CN116272064A - A segmented backwash decontamination filter with automatic replacement filter structure - Google Patents
A segmented backwash decontamination filter with automatic replacement filter structure Download PDFInfo
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- CN116272064A CN116272064A CN202310551270.0A CN202310551270A CN116272064A CN 116272064 A CN116272064 A CN 116272064A CN 202310551270 A CN202310551270 A CN 202310551270A CN 116272064 A CN116272064 A CN 116272064A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6423—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a translational movement with respect to the filtering element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
- B01D29/68—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/12—Devices for taking out of action one or more units of multi- unit filters, e.g. for regeneration
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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Abstract
Description
技术领域technical field
本发明涉及过滤器技术领域,具体为一种自动替换过滤结构的分段式反冲洗除污过滤器。The invention relates to the technical field of filters, in particular to a segmented backwashing decontamination filter with an automatic replacement filter structure.
背景技术Background technique
反冲洗除污过滤器是一种常见的过滤器类型,主要用于液体、气体等介质中的杂质和颗粒物的过滤和清除工作。反冲洗除污过滤器广泛应用于水处理、化工、冶金、机械制造等各个领域的工业生产和制造过程中。现有的反冲洗除污过滤器在使用时还存在一些缺陷。Backwash decontamination filter is a common filter type, mainly used for filtering and removing impurities and particles in liquid, gas and other media. Backwash decontamination filters are widely used in industrial production and manufacturing processes in various fields such as water treatment, chemical industry, metallurgy, and machinery manufacturing. There are also some defects in the existing backwash decontamination filter in use.
例如公开号CN108379897A公开的一种多级过滤自动排污的反冲洗除污过滤器,能够自动排污除杂和卸压,对管道内杂质进行分级过滤,且通过电磁铁装置对铁制颗粒进行吸附和解析排泄的反冲洗除污过滤器,过滤管内从入口方向到出口方向,设置有孔径逐渐减小的过滤部件,结构简单,方便实用,能够有效提高对流体运输管道内的除污除杂效果。上述过滤器虽然能够提升除污效果,但在实际使用时,不能够在滤板堵塞时自动启用延伸滤板,不具备自动替换过滤结构的功能,现有的反冲洗除污过滤器在使用时不能够在其中一处滤板堵塞时利用水流自动疏通堵塞物,使用很不方便,而且现有的反冲洗除污过滤器不具备分段式多级过滤功能,过滤效果较差,不能够在进水时利用水压自动对滤板进行清理。For example, the backwash decontamination filter disclosed by the publication number CN108379897A with multi-stage filtration and automatic decontamination can automatically decontaminate and remove impurities and relieve pressure, perform graded filtration of impurities in the pipeline, and absorb and decontaminate iron particles through an electromagnet device. For the backwash decontamination filter for analytical drainage, the filter tube is provided with filter components with gradually decreasing pore diameter from the inlet direction to the outlet direction. The structure is simple, convenient and practical, and can effectively improve the decontamination and impurity removal effect in the fluid transportation pipeline. Although the above-mentioned filter can improve the decontamination effect, in actual use, the extended filter plate cannot be automatically activated when the filter plate is blocked, and it does not have the function of automatically replacing the filter structure. It is inconvenient to use water flow to automatically clear the blockage when one of the filter plates is blocked, and the existing backwash decontamination filter does not have segmented multi-stage filtration function, and the filtering effect is poor. When water enters, the filter plate is automatically cleaned by water pressure.
发明内容Contents of the invention
鉴于现有过滤器中存在的问题,提出了本发明。In view of the problems existing in existing filters, the present invention is proposed.
