CN116272620A - System and method for controlling water adding amount of wet mixer - Google Patents
System and method for controlling water adding amount of wet mixer Download PDFInfo
- Publication number
- CN116272620A CN116272620A CN202310281446.5A CN202310281446A CN116272620A CN 116272620 A CN116272620 A CN 116272620A CN 202310281446 A CN202310281446 A CN 202310281446A CN 116272620 A CN116272620 A CN 116272620A
- Authority
- CN
- China
- Prior art keywords
- water
- amplitude data
- water supply
- amplitude
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 218
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 42
- 239000008400 supply water Substances 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 6
- 238000011156 evaluation Methods 0.000 abstract description 5
- 238000009736 wetting Methods 0.000 abstract description 5
- 239000004576 sand Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000004590 computer program Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004401 flow injection analysis Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
- G05D7/0635—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/51—Methods thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/54—Mixing liquids with solids wetting solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/59—Mixing systems, i.e. flow charts or diagrams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2111—Flow rate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2211—Amount of delivered fluid during a period
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Fluid Mechanics (AREA)
Abstract
The application discloses a system and a method for controlling water adding amount of a wet mixer. The system comprises: the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen; the central control module is respectively communicated with the amplitude monitoring module and the water supply module, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module; and the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction. The vibration sieve vibration amplitude is used as an evaluation element, is basically only related to the feeding quantity, is more accurate based on the vibration amplitude model, and can realize different water distribution strategies aiming at different feeding quantities, so that the uniformity of mixing and wetting is guaranteed.
Description
Technical Field
The application relates to the technical field of engineering machinery, in particular to a system and a method for controlling water adding amount of a wet mixer.
Background
The machine-made sand production is a process of crushing, screening and wetting relatively large sand stone by using machine equipment, and converting the sand stone into small particles with the particle size equivalent to that of river sand and the humidity meeting corresponding standards.
In the process of machine-made sand production, a wet mixer is a key device for humidifying finished sand. It needs to rotate continuously to mix the feed and clean water continuously, so that the water content of the feed is kept at a standard level, and the water content of the final product sand is kept at about 4%. However, the feeding amount of the wet mixer also fluctuates due to the fluctuation of the feeding amount in the sand making process, and the fluctuation range is larger. Under the actual working condition, the condition of uneven mixing of the water can occur when the water inflow is kept stable.
In the prior art, the water control equipment connected with the wet mixer is controlled according to the working current of the sand making host, so that the water supply rate of the water control equipment to the wet mixer is consistent with the determined water supply rate. However, in the actual working condition, the value of the working current of the sand making machine is extremely large, and the value of the working current of the sand making machine is related to a plurality of factors, such as the abnormality of the self structure of the sand making machine, the distribution uniformity of feeding and the like, in this case, an accurate relation model cannot be established, and the control strategy has a failure risk. Meanwhile, only the water inflow is adjustable, and the conditions of large water inflow and small water inflow in partial areas can occur, so that the problem that the uniformity of the wet mixing cannot be guaranteed is caused.
Disclosure of Invention
The embodiment of the application aims to provide a system and a method for controlling water adding amount of a wet mixer, which are used for solving the problem that the uniformity of wet mixing of the wet mixer cannot be guaranteed due to low evaluation accuracy of feeding amount in the prior art.
To achieve the above object, a first aspect of the present application provides a system for controlling an amount of water added to a wet mixer, comprising:
the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen;
the central control module is respectively communicated with the amplitude monitoring module and the water supply module, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module;
and the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction.
In an embodiment of the present application, the amplitude monitoring module includes:
the first sensor is arranged on a first spring seat of the vibrating screen and is configured to acquire first amplitude data;
the second sensor is arranged on a second spring seat of the vibrating screen and is configured to acquire second amplitude data;
the third sensor is arranged on a third spring seat of the vibrating screen and is configured to acquire third amplitude data;
and a fourth sensor, disposed on a fourth spring seat of the vibrating screen, configured to acquire fourth amplitude data.
In an embodiment of the present application, the central control module is further configured to:
average amplitude data of the shaker is determined based on the first amplitude data, the second amplitude data, the third amplitude data, and the fourth amplitude data.
In an embodiment of the present application, the central control module is in communication with the raw database, the central control module being further configured to:
matching the feeding amount corresponding to the average amplitude data in the original database according to the average amplitude data;
determining the water inflow according to the feeding amount;
and sending a water supply instruction matched with the water inflow to the water supply module according to the water inflow.
