CN116254535A - Continuous pickling control method for high-strength steel of middle plate - Google Patents

Continuous pickling control method for high-strength steel of middle plate Download PDF

Info

Publication number
CN116254535A
CN116254535A CN202211733154.2A CN202211733154A CN116254535A CN 116254535 A CN116254535 A CN 116254535A CN 202211733154 A CN202211733154 A CN 202211733154A CN 116254535 A CN116254535 A CN 116254535A
Authority
CN
China
Prior art keywords
pickling
strength
steel
medium
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211733154.2A
Other languages
Chinese (zh)
Inventor
王野
谢基表
田广学
王刚
陈统
魏代斌
田茂广
李海涛
李玉良
刘东辉
赵文
冯展发
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rizhao Baohua New Material Co Ltd
Original Assignee
Rizhao Baohua New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rizhao Baohua New Material Co Ltd filed Critical Rizhao Baohua New Material Co Ltd
Priority to CN202211733154.2A priority Critical patent/CN116254535A/en
Publication of CN116254535A publication Critical patent/CN116254535A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
    • C23G3/027Associated apparatus, e.g. for pretreating or after-treating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

本发明公开了一种中板高强钢连续酸洗控制方法,属于酸洗钢生产领域,所述的中板高强钢为厚度规格4.0‑6.0mm、屈服强度500‑650MPa;具体工序及控制方法为:(1)入料作业:入料作业单元包括开卷机入口剪焊机和入口活套;焊机焊接选用填丝焊接;入口活套按≤50%套量控制;(2)破磷作业:破磷机延伸率0.2‑0.3%;(3)酸洗作业:酸洗速度30‑50m/min;(4)拉矫作业:拉矫延伸率0.2%;(5)卷取作业:包括建张矫直→剪切→卷取,得到成品。实现厚度4.0‑6.0mm,屈服强度500‑650MPa的高强钢连续酸洗、批量稳定生产。

Figure 202211733154

The invention discloses a continuous pickling control method for high-strength medium-plate steel, which belongs to the field of pickling steel production. The high-strength medium-plate steel has a thickness specification of 4.0-6.0mm and a yield strength of 500-650MPa; the specific process and control method are as follows: : (1) Feeding operation: The feeding operation unit includes the uncoiler inlet shear welding machine and the inlet looper; the welding machine adopts filler wire welding; the inlet looper is controlled by ≤50% of the set amount; (2) Phosphorus breaking operation: The elongation rate of phosphorus breaking machine is 0.2‑0.3%; (3) pickling operation: pickling speed 30‑50m/min; (4) tension leveling operation: tension leveling elongation rate is 0.2%; (5) coiling operation: including sheet building Straightening → cutting → coiling to get the finished product. Realize continuous pickling and batch stable production of high-strength steel with a thickness of 4.0-6.0mm and a yield strength of 500-650MPa.

Figure 202211733154

Description

一种中板高强钢连续酸洗控制方法A method for controlling continuous pickling of high-strength medium-plate steel

技术领域technical field

本发明涉及一种钢铁生产方法,特别是一种基于连续酸洗产线,生产4.0-6.0mm、屈服强度500-650MPa,宽度≤1300mm的高强钢酸洗的方法。The invention relates to a steel production method, in particular to a method for pickling high-strength steel with a thickness of 4.0-6.0mm, a yield strength of 500-650MPa and a width of ≤1300mm based on a continuous pickling production line.

背景技术Background technique

由于汽车、家电、建筑等行业对钢材使用降本的需求,各大钢厂的“以热代冷”酸洗产品已逐渐替代传统钢材。Due to the demand for cost reduction of steel used in industries such as automobiles, home appliances, and construction, the "hot instead of cold" pickling products of major steel mills have gradually replaced traditional steel.

