CN116272584B - Production system and method of alkali-activated pure inorganic functional interior wall coating - Google Patents

Production system and method of alkali-activated pure inorganic functional interior wall coating Download PDF

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Publication number
CN116272584B
CN116272584B CN202310112534.2A CN202310112534A CN116272584B CN 116272584 B CN116272584 B CN 116272584B CN 202310112534 A CN202310112534 A CN 202310112534A CN 116272584 B CN116272584 B CN 116272584B
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China
Prior art keywords
mixing
ferromagnetic
rotating rod
slip ring
fixed
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Application number
CN202310112534.2A
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Chinese (zh)
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CN116272584A (en
Inventor
王聚会
张士朋
李平
郑合心
蔡晓华
王学军
李易恒
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Zhengzhou Gaoju Powder Technology Co ltd
Zhengzhou Juheyuan New Material Technology Co ltd
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Zhengzhou Gaoju Powder Technology Co ltd
Zhengzhou Juheyuan New Material Technology Co ltd
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Priority to CN202310112534.2A priority Critical patent/CN116272584B/en
Publication of CN116272584A publication Critical patent/CN116272584A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/808Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

Abstract

The invention relates to the technical field of paint production, in particular to a production system and a method of alkali-activated pure inorganic functional interior wall paint, comprising a mixing component, an auxiliary mixing component, a feeding component, a discharging component, a buffer bin and a packaging machine; the mixing assembly comprises a mixing barrel, a conical base is arranged at the bottom end of the inner side of the mixing barrel, a controller is arranged on the outer wall of the mixing barrel, a rotating rod penetrates through the middle part of the bottom end of the mixing barrel through a bearing, a fixed ferromagnetic ring is arranged at the bottom of the outer surface of the rotating rod, a plurality of groups of first paddles are uniformly arranged on the outer end face of the fixed ferromagnetic ring in an array manner, all parts of the device are mutually matched and complete thorough and effective mixing and stirring reaction of raw materials, the operability is high, and all structures are mutually matched, stable and efficient; meanwhile, the stirring and mixing reaction rate can be adaptively adjusted, the adaptability is strong, and the accuracy is high; after the reaction is finished, the impurity can be scraped off from each part, the cleaning performance is good, and the method is green, environment-friendly and pollution-free.

Description

Production system and method of alkali-activated pure inorganic functional interior wall coating
Technical Field
The invention relates to the technical field of paint production, in particular to a production system and a method of an alkali-activated base pure inorganic functional interior wall paint.
Background
The fireproof paint belongs to a material with a special function, the quality of the fireproof paint on the market is uneven at present, serious potential safety hazards exist, meanwhile, the thickness of the fireproof paint on the market is thick, the fireproof grade is low, and therefore, the development of a product with thin coating and high fireproof grade according to the market condition is more meaningful.
The inorganic multifunctional paint is a substitute for inorganic functional paint, and is an environment-friendly paint which is prepared from substances extracted from natural minerals such as inorganic minerals, silicon materials and the like by a nano technology, has no pollution to the environment, long service life and corrosion resistance reaching the international advanced level, and is a high-tech updated product meeting the environment protection requirement.
The invention patent 2022100868343 discloses a water-based heat-insulating inner wall paint production system, which comprises a batching room, wherein the batching room is connected with a premixing room, the premixing room is connected with an ultraviolet sterilization room, the ultraviolet sterilization room is connected with a first high-temperature stirring room, the first high-temperature stirring room is connected with a remixing room, the remixing room is connected with a filling room, a main material room and an auxiliary material room are arranged in the batching room, grinding equipment is arranged in the auxiliary material room, an atomization spraying dust removing equipment is arranged on the grinding equipment, the alkali-activated pure inorganic functional inner wall paint belongs to one of inorganic multifunctional paints, various raw materials are required to be mixed and stirred in the production process to finish the preparation of the raw materials, and the raw materials are mixed by using a high-speed mixer in the prior art, however, as the raw materials reciprocate in the high-speed mixer, the feed inlet of the high-speed mixer is arranged at the top end of the device, and the upward moving raw materials possibly affect the feeding work.
In the prior art, the self-adaptive mixing and stirring reaction of the raw materials with different heights cannot be realized, so that the problems of poor mixing and stirring effect, low mixing and stirring efficiency and the like are caused.
Meanwhile, in the prior art, the mixing and stirring reaction rate in the device cannot be monitored in real time, and when the mixing and stirring reaction rate in the device changes, the self-adaptive adjustment of the internal mixing and stirring efficiency cannot be performed.
And the inner wall can adhere to a large amount of raw materials or impurity after the inside raw materials mixing stirring reaction of device is accomplished, and all lack in the prior art and carry out clear function to adhering to raw materials or impurity, not only can increase the clear degree of difficulty of follow-up, and then influence the efficiency of follow-up mixing stirring reaction, and residual raw materials or impurity etc. still can cause the influence to follow-up reaction result simultaneously, and then appear great incident.
Therefore, it is necessary to solve the above problems by providing a system and a method for producing an alkali-activated pure inorganic functional interior wall coating.
Disclosure of Invention
The invention aims to provide a production system and a production method of an alkali-activated pure inorganic functional interior wall coating, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the production system of the alkali-activated pure inorganic functional interior wall coating comprises a mixing component, an auxiliary mixing component, a feeding component, a discharging component, a buffering bin and a packaging machine;
the mixing assembly comprises a mixing barrel, a conical base is arranged at the bottom end of the inner side of the mixing barrel, a controller is arranged on the outer wall of the mixing barrel, a rotating rod penetrates through the middle of the bottom end of the mixing barrel through a bearing, a fixed ferromagnetic ring is arranged at the bottom of the outer surface of the rotating rod, a plurality of groups of first paddles are uniformly arranged on the outer end face of the fixed ferromagnetic ring in an array manner, an electromagnetic slip ring is slidably connected to the outer surface of the rotating rod at the top of the fixed ferromagnetic ring, a plurality of groups of second paddles are uniformly arranged on the outer end face of the electromagnetic slip ring in an array manner, the other ends of the second paddles are rotatably connected with swinging paddles through a damping rotating assembly, and a ferromagnetic end block is arranged at the other ends of the swinging paddles;
the auxiliary mixing assembly comprises a fixed barrel which is obliquely arranged;
the feeding assembly comprises a top cover, an exhaust hole is formed in the top of the top cover, and a flow velocity sensor is arranged in the exhaust hole;
the discharging assembly comprises a discharging pipe.
Preferably, the auxiliary mixing assembly is provided with a plurality of auxiliary mixing assemblies, the auxiliary mixing assemblies are arranged around the outer sides of the mixing assemblies, the feeding assemblies are arranged on the top ends of the mixing assemblies, the discharging assemblies are fixedly arranged at the outer bottom ends of the mixing assemblies, the buffer bin and the packing machine are sequentially arranged at one ends of the discharging assemblies, and the controller is electrically used for controlling all electric elements.