为解决上述技术问题,本发明提供了如下技术方案:一种自动替换过滤结构的分段式反冲洗除污过滤器,包括第一筒体,所述第一筒体的右侧固定设置有固定板,固定板的后侧固定连接有第二筒体,所述第二筒体的顶部固定连接有搭接块,搭接块的上方安装有第三筒体,所述第三筒体的右侧连接有第一连接管,第三筒体的左侧连接有第二连接管,所述第一筒体的内部滑动安装有第一滤板,所述第一滤板的左侧安装有自动切换组件,所述固定板的底部安装有电机,所述电机的输出轴上固定连接有第一连接杆,所述第一连接杆的顶部固定连接有第一锥齿轮,所述第一锥齿轮的前端啮合连接有第二锥齿轮,所述第二锥齿轮的前端固定连接有吸气扇,所述吸气扇的后侧转动安装有固定杆,所述固定杆和第二筒体之间为固定连接,所述第一锥齿轮的顶部固定连接有第二连接杆,所述第二连接杆的上方安装有叶轮,所述第一筒体后半部分的内部转动安装有限位块,所述限位块的侧面固定连接有第三滤板,所述第三滤板的上方安装有自动通堵组件,所述第三滤板的内部滑动安装有第二滤板,所述固定板的表面固定连接有位于第一滤板左右两侧的密封圈,所述密封圈和相邻密封圈之间设置有清理刷,所述清理刷和固定板之间为固定连接;In order to solve the above technical problems, the present invention provides the following technical solution: a segmented backwash decontamination filter that automatically replaces the filter structure, including a first cylinder, and the right side of the first cylinder is fixedly provided with a fixed plate, the rear side of the fixed plate is fixedly connected with a second cylinder, the top of the second cylinder is fixedly connected with a lap block, and a third cylinder is installed above the lap block, and the right side of the third cylinder The first connecting pipe is connected to the side, and the second connecting pipe is connected to the left side of the third cylinder. The first filter plate is slidably installed inside the first cylinder, and an automatic filter plate is installed on the left side of the first filter plate. Switching assembly, a motor is installed on the bottom of the fixed plate, a first connecting rod is fixedly connected to the output shaft of the motor, a first bevel gear is fixedly connected to the top of the first connecting rod, and the first bevel gear The front end of the second bevel gear is meshed with a second bevel gear, the front end of the second bevel gear is fixedly connected with a suction fan, and the rear side of the suction fan is rotatably installed with a fixed rod. For fixed connection, the top of the first bevel gear is fixedly connected with a second connecting rod, an impeller is installed above the second connecting rod, and a limit block is installed in the second half of the first cylindrical body for rotation. The side of the limiting block is fixedly connected with a third filter plate, an automatic plugging assembly is installed above the third filter plate, a second filter plate is slidably installed inside the third filter plate, and the fixed plate The surface is fixedly connected with sealing rings located on the left and right sides of the first filter plate, a cleaning brush is arranged between the sealing ring and adjacent sealing rings, and the cleaning brush and the fixed plate are fixedly connected;
所述自动切换组件包括贴合安装于第一滤板前后两侧的固定环,固定环的上下两侧均固定连接有衔接杆,固定环和第一筒体之间为固定连接,所述第一滤板的左侧固定连接有横杆,横杆的前端固定连接有第一压杆,所述第一压杆的左侧固定连接有第一活塞,第一活塞左半部分的外侧滑动安装有第一U型管,第一U型管前端的右侧固定连接有第一固定管,所述横杆的后侧固定连接有第二压杆,所述第二压杆的左侧固定连接有第二活塞,第二活塞左半部分的外侧滑动安装有第二U型管,第二U型管后端的右侧固定连接有第二固定管,所述第二压杆的右侧和第一压杆的右侧均固定连接有折板,所述折板通过第一弹簧与第一筒体相连。The automatic switch assembly includes a fixed ring fitted on the front and rear sides of the first filter plate, the upper and lower sides of the fixed ring are fixedly connected with connecting rods, the fixed ring and the first cylinder are fixedly connected, and the second The left side of a filter plate is fixedly connected with a cross bar, the front end of the cross bar is fixedly connected with a first pressure rod, the left side of the first pressure rod is fixedly connected with a first piston, and the outer side of the left half of the first piston is slidably installed There is a first U-shaped tube, the right side of the front end of the first U-shaped tube is fixedly connected with the first fixed tube, the rear side of the cross bar is fixedly connected with the second pressing bar, and the left side of the second pressing bar is fixedly connected There is a second piston, a second U-shaped tube is slidably installed on the outside of the left half of the second piston, and a second fixed tube is fixedly connected to the right side of the rear end of the second U-shaped tube. A folded plate is fixedly connected to the right side of a pressure rod, and the folded plate is connected with the first barrel through the first spring.
作为本发明的一种优先方案,所述第一筒体、固定板、第二筒体、搭接块、第三筒体、第一连接管和第二连接管为一个整体,所述第三筒体、第一连接管和第二连接管与第一筒体之间互相连通。As a preferred solution of the present invention, the first cylinder body, the fixing plate, the second cylinder body, the bridging blocks, the third cylinder body, the first connecting pipe and the second connecting pipe are integrated, and the third The barrel body, the first connecting pipe and the second connecting pipe communicate with the first barrel body.
作为本发明的一种优先方案,所述第一筒体的后侧螺纹安装有连接盖,所述连接盖的左右两侧贴合设置有挡块,所述挡块为橡胶材质,挡块和第一筒体之间为固定连接。As a preferred solution of the present invention, the rear side of the first cylinder is threadedly mounted with a connecting cover, and the left and right sides of the connecting cover are fitted with stoppers, the stoppers are made of rubber, and the stoppers and The first cylinders are fixedly connected.
作为本发明的一种优先方案,所述固定杆的后侧固定连接有外壳,所述第一锥齿轮、第二锥齿轮和第二连接杆和外壳之间均为转动连接。As a preferred solution of the present invention, the rear side of the fixed rod is fixedly connected with a housing, and the first bevel gear, the second bevel gear and the second connecting rod are all rotationally connected to the housing.