In an embodiment of the present application, the water supply module further includes:
and the high-pressure water pipe is configured to supply water to the wet mixer and stir according to a water supply instruction.
A second aspect of the present application provides a method for controlling an amount of water added to a wet mixer, applied to a system for controlling an amount of water added to a wet mixer, the system including an amplitude monitoring module, a central control module, and a water supply module, the central control module being in communication with the amplitude monitoring module and the water supply module, respectively, the method comprising:
the method comprises the steps of obtaining amplitude data of a vibrating screen through an amplitude monitoring module;
determining water inflow through a central control module according to the amplitude data and sending a water supply instruction matched with the water inflow;
and supplying water to the wet mixer through the water supply module according to the water supply instruction.
In this application embodiment, amplitude monitoring module includes first sensor, second sensor, third sensor and fourth sensor, and the amplitude data of acquireing the shale shaker includes:
acquiring first amplitude data by a first sensor;
acquiring second amplitude data by a second sensor;
acquiring third amplitude data by a third sensor;
fourth amplitude data is acquired by a fourth sensor.
In this embodiment, determining the water inflow of the dehumidifier according to the amplitude data includes:
and determining average amplitude data of the vibrating screen according to the first amplitude data, the second amplitude data, the third amplitude data and the fourth amplitude data by the central control module.
In this embodiment of the present application, the central control module communicates with the raw database, and determining the water inflow according to the amplitude data further includes:
matching the feeding amount corresponding to the average amplitude data in the original database according to the average amplitude data;
determining the water inflow according to the corresponding feeding amount;
and supplying water to the wet mixer according to the water inflow.
A third aspect of the present application provides a machine-readable storage medium having stored thereon instructions for causing a machine to perform a method for controlling the amount of water added by a wet mixer according to the above.
Through above-mentioned technical scheme, provide a system for controlling the wet mixer water feeding volume, include: the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen; the central control module is respectively communicated with the amplitude monitoring module and the water supply module, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module; and the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction. The vibration sieve vibration amplitude is used as an evaluation element, is basically only related to the feeding quantity, is more accurate based on the vibration amplitude model, and can realize different water distribution strategies aiming at different feeding quantities, so that the uniformity of mixing and wetting is guaranteed.
Additional features and advantages of embodiments of the present application will be set forth in the detailed description that follows.
Drawings
The accompanying drawings are included to provide a further understanding of embodiments of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and together with the description serve to explain, without limitation, the embodiments of the present application. In the drawings:
FIG. 1 schematically illustrates a block diagram of a system for controlling the amount of water added to a wet blender in accordance with an embodiment of the present application;
fig. 2 schematically illustrates a block diagram of a water supply module according to an embodiment of the present application;
fig. 3 schematically shows a flow chart of a method for controlling the water addition of a wet mixer according to an embodiment of the present application.
Description of the reference numerals
1. Amplitude monitoring module 2 central control module
3. Vibrating screen for water supply module 4
5. High-pressure water pipe of wet mixer 310
320. Front bearing of water jet head 510
520. Rear bearing
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the specific implementations described herein are only for illustrating and explaining the embodiments of the present application, and are not intended to limit the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.
It should be noted that, in the embodiment of the present application, directional indications (such as up, down, left, right, front, and rear … …) are referred to, and the directional indications are merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present application, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be regarded as not exist and not within the protection scope of the present application.
Fig. 1 schematically shows a block diagram of a system for controlling the water addition of a wet mixer according to an embodiment of the present application. As shown in fig. 1, an embodiment of the present application provides a system for controlling the water addition of a wet mixer, which may include:
an amplitude monitoring module 1 configured to acquire amplitude data of the vibrating screen 4;
the central control module 2 is respectively communicated with the amplitude monitoring module 1 and the water supply module 3, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module 3;
a water supply module 3, in communication with the central control module 2, is configured to supply water to the mixer 5 according to a water supply instruction.
In the mixing process of the mixer, along with different feed amounts, the required feed amounts are different, and the vibration amplitude of the vibrating screen can intuitively reflect the change of the feed amount of the mixer, so that different feed amounts can be determined by tracking the change of the vibration amplitude of the vibrating screen, and the mixing uniformity of the mixer is ensured. Based on this, the application provides a system for controlling the water feeding amount of a wet mixing machine, can realize different water distribution strategies to different feeding amounts, and then ensures the uniformity of wet mixing.