Preferably, the lateral wall of mixing vat is encircled and is equipped with a plurality of logical grooves, the inboard top of mixing vat is equipped with the baffle of funnel-shaped structure, the top of bull stick is equipped with the movable block of spherical structure, the lateral wall top of bull stick is encircled and is equipped with the spoiler of a plurality of fan-shaped structures, electromagnetic slip ring's bottom is equipped with buffer spring, buffer spring's bottom with fixed ferromagnetic ring's top fixed connection, buffer spring is located the surface of bull stick.
Preferably, the damping rotating assembly comprises a rotating rod, the rotating rod is fixedly connected with one end, away from the electromagnetic slip ring, of the second blade, a torsion spring is arranged at the end part of the outer surface of the rotating rod, the other end of the torsion spring is fixedly connected with the end part, close to the rotating rod, of the swing blade, two end parts of the rotating rod are rotatably connected with the inner wall of the swing blade through bearings, and the end part, away from the rotating rod, of the ferromagnetic end block is provided with a cleaning brush group.
Preferably, the bottom of compounding bucket is equipped with the drain pan, the top one end of drain pan is equipped with power motor, power motor's output shaft with the bottom of bull stick all is equipped with the belt pulley, and two be equipped with drive belt between the belt pulley, the toper base under not co-altitude with the distance value of bull stick axis department all is less than the sum of second paddle with swing paddle's length value, the inside wall bottom of compounding bucket is equipped with the fillet, the surface uniform array of bull stick is equipped with multiunit vertical block, electromagnetic slip ring's inner wall uniform array is equipped with multiunit spout, vertical block with spout assorted.
Preferably, the fixed section of thick bamboo is fixed set up in the notch department of logical groove, the top of fixed section of thick bamboo is equipped with driving motor, the inside of fixed section of thick bamboo is equipped with the pivot of slope structure, driving motor's output shaft with the top fixed connection of pivot, the one end of pivot is equipped with spherical structure's kicking block, the outside of pivot is encircleed and is equipped with the stock guide of two heliciform structures, and two the stock guide is crisscross setting, the inside wall of stock guide is equipped with a plurality of linking arms, the one end of linking arm is fixed set up in the lateral wall of pivot, the bar slot has been seted up in the middle part of linking arm in penetration, the one end of stock guide is equipped with the extension board, the extension board sets up to "mill" shape structure, the outer tip of extension board with distance value between the axis department of bull stick is less than the second paddle with the length value sum of swing paddle.
Preferably, the top cap is fixed set up in the top of blending basket, the top of top cap runs through and is equipped with a plurality of inlet pipes, the top of inlet pipe is equipped with fixed pipe, fixed frame that is equipped with the slope structure is run through at the middle part of fixed pipe, fixed frame with the slot has all been seted up to the one end of fixed pipe, peg graft in the inside of slot has the picture peg, the middle part of picture peg run through seted up with the feed chute of fixed pipe looks adaptation.
Preferably, the top of picture peg is equipped with the scale mark, the picture peg is kept away from the tip of fixed frame is equipped with the side piece, the fixed frame is close to one side of side piece is equipped with first electric putter, first electric putter's output with the side fixed connection of side piece, the fixed frame be close to the tip of side piece is equipped with distance sensor, distance sensor is used for detecting the side piece with distance value between the fixed frame, the top of fixed pipe is equipped with the feeder hopper of funnel-shaped structure.
Preferably, the discharging pipe is fixedly arranged at the bottom end of the outer side wall of the mixing bucket, one end of the discharging pipe extends to the inner wall of the mixing bucket, a sealing block is arranged at one end of the inside of the discharging pipe, a guide pipe is arranged at the bottom end of the outer side wall of the discharging pipe, a second electric push rod is arranged at one end of the discharging pipe, and one end of the second electric push rod is fixedly connected with one end of the sealing block.
The production method of the alkali-activated pure inorganic functional interior wall coating utilizes the production system of the alkali-activated pure inorganic functional interior wall coating to produce the alkali-activated pure inorganic functional interior wall coating, and comprises the following steps:
firstly, feeding, namely sequentially feeding raw materials for coating production into a mixing assembly through a feeding assembly;
mixing, namely mixing raw materials at a high speed by using a mixing assembly and an auxiliary mixing assembly to finish the mixing preparation of the coating;
step three, adjusting, wherein the controller controls the electrifying current of the electromagnetic slip ring to be reduced, the magnetic attraction of the electromagnetic slip ring to the fixed ferromagnetic ring and the ferromagnetic end block is reduced, and the included angle between the swinging blade and the second blade is increased;
discharging, and discharging the coating mixed in the mixing assembly through the discharging assembly;
step five, cleaning, wherein the controller controls the rotating speed of the rotating rod to increase, the centrifugal force born by the ferromagnetic end block and the swinging blade is larger than the magnetic attraction force, and the ferromagnetic end block rotates and is matched with the inner wall of the conical base;
step six, buffering, namely buffering the paint discharged from the discharging component by using a buffering bin so as to obtain a paint finished product;
And step seven, packaging, namely packaging the coating by using a packaging machine so as to facilitate the follow-up transportation and sales work.
The invention has the technical effects and advantages that:
1. according to the invention, by arranging the mixing component and the auxiliary mixing component, the raw materials are fully mixed by the reciprocating motion from bottom to top, and the mixing motion of the raw materials does not influence the feeding operation, so that the mixing effect and the mixing efficiency of the device on the raw materials are improved.
2. According to the invention, by arranging the feeding assembly, the feeding assembly can realize the simultaneous feeding of various raw materials, the overlapping area of the feeding groove on the plugboard and the fixed pipe is adjusted by adjusting the position of the plugboard, the feeding amount of the feeding assembly can be adjusted, the feeding speed of the feeding assembly is adjusted according to the proportion of different raw materials, and the mixing efficiency of the device on the raw materials is effectively improved, so that various raw materials are mixed simultaneously.
3. According to the invention, the mixing assembly is arranged, the discharging assembly can discharge the mixed raw materials in the mixing assembly, the buffering bin can buffer the raw materials, and the packaging machine can package the raw materials, so that the integrated continuous production of the coating can be realized.
4. According to the invention, by arranging the swinging paddles, the ferromagnetic end blocks and the electromagnetic slip rings, all the components are mutually matched and complete the thorough and effective mixing and stirring reaction of raw materials, the operability is strong, and all the structures are mutually matched, stable and efficient; meanwhile, the stirring and mixing reaction rate can be adaptively adjusted, the adaptability is strong, and the accuracy is high; after the reaction is finished, the impurity can be scraped off from each part, the cleaning performance is good, and the method is green, environment-friendly and pollution-free.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a mixing component according to the present invention.
Fig. 3 is a schematic cross-sectional view of a mixing assembly according to the present invention.