作为本发明的一种优先方案,所述第三滤板的内壁与第二滤板的左右表面互相贴合,第二滤板的前侧设置有斜切面,所述第二滤板通过第三滤板和限位块与第一筒体之间构成转动结构,所述第三滤板的后侧固定连接有拉杆,所述拉杆和连接盖之间安装有调节组件。As a preferred solution of the present invention, the inner wall of the third filter plate and the left and right surfaces of the second filter plate are attached to each other, the front side of the second filter plate is provided with a beveled surface, and the second filter plate passes through the third filter plate. A rotating structure is formed between the filter plate, the limiting block and the first cylinder, a pull rod is fixedly connected to the rear side of the third filter plate, and an adjustment assembly is installed between the pull rod and the connecting cover.
作为本发明的一种优先方案,所述自动通堵组件包括和滑动安装于第三滤板右侧的第一连接块,第三滤板的左侧滑动安装有第二连接块,所述第三滤板的中间固定设置有固定块,固定块的左右两侧固定连接有松紧绳,所述松紧绳的外侧设置有外衬套,外衬套与第三滤板之间为固定连接,左侧松紧绳的左端与第二连接块相连,右侧松紧绳的右端与第一连接块相连,所述第三滤板的内部开设有移动槽,移动槽的上半部分滑动安装有第一连接板,第一连接板的左侧与第二连接块相连,所述移动槽的下半部分滑动安装有第二连接板,所述第二连接板的表面开设有第一通孔,所述第一连接板的表面开设有第二通孔。As a preferred solution of the present invention, the automatic plugging assembly includes a first connecting block that is slidably installed on the right side of the third filter plate, and a second connecting block is slidably installed on the left side of the third filter plate. The middle of the three filter plates is fixed with a fixed block, the left and right sides of the fixed block are fixedly connected with elastic ropes, the outer side of the elastic rope is provided with an outer bushing, and the outer bushing is fixedly connected with the third filter plate. The left end of the side elastic cord is connected to the second connecting block, and the right end of the right elastic cord is connected to the first connecting block. There is a moving groove inside the third filter plate, and the first half of the moving groove is slidably installed with the first connecting block. plate, the left side of the first connecting plate is connected with the second connecting block, the second connecting plate is slidably mounted on the lower half of the moving groove, the surface of the second connecting plate is provided with a first through hole, and the first through hole is opened on the surface of the second connecting plate. A second through hole is opened on the surface of a connecting plate.
作为本发明的一种优先方案,所述第二连接板通过第一连接块与第三滤板之间构成第一滑动结构,所述第一连接板通过第二连接块与第三滤板之间构成第二滑动结构,所述第一连接板上的第二通孔与第二连接板上的第一通孔位置和数量均一一对应。As a preferred solution of the present invention, the second connecting plate forms a first sliding structure through the first connecting block and the third filter plate, and the first connecting plate passes through the gap between the second connecting block and the third filter plate. A second sliding structure is formed between them, and the positions and numbers of the second through holes on the first connecting plate correspond to the first through holes on the second connecting plate.
作为本发明的一种优先方案,所述第一固定管和第二固定管与第一筒体之间为固定连接,第一固定管和第二固定管与第一筒体的内部互相连通,所述第一滤板通过第一压杆、第一活塞、第一U型管、第一固定管和折板与第一筒体之间构成第三滑动结构。As a preferred solution of the present invention, the first fixed pipe and the second fixed pipe are fixedly connected to the first cylindrical body, and the first fixed pipe and the second fixed pipe communicate with the inside of the first cylindrical body, The first filter plate forms a third sliding structure between the first pressing rod, the first piston, the first U-shaped tube, the first fixed tube and the folding plate and the first cylindrical body.
作为本发明的一种优先方案,所述折板的右半部分为折弯状,折板、横杆、第一压杆和第一活塞为一个整体,所述横杆的前后两侧结构相同朝向相反。As a preferred solution of the present invention, the right half of the folded plate is bent, the folded plate, the cross bar, the first pressing rod and the first piston are integrated, and the front and rear sides of the cross bar have the same structure facing the opposite.