In the embodiment of the application, the uniformity control function of the wet mixer is mainly completed by an amplitude monitoring module 1, a central control module 2 and a water supply module 3. The vibration amplitude monitoring module 1 is mainly used for monitoring vibration amplitude of the vibrating screen 4, and consists of four sensors and a central processing unit, wherein the four sensors are respectively arranged at four spring seat positions of the vibrating screen 4, so that vibration amplitude of the vibrating screen can be monitored in real time. And, all set up the sensor in four spring holder positions of shale shaker 4, can make the amplitude data that gathers more accurate to improve the follow-up accuracy to the calculation of water yield. The amplitude data acquired in real time can be transmitted to the central control module 2, and the central control module 2 performs data processing to obtain the water inflow required by the current situation, so as to send a water supply instruction matched with the water inflow to the water supply module 3. The water supply module 3 supplies water to the dehumidifier 5 according to the received water supply instruction.
In one example, the vibration sensor on the vibration screen 4 senses the change of the amplitude, the amplitude monitoring module 1 transmits the collected amplitude data to the central control module 2, and after the central control module 2 processes the received amplitude data, the central control module 2 matches the feeding amount corresponding to the processed amplitude data from the original database according to the processed amplitude data, so as to further obtain the water inflow amount to be matched. And according to the matched interval of the water inflow, obtaining a corresponding water inflow instruction, and finally sending a water supply instruction to the water supply module 3 to supply water. Meanwhile, the number of the high-pressure water pipes in the water supply module 3 in the spray heads in different directions is different, so that the high-pressure water pipes can freely rotate under the action of water flow injection, and the uniformity of mixing humidity is ensured.
Through above-mentioned technical scheme, provide a system for controlling the wet mixer water feeding volume, include: the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen; the central control module is respectively communicated with the amplitude monitoring module and the water supply module, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module; and the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction. The vibration sieve vibration amplitude is used as an evaluation element, is basically only related to the feeding quantity, is more accurate based on the vibration amplitude model, and can realize different water distribution strategies aiming at different feeding quantities, so that the uniformity of mixing and wetting is guaranteed.
In the embodiment of the present application, the amplitude monitoring module 1 may include:
a first sensor, disposed on a first spring seat of the vibrating screen 4, configured to acquire first amplitude data;
a second sensor, disposed on a second spring seat of the vibrating screen 4, configured to acquire second amplitude data;
a third sensor, disposed on a third spring seat of the vibrating screen 4, configured to acquire third amplitude data;
and a fourth sensor, disposed on a fourth spring seat of the vibrating screen 4, configured to acquire fourth amplitude data.
In the embodiment of the present application, the amplitude monitoring module 1 includes four vibration sensors of a first sensor, a second sensor, a third sensor, and a fourth sensor. Wherein the first sensor is disposed on a first spring seat of the vibrating screen 4 and configured to acquire first amplitude data; a second sensor, disposed on a second spring seat of the vibrating screen 4, configured to acquire second amplitude data; a third sensor, disposed on a third spring seat of the vibrating screen 4, configured to acquire third amplitude data; and a fourth sensor, disposed on a fourth spring seat of the vibrating screen 4, configured to acquire fourth amplitude data. The vibration sensors are arranged at the four spring seat positions of the vibrating screen 4, so that the acquired amplitude data can be more accurate, and the accuracy of the subsequent calculation of the water inflow is improved.
In the embodiment of the present application, the central control module 2 may be further configured to:
average amplitude data of the vibrating screen 4 is determined based on the first amplitude data, the second amplitude data, the third amplitude data, and the fourth amplitude data.
Specifically, after receiving the vibration screen 4 amplitude data acquired in real time by the amplitude monitoring module 1, the central control module 2 can perform average value processing on the vibration screen 4 amplitude data so as to reduce errors, thereby improving accuracy, ensuring proper feed quantity and water inflow ratio and ensuring uniformity of mixing.
In the embodiment of the present application, the central control module 2 communicates with the original database, and the central control module 2 may be further configured to:
matching the feeding amount corresponding to the average amplitude data in the original database according to the average amplitude data;
determining the water inflow according to the feeding amount;
and sending a water supply instruction matched with the water inflow to the water supply module according to the water inflow.