FIG. 4 is a schematic view of the feeding assembly of the present invention.
Fig. 5 is a schematic diagram of a board plug structure according to the present invention.
Fig. 6 is a schematic structural view of a mixing barrel according to the present invention.
Fig. 7 is a schematic view of a rotating rod structure according to the present invention.
Fig. 8 is a schematic cross-sectional view of the discharge assembly of the present invention.
Fig. 9 is a schematic structural view of an auxiliary mixing assembly according to the present invention.
Fig. 10 is a schematic view of the structure of the guide plate of the present invention.
FIG. 11 is a schematic diagram of the internal feedstock motion path of the present invention.
In the figure: 1. a mixing component; 2. an auxiliary mixing assembly; 3. a feeding assembly; 4. a discharge assembly; 5. a buffer bin; 6. packaging machine; 101. a mixing barrel; 102. a through groove; 103. a baffle; 104. a rotating rod; 105. a movable block; 106. a spoiler; 107. a first blade; 108. a second blade; 109. a bottom case; 110. a power motor; 111. a belt pulley; 112. a conical base; 113. round corners; 114. a buffer spring; 115. fixing a ferromagnetic ring; 116. an electromagnetic slip ring; 117. a ferromagnetic end block; 118. swinging the blade; 201. a fixed cylinder; 202. a rotating shaft; 203. a top block; 204. a material guide plate; 205. a connecting arm; 206. a bar-shaped groove; 207. an extension plate; 208. a driving motor; 301. a top cover; 302. a feed pipe; 303. a fixed tube; 304. a fixed frame; 305. a slot; 306. inserting plate; 307. a feed chute; 308. scale marks; 309. a first electric push rod; 310. a feed hopper; 311. an exhaust hole; 312. a side block; 401. a discharge pipe; 402. a sealing block; 403. a conduit; 404. and the second electric push rod.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The alkali-activated material is a novel cementing material, has similar components to cement, is firmly combined with a wall body, has excellent performance of being applied to the coating industry to replace gluing, and can improve formaldehyde pollution hazard caused by traditional coating gluing. The negative oxygen ions can destroy the cell structure of bacteria and prevent the growth of cells, so that the bacteria are killed; blocking the propagation of spray, agglomerating and settling bacterial viruses in the air, and cutting off the propagation path of the bacterial viruses; the alkalescent environment of the product breaks the growth environment of bacteria; thereby realizing the antibacterial and antiviral effects.
The alkali-activated interior wall functional coating adopts gray calcium as an alkali-activated material, metakaolin is used as a silicon-aluminum raw material, silicon-oxygen bonds and aluminum-oxygen bonds in the metakaolin are broken in an alkali environment, si and A1 monomers in powder are rapidly dissolved and released, the Si and Al monomers are subjected to reconstruction and self-organization, and when the number of the dissolved monomers gradually increases, a polycondensation reaction is generated among the monomers, so that a novel inorganic polymer is formed, and the inorganic polymer can be used as a cementing material for the coating and is used as a binding material.
According to the optimization of the functional filler, in a system with a geopolymer as a cementing material, various high-quality materials are selected as the functional filler, diatomite, zeolite, illite, tourmaline, expanded vermiculite and the like.
The invention selects diatomite and zeolite powder, tourmaline powder and illite powder with different meshes as microporous modified materials, the diatomite and the zeolite powder are all materials belonging to porous structures, and the diatomite and the zeolite powder are very suitable as coating modified parent bodies; the diatomite, the zeolite powder, the illite and the tourmaline powder are mixed and modified according to the ratio of 1:3:1:1, stirring the mixture at a high speed of 1400 revolutions per minute for 3 minutes in a high-speed mixing modifier to fully and uniformly mix the materials; the mixed materials are roasted for 2 hours at the temperature of 450 ℃, the crystallization water in the materials can be reduced to the greatest extent through high-temperature equipment roasting, organic matters in pore channels and pore diameters are removed, the cavity volume is increased, meanwhile, the powder is fully mixed during high-speed stirring, the powder with different particle sizes is mutually coated, and the cavity volume is increased during high-temperature roasting, so that the powder can be better fused.
The invention relates to an alkali-activated pure inorganic functional interior wall coating, which comprises the following raw materials in mass portion when actually reacting: 30-40 parts of latex powder admixture, 25-35 parts of mica powder, 10-20 parts of talcum powder, 10-15 parts of superfine aluminum silicate, 5-10 parts of quartz powder, 5-10 parts of white carbon black, 5-10 parts of rutile type titanium dioxide, 1-2 parts of cellulose, 0.5-1 part of water reducer and 0.3-0.5 part of defoamer, wherein the latex powder admixture comprises ash calcium powder, superfine mineral powder and redispersible latex powder in a mass ratio of 1:1, the particle size of the ash calcium powder is more than or equal to 400 meshes, the particle size of talcum powder is 600-800 meshes, the particle size of the mica powder is 400-600 meshes, the particle size of the quartz powder is 1250 meshes, the particle size of the white carbon black is 400-500 meshes, and the product is prepared by taking a geopolymer as a cementing material, adopting ash calcium as an exciting agent to react with the silica-alumina material to generate the geopolymer, and simultaneously adding high-quality heat insulation material.
The invention provides a production system of alkali-activated pure inorganic functional interior wall coating as shown in fig. 1-11, which comprises a mixing component 1, an auxiliary mixing component 2, a feeding component 3, a discharging component 4, a buffer bin 5 and a packaging machine 6, wherein the auxiliary mixing component 2 is provided with a plurality of auxiliary mixing components 2 which are arranged on the outer side of the mixing component 1 in a surrounding manner, the auxiliary mixing component 2 assists the mixing component 1 in mixing the internal raw materials, the feeding component 3 is arranged on the top end of the mixing component 1, the feeding component 3 feeds the interior of the mixing component 1, the discharging component 4 is fixedly arranged on the bottom end of the outer side of the mixing component 1, the discharging component 4 discharges the raw materials in the mixing component 1, the buffer bin 5 and the packaging machine 6 are sequentially arranged at one end of the discharging component 4, and the buffer bin 5 buffers the coating discharged by the discharging component 4 and finally packages the coating by the packaging machine 6.
The compounding subassembly 1 includes compounding bucket 101, the outer wall of compounding bucket 101 is equipped with the controller, each electric element of controller electrical control, a plurality of logical grooves 102 have been seted up around the lateral wall of compounding bucket 101, the inboard top of compounding bucket 101 is equipped with the baffle 103 of funnel-shaped structure, baffle 103's setting makes the raw materials can fall in the top of spoiler 106, the bottom middle part of compounding bucket 101 runs through the bearing and is equipped with bull stick 104, the top of bull stick 104 is equipped with the movable block 105 of spherical structure, the setting of spherical structure can avoid the movable block 105 top to pile up the raw materials, the lateral wall top of bull stick 104 is encircleed and is equipped with a plurality of fan-shaped structure's spoiler 106, spoiler 106 can break up the raw materials and carry to the inside of compounding bucket 101.