作为本发明的一种优先方案,所述调节组件包括开设于拉杆表面的键槽,拉杆的外侧贴合设置有连接套,所述连接套和连接盖之间的连接方式为转动连接,连接套的外侧套设有涡旋弹簧,涡旋弹簧的首尾两端分别与连接盖和连接套相连,所述连接盖的内部固定连接有键块,所述第三滤板通过拉杆、键槽和键块与连接盖之间构成伸缩结构。As a preferred solution of the present invention, the adjustment assembly includes a keyway opened on the surface of the pull rod, and a connecting sleeve is attached to the outside of the pull rod. The connection between the connecting sleeve and the connecting cover is a rotational connection. The outer sleeve is provided with a vortex spring, and the first and last ends of the vortex spring are respectively connected with the connection cover and the connection sleeve. The inside of the connection cover is fixedly connected with a key block, and the third filter plate is connected with the A telescopic structure is formed between the connecting covers.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、通过设置的自动切换组件,使得装置内的,在进水时,水流能够冲击折板,使得折板被向右侧推动,从而使得装置上的第一滤板能够自动向右移动,在相邻两处密封圈之间的清理刷的作用下,实现进水时利用水流冲击自动清理第一滤板的功能,解决了下游的除污过滤器在使用时不能够在进水时利用水压自动对滤板进行清理的缺陷。1. Through the set automatic switching component, when the water enters the device, the water flow can hit the folded plate, so that the folded plate is pushed to the right, so that the first filter plate on the device can automatically move to the right. Under the action of the cleaning brush between two adjacent sealing rings, the function of automatically cleaning the first filter plate by the impact of water flow is realized when the water enters, which solves the problem that the downstream decontamination filter cannot use water when it enters the water. The defect of automatically cleaning the filter plate under pressure.
2、通过装置上的第一固定管和第二固定管,使得装置上的第一滤板发生堵塞时,利用第一筒体内水压的变化,使得第一活塞和第二活塞被自动向右侧推动,以实现堵塞时自动移动滤板的功能,从而间接替换过滤结构,解决了现有的过滤器在使用时不能够在滤板堵塞时自动启用延伸滤板的缺陷,该装置具有功能性更强的优势。2. Through the first fixed pipe and the second fixed pipe on the device, when the first filter plate on the device is blocked, the first piston and the second piston are automatically moved to the right by the change of the water pressure in the first cylinder. Side push to achieve the function of automatically moving the filter plate when it is blocked, thereby indirectly replacing the filter structure, and solving the defect that the existing filter cannot automatically activate the extended filter plate when the filter plate is blocked during use. The device is functional stronger advantage.
3、通过装置上的第二滤板和第三滤板,使得第二连接管的水流在向下流动时,先通过框架结构的第三滤板的上半部分进行过滤,再通过第二滤板进行过滤最后通过第三滤板的下半部分进行过滤,以实现分段式过滤功能,并且在第三滤板的上半部分堵塞时,水流会流向第三滤板的左右两侧,其中一侧的冲击较大时,会使得水流将第三滤板和第二滤板冲斜,进而间接增大滤板和污水的作用面,以提升过滤效果,与此同时,第二滤板上半部分的两组通孔在水流的冲击下重叠,从而增大通孔整体的尺寸,以实现提升过滤效果的功能,解决了现有的除污过滤器在使用时过滤效果较差的缺陷,并且该装置在第三滤板的上半部分堵塞时自动增大两组过滤通孔重叠面积,进而利用水流进行通堵,提升了装置使用时的便捷性,解决了现有的反冲洗除污过滤器在使用时不能够在其中一处滤板堵塞时利用水流自动疏通堵塞物的缺陷。3. Through the second filter plate and the third filter plate on the device, when the water flow of the second connecting pipe flows downward, it first passes through the upper half of the third filter plate of the frame structure to filter, and then passes through the second filter plate. plate to filter and finally filter through the lower part of the third filter plate to realize the segmented filtration function, and when the upper part of the third filter plate is blocked, the water flow will flow to the left and right sides of the third filter plate, among which When the impact on one side is large, the water flow will obliquely slant the third filter plate and the second filter plate, thereby indirectly increasing the action surface of the filter plate and sewage to improve the filtering effect. At the same time, the second filter plate The two groups of through holes in the half part overlap under the impact of water flow, thereby increasing the overall size of the through holes, so as to realize the function of improving the filtering effect, and solve the defect that the existing decontamination filter has poor filtering effect during use, and When the upper part of the third filter plate is clogged, the device automatically increases the overlapping area of the two groups of filter through holes, and then uses water flow to unblock, which improves the convenience of the device and solves the problem of existing backwashing and decontamination filtration. The defect that the device cannot use water flow to automatically clear the blockage when one of the filter plates is blocked during use.
4、通过第二滤板前端的斜切面,使得装置能够在第二滤板发生堵塞时,利用水流冲击第二滤板的斜面,使得第二滤板有向后移动的趋势,工作人员可通过观察拉杆的前后位置判断第二滤板的堵塞状况,并且第二滤板在堵塞时,能够自动启用第三滤板的下半部分进行过滤工作。4. Through the beveled surface of the front end of the second filter plate, the device can use the water flow to impact the slope of the second filter plate when the second filter plate is blocked, so that the second filter plate has a tendency to move backward, and the staff can pass through Observe the front and rear positions of the pull rod to judge the clogging condition of the second filter plate, and when the second filter plate is clogged, the lower half of the third filter plate can be automatically enabled to perform filtering work.