而对于高强汽车钢QSTE500TM~QSTE550TM系列及S500MC-SM550MC系列,厚度≥4.0mm规格,在市场上销售及盈利的竞争力巨大。目前厚度4.0-6.0mm该类型钢材使用传统冷连轧轧机无法轧制生产,多为热轧板经酸洗生产。而对于厚度≥4.0mm,屈服强度≥500MPA的中板高强钢,由于带钢厚、强度高,目前各国内连续酸洗产线基本无生产,这类中板高强钢采用推拉式酸洗产线进行生产,推拉式酸洗产线也有破磷机、酸洗槽,两个带钢不用进行焊接,采用牵引辊和主动辊系进行穿带卷取,由于采用牵引辊推动穿带卷取,生产速度慢,带钢板形较差,推拉式酸洗产线更适合生产中板酸洗产品。As for high-strength automotive steel QSTE500TM~QSTE550TM series and S500MC-SM550MC series, thickness ≥ 4.0mm, the competitiveness of sales and profitability in the market is huge. At present, this type of steel with a thickness of 4.0-6.0mm cannot be rolled and produced by traditional cold rolling mills, and most of them are hot-rolled plates produced by pickling. For high-strength medium-plate steel with a thickness ≥ 4.0mm and yield strength ≥ 500MPA, due to the thickness and high strength of the strip steel, there is basically no production in domestic continuous pickling production lines. This type of high-strength medium-plate steel adopts a push-pull pickling production line For production, the push-pull pickling production line also has a phosphorus breaker and a pickling tank. The two strips do not need to be welded. The traction roller and the driving roller system are used for strip threading and coiling. Since the traction roller is used to push the strip threading and coiling, the production The speed is slow and the shape of the strip is poor. The push-pull pickling line is more suitable for the production of medium plate pickling products.

基于此,各个钢铁企业都在积极寻求现有连续酸洗产线进行生产突破,但是现有连续酸洗产线,设计生产的连续酸洗热轧低碳钢规格厚度0.8-6.0mm,宽度900-1500mm,强度级别:屈服强度≤500MPa,抗拉强度≤600MPa。产线设计技术附件要求,生产厚度4.0-6.0mm酸洗产品,必须是低碳钢且屈服强度小于≤400MPa,宽度≤1300mm。如《一种生产厚规格热基板有花镀锌产品的工艺方法及其设备》CN110359001A)的技术可以用于实现0.8-4.0mm,屈服强度在290-320MPa的连续酸洗生产,但进行厚度4.0-6.0mm、屈服强度超过400MPa生产时,存在以下技术缺陷:①由于高强钢采用低碳投料,Mn、Si等合金成分含量高,强度高,并且带钢厚度厚,焊机焊接过程中焊缝容易出现焊不透和气孔缺陷;②中板高强带钢经过张力辊辊系缠绕,破磷机、拉矫机矫直弯曲过程中,需要更大的张力,两个带钢焊接的焊缝处经过反复的弯曲,在巨大的拉力作用容易断开发生断带事故;③中板高强钢强度高,带钢厚度厚,破磷机在矫直板形和破损带钢表面氧化铁皮的过程中,破磷机前的张力辊出现负载过大,报警停机的情况;④由于带钢厚,钢卷长度短,带钢在酸洗过程中容易出现过酸洗缺陷,同时在漂洗槽容易出现黄斑缺陷;⑤在产线出口飞剪剪切后,带头上翘,经常卡阻飞剪的上剪刃造成停车,对剪刃的撞击容易造成剪刃损坏;⑥卷取甩尾后带钢外圈松圈及带头开口度大,无法包装。Based on this, various iron and steel enterprises are actively seeking the existing continuous pickling production line for production breakthrough, but the existing continuous pickling production line, the design and production of continuous pickling hot-rolled low carbon steel specifications thickness 0.8-6.0mm, width 900mm -1500mm, strength level: yield strength ≤ 500MPa, tensile strength ≤ 600MPa. The production line design technical appendix requires that pickling products with a thickness of 4.0-6.0mm must be low-carbon steel with a yield strength of less than or equal to 400MPa and a width of less than or equal to 1300mm. For example, the technology of "A Process and Equipment for Producing Thick Specifications Hot Substrate Patterned Galvanized Products" CN110359001A) can be used to realize the continuous pickling production of 0.8-4.0mm and yield strength of 290-320MPa, but the thickness is 4.0mm -6.0mm, yield strength exceeding 400MPa, there are the following technical defects: ①Because the high-strength steel adopts low-carbon feeding material, the content of alloy components such as Mn and Si is high, the strength is high, and the thickness of the strip steel is thick, the weld seam in the welding process of the welding machine Welding impermeability and pore defects are prone to occur; ②The high-strength steel strip of the medium plate is wound by a tension roller system. During the straightening and bending process of the phosphorus breaker and the tension leveler, greater tension is required. After repeated bending, it is easy to disconnect under the action of huge tension and cause a broken belt accident; ③The high-strength steel of the medium plate has high strength and the thickness of the strip steel is thick. The tension roller in front of the phosphorus machine is overloaded and the alarm stops; ④ Due to the thickness of the strip and the short length of the coil, the strip is prone to pickling defects during the pickling process, and at the same time, macular defects are prone to appear in the rinsing tank; ⑤After the flying shears are cut at the exit of the production line, the head is upturned, often jamming the upper cutting edge of the flying shears and causing parking, and the impact on the cutting blades is likely to cause damage to the cutting edges; And the opening of the head is large, so it cannot be packaged.