The bottom of the outer surface of the rotating rod 104 is provided with a fixed ferromagnetic ring 115, the position of the fixed ferromagnetic ring 115 cannot be changed, meanwhile, the fixed ferromagnetic ring 115 is provided with ferromagnetism and can be attracted by the magnet, a plurality of groups of first paddles 107 are uniformly arranged on the outer end surface of the fixed ferromagnetic ring 115, raw materials in the mixing barrel 101 are stirred and mixed when the first paddles 107 rotate, the top of the fixed ferromagnetic ring 115 is slidably connected with an electromagnetic slip ring 116 which is positioned on the outer surface of the rotating rod 104, when the electromagnetic slip ring 116 is electrified, the electromagnetic slip ring 116 is driven to move downwards along the outer surface of the rotating rod 104 by the magnetic attraction of the electromagnetic slip ring 116 to the fixed ferromagnetic ring 115, a plurality of groups of second paddles 108 are uniformly arranged on the outer end surface of the electromagnetic slip ring 116, the second paddle 108 rotates and stirs the raw materials that is located the mixing drum 101 middle part and mixes, the other end of second paddle 108 rotates through damping rotation subassembly and is connected with swing paddle 118, the contained angle between swing paddle 118 and the second paddle 108 can change, and damping rotation subassembly realizes rotating buffering articulated effect, the other end of swing paddle 118 is equipped with ferromagnetic end piece 117, ferromagnetic end piece 117 possesses ferromagnetism equally, it can be attracted and take place to remove by magnet, then when electromagnetic slip ring 116 circular telegram possesses magnetic force, drive ferromagnetic end piece 117 extrusion damping rotation subassembly and take place to rotate by means of electromagnetic slip ring 116 to ferromagnetic attraction of ferromagnetic end piece 117, and then change the contained angle size between swing paddle 118 and the second paddle 108.
The bottom of the electromagnetic slip ring 116 is provided with a buffer spring 114, the bottom of the buffer spring 114 is fixedly connected with the top of the fixed ferromagnetic ring 115, the buffer spring 114 is located on the outer surface of the rotating rod 104, the buffer spring 114 mainly plays a role in resetting elastic connection, and when the electromagnetic slip ring 116 is powered off, the electromagnetic slip ring 116 at the top is driven to move upwards to the maximum value by means of the elasticity of the buffer spring 114.
The damping rotating assembly comprises a rotating rod, one end fixed connection of the electromagnetic slip ring 116 is kept away from by the rotating rod and the second paddle 108, a torsion spring is arranged at the end part of the outer surface of the rotating rod, the other end of the torsion spring is fixedly connected with the end part of the swinging paddle 118, which is close to the rotating rod 104, the two ends of the rotating rod are rotatably connected with the inner wall of the swinging paddle 118 through bearings, the stability and the elastic connectivity of the swinging paddle 118 are effectively improved by the damping rotating assembly, meanwhile, after the electromagnetic slip ring 116 is powered off, the swinging paddle 118 is driven to reversely rotate under the elastic action of the torsion spring in the damping rotating assembly and the included angle between the swinging paddle 118 and the top of the second paddle 108 reaches the maximum, a cleaning brush group is arranged at the end part of the ferromagnetic end block 117, which is far away from the rotating rod 104, the inside of the mixing barrel 101 can be cleaned along with the rotation of the rotating rod 104, and the damage of the two structures caused by hard collision of the ferromagnetic end block 117 and the inner wall of the conical base 112 in the cleaning process is avoided by means of the cleaning brush group.
Moreover, the bottom end of the mixing barrel 101 is provided with a bottom shell 109, one end of the top of the bottom shell 109 is provided with a power motor 110, the output shaft of the power motor 110 and the bottom end of the rotating rod 104 are provided with belt pulleys 111, a transmission belt is arranged between the two belt pulleys 111, and the power motor 110 can drive the rotating rod 104 to rotate through the belt pulleys 111 and the transmission belt.
The inboard bottom of compounding bucket 101 is equipped with toper base 112, and the setting of toper base 112 makes the inside raw materials of compounding bucket 101 can be along the inner wall upward movement of toper base 112 under centrifugal force effect, improves the mixed effect of the inside raw materials of compounding bucket 101, and the inside wall bottom of compounding bucket 101 is equipped with fillet 113, and the setting of fillet 113 has made things convenient for the raw materials to move along the inner wall of compounding bucket 101.
When the rotation speed of the rotating rod 104 increases, the centrifugal force applied to the swinging blade 118 is greater than the magnetic attraction force of the electromagnetic slip ring 116 on the ferromagnetic end block 117, so that the included angle between the swinging blade 118 and the top of the second blade 108 increases, the ferromagnetic end block 117 and the cleaning brush group at the end part are in contact with the inner wall of the conical base 112 and rotate for cleaning, and simultaneously, the ferromagnetic end block 117 synchronously moves up and down and rotates for cleaning any height of the inner wall of the conical base 112 along with the electromagnetic slip ring 116 driving the second blade 108 to move up and down in the mixing barrel 101, so that the cleanliness and stability of the inside of the device are improved, a plurality of groups of vertical blocks are uniformly arranged on the outer surface of the rotating rod 104, a plurality of groups of sliding grooves are uniformly arranged on the inner wall of the electromagnetic slip ring 116 by virtue of the vertical blocks, and the electromagnetic slip ring 116 is matched with the sliding grooves and limited, and can only move up and down on the outer surface of the rotating rod 104.
The auxiliary mixing assembly 2 comprises a fixed barrel 201 which is obliquely arranged, the fixed barrel 201 is fixedly arranged at the notch of the through groove 102, a rotating shaft 202 with an oblique structure is arranged in the fixed barrel 201, a top block 203 with a spherical structure is arranged at one end of the rotating shaft 202, two spiral-shaped material guide plates 204 are arranged on the outer side of the rotating shaft 202 in a surrounding mode, the two material guide plates 204 are arranged in a staggered mode, and the material guide plates 204 can convey raw materials when rotating due to the spiral-shaped structure.