5、通过装置上的第一锥齿轮和第二锥齿轮,使得装置上的叶轮在转动的同时带动吸气扇转动,从而使得装置能够在清理第一滤板的同时利用负压将第一滤板内的杂质去除,提升了装置的功能性,实现了对第一滤板的二次清理功能。5. Through the first bevel gear and the second bevel gear on the device, the impeller on the device drives the suction fan to rotate while rotating, so that the device can use negative pressure to clean the first filter plate while cleaning the first filter plate. The removal of impurities in the plate improves the functionality of the device and realizes the secondary cleaning function of the first filter plate.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将结合附图和详细实施方式对本发明进行详细说明,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Technical personnel can also obtain other drawings based on these drawings without paying creative work. in:
图1是本发明一种自动替换过滤结构的分段式反冲洗除污过滤器整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a segmented backwash decontamination filter that automatically replaces the filter structure of the present invention;
图2是本发明自动切换组件整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the automatic switching assembly of the present invention;
图3是本发明第一筒体内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the first cylinder of the present invention;
图4是图3中A处结构示意图;Fig. 4 is a schematic diagram of the structure at A in Fig. 3;
图5是本发明第一锥齿轮和第二锥齿轮连接结构示意图;Fig. 5 is a schematic diagram of the connecting structure of the first bevel gear and the second bevel gear of the present invention;
图6是本发明第二滤板和第三滤板拆分结构示意图;Fig. 6 is a schematic diagram of the split structure of the second filter plate and the third filter plate of the present invention;
图7是本发明第二滤板和第三滤板安装结构示意图;Fig. 7 is a schematic diagram of the installation structure of the second filter plate and the third filter plate of the present invention;
图8是本发明第一连接块和第二滤板连接结构示意图;Fig. 8 is a schematic diagram of the connection structure between the first connection block and the second filter plate of the present invention;
图9是图8中B处结构示意图;Fig. 9 is a schematic diagram of the structure at B in Fig. 8;
图10是图8中C处结构示意图;Fig. 10 is a schematic diagram of the structure at C in Fig. 8;
图11是图3中D处结构示意图。Fig. 11 is a schematic diagram of the structure at D in Fig. 3 .
图中标号:1、第一筒体;2、固定板;3、第二筒体;4、搭接块;5、第三筒体;6、第一连接管;7、第二连接管;8、第一滤板;9、电机;10、第一连接杆;11、第一锥齿轮;12、第二锥齿轮;13、吸气扇;14、固定杆;15、第二连接杆;16、叶轮;17、外壳;18、连接盖;19、挡块;20、拉杆;21、第二滤板;22、第三滤板;23、限位块;24、自动通堵组件;2401、第一连接块;2402、第二连接块;2403、固定块;2404、外衬套;2405、松紧绳;2406、移动槽;2407、第一连接板;2408、第二连接板;2409、第一通孔;2410、第二通孔;25、自动切换组件;2501、固定环;2502、衔接杆;2503、横杆;2504、第一压杆;2505、第一活塞;2506、第一U型管;2507、第一固定管;2508、第二压杆;2509、第二活塞;2510、第二U型管;2511、第二固定管;2512、折板;2513、第一弹簧;26、密封圈;27、清理刷;28、调节组件;2801、键槽;2802、连接套;2803、涡旋弹簧;2804、键块。Numbers in the figure: 1, first cylinder; 2, fixed plate; 3, second cylinder; 4, lap joint block; 5, third cylinder; 6, first connecting pipe; 7, second connecting pipe; 8. The first filter plate; 9. The motor; 10. The first connecting rod; 11. The first bevel gear; 12. The second bevel gear; 13. The suction fan; 14. The fixed rod; 15. The second connecting rod; 16. Impeller; 17. Shell; 18. Connecting cover; 19. Block; 20. Pull rod; 21. Second filter plate; 22. Third filter plate; 23. Limiting block; 24. Automatic plugging assembly; 2401 , the first connection block; 2402, the second connection block; 2403, the fixed block; 2404, the outer bushing; 2405, the elastic cord; 2406, the moving groove; 2407, the first connection plate; 2408, the second connection plate; The first through hole; 2410, the second through hole; 25, the automatic switch assembly; 2501, the fixed ring; 2502, the connecting rod; 2503, the cross bar; U-shaped tube; 2507, the first fixed tube; 2508, the second pressing rod; 2509, the second piston; 2510, the second U-shaped tube; 2511, the second fixed tube; 2512, the folding plate; 2513, the first spring; 26, sealing ring; 27, cleaning brush; 28, adjustment assembly; 2801, keyway; 2802, connection sleeve; 2803, scroll spring; 2804, key block.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施方式的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. Similarly generalized, the present invention is therefore not limited by the specific embodiments disclosed below.
其次,本发明结合示意图进行详细描述,在详述本发明实施方式时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail in conjunction with schematic diagrams. When describing the implementation of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not be limited here. The protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the following will further describe the implementation of the present invention in detail in conjunction with the accompanying drawings.
如图1-图11所示,一种自动替换过滤结构的分段式反冲洗除污过滤器,包括第一筒体1,第一筒体1的右侧固定设置有固定板2,固定板2的后侧固定连接有第二筒体3,第二筒体3的顶部固定连接有搭接块4,搭接块4的上方安装有第三筒体5,第三筒体5的右侧连接有第一连接管6,第三筒体5的左侧连接有第二连接管7,第一筒体1的内部滑动安装有第一滤板8,第一滤板8的左侧安装有自动切换组件25,第一滤板8可配合自动切换组件25,使得装置能够在第一滤板8发生堵塞时自动向右移动第一滤板8,从而间接实现替换过滤结构的功能,固定板2的底部安装有电机9,电机9的输出轴上固定连接有第一连接杆10,第一连接杆10的顶部固定连接有第一锥齿轮11,第一锥齿轮11的前端啮合连接有第二锥齿轮12,第二锥齿轮12的前端固定连接有吸气扇13,吸气扇13的后侧转动安装有固定杆14,固定杆14和第二筒体3之间为固定连接,第一锥齿轮11的顶部固定连接有第二连接杆15,第二连接杆15的上方安装有叶轮16,第一筒体1后半部分的内部转动安装有限位块23,限位块23的侧面固定连接有第三滤板22,第三滤板22的上方安装有自动通堵组件24,第三滤板22的内部滑动安装有第二滤板21,第三滤板22和第二滤板21组成的多级过滤结构,使得装置能够进行分段式过滤,并且在第三滤板22的上半部分发生堵塞时,利用水流冲击配合自动通堵组件24实现自动通堵功能;As shown in Figures 1-11, a segmented backwash decontamination filter that automatically replaces the filter structure includes a first cylinder 1, a fixed plate 2 is fixed on the right side of the first cylinder 1, and the fixed plate The rear side of 2 is fixedly connected with the second cylindrical body 3, and the top of the second cylindrical body 3 is fixedly connected with the overlapping block 4, and the third cylindrical body 5 is installed above the overlapping block 4, and the right side of the third cylindrical body 5 The first connecting pipe 6 is connected, the second connecting pipe 7 is connected to the left side of the third cylinder body 5, the first filter plate 8 is slidably installed inside the first cylinder body 1, and the left side of the first filter plate 8 is installed with The automatic switch assembly 25, the first filter plate 8 can cooperate with the automatic switch assembly 25, so that the device can automatically move the first filter plate 8 to the right when the first filter plate 8 is blocked, thereby indirectly realizing the function of replacing the filter structure, the fixed plate The bottom of 2 is equipped with a motor 9, the output shaft of the motor 9 is fixedly connected with a first connecting rod 10, the top of the first connecting rod 10 is fixedly connected with a first bevel gear 11, and the front end of the first bevel gear 11 is meshed with a first connecting rod 10. Two
固定板2的表面固定连接有位于第一滤板8左右两侧的密封圈26,密封圈26和相邻密封圈26之间设置有清理刷27,清理刷27和固定板2之间为固定连接,第一滤板8在发生堵塞并移动的过程中,清理刷27能够对第一滤板8进行清理,并且在第一锥齿轮11和第二锥齿轮12的作用下,使得叶轮16和吸气扇13能够同步转动,该装置能够在泵入污水的同时自动对第一滤板8的堵塞区域进行二次清理,从而提升装置的过滤效果;The surface of the fixed
如图1-图3所示,自动切换组件25包括贴合安装于第一滤板8前后两侧的固定环2501,固定环2501的上下两侧均固定连接有衔接杆2502,固定环2501和第一筒体1之间为固定连接,第一滤板8的左侧固定连接有横杆2503,横杆2503的前端固定连接有第一压杆2504,第一压杆2504的左侧固定连接有第一活塞2505,第一活塞2505左半部分的外侧滑动安装有第一U型管2506,第一U型管2506前端的右侧固定连接有第一固定管2507,横杆2503的后侧固定连接有第二压杆2508,第二压杆2508的左侧固定连接有第二活塞2509,第二活塞2509左半部分的外侧滑动安装有第二U型管2510,第二U型管2510后端的右侧固定连接有第二固定管2511,第二压杆2508的右侧和第一压杆2504的右侧均固定连接有折板2512,折板2512通过第一弹簧2513与第一筒体1相连。在第一滤板8发生堵塞时,第一筒体1内部的水压增大,从而使得装置内的第一固定管2507或第二固定管2511内的水压增大,推动第一活塞2505或第二活塞2509,进而带动第一滤板8向右侧移动,以实现第一滤板8的局部位置堵塞时自动移动第一滤板8的功能,提升了装置使用时的便捷性,不需要长期对第一滤板8进行清理,提升了装置整体的功能性,解决了现有的除污过滤器在使用时不具备自动切换过滤结构的缺陷。As shown in Figures 1-3, the
在本实例中,第一筒体1、固定板2、第二筒体3、搭接块4、第三筒体5、第一连接管6和第二连接管7为一个整体,第三筒体5、第一连接管6和第二连接管7与第一筒体1之间互相连通,利用互相连通的第三筒体5、第一连接管6、第二连接管7和第一筒体1,使得装置能够将污水泵入第一筒体1的内部进行分段过滤工作,也可以通过第三筒体5、第一连接管6和第二连接管7将第一筒体1内污水抽出,实现利用滤板正反面进行过滤的功能。In this example, the
在本实例中,第一筒体1的后侧螺纹安装有连接盖18,连接盖18的左右两侧贴合设置有挡块19,挡块19为橡胶材质,挡块19和第一筒体1之间为固定连接,挡块19能够防止连接盖18脱落,也可以通过折弯橡胶材质的挡块19,对连接盖18拆除,从而对装置内的滤板进行清洗或更换。In this example, the rear side of the
在本实例中,固定杆14的后侧固定连接有外壳17,第一锥齿轮11、第二锥齿轮12和第二连接杆15和外壳17之间均为转动连接,外壳17能够挡住第一锥齿轮11和第二锥齿轮12,保证装置正常传动,并且能够避免杂质落入第一锥齿轮11和第二锥齿轮12内的齿槽中,提升了装置工作时的稳定性和耐用性。In this example, the rear side of the fixed
在本实例中,第三滤板22的内壁与第二滤板21的左右表面互相贴合,第二滤板21的前侧设置有斜切面,第二滤板21通过第三滤板22和限位块23与第一筒体1之间构成转动结构,第三滤板22的后侧固定连接有拉杆20,拉杆20和连接盖18之间安装有调节组件28,第二滤板21前端的斜切面,使得第二滤板21在受到垂直方向上水流的冲击时,第二滤板21堵塞的情况下能够向后移动,工作人员可通过观察拉杆20的位置,从而判断第二滤板21的堵塞状况。In this example, the inner wall of the
在本实例中,自动通堵组件24包括和滑动安装于第三滤板22右侧的第一连接块2401,第三滤板22的左侧滑动安装有第二连接块2402,第三滤板22的中间固定设置有固定块2403,固定块2403的左右两侧固定连接有松紧绳2405,松紧绳2405的外侧设置有外衬套2404,外衬套2404与第三滤板22之间为固定连接,左侧松紧绳2405的左端与第二连接块2402相连,右侧松紧绳2405的右端与第一连接块2401相连,第三滤板22的内部开设有移动槽2406,移动槽2406的上半部分滑动安装有第一连接板2407,第一连接板2407的左侧与第二连接块2402相连,移动槽2406的下半部分滑动安装有第二连接板2408,第二连接板2408的表面开设有第一通孔2409,第一连接板2407的表面开设有第二通孔2410,移动槽2406使得装置上的第一连接板2407和第二连接板2408能够平直左右移动,从而对第一通孔2409和第二通孔2410的交错程度进行调节,在第三滤板22的上半部分发生堵塞时,在水流的冲击下,第三滤板22顺时针或逆时针转动,使得水流转而冲击第一连接块2401或第二连接块2402的表面,从而使得装置能够自动增大第一通孔2409和第二通孔2410重叠区域面积,利用水流冲击实现自动通堵的功能。In this example, the automatic plugging
在本实例中,第二连接板2408通过第一连接块2401与第三滤板22之间构成第一滑动结构,第一连接板2407通过第二连接块2402与第三滤板22之间构成第二滑动结构,第一连接板2407上的第二通孔2410与第二连接板2408上的第一通孔2409位置和数量均一一对应,通过装置上的第一滑动结构和第二滑动结构,使得第一连接板2407和第二连接板2408在移动时能够调节上下两组通孔的重叠区域面积,进而实现第三滤板22上半部分堵塞时自动增大过滤通孔重叠区域面积的功能。In this example, the second connecting
在本实例中,第一固定管2507和第二固定管2511与第一筒体1之间为固定连接,第一固定管2507和第二固定管2511与第一筒体1的内部互相连通,第一滤板8通过第一压杆2504、第一活塞2505、第一U型管2506、第一固定管2507和折板2512与第一筒体1之间构成第三滑动结构,通过装置上的第三滑动结构,使得第一筒体1内的水压增大时,第一固定管2507内的水压推动第一活塞2505向右移动,从而使得第一滤板8自动向右侧移动,以实现第一滤板8堵塞时,自动对第一滤板8向右移动的功能。In this example, the first fixed
在本实施例中,折板2512的右半部分为折弯状,在进水时水流冲击折板2512的折弯部分,使得折板2512整体进行移动,实现利用进水水压清理滤板的功能,折板2512、横杆2503、第一压杆2504和第一活塞2505为一个整体,保证装置整体的稳定性,横杆2503的前后两侧结构相同朝向相反,保证装置在泵入污水或抽出污水时,都能够实现水压过大自动移动滤板的功能,为提升了装置使用时的多样性。In this embodiment, the right half of the folded