In this embodiment of the present application, the central control module 2 communicates with the original database, after the central control module 2 calculates an average value of the received amplitude data, the feeding amount corresponding to the average amplitude data may be matched from the original database according to the average amplitude data, so as to further obtain the water inflow amount to be matched. And according to the matched interval of the water inflow, obtaining a corresponding water inflow instruction, and finally sending a water supply instruction to the water supply module 3 to supply water. Meanwhile, the number of the high-pressure water pipes in the water supply module 3 in the spray heads in different directions is different, so that the high-pressure water pipes can freely rotate under the action of water flow injection, and the uniformity of mixing humidity is ensured.
Fig. 2 schematically illustrates a block diagram of a water supply module according to an embodiment of the present application. As shown in fig. 2, in an embodiment of the present application, the water supply module may further include:
the high-pressure water pipe 310 is configured to supply water to the wet mixer and mix according to a water supply instruction.
Specifically, the water injection head 320 of the water supply module is fixedly welded on the high-pressure water pipe 310, a hole is formed in the high-pressure water pipe 310, high-pressure water can flow to the high-pressure water injection head 320 through the hole, two ends of the high-pressure water pipe 310 are connected to a frame of the wet mixer through the front bearing 510 and the rear bearing 520, the high-pressure water pipe 310 can freely rotate around a shaft to provide water for dry sand wet mixing, and meanwhile, the stirring effect is achieved, so that the wet mixing effect is more uniform.
Fig. 3 schematically shows a flow chart of a method for controlling the water addition of a wet mixer according to an embodiment of the present application. As shown in fig. 3, an embodiment of the present application provides a method for controlling water adding amount of a wet mixer, which is applied to a system for controlling water adding amount of a wet mixer, wherein the system includes an amplitude monitoring module, a central control module and a water supply module, the central control module is respectively in communication with the amplitude monitoring module and the water supply module, and the method may include the following steps:
and 303, supplying water to the wet mixer through the water supply module according to the water supply instruction.
In the embodiment of the present application, the system for controlling the water adding amount of the wet mixer may include three modules, which are respectively: the system comprises an amplitude monitoring module, a central control module and a water supply module. The vibration amplitude monitoring module is mainly used for monitoring vibration amplitude of the vibrating screen, and consists of four sensors and a central processing unit, wherein the four sensors are respectively arranged at four spring seat positions of the vibrating screen, so that vibration amplitude of the vibrating screen can be monitored in real time. And, all set up the sensor in four spring holder positions of shale shaker, can make the amplitude data that gathers more accurate to improve the follow-up accuracy to the calculation of inflow. The central control module can be used for processing data, amplitude data acquired by the amplitude monitoring module in real time is transmitted to the central control module, the central control module performs data processing, and the water inflow required by the current situation can be obtained, so that a water supply instruction matched with the water inflow is sent to the water supply module. The water supply module supplies water to the wet mixer according to the received water supply instruction.
In this application embodiment, amplitude monitoring module includes first sensor, second sensor, third sensor and fourth sensor, and the amplitude data of acquireing the shale shaker includes:
acquiring first amplitude data by a first sensor;
acquiring second amplitude data by a second sensor;
acquiring third amplitude data by a third sensor;
fourth amplitude data is acquired by a fourth sensor.
In the embodiment of the application, the amplitude monitoring module comprises four vibration sensors, namely a first sensor, a second sensor, a third sensor and a fourth sensor. The first sensor is arranged on a first spring seat of the vibrating screen and is configured to acquire first amplitude data; the second sensor is arranged on a second spring seat of the vibrating screen and is configured to acquire second amplitude data; the third sensor is arranged on a third spring seat of the vibrating screen and is configured to acquire third amplitude data; and a fourth sensor, disposed on a fourth spring seat of the vibrating screen, configured to acquire fourth amplitude data. Vibration sensors are arranged at the four spring seat positions of the vibrating screen, so that the acquired amplitude data can be more accurate, and the accuracy of the subsequent calculation of the water inflow is improved.
In this embodiment, determining the water inflow of the dehumidifier according to the amplitude data includes:
and determining average amplitude data of the vibrating screen according to the first amplitude data, the second amplitude data, the third amplitude data and the fourth amplitude data by the central control module.
In this application embodiment, after receiving vibration screen amplitude data that amplitude monitoring module obtained in real time, well accuse module can carry out the average value to it and handle to reduce the error, thereby improve the accuracy, make feed quantity and water inflow ratio suitable, guaranteed the homogeneity of mixing wet.
In this embodiment of the present application, the central control module communicates with the raw database, and determining the water inflow according to the amplitude data further includes:
matching the feeding amount corresponding to the average amplitude data in the original database according to the average amplitude data;
determining the water inflow according to the corresponding feeding amount;
and supplying water to the wet mixer according to the water inflow. In the embodiments of the present application,
in the embodiment of the application, the central control module is in communication with the original database, after the central control module calculates the average value of the received amplitude data, the feeding amount corresponding to the average amplitude data can be matched from the original database according to the average amplitude data, and the water inflow amount to be matched is further obtained. And obtaining a corresponding water inlet instruction according to the section where the matched water inlet amount is located, and finally sending the water supply instruction to the water supply module so as to implement water supply. Meanwhile, the number of the high-pressure water pipes in the water supply module is different in the spray heads in different directions, so that the high-pressure water pipes can freely rotate under the action of water flow injection, and the uniformity of mixing humidity is guaranteed.
Through above-mentioned technical scheme, provide a system for controlling the wet mixer water feeding volume, include: the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen; the central control module is respectively communicated with the amplitude monitoring module and the water supply module, is configured to determine the water inflow according to the amplitude data, and sends a water supply instruction matched with the water inflow to the water supply module; and the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction. The vibration sieve vibration amplitude is adopted as an evaluation element, the vibration sieve vibration amplitude is basically only related to the feeding quantity, the vibration-based model is more accurate, different water distribution strategies can be realized aiming at different feeding quantities, and further the uniformity of mixing and wetting is guaranteed.
The embodiment of the application also provides a machine-readable storage medium, wherein the machine-readable storage medium is stored with instructions for causing a machine to execute the method for controlling the water adding amount of the wet mixer.
It will be appreciated by those skilled in the art that embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
In one typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
The memory may include volatile memory in a computer-readable medium, random Access Memory (RAM) and/or nonvolatile memory, etc., such as Read Only Memory (ROM) or flash RAM. Memory is an example of a computer-readable medium.
Computer readable media, including both non-transitory and non-transitory, removable and non-removable media, may implement information storage by any method or technology. The information may be computer readable instructions, data structures, modules of a program, or other data. Examples of storage media for a computer include, but are not limited to, phase change memory (PRAM), static Random Access Memory (SRAM), dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), read Only Memory (ROM), electrically Erasable Programmable Read Only Memory (EEPROM), flash memory or other memory technology, compact disc read only memory (CD-ROM), digital Versatile Discs (DVD) or other optical storage, magnetic cassettes, magnetic tape disk storage or other magnetic storage devices, or any other non-transmission medium, which can be used to store information that can be accessed by a computing device. Computer-readable media, as defined herein, does not include transitory computer-readable media (transmission media), such as modulated data signals and carrier waves.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises an element.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and changes may be made to the present application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. which are within the spirit and principles of the present application are intended to be included within the scope of the claims of the present application.
Claims (10)
1. A system for controlling the amount of water added to a wet mixer, comprising:
the vibration amplitude monitoring module is configured to acquire vibration amplitude data of the vibrating screen;
the central control module is respectively communicated with the amplitude monitoring module and the water supply module, and is configured to determine water inflow according to the amplitude data and send a water supply instruction matched with the water inflow to the water supply module;
the water supply module is communicated with the central control module and is configured to supply water to the wet mixing machine according to the water supply instruction.
2. The system of claim 1, wherein the amplitude monitoring module comprises:
a first sensor disposed on a first spring seat of the vibrating screen and configured to acquire first amplitude data;
a second sensor disposed on a second spring seat of the vibrating screen and configured to acquire second amplitude data;
a third sensor disposed on a third spring seat of the vibrating screen and configured to acquire third amplitude data;
and a fourth sensor, disposed on a fourth spring seat of the vibrating screen, configured to acquire fourth amplitude data.
3. The system of claim 2, wherein the central control module is further configured to:
average amplitude data of the vibrating screen is determined according to the first amplitude data, the second amplitude data, the third amplitude data and the fourth amplitude data.
4. The system of claim 3, wherein the central control module is in communication with an original database, the central control module further configured to:
matching the feeding amount corresponding to the average amplitude data in the original database according to the average amplitude data;
determining the water inflow according to the feeding amount;
and sending a water supply instruction matched with the water inflow to the water supply module according to the water inflow.
5. The system of claim 1, wherein the water supply module further comprises:
and the high-pressure water pipe is configured to supply water to the wet mixer and stir according to the water supply instruction.