The inside wall of stock guide 204 is equipped with a plurality of linking arms 205, and the fixed setting in the lateral wall of pivot 202 of one end of linking arm 205, the middle part of linking arm 205 runs through and has seted up bar groove 206, bar groove 206's setting has made things convenient for the raw materials to drop through linking arm 205, the one end of stock guide 204 is equipped with extension board 207, extension board 207 sets up to "factory" shape structure, the setting of "factory" shape structure makes extension board 207 can guide the raw materials in the compounding bucket 101 to in the fixed section of thick bamboo 201, the distance value between the outer tip of extension board 207 and the axis department of bull stick 104 is less than the sum of the length value of second paddle 108 and swing paddle 118, therefore after the outage of electromagnetism slip ring 116, it upwards moves to the maximum distance along bull stick 104 to drive electromagnetism slip ring 116 under the elasticity effect of buffer spring 114, swing paddle 118 corresponds with extension board 207, the magnetism suction of electromagnetism slip ring 116 to ferromagnetic end block 117 disappears simultaneously, drive ferromagnetic end block 117 reverse rotation to the maximum angle under the elasticity effect in damping rotation subassembly, then drive second paddle 108 and swing paddle 118 synchronous rotation when bull stick 104 rotates, distance between the axis and swing paddle 118 and the axis department of axis of bull stick 118, the distance between the axis of extension board and the extension board 207 and the clean surface of material and the surface of the following the clean and the surface of the material with the device is thoroughly removed by means of the extension device.
Moreover, a driving motor 208 is disposed at the top end of the fixed cylinder 201, and an output shaft of the driving motor 208 is fixedly connected with the top end of the rotating shaft 202, and the driving motor 208 can provide power for the rotating shaft 202.
The feeding component 3 comprises a top cover 301, the top cover 301 is fixedly arranged at the top end of the mixing barrel 101, an exhaust hole 311 is formed in the top of the top cover 301, a flow velocity sensor is arranged in the exhaust hole 311 and used for detecting the gas flow velocity in the exhaust hole 311, so that the mixing efficiency of raw materials in the mixing barrel 101 is indirectly obtained, and the feeding quantity and the feeding speed of the feeding component 3 are correspondingly adjusted according to the efficiency.
The top of top cap 301 runs through and is equipped with a plurality of inlet pipes 302, the top of inlet pipe 302 is equipped with fixed pipe 303, fixed frame 304 that is equipped with the slope structure is run through at fixed pipe 303's middle part, slot 305 has all been seted up to fixed frame 304 and fixed pipe 303's one end, the inside grafting of slot 305 has picture peg 306, and the middle part of picture peg 306 runs through and has seted up the feed chute 307 with fixed pipe 303 looks adaptation, when feed chute 307 and fixed pipe 303 coincide completely, the raw materials can be put into inside the device according to the maximum speed this moment, the position through adjusting picture peg 306 makes the overlap area of feed chute 307 and fixed pipe 303 change, just can adjust the input speed of raw materials, adjust its corresponding input speed according to the mixed proportion of different raw materials, just can guarantee that multiple raw materials are put into the device inside simultaneously according to a proportion.
The top of picture peg 306 is equipped with scale mark 308, the tip that picture peg 306 kept away from fixed frame 304 is equipped with side piece 312, one side that fixed frame 304 is close to side piece 312 is equipped with first electric putter 309, the output of first electric putter 309 and the side fixed connection of side piece 312, therefore when first electric putter 309 starts and the output extends, first electric putter 309 drives side piece 312 to keeping away from fixed frame 304 end and remove, side piece 312 drives picture peg 306 synchronous motion, feed chute 307 in picture peg 306 and fixed pipe 303 are crisscross, the feed speed of feeding subassembly 3 reduces, the tip that fixed frame 304 is close to side piece 312 is equipped with distance sensor, distance sensor is used for detecting the distance value between side piece 312 and the fixed frame 304, the top of fixed pipe 303 is equipped with hopper 310 of funnel structure, the setting of hopper 310 has made things convenient for the input of raw materials.
The discharging component 4 comprises a discharging pipe 401, the discharging pipe 401 is fixedly arranged at the bottom end of the outer side wall of the mixing barrel 101, one end of the discharging pipe 401 extends to the inner wall of the mixing barrel 101, a sealing block 402 is arranged at one end of the inside of the discharging pipe 401, one end of the sealing block 402 is arranged to be of an arc-shaped structure matched with the mixing barrel 101, the sealing block 402 does not affect mixing of raw materials when the sealing effect of the discharging pipe 401 is achieved, a guide pipe 403 is arranged at the bottom end of the outer side wall of the discharging pipe 401, a second electric push rod 404 is arranged at one end of the discharging pipe 401, one end of the second electric push rod 404 is fixedly connected with one end of the sealing block 402, and the second electric push rod 404 can drive the sealing block 402 to move so as to ensure that raw materials enter the guide pipe 403 through the discharging pipe 401.
When the feeding device is used, raw materials are put into the device through the feeding assembly 3, the controller controls the first electric push rod 309 to start and drive the side block 312 to move, the side block 312 moves and adjusts the position of the inserting plate 306, so that the position of the feeding groove 307 is adjusted, when the feeding groove 307 is partially overlapped with the fixed pipe 303, the raw materials can be put into the device, the overlapping area of the feeding groove 307 and the fixed pipe 303 is changed by adjusting the position of the inserting plate 306, the putting speed of the raw materials can be adjusted, the corresponding putting speed is adjusted according to the mixing proportion of different raw materials, and multiple raw materials can be guaranteed to be put into the device at the same time according to proportion.
After raw materials get into compounding subassembly 1, power motor 110 passes through belt pulley 111 and drive belt drive bull stick 104 rotates, the bull stick 104 drives spoiler 106, first paddle 107, second paddle 108 and swing paddle 118 rotate, spoiler 106 breaks up the raw materials and carries to the inside of compounding bucket 101 this moment, simultaneously, first paddle 107 and second paddle 108 break up and mix the raw materials, the raw materials takes place to rotate under the effect of first paddle 107 and second paddle 108, the raw materials moves to the inner wall of compounding bucket 101 under the effect of centrifugal force, because conical base 112 sets up to the back taper structure, consequently, the raw materials can be along the inner wall upward movement of compounding bucket 101, thereby can promote the mixed effect of raw materials, when the raw materials moves to the bottom of compounding bucket 101, driving motor 208 drives pivot 202 rotation, pivot 202 drives stock guide 204 rotation this moment, stock guide 204 carries the inside of raw materials to the compounding bucket 201 this moment, make the raw materials follow the inside of compounding bucket 201 and move to the inside top of compounding bucket 201 this moment, the raw materials falls back to the compounding bucket 101 inside this moment, in this promotion process, the mixed effect of raw materials obtains.
When discharging the raw materials through ejection of compact subassembly 4, second electric putter 404 drives sealing block 402 motion for sealing block 402 moves to the one end of pipe 403, and the raw materials in the compounding bucket 101 can get into in the pipe 403 along row material pipe 401 this moment, then by discharging device, in this process, can drive the raw materials motion through compounding subassembly 1, in order to promote discharge efficiency.