因此,如何克服产线的设计能力水平,实现了厚度4.0-6.0mm,屈服强度500-650MPa的高强钢连续酸洗、批量生产是该领域亟需解决的技术问题。Therefore, how to overcome the design capability level of the production line and realize the continuous pickling and mass production of high-strength steel with a thickness of 4.0-6.0mm and a yield strength of 500-650MPa is an urgent technical problem in this field.

发明内容Contents of the invention

本发明的技术任务是针对以上现有技术的不足,提供一种中板高强汽车钢连续酸洗的控制方法,实现厚度4.0-6.0mm,屈服强度500-650MPa的连续酸洗、批量稳定生产。The technical task of the present invention is to provide a control method for continuous pickling of medium-plate high-strength automobile steel to realize continuous pickling and stable batch production with a thickness of 4.0-6.0mm and a yield strength of 500-650MPa.

本发明解决其技术问题的技术方案是:一种中板高强钢连续酸洗控制方法,其特征在于:所述的中板高强钢为厚度规格4.0-6.0mm、屈服强度500-650MPa;包括开卷→焊接→破磷→酸洗及漂洗→拉矫→剪切→卷取→成品;具体工序及控制方法为:The technical solution of the present invention to solve the technical problem is: a continuous pickling control method for high-strength medium-plate steel, which is characterized in that: the high-strength medium-plate steel has a thickness specification of 4.0-6.0mm and a yield strength of 500-650MPa; → Welding → Phosphorus breaking → Pickling and rinsing → Straightening → Shearing → Coiling → Finished product; the specific process and control methods are:

(1)、入料作业:入料作业单元包括开卷机、入口剪、焊机和入口活套;焊机焊接选用填丝焊接;入口活套按≤50%套量控制;(1) Feeding operation: The feeding operation unit includes uncoiler, inlet shear, welding machine and inlet looper; the welding of welding machine adopts filler wire welding; the inlet looper is controlled by ≤50% set quantity;

(2)、破磷作业:破磷机延伸率0.2-0.3%;(2) Phosphorus breaking operation: the elongation rate of the phosphorus breaking machine is 0.2-0.3%;

(3)、酸洗作业:酸洗速度30-50m/min;(3), pickling operation: pickling speed 30-50m/min;

(4)、拉矫作业:拉矫延伸率0.2%;(4) Pulling and leveling operation: the elongation rate of pulling and leveling is 0.2%;

(5)、卷取作业:包括剪切→卷取,得到成品。(5) Coiling operation: including cutting → coiling to obtain finished products.

进一步的,上述的拉矫和剪切之间还包括建张矫直。Further, the above-mentioned tension leveling and shearing also include building tension leveling.

进一步的,所选用的填丝为低C低Mn焊丝。Further, the selected filler wire is a low-C and low-Mn welding wire.

进一步的,上述焊丝成分包括C:0.06-0.09%;Si:0.6-0.95%,Mn:1.50-2.1%,S:0.10-0.16%,P:0.11-0.16%。Further, the above welding wire composition includes C: 0.06-0.09%, Si: 0.6-0.95%, Mn: 1.50-2.1%, S: 0.10-0.16%, and P: 0.11-0.16%.

进一步的,出口活套量按12-20%套量控制。Further, the amount of export loopers is controlled by 12-20% of the amount of loopers.

进一步的,上述酸洗作业中,1#槽温度75-78℃,2#、3#、4#、5#槽采用73-75℃;漂洗槽水温45-50℃。Further, in the above pickling operation, the temperature of 1# tank is 75-78°C, the temperature of 2#, 3#, 4#, and 5# tanks is 73-75°C; the water temperature of the rinsing tank is 45-50°C.

进一步的,上述焊缝过破磷机、拉矫机时,破磷机、拉矫机采用打开模式。Further, when the above-mentioned weld passes through the phosphorus breaker and the tension leveler, the phosphorus breaker and the tension leveler adopt the open mode.

进一步的,上述卷取作业中,卷重要求:原料卷卷重8t≤原料卷重≤16t,成品出口不分卷;原料卷重≥21t,成品卷重控制≥10.5t;原料卷重≥26t,成品卷重控制≥12.5t。Further, in the above coiling operation, the coil weight requirements: raw material coil weight 8t ≤ raw material coil weight ≤ 16t, finished product export is not divided into coils; raw material coil weight ≥ 21t, