CN116268156A

CN116268156A - One-step pouring molding equipment and pouring method for sandwich chocolate

Info

Publication number: CN116268156A
Application number: CN202310045080.1A
Authority: CN
Inventors: 熊位东; 贾竞珂; 王瑞; 张小志; 张盼龙; 刘世强
Original assignee: Luofei Industrial Co ltd
Current assignee: Luofei Industrial Co ltd
Priority date: 2023-01-30
Filing date: 2023-01-30
Publication date: 2023-06-23

Abstract

The invention belongs to the technical field of chocolate processing, and particularly relates to one-step pouring molding equipment for sandwich chocolate. According to the invention, the driving roller, the driving belt, the conveying belt, the hemispherical rubber mold and the through holes are arranged, so that the sandwich chocolate balls which move to the position near the driving roller in the hemispherical rubber mold are extruded from the hemispherical rubber mold under the pressure of the driving roller, the demolding of the sandwich chocolate balls is more convenient, and the lower chocolate ball shell, the filling sandwich and the upper chocolate ball shell can be formed in the hemispherical rubber mold in sequence by arranging the first chocolate casting machine, the sandwich casting machine, the second chocolate casting machine, the first cooling box, the second cooling box, the electric push rod, the hemispherical block and the hemispherical hard mold, so that the sandwich chocolate can be molded in one step, and the formed sandwich chocolate ball shell is not easy to have a shortage.

Description

One-step pouring molding equipment and pouring method for sandwich chocolate

Technical Field

The invention relates to the technical field of chocolate processing, in particular to one-step pouring molding equipment and a pouring method for sandwich chocolate.

Background

The chocolate with different shapes and tastes can be made by using various baked products or various proper candies, fruit blocks, jam and the like as cores and coating a layer of pure chocolate on the cores.

The sandwich chocolate is manufactured by adding a sandwich into a chocolate shell, two hemispherical hollow shells are manufactured through chocolate pouring equipment in the prior art, and the two shells are abutted together to form a complete chocolate ball after filling the sandwich material in the shells.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the invention provides one-step pouring molding equipment and a pouring method for sandwich chocolate, and solves the problems that the sandwich chocolate ball provided in the background art is troublesome to manufacture and difficult to mold at one step.

(II) technical scheme

The invention adopts the following technical scheme for realizing the purposes:

the utility model provides a sandwich chocolate one-time casting molding equipment, includes two relative U template, rotates between two U templates and is connected with two pivots, all fixed mounting has the driving roller in the pivot, the outside transmission of driving roller is connected with the drive belt, the outside fixed mounting of drive belt has the conveyer belt, there is the clearance between drive belt and the conveyer belt, the surface equidistance of conveyer belt is provided with hemisphere rubber mold, the through-hole that cup joints with hemisphere rubber mold cooperation is seted up on the surface of drive belt, the upper surface fixed mounting of two U templates has U type frame, the upper end of U type frame is fixed mounting in proper order has first chocolate casting machine, sandwich casting machine and second chocolate casting machine, first chocolate casting machine, sandwich casting machine and second chocolate casting machine's lower extreme all are provided with one row and extend to the inboard pouring shower nozzle of U type frame, the inner side of the U-shaped frame is movably provided with a first cold conveying box and a second cold conveying box, the first cold conveying box is arranged between a first chocolate casting machine and a sandwich casting machine, the second cold conveying box is arranged on one side, far away from the sandwich casting machine, of the second chocolate casting machine, the upper surface of the U-shaped frame is fixedly provided with two electric push rods, the driving ends of the two electric push rods both slide and penetrate through the U-shaped frame, the lower ends of the two electric push rods are fixedly connected with the upper surfaces of the first cold conveying box and the second cold conveying box respectively, the lower ends of the first cold conveying boxes are communicated with first cold conveying pipes at equal intervals, the lower ends of the first cold conveying pipes are fixedly connected with hemispherical blocks, the surfaces of the hemispherical blocks are uniformly provided with air outlet holes communicated with the lower ends of the first cold conveying pipes, the lower ends of the second cold conveying boxes are communicated with second cold conveying pipes at equal intervals, the lower extreme fixed mounting of second defeated cold pipe has the hemisphere stereoplasm mould, the interior top of hemisphere stereoplasm mould communicates with the lower extreme of second defeated cold pipe, one side outer wall fixed mounting of U type frame has the air conditioner, the end of giving vent to anger of air conditioner communicates with the inside of first defeated cold box and the defeated cold box of second simultaneously through branch hose.

Further, a motor is fixedly arranged on the inner side of one U-shaped plate, and the driving end of the motor is fixedly connected with one rotating shaft.

Further, both sides of the electric push rod are provided with guide rods, the lower ends of the guide rods penetrate through the U-shaped frame in a sliding mode and extend into the U-shaped frame, and the upper ends of the first cold conveying box and the second cold conveying box are fixedly connected with the two opposite guide rods.

Further, a retainer ring is fixedly arranged on the outer side of the top of the hemispherical block, and a convex edge is fixedly arranged on the outer side of the bottom of the hemispherical hard die.

Further, the lower surfaces of the two U-shaped plates are symmetrically fixed with supporting rods, and a basin is fixedly arranged between the four supporting rods.

Further, a feeding guide plate is arranged on one side, facing the output direction, of the lower side of the conveying belt, and the feeding guide plate is fixedly connected with one ends of the lower surfaces of the two U-shaped plates.

The invention also provides a pouring method for one-time pouring and forming of the sandwich chocolate, which adopts the one-time pouring and forming equipment for one-time pouring and forming of the sandwich chocolate.

(III) beneficial effects

Compared with the prior art, the invention provides one-step pouring molding equipment and a pouring method for sandwich chocolate, which have the following beneficial effects:

according to the invention, the driving roller, the driving belt, the conveying belt, the hemispherical rubber mold and the through holes are arranged, so that the sandwich chocolate balls which are moved to the position near the driving roller in the hemispherical rubber mold are extruded from the hemispherical rubber mold by the pressure of the driving roller, the demolding of the sandwich chocolate balls is more convenient, and the lower chocolate ball shell, the filling sandwich and the upper chocolate ball shell can be formed in the hemispherical rubber mold in sequence by arranging the first chocolate casting machine, the sandwich casting machine, the second chocolate casting machine, the first cooling box, the second cooling box, the electric push rod, the hemispherical block and the hemispherical hard mold, so that the sandwich chocolate can be molded at one time, and the formed sandwich chocolate ball shell is not easy to have a defect.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a cross-sectional view of the internal structure of the present invention;

FIG. 3 is a schematic view of the internal structure of the U-shaped frame of the present invention.

In the figure: 1. a U-shaped plate; 2. a rotating shaft; 3. a driving roller; 4. a transmission belt; 5. a transmission belt; 6. a hemispherical rubber mold; 7. a through hole; 8. a motor; 9. a U-shaped frame; 10. a first chocolate casting machine; 11. a sandwich casting machine; 12. a second chocolate casting machine; 13. a first cold box; 14. a second cold box; 15. an electric push rod; 16. a guide rod; 17. a first cold transfer tube; 18. a hemispherical block; 19. a retainer ring; 20. a second cold conveying pipe; 21. hemispherical hard mold; 22. a convex edge; 23. an air conditioner; 24. a branch hose; 25. a support rod; 26. basin holding; 27. and a feeding guide plate.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Examples

As shown in fig. 1, 2 and 3, a sandwich chocolate one-time casting molding device according to an embodiment of the present invention comprises two opposite U-shaped plates 1, two rotating shafts 2 are rotatably connected between the two U-shaped plates 1, driving rollers 3 are fixedly mounted on the rotating shafts 2, a driving belt 4 is connected to the outer driving of the driving rollers 3, a transmission belt 5 is fixedly mounted on the outer side of the driving belt 4, a gap exists between the driving belt 4 and the transmission belt 5, hemispherical rubber molds 6 are equidistantly arranged on the surface of the transmission belt 5, through holes 7 which are matched and sleeved with the hemispherical rubber molds 6 are formed on the surface of the driving belt 4, a first chocolate casting machine 10, a sandwich casting machine 11 and a second chocolate casting machine 12 are sequentially and fixedly mounted on the upper ends of U-shaped frames 9,U of the two U-shaped plates 1, the lower ends of the first chocolate casting machine 10, the sandwich casting machine 11 and the second chocolate casting machine 12 are respectively provided with a row of casting spray heads extending to the inner side of the U-shaped frame 9, the inner side of the U-shaped frame 9 is movably provided with a first cold conveying box 13 and a second cold conveying box 14, the first cold conveying box 13 is arranged between the first chocolate casting machine 10 and the sandwich casting machine 11, the second cold conveying box 14 is arranged at one side of the second chocolate casting machine 12 far away from the sandwich casting machine 11, the upper surface of the U-shaped frame 9 is fixedly provided with two electric push rods 15, the driving ends of the two electric push rods 15 are respectively and slidably penetrated into the U-shaped frame 9, the lower ends of the electric push rods are respectively and fixedly connected with the upper surfaces of the first cold conveying box 13 and the second cold conveying box 14, the lower ends of the first cold conveying box 13 are equidistantly communicated with a first cold conveying pipe 17, the lower ends of the first cold conveying pipe 17 are fixedly connected with hemispherical blocks 18, the surfaces of the hemispherical blocks 18 are uniformly provided with air outlet holes communicated with the lower ends of the first cold conveying pipes 17, the lower end of the second cold conveying box 14 is equidistantly communicated with a second cold conveying pipe 20, the lower end of the second cold conveying pipe 20 is fixedly provided with a hemispherical hard die 21, the inner top of the hemispherical hard die 21 is communicated with the lower end of the second cold conveying pipe 20, the outer wall of one side of the U-shaped frame 9 is fixedly provided with a cold air machine 23, and the air outlet end of the cold air machine 23 is simultaneously communicated with the interiors of the first cold conveying box 13 and the second cold conveying box 14 through a branch hose 24; the first chocolate casting machine 10, the sandwich casting machine 11 and the second chocolate casting machine 12 are casting devices with the functions of controlling the temperature of internal fluid and spraying out in the prior art, when the devices are used, the first chocolate casting machine 10 firstly injects a certain amount of chocolate liquid into the hemispherical rubber mold 6 on the conveyor belt 5, then the conveyor belt 5 moves to move the hemispherical rubber mold 6 containing the chocolate liquid to the lower part of the first cooling box 13, the first cooling box 13 is controlled to move downwards through the electric push rod 15, so that the hemispherical block 18 is pressed into the hemispherical rubber mold 6, the chocolate liquid is attached to the inner wall of the hemispherical rubber mold 6 to form a lower chocolate shell, and as the hemispherical block 18 is provided with a vent hole, cold air in the first cooling box 13 can be output from the vent hole, so that the hemispherical block 18 is convenient to separate from the cooled lower chocolate shell, then the electric push rod 15 drives the hemispherical block 18 to move upwards, the conveyor belt 5 moves again to drive the hemispherical rubber mold 6 to move to the sandwich casting machine 11 and the second cooling box 12 respectively, the chocolate liquid is sprayed out of the lower side of the hemispherical rubber mold 6, the temperature of the hemispherical rubber mold 6 is poorer than that the upper side of the hemispherical rubber mold 6 is required to be sprayed out, and the chocolate liquid is sprayed out of the lower than the upper side of the hemispherical rubber mold 6, and the upper side of the hemispherical rubber mold 6 is required to be sprayed out of the lower than the upper side of the hemispherical rubber mold 6, and the upper side is required to be sprayed out to be in the state of the lower than the chocolate mold 12 is required to be filled with the cooled. But will be extruded by the inside of leaving the hemispherical hard mould 21 before flowing onto the conveyor belt 5, after cooling, a complete chocolate ball is formed, as the inner top of the hemispherical hard mould 21 is communicated with the lower end of the second cooling pipe 20, the hemispherical hard mould 21 is separated from the top of the sandwich chocolate ball by cold air, and then the formed sandwich chocolate ball continues to move in a range away from the U-shaped frame 9, as the movement of the conveyor belt 5 is driven by the conveyor belt 4, the conveyor belt 4 is driven by the manner that the conveyor belt 2 drives the conveyor roller 3 to rotate, when the sandwich chocolate ball moves to the upper side of one conveyor roller 3, the conveyor roller 3 extrudes the bottom of the hemispherical rubber mould 6, so that the bottom of the hemispherical rubber mould 6 is deformed, and the sandwich chocolate ball is extruded from the hemispherical rubber mould 6, thereby completing one casting forming of the sandwich chocolate.

As shown in fig. 1, in some embodiments, a motor 8 is fixedly installed on the inner side of one of the U-shaped plates 1, and the driving end of the motor 8 is fixedly connected with one of the rotating shafts 2; the motor 8 is arranged to rotate the shaft 2 connected thereto.

As shown in fig. 1, in some embodiments, guide rods 16 are oppositely arranged on two sides of the electric push rod 15, the lower ends of the guide rods 16 extend into the U-shaped frame 9 in a sliding manner, and the upper ends of the first cold conveying box 13 and the second cold conveying box 14 are fixedly connected with the two opposite guide rods 16; the guide rod 16 can limit the first cold conveying box 13 and the second cold conveying box 14, so that the first cold conveying box and the second cold conveying box can only move up and down in a straight line, and the thickness of the chocolate shell of the groove is more uniform when the hemispherical block 18 and the hemispherical hard die 21 extrude chocolate liquid.

As shown in fig. 2 and 3, in some embodiments, a retainer ring 19 is fixedly installed on the outer side of the top of the hemispherical block 18, and a convex edge 22 is fixedly installed on the outer side of the bottom of the hemispherical hard mold 21; both the collar 19 and the flange 22 are provided to avoid spillage of the chocolate liquor.