Simultaneously when in actual use, the raw material amount inside the mixing bucket 101 is little and the height is lower than the height value of the second paddle 108 under the initial condition, therefore, the bull stick 104 can not carry out abundant stirring and mixing to the raw material inside the mixing bucket 101 when driving the rotation of the second paddle 108, then the controller control electromagnetic slip ring 116 circular telegram and possess magnetism this moment, electromagnetic slip ring 116 drives electromagnetic slip ring 116 extrusion buffer spring 114 and moves down to maximum with the help of the magnetic attraction to fixed ferromagnetic ring 115, electromagnetic slip ring 116 is located at the bottommost, simultaneously when electromagnetic slip ring 116 circular telegram possess magnetism with the help of the magnetic attraction to ferromagnetic end piece 117 drive swing paddle 118 extrusion damping rotation subassembly and to be close to the rotation of bull stick 104 end, afterwards, can produce centrifugal force and drive ferromagnetic end piece 117 to be kept away from bull stick 104 end rotation certain angle when rotating, and because the magnetic attraction that swing paddle 118 and ferromagnetic end piece 117 received is greater than the centrifugal force that receives, then swing paddle 118 and second paddle 108 top between the work effect of two power, and the top of swing paddle 118 just are to the bottom of fixed table 201, then when bull stick 104 rotates and drive second paddle 108 and swing paddle 108 and rotate, simultaneously drive the rotation shaft 202 is fixed to the rotation of the spindle 201, and mix the raw material is carried out to the rotation of the inside the mixing bucket 201, and the mixing bucket is set up to the rotation of the rotation shaft is well when the rotation of the spindle 201.
And as the raw materials continuously enter the mixing barrel 101 along the feeding assembly 3 to react, the height of the raw materials in the mixing barrel 101 is continuously increased, in order to improve the mixing effect of the second blade 108 on the raw materials, the controller controls the energizing current of the electromagnetic slip ring 116 to gradually decrease, the magnetic attraction force of the electromagnetic slip ring 116 on the fixed ferromagnetic ring 115 gradually decreases, the electromagnetic slip ring 116 is driven to move upwards under the action of the elasticity of the buffer spring 114 and keep the height of the electromagnetic slip ring 116 matched with the height of the raw materials, meanwhile, the magnetic attraction force of the electromagnetic slip ring 116 on the ferromagnetic end block 117 is reduced due to the decrease of the magnetic force of the electromagnetic slip ring 116, the swinging blade 118 is driven to rotate towards the end far away from the rotating rod 104 under the action of the elasticity of the torsion spring in the damping rotating assembly, the inclination direction of the swinging blade 118 is still matched with the bottom of the fixed barrel 201, and the raw materials in the mixing barrel 101 are thrown to the bottom of the fixed barrel 201 under the combined stirring action of the second blade 108 and the swinging blade 118 to be subsequently stirred and mixed, and further the subsequent reaction efficiency and reaction stability are ensured.
And the raw materials will produce waste gas when being mixed and stirred in compounding bucket 101, this waste gas is discharged along exhaust hole 311 and is retrieved and handled, then the velocity of flow sensor in the exhaust hole 311 detects that the velocity of flow value is in stable value, and when velocity of flow sensor detects the velocity of flow value and is less than the velocity of flow default value that sets for, indicate that the stirring mixing reaction rate of the inside raw materials of compounding bucket 101 at this moment is little, the feeding subassembly 3 adds the speed of raw materials to compounding subassembly 1 in promptly, the controller control first electric putter 309 starts and the output shortens this moment, then first electric putter 309 drives picture peg 306 to inside through side piece 312 and removes, the overlapping area of feed chute 307 and inlet pipe 302 increases, the raw materials in the inlet pipe 302 gets into the inside raw materials speed of compounding bucket 101 along fixed pipe 303 increases, and then guarantee the quick high-efficient of follow-up reaction.
In this process, in order to ensure that the second paddle 108 still matches with the height of the raw material in the mixing barrel 101, the controller controls the decreasing speed of the energizing current of the electromagnetic slip ring 116 to increase, so that the speed of the electromagnetic slip ring 116 driving the second paddle 108 and the swinging paddle 118 to move upwards increases, the rotating speed of the rotating rod 104 is unchanged, the centrifugal force borne by the swinging paddle 118 is unchanged, the inclination direction of the swinging paddle 118 matches with the bottom of the fixed barrel 201, the amount of raw material entering the bottom of the fixed barrel 201 under the action of the rotating shoveling action of the second paddle 108 and the swinging paddle 118 increases, therefore, the controller controls the driving motor 208 to drive the rotating shaft 202 to increase the rotating speed, the rotating speed of the rotating shaft 202 drives the material guide plate 204 to increase, the raw material spiral lifting speed and the material returning speed of the bottom of the fixed barrel 201 are increased by the electromagnetic slip ring 116, the mixing stirring speed of the raw material is increased by the whole device, and the self-adaptive adjustment of the raw material stirring and mixing speed in the mixing assembly 1 is realized by the device.
And after the raw materials in the feeding assembly 3 are all discharged into the mixing barrel 101 to finish the stirring mixing reaction, the controller controls the second electric push rod 404 to start and drive the sealing block 402 to reversely move to one end of the guide pipe 403, and the raw materials in the mixing barrel 101 are all discharged into the subsequent buffer bin 5 and the packaging machine 6 along the guide pipe 403 to perform the subsequent packaging process.
Then the controller controls the power motor 110 to drive the rotation speed of the belt pulley 111 to increase, the belt pulley 111 drives the rotation speed of the rotating rod 104 to increase through the driving belt, and the controller controls the energizing current of the electromagnetic slip ring 116 to reach the maximum, then the electromagnetic slip ring 116 moves downwards to the bottommost end through the magnetic attraction force with the fixed ferromagnetic ring 115, the magnetic attraction force of the electromagnetic slip ring 116 and the ferromagnetic end block 117 enables the swinging blade 118 to squeeze the damping rotating assembly and form an included angle with the top of the second blade 108, meanwhile, due to the increase of the rotating speed of the rotating rod 104, the rotating speed of the ferromagnetic end block 117 and the swinging blade 118 increases and the centrifugal force received by the swinging blade increases, the centrifugal force received by the ferromagnetic end block 117 is larger than the magnetic attraction force received by the ferromagnetic end block 117, the end of the ferromagnetic end block 117 is attached to the inner wall of the conical base 112 under the combined action of the centrifugal force and the magnetic attraction force, and the inner wall of the conical base 112 is rotationally cleaned along with the rotation of the rotating rod 104 to drive the ferromagnetic end block 117 and the cleaning brush group at the end to improve the cleanliness and stability of the inner wall of the conical base 112.
Then the controller controls the electrifying current of the electromagnetic slip ring 116 to be reduced, the magnetic attraction force of the electromagnetic slip ring 116 to the fixed ferromagnetic ring 115 is reduced, the electromagnetic slip ring 116 is driven to move upwards under the action of the elastic force of the buffer spring 114, meanwhile, the magnetic attraction force of the electromagnetic slip ring 116 to the ferromagnetic end block 117 is reduced, the swinging blade 118 is driven to rotate reversely under the action of the torsion spring in the damping rotating assembly, and the swinging blade is matched with the inverted cone-shaped structure of the cone-shaped base 112, so that the ferromagnetic end block 117 is still attached to the inner wall of the cone-shaped base 112 at any height, and the thorough cleanliness of the ferromagnetic end block 117 to the inner wall of the cone-shaped base 112 is further realized.
When the controller controls the energizing current of the electromagnetic slip ring 116 to be zero, the magnetic force of the electromagnetic slip ring 116 disappears, the electromagnetic slip ring 116 is driven to rise to the maximum height under the action of the elastic force of the buffer spring 114, the swinging blade 118 is matched with the extending plate 207, the magnetic attraction force received by the ferromagnetic end block 117 is zero, the ferromagnetic end block 117 collides with the side wall of the extending plate 207 in the process that the rotating rod 104 drives the second blade 108 and the swinging blade 118 to rotate, and the raw materials positioned on the outer surfaces of the extending plate 207 and the material guiding plate 204 are cleaned by virtue of vibration generated by collision between the ferromagnetic end block 117 and the extending plate 207, so that the cleaning effect on the raw materials inside the fixed cylinder 201 is improved, and the influence on the subsequent reverse direction is avoided.
When the interior of the mixing assembly 1 is cleaned after completion, the raw materials are re-added to the bin hopper 310, and the above process is repeated for subsequent reactions.
The components of the device are mutually matched to complete thorough and effective mixing and stirring reaction of raw materials, so that the device has strong operability, and the structures are mutually matched, stable and efficient; meanwhile, the stirring and mixing reaction rate can be adaptively adjusted, the adaptability is strong, and the accuracy is high; after the reaction is finished, the impurity can be scraped off from each part, the cleaning performance is good, and the method is green, environment-friendly and pollution-free.
Examples
The production method of the alkali-activated pure inorganic functional interior wall coating utilizes a production system of the alkali-activated pure inorganic functional interior wall coating to produce the alkali-activated pure inorganic functional interior wall coating, and comprises the following steps:
firstly, feeding, namely putting raw materials for coating production into a mixing assembly 1 sequentially through a feeding assembly 3;
mixing, namely mixing raw materials at a high speed by using a mixing assembly 1 and an auxiliary mixing assembly 2 to finish the mixing preparation of the coating;
step three, adjusting, wherein the controller controls the electrified current of the electromagnetic slip ring 116 to be reduced, the magnetic attraction force of the electromagnetic slip ring 116 to the fixed ferromagnetic ring 115 and the ferromagnetic end block 117 is reduced, and the included angle between the swinging blade 118 and the second blade 108 is increased;
discharging, and discharging the coating mixed in the mixing assembly 1 through the discharging assembly 4;
fifthly, cleaning, wherein the controller controls the rotating speed of the rotating rod 104 to increase, the centrifugal force borne by the ferromagnetic end block 117 and the swinging blade 118 is larger than the magnetic attraction force borne by the ferromagnetic end block 117, and the ferromagnetic end block 117 rotates and is matched with the inner wall of the conical base 112;
step six, buffering, namely buffering the paint discharged from the discharging component 4 by using a buffering bin 5 so as to obtain a paint finished product;
And step seven, packaging, namely packaging the coating by using a packaging machine 6 so as to facilitate the follow-up transportation and sales work.
The method can be used for rapidly and efficiently producing the alkali-activated pure inorganic functional interior wall coating, thereby meeting the actual demands.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (6)

1. The production system of the alkali-activated pure inorganic functional interior wall coating is characterized by comprising a mixing component, an auxiliary mixing component, a feeding component, a discharging component, a buffer bin and a packaging machine;
the mixing assembly comprises a mixing barrel, a conical base is arranged at the bottom end of the inner side of the mixing barrel, a controller is arranged on the outer wall of the mixing barrel, a rotating rod penetrates through the middle of the bottom end of the mixing barrel through a bearing, a fixed ferromagnetic ring is arranged at the bottom of the outer surface of the rotating rod, a plurality of groups of first paddles are uniformly arranged on the outer end face of the fixed ferromagnetic ring in an array manner, an electromagnetic slip ring is slidably connected to the outer surface of the rotating rod at the top of the fixed ferromagnetic ring, a plurality of groups of second paddles are uniformly arranged on the outer end face of the electromagnetic slip ring in an array manner, the other ends of the second paddles are rotatably connected with swinging paddles through a damping rotating assembly, and a ferromagnetic end block is arranged at the other ends of the swinging paddles;
The auxiliary mixing assembly comprises a fixed barrel which is obliquely arranged;
the feeding assembly comprises a top cover, an exhaust hole is formed in the top of the top cover, and a flow velocity sensor is arranged in the exhaust hole;
the discharging component comprises a discharging pipe;
the outer side wall of the mixing barrel is surrounded by a plurality of through grooves, the top end of the inner side of the mixing barrel is provided with a baffle plate with a funnel-shaped structure, the top end of the rotating rod is provided with a movable block with a spherical structure, the top end of the outer side wall of the rotating rod is surrounded by a plurality of spoilers with fan-shaped structures, the bottom of the electromagnetic slip ring is provided with a buffer spring, the bottom of the buffer spring is fixedly connected with the top of the fixed ferromagnetic ring, and the buffer spring is positioned on the outer surface of the rotating rod;
the damping rotating assembly comprises a rotating rod, the rotating rod is fixedly connected with one end, far away from the electromagnetic slip ring, of the second blade, a torsion spring is arranged at the end part of the outer surface of the rotating rod, the other end of the torsion spring is fixedly connected with the end part, close to the rotating rod, of the swinging blade, the two end parts of the rotating rod are rotatably connected with the inner wall of the swinging blade through bearings, and a cleaning brush group is arranged at the end part, far away from the rotating rod, of the ferromagnetic end block;
The bottom of the mixing barrel is provided with a bottom shell, one end of the top of the bottom shell is provided with a power motor, the output shaft of the power motor and the bottom of the rotating rod are provided with belt pulleys, a transmission belt is arranged between the two belt pulleys, the distance values between the conical base and the center shaft of the rotating rod at different heights are smaller than the sum of the length values of the second blade and the swinging blade, the bottom end of the inner side wall of the mixing barrel is provided with a round angle, the outer surface of the rotating rod is uniformly provided with a plurality of groups of vertical blocks in an array manner, the inner wall of the electromagnetic slip ring is uniformly provided with a plurality of groups of sliding grooves in an array manner, and the vertical blocks are matched with the sliding grooves;
the fixed cylinder is fixedly arranged at the notch of the through groove, the top end of the fixed cylinder is provided with a driving motor, the inside of the fixed cylinder is provided with a rotating shaft with an inclined structure, an output shaft of the driving motor is fixedly connected with the top end of the rotating shaft, one end of the rotating shaft is provided with a top block with a spherical structure, the outer side of the rotating shaft is surrounded by two spiral-shaped material guide plates, the two material guide plates are arranged in a staggered mode, the inner side wall of each material guide plate is provided with a plurality of connecting arms, one end of each connecting arm is fixedly arranged on the outer side wall of the rotating shaft, the middle part of each connecting arm is provided with a strip-shaped groove in a penetrating mode, one end of each material guide plate is provided with an extending plate, the extending plates are in a 'factory' -shaped structure, and the distance value between the outer end of each extending plate and the center shaft of each rotating rod is smaller than the sum of the length values of the second paddles and the swinging paddles;