在本实例中,调节组件28包括开设于拉杆20表面的键槽2801,拉杆20的外侧贴合设置有连接套2802,连接套2802和连接盖18之间的连接方式为转动连接,连接套2802的外侧套设有涡旋弹簧2803,涡旋弹簧2803的首尾两端分别与连接盖18和连接套2802相连,连接盖18的内部固定连接有键块2804,第三滤板22通过拉杆20、键槽2801和键块2804与连接盖18之间构成伸缩结构,涡旋弹簧2803使得第三滤板22在转动后能够快速复位,提升了装置使用时的便捷性,键槽2801和键块2804使得装置上的拉杆20和第三滤板22能够平直前后移动,提升了装置整体的稳定性。In this example, the
需要说明的是,本发明为一种自动替换过滤结构的分段式反冲洗除污过滤器,首先,如图1-图10所示,该装置通过启动第二筒体3下方的电机9驱动第一连接杆10和第一锥齿轮11转动,从而带动第二锥齿轮12转动,使得吸气扇13和叶轮16同步转动,以实现泵入污水和吸气产生负压同时进行的功能,吸气扇13使得第二筒体3的内部产生负压,从而对第二筒体3内的第一滤板8内的杂质吸出,同时还能够利用叶轮16转动,使得污水能够通过第一连接管6和第二连接管7泵入第一筒体1的内部,使得装置能够对污水向下排出,此时污水首先会通过第三滤板22的上半部分,如图8-图10所示,污水通过第一连接板2407上的第二通孔2410和第二连接板2408上的第一通孔2409进行过滤,将尺寸较大的杂质滤除,在第三滤板22的上半部分发生堵塞时,水流会流向第三滤板22的左半部分会右半部分,使得第三滤板22整体倾斜,涡旋弹簧2803方便后续对第二滤板21和第三滤板22自动复位,在过滤的同时还能够通过水流冲击第一连接块2401或第二连接块2402,使得第一连接板2407和第二连接板2408上的第二通孔2410和第一通孔2409的重叠区域面积增大,外衬套2404内的松紧绳2405被拉伸,在涡旋弹簧2803的作用下,拉杆20、第二滤板21和第三滤板22自动复位,使得装置能够对上下两组通孔内的杂质进行冲刷。水流在冲击第二滤板21前端的斜切面进行第二次过滤,在第二滤板21发生堵塞时,第二滤板21在水流冲击斜面的作用下会自动向后移动,从而使得拉杆20通过连接套2802上的键块2804以及键槽2801平直向后移动,工作人员可通过观察拉杆20的所在位置,从而判断第二滤板21的堵塞程度,在第二滤板21发生堵塞后,可通过第三滤板22的下半部分进行第三次过滤,从而实现多段过滤工作。后续可通过折弯挡块19,并取下连接盖18使得装置能够对第二滤板21进行拆除清洗或更换。It should be noted that the present invention is a segmented backwash decontamination filter that automatically replaces the filter structure. First, as shown in Figure 1-Figure 10, the device is driven by starting the
如图1-图3和图11所示,最后水流会冲击第一滤板8的表面实现第三次过滤功能,在进行过滤时,可通过固定环2501和衔接杆2502对第一滤板8进行限位,使得第一滤板8能够平直左右移动,在第一滤板8发生堵塞时,第一筒体1的左半部分水压增大,第二U型管2510和第二固定管2511内的水压增大,第二压杆2508前端的第二活塞2509在水压作用下被向后推动,使得横杆2503和第一滤板8向右移动,从而实现自动移动第一滤板8的功能,通过改变第一滤板8的左右位置,使得装置能够在第一滤板8堵塞时间接切换过滤结构,该装置在从第一筒体1的内部抽水时,也可以使得第一筒体1的前半部分水压增大,使得第一U型管2506和第一固定管2507内的水压增大,使得第一压杆2504和第一活塞2505向后移动,第一滤板8能够被向右推动,从而使用未堵塞的第一滤板8进行过滤,在第一滤板8移动的同时,密封圈26保证装置能够处于封闭状态,清理刷27使得装置能够在第一滤板8在移动的同时能够被自动清理。该装置还能够在进水时,利用水流的冲击使得折板2512向右移动,并带动第一滤板8向右移动,从而实现自动清理第一滤板8的功能,第一弹簧2513用于对第一滤板8进行复位。As shown in Figure 1-Figure 3 and Figure 11, the water flow will impact the surface of the
虽然在上文中已经参考实施方式对本发明进行了描述,然而在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本发明所披露的实施方式中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本发明并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。While the invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be used in combination with each other in any way, and the description of these combinations is not exhaustive in this specification only to show In consideration of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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