As shown in fig. 1 and 2, in some embodiments, support rods 25 are symmetrically fixed on the lower surfaces of the two U-shaped plates 1, and a basin 26 is fixedly installed between the four support rods 25; the setting of bracing piece 25 is used for strutting arrangement, and the setting of flourishing basin 26 can accept the chocolate and the sandwich sediment of remaining in hemisphere rubber mold 6 when driving roller 3 to sandwich chocolate ball extrusion drawing of patterns.

As shown in fig. 1 and 2, in some embodiments, a feeding guide plate 27 is disposed below the conveyor belt 5 toward one side of the output direction thereof, and the feeding guide plate 27 is fixedly connected to one end of the lower surfaces of the two U-shaped plates 1; the feed guide 27 is provided to receive the de-molded chocolate balls.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention _。

Claims

1. One-time pouring molding equipment for sandwich chocolate comprises two opposite U-shaped plates (1), and is characterized in that: two rotating shafts (2) are rotatably connected between two U-shaped plates (1), driving rollers (3) are fixedly arranged on the rotating shafts (2), driving belts (4) are connected to the outer transmission of the driving rollers (3), transmission belts (5) are fixedly arranged on the outer sides of the driving belts (4), gaps exist between the driving belts (4) and the transmission belts (5), hemispherical rubber molds (6) are arranged on the surfaces of the transmission belts (5) at equal intervals, through holes (7) matched and sleeved with the hemispherical rubber molds (6) are formed in the surfaces of the driving belts (4), U-shaped frames (9) are fixedly arranged on the upper surfaces of the two U-shaped plates (1), a first chocolate casting machine (10), a sandwich casting machine (11) and a second chocolate casting machine (12) are fixedly arranged at the upper ends of the U-shaped frames (9) in sequence, a row of hemispherical rubber molds (6) are arranged at the lower ends of the first chocolate casting machine (10), the sandwich casting machine (11) and the second chocolate casting machine (12), a cold box (13) is arranged between the first cold box (13) and the second cold box (13), the cold box (14) of second is kept away from one side of sandwich pouring machine (11) in second chocolate pouring machine (12), the last fixed surface of U type frame (9) installs two electric putter (15), and the inside of U type frame (9) is all run through in the drive end of two electric putter (15) in the slip, and its lower extreme respectively with the last fixed surface of first cold box (13) and second cold box (14) is connected, the lower extreme equidistance intercommunication of first cold box (13) has first cold pipe (17), the lower extreme fixedly connected with hemisphere piece (18) of first cold pipe (17), the venthole with the lower extreme intercommunication of first cold pipe (17) is evenly seted up to the surface of hemisphere piece (18), the lower extreme equidistance intercommunication of second cold box (14) has second cold pipe (20), the lower extreme fixed mounting of second cold pipe (20) has hemispherical stereoplasm mould (21), the inner top of hemispherical stereoplasm mould (21) has cold air (23) and the inside of second cold pipe (9) through the fixed cold pipe (23) of second cold pipe (17), the cold pipe (23) is connected with the cold pipe (23).

2. A sandwich chocolate one-shot forming apparatus as claimed in claim 1, wherein: the motor (8) is fixedly arranged on the inner side of one U-shaped plate (1), and the driving end of the motor (8) is fixedly connected with one rotating shaft (2).

3. A sandwich chocolate one-shot forming apparatus as claimed in claim 1, wherein: both sides of the electric push rod (15) are respectively provided with a guide rod (16), the lower ends of the guide rods (16) respectively extend into the U-shaped frame (9) in a sliding way, and the upper ends of the first cold conveying box (13) and the second cold conveying box (14) are respectively fixedly connected with the two opposite guide rods (16).

4. A sandwich chocolate one-shot forming apparatus as claimed in claim 1, wherein: the outer side of the top of the hemispherical block (18) is fixedly provided with a retainer ring (19), and the outer side of the bottom of the hemispherical hard die (21) is fixedly provided with a convex edge (22).

5. A sandwich chocolate one-shot forming apparatus as claimed in claim 1, wherein: support rods (25) are symmetrically fixed on the lower surfaces of the two U-shaped plates (1), and a basin (26) is fixedly arranged between the four support rods (25).

6. A sandwich chocolate one-shot forming apparatus as claimed in claim 1, wherein: one side below the conveying belt (5) towards the output direction of the conveying belt is provided with a feeding guide plate (27), and the feeding guide plate (27) is fixedly connected with one ends of the lower surfaces of the two U-shaped plates (1).

7. A pouring method for one-step pouring and molding of sandwich chocolate is characterized in that: a sandwich chocolate one-shot casting using a sandwich chocolate one-shot casting apparatus as claimed in any one of claims 1 to 6.