6. A method for controlling the amount of water added to a wet mixer, characterized in that it is applied to a system for controlling the amount of water added to a wet mixer, said system comprising an amplitude monitoring module, a central control module and a water supply module, said central control module being in communication with said amplitude monitoring module and said water supply module, respectively, said method comprising:
the amplitude monitoring module is used for acquiring amplitude data of the vibrating screen;
determining water inflow through the central control module according to the amplitude data and sending a water supply instruction matched with the water inflow;
and supplying water to the wet mixing machine through the water supply module according to the water supply instruction.
7. The method of claim 6, wherein the amplitude monitoring module comprises a first sensor, a second sensor, a third sensor, and a fourth sensor, and wherein the acquiring amplitude data of the shaker comprises:
acquiring first amplitude data by a first sensor;
acquiring second amplitude data by a second sensor;
acquiring third amplitude data by a third sensor;
fourth amplitude data is acquired by a fourth sensor.
8. The method of claim 7, wherein said determining the amount of water intake of the mixer from the amplitude data comprises:
and determining average amplitude data of the vibrating screen according to the first amplitude data, the second amplitude data, the third amplitude data and the fourth amplitude data by a central control module.
9. The method of claim 7, wherein the central control module communicates with a raw database, the determining the water intake from the amplitude data further comprising:
matching the feeding amount corresponding to the average amplitude data in an original database according to the average amplitude data;
determining the water inflow according to the corresponding feeding amount;
and supplying water to the wet mixer according to the water inflow.
10. A machine-readable storage medium having stored thereon instructions for causing a machine to perform the method for controlling the water addition of a wet mixer according to any one of claims 6 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310281446.5A CN116272620A (en) | 2023-03-21 | 2023-03-21 | System and method for controlling water adding amount of wet mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310281446.5A CN116272620A (en) | 2023-03-21 | 2023-03-21 | System and method for controlling water adding amount of wet mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116272620A true CN116272620A (en) | 2023-06-23 |
Family
ID=86793962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310281446.5A Pending CN116272620A (en) | 2023-03-21 | 2023-03-21 | System and method for controlling water adding amount of wet mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116272620A (en) |
-
2023
- 2023-03-21 CN CN202310281446.5A patent/CN116272620A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE112006002918B4 (en) | Method, system and computer readable program storage device for product related feedback for process control | |
| Eriksson et al. | Some aspects of control loop performance monitoring | |
| US20200293021A1 (en) | Method of optimizing machining simulation condition, machining simulation device, machining simulation system and program | |
| RU2713788C1 (en) | Method for automatic calibration of angle sensor for automatic agricultural machine control system | |
| CN109446538B (en) | Method for obtaining relation model of water injection and oil production well and method for determining yield and water injection amount | |
| CN102947768B (en) | Prepare the method for liquid mixture | |
| JP2004533049A5 (en) | ||
| CN104866249B (en) | 3D printing data generation method, processing system and 3D drawing file printing method | |
| CN1527961A (en) | Data capture for electronically delivered autamation services | |
| CA2524364A1 (en) | Controlling chemical dispense operations based on a conductivity offset | |
| CN110955715B (en) | Data conversion method and device for ERP system and target platform and electronic device | |
| CN104423319A (en) | Processing program compensation system and method | |
| CA2919626C (en) | Systems, methods and apparatus for obtaining data relating to condition and performance of concrete mixtures | |
| CN102985170A (en) | A method and system for optimizing membrane cleaning process | |
| JP2021528533A (en) | Methods and computer systems for determining manufacturing parameters for the production of polymer products | |
| CN105974079A (en) | Water quality online monitoring method and system | |
| CN116272620A (en) | System and method for controlling water adding amount of wet mixer | |
| WO2018061255A1 (en) | Soil estimation device, soil estimation method, and computer-readable recording medium | |
| CN116579583A (en) | Building progress deviation adjusting method, system, equipment and medium based on BIM | |
| US20180156695A1 (en) | Maintenance managing apparatus, maintenance managing method, and non-transitory computer readable storage medium | |
| CN1573624A (en) | Apparatus and method for batch property estimation | |
| CN111947607B (en) | Flatness measuring method, flatness measuring device, electronic equipment and storage medium | |
| CN105319156A (en) | CCD camera regulation based DNA image acquiring and sequencing system | |
| CN107748541B (en) | Cold rolling processing line walking beam steel coil tracking method | |
| CN108204786A (en) | A kind of Big Dipper measuring system based on mobile module |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |