides, the ion fan is put into and is moved in the spout between two sealed covers and blow dust removal, thereby in the in-process that the ion fan removes dust removal, play confined effect to the spout, let the dust blow out from the opening part of front side only, the area that the dust flies upward has been reduced, it is more convenient when later cleaning, use manpower sparingly.
Drawings
Fig. 1 is a schematic structural diagram of an automatic dust removing device for a connector production line according to the present invention;
FIG. 2 is a closing view of a sealing cover of an automatic dust removing device of a connector production line;
FIG. 3 is an enlarged view of FIG. 2 according to the present invention;
fig. 4 is a top view of a first driving device of an automatic dust removing device for a connector production line according to the present invention;
fig. 5 is a schematic diagram of a frame structure of a protective cover of an automatic dust removing device for a connector production line according to the present invention.
In the figure: 1 workbench, 2 cutting machine, 3 protection casing, 4 first drive arrangement, 401 first driving motor, 402 first screw rod, 403 drive blocks, 5 air gun, 6 second drive arrangement, 601 second driving motor, 602 second screw rod, 7 synchronous connection structure, 701 link, 8 sealed lid, 9 guide bars, 10 spout, 11 air gun support frame, 12 air gun fixed jaw, 13 infrared inductor.
Detailed Description
In order to make the technical means, the creation features, the achievement of the purposes and the effects of the present invention easy to understand, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
Referring to fig. 1, an automatic dust removing device for a connector production line comprises a workbench 1, a cutting machine 2, an air gun 5 and an ion generator, wherein the cutting machine 2 is arranged on the front side of the workbench 1, and the ion generator is connected with the air gun 5 to form an ion fan;
in this embodiment, more specifically, an ion generator circuit is installed below the workbench 1, an electrode connected with the ion generator circuit is arranged at the air gun nozzle to generate ions and mix with the air gun to form ion wind, the air gun nozzle is in a flat arrangement, when in use, ion wind can be formed through the ion generator to remove static electricity carried by dust, and when the normal dust removing capability of the air gun 5 is utilized, charged foreign matters are removed;
the nozzle of the air gun 5 is of a flat structure, so that the dust removal area can be increased in the dust removal process.
Example two
In the embodiment, referring to fig. 1-5, a protective cover 3 is installed on a workbench 1, the cross section of the protective cover 3 is of a U-shaped structure, the protective cover 3 comprises side plates at two sides and a top plate at the top, the front side of the protective cover 3 is provided with an opening, a chute 10 for moving an ion fan is arranged above the protective cover 3, and a retractable sealing cover 8 for sealing is arranged at the outer side and the inner side of the chute 10; the sealing covers 8 on the outer side and the inner side of the chute 10 are arranged in opposite moving directions, and the sealing covers 8 are made of folding soft plastic materials; wherein, the cross section of protection casing 3 is "U" shape structure, and protection casing 3 includes the curb plate of both sides and the roof at top, and the front side of protection casing 3 is the opening setting to conveniently let the ion fan put into from the position of spout 10 and blow when the ion fan uses, let the dust on the connector blow off from the preceding opening unification, avoid when the clearance dust, there is the phenomenon that the dust flies upward everywhere.
Example III
The rear side of the protective cover 3 is provided with a movable air gun support frame 11, a workbench 1 at one side below the protective cover 3 is provided with a second driving device 6 for driving the air gun support frame 11 to move, and the air gun support frame 11 is rotatably provided with an air gun fixing claw 12; a rotating shaft is arranged between the air gun support frame 11 and the air gun fixing claw 12, and one side of the rotating shaft is connected with an output end of a driving motor;
wherein, the protection casing 3 is close to the infrared inductor 13 of being used for responding to the wind rifle support frame 11 shift position of installing is inlayed to one side below of wind rifle support frame 11, installs control box 14 on the workstation 1, and infrared inductor 13, first drive arrangement 4 and second drive arrangement 6 all are connected with the wire between the control box 14.
In the embodiment, a first driving device 4 for adjusting the movement of a sealing cover 8 is arranged above the outer side and the inner side of a chute 10, a horizontal guide rod 9 is arranged below the outer side and the inner side of the chute 10, and a synchronous connecting structure 7 is arranged between the first driving device 4 and the guide rod 9;
the two first driving devices 4 comprise first driving motors 401, the output ends of the first driving motors 401 are connected with first screw rods 402, driving blocks 403 are sleeved on the first screw rods 402, and screw holes matched with the first screw rods 402 are formed in the inner sides of the driving blocks 403; the synchronous connecting structure 7 comprises a guide block 14 which is slidably connected on a guide rod 9, a connecting frame 701 is connected between a driving block 403 and the guide block 14, the connecting frame 701 is of a circular arc structure which is arranged outside a sealing cover 8, a first track groove 15 is arranged on a protective cover 3 at the top and the bottom of the sealing cover 8, and a first sliding block is connected to the inner part of the connecting frame 701, which extends to the first track groove 15 at two ends of the connecting frame 701; the second driving device 6 comprises a second driving motor 601, the output end of the second driving motor 601 is connected with a second screw rod 602, a second screw hole matched with the second screw rod 602 is formed below the air gun support frame 11, and threads matched with the second screw rod 602 are formed inside the second screw hole.
More specifically, a second rail groove is formed in the workbench 1 at the bottom of the air gun support frame 11, and a second sliding block is connected to the inside of the second rail groove extending from the bottom of the air gun support frame 11.
When the air gun is used, the air gun 5 connected with the ion generator circuit is arranged on the air gun fixing claw 12, then the first driving device 4 and the second driving device 6 start to work by controlling the driving motor, the infrared sensor 13, and the second driving motor 601 of the second driving device 5 drives the second screw 602 to rotate when the ion fan is used for cleaning, the air gun support frame 11 is indirectly driven to drive the ion fan on the air gun fixing claw 12 to horizontally move, the connector inside the protective cover 3 can be blown back and forth, in the moving process, the horizontal movement can shorten the distance between the ion fan and each connector, and the phenomenon that dust is cleaned at one position and the dust cleaning wind force is not strong when the ion fan is fixed at a far distance is avoided.
Meanwhile, in the process that the air gun support frame 11 drives the air gun fixing claw 12 to move, the infrared sensor 13 senses the position of the air gun support frame 11 and transmits signals to the controller, the controller controls the first driving motor 401 and the second driving motor 601 to work, the first driving motor 401 and the second driving motor 601 indirectly drive the sealing covers 8 on the inner side and the outer side of the protective cover 3 through the driving block 403 and the synchronous connecting structure 7, the two sealing covers 8 move towards opposite sides, the ion fan is placed in the chute 10 between the two sealing covers 8 to move for blowing and dedusting, so that in the process that the ion fan moves and dedusting, the chute 10 has a closed effect, dust can only be blown out from an opening on the front side, the flying area of the dust is reduced, and the air gun cleaning device is more convenient and saves manpower in the later cleaning process.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be appreciated by persons skilled in the art that the present invention is not limited to the embodiments described above, but is capable of numerous variations and modifications without departing from the spirit and scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The automatic dust removing device for the connector production line comprises a workbench (1), a cutting machine (2), an air gun (5) and an ion generator, wherein the cutting machine (2) is arranged on the front side of the workbench (1), and the automatic dust removing device is characterized in that the ion generator is connected with the air gun (5) to form an ion fan;
the workbench (1) is provided with a protective cover (3), the cross section of the protective cover (3) is of a U-shaped structure, the protective cover (3) comprises side plates at two sides and a top plate at the top, the front side of the protective cover (3) is provided with an opening, a chute (10) for moving an ion fan is arranged above the protective cover (3), the outer side and the inner side of the chute (10) are both provided with a retractable sealing cover (8) for sealing, first driving devices (4) for adjusting the sealing cover (8) to move are respectively arranged above the outer side and the inner side of the chute (10), horizontal guide rods (9) are respectively arranged below the outer side and the inner side of the chute (10), and a synchronous connecting structure (7) is arranged between the first driving devices (4) and the guide rods (9);
the rear side of the protective cover (3) is provided with a movable air gun support (11), a workbench (1) at one side below the protective cover (3) is provided with a second driving device (6) for driving the air gun support (11) to move, and the air gun support (11) is rotatably provided with an air gun fixing claw (12);
an infrared sensor (13) for sensing the moving position of the air gun support frame (11) is embedded and installed below one side of the protective cover (3) close to the air gun support frame (11).
2. The automatic dust removing device of the connector production line according to claim 1, wherein a control box (14) is arranged on the workbench (1), and leads are connected between the infrared sensor (13), the first driving device (4) and the second driving device (6) and the control box (14).
3. The automatic dust removing device for the connector production line according to claim 1, wherein sealing covers (8) on the outer side and the inner side of the sliding groove (10) are arranged in opposite moving directions, and the sealing covers (8) are made of foldable soft plastic materials.
4. The automatic dust removal device of a connector production line according to claim 1, wherein the two first driving devices (4) comprise first driving motors (401), the output ends of the first driving motors (401) are connected with first screw rods (402), driving blocks (403) are sleeved on the first screw rods (402), and screw holes matched with the first screw rods (402) are formed in the inner sides of the driving blocks (403).
5. The automatic dust removal device of a connector production line according to claim 4, wherein the synchronous connection structure (7) comprises a guide block (14) which is connected with a guide rod (9) in a sliding manner, a connection frame (701) is connected between the driving block (403) and the guide block (14), the connection frame (701) is of a circular arc structure arranged outside a sealing cover (8), a first track groove (15) is formed in a protective cover (3) at the top and the bottom of the sealing cover (8), and first sliding blocks are connected to the inner parts of the first track grooves (15) at two ends of the connection frame (701).
6. The automatic dust removal device of a connector production line according to claim 1, wherein the second driving device (6) comprises a second driving motor (601), an output end of the second driving motor (601) is connected with a second screw (602), a second screw hole matched with the second screw (602) is formed below the air gun support frame (11), and threads matched with the second screw (602) are formed inside the second screw hole.
7. The automatic dust removing device for the connector production line according to claim 6, wherein a second track groove is formed in the workbench (1) at the bottom of the air gun support frame (11), and a second sliding block is connected to the inner part of the air gun support frame (11) extending to the second track groove.
8. The automatic dust removing device for the connector production line according to claim 1, wherein a rotating shaft is installed between the air gun support frame (11) and the air gun fixing claw (12), and one side of the rotating shaft is connected with an output end of a driving motor.
9. The automatic dust removing device for the connector production line according to claim 1, wherein an ion generator circuit is arranged below the workbench (1), an electrode connected with the ion generator circuit is arranged at the outlet of the air gun nozzle to generate ions and mix with the air gun to form ion wind, and the air gun nozzle is arranged in a flat mode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310455160.4A CN116274153A (en) | 2023-04-25 | 2023-04-25 | Automatic dust collector of connector production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310455160.4A CN116274153A (en) | 2023-04-25 | 2023-04-25 | Automatic dust collector of connector production line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116274153A true CN116274153A (en) | 2023-06-23 |
Family
ID=86794325
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202310455160.4A Pending CN116274153A (en) | 2023-04-25 | 2023-04-25 | Automatic dust collector of connector production line |
Country Status (1)
Country | Link |
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CN (1) | CN116274153A (en) |
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2023
- 2023-04-25 CN CN202310455160.4A patent/CN116274153A/en active Pending
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