As the raw materials continuously enter the mixing barrel along the feeding component to react, the height of the raw materials in the mixing barrel is continuously increased, the electrified current of the electromagnetic slip ring is controlled by the controller to be gradually reduced, the magnetic attraction of the electromagnetic slip ring to the fixed ferromagnetic ring is gradually reduced, the electromagnetic slip ring is driven to move upwards under the action of the elasticity of the buffer spring and keep the height of the electromagnetic slip ring matched with the height of the raw materials, meanwhile, the magnetic attraction of the electromagnetic slip ring to the ferromagnetic end block is reduced due to the reduction of the magnetic force of the electromagnetic slip ring, the swinging paddles are driven to rotate towards the end far away from the rotating rod under the action of the elasticity of the torsion spring in the damping rotating component, the inclination direction of the swinging paddles is still matched with the bottom of the fixed barrel, and the raw materials in the mixing barrel are thrown to the bottom of the fixed barrel under the common stirring action of the second paddles and the swinging paddles to be subjected to subsequent stirring and mixing;
when the raw materials in the feeding assembly are discharged into the mixing barrel to finish the stirring and mixing reaction, the controller controls the energizing current of the electromagnetic slip ring to reach the maximum, then the electromagnetic slip ring moves downwards to the bottommost end through the magnetic attraction force with the fixed ferromagnetic ring, the magnetic attraction force of the electromagnetic slip ring and the ferromagnetic end block enables the swinging blade to extrude the damping rotating assembly and form an included angle with the top of the second blade, meanwhile, due to the increase of the rotating speed of the rotating rod, the rotating speed of the ferromagnetic end block and the swinging blade is increased, the centrifugal force borne by the ferromagnetic end block is greater than the magnetic attraction force borne by the ferromagnetic end block, the end part of the ferromagnetic end block is attached to the inner wall of the conical base under the combined action of the centrifugal force and the magnetic attraction force, and the rotating of the rotating rod drives the ferromagnetic end block and the cleaning brush group at the end part to rotationally clean the inner wall of the conical base;
When the electrifying current of the electromagnetic slip ring is controlled to be zero by the controller, the magnetic force of the electromagnetic slip ring disappears, the electromagnetic slip ring is driven to rise to the maximum height under the action of the elasticity of the buffer spring, the swinging paddles are matched with the extending plate, the magnetic attraction force received by the ferromagnetic end block is zero, the ferromagnetic end block collides with the side wall of the extending plate in the rotating process of the rotating rod driving the second paddles and the swinging paddles, and the raw materials positioned on the outer surfaces of the extending plate and the material guiding plate are cleaned by virtue of vibration generated by collision between the ferromagnetic end block and the extending plate.
2. The production system of the alkali-activated pure inorganic functional interior wall coating according to claim 1, which is characterized in that: the auxiliary mixing assembly is provided with a plurality of auxiliary mixing assemblies, the auxiliary mixing assemblies are arranged around the outer sides of the mixing assemblies, the feeding assemblies are arranged on the top ends of the mixing assemblies, the discharging assemblies are fixedly arranged at the outer bottom ends of the mixing assemblies, the buffer bin and the packing machine are sequentially arranged at one ends of the discharging assemblies, and the controller is electrically used for controlling all electric elements.
3. The production system of the alkali-activated pure inorganic functional interior wall coating according to claim 2, which is characterized in that: the top cap fixed set up in the top of blending basket, the top of top cap runs through and is equipped with a plurality of inlet pipes, the top of inlet pipe is equipped with fixed pipe, fixed frame that is equipped with the slope structure is run through at the middle part of fixed pipe, fixed frame with the slot has all been seted up to the one end of fixed pipe, peg graft in the inside of slot has the picture peg, the middle part of picture peg run through seted up with the feed chute of fixed pipe looks adaptation.
4. A system for producing an alkali-activated purely inorganic functional interior wall coating according to claim 3, wherein: the top of picture peg is equipped with the scale mark, the picture peg is kept away from the tip of fixed frame is equipped with the side piece, the fixed frame is close to one side of side piece is equipped with first electric putter, first electric putter's output with the side fixed connection of side piece, the fixed frame be close to the tip of side piece is equipped with distance sensor, distance sensor be used for detecting the side piece with distance value between the fixed frame, the top of fixed pipe is equipped with the feeder hopper of funnel-shaped structure.
5. The production system of the alkali-activated pure inorganic functional interior wall coating, according to claim 4, is characterized in that: the discharging pipe is fixedly arranged at the bottom end of the outer side wall of the mixing bucket, one end of the discharging pipe extends to the inner wall of the mixing bucket, a sealing block is arranged at one end of the inside of the discharging pipe, a guide pipe is arranged at the bottom end of the outer side wall of the discharging pipe, a second electric push rod is arranged at one end of the discharging pipe, and one end of the second electric push rod is fixedly connected with one end of the sealing block.
6. A production method of an alkali-activated pure inorganic functional interior wall coating material, the production method producing the alkali-activated pure inorganic functional interior wall coating material by using the production system of the alkali-activated pure inorganic functional interior wall coating material according to claim 5, characterized by comprising the steps of:
firstly, feeding, namely sequentially feeding raw materials for coating production into a mixing assembly through a feeding assembly;
mixing, namely mixing raw materials at a high speed by using a mixing assembly and an auxiliary mixing assembly to finish the mixing preparation of the coating;
step three, adjusting, wherein the controller controls the electrifying current of the electromagnetic slip ring to be reduced, the magnetic attraction of the electromagnetic slip ring to the fixed ferromagnetic ring and the ferromagnetic end block is reduced, and the included angle between the swinging blade and the second blade is increased;
discharging, and discharging the coating mixed in the mixing assembly through the discharging assembly;
step five, cleaning, wherein the controller controls the rotating speed of the rotating rod to increase, the centrifugal force born by the ferromagnetic end block and the swinging blade is larger than the magnetic attraction force, and the ferromagnetic end block rotates and is matched with the inner wall of the conical base;
step six, buffering, namely buffering the paint discharged from the discharging component by using a buffering bin so as to obtain a paint finished product;
And step seven, packaging, namely packaging the coating by using a packaging machine so as to facilitate the follow-up transportation and sales work.
CN202310112534.2A 2023-02-14 2023-02-14 Production system and method of alkali-activated pure inorganic functional interior wall coating Active CN116272584B (en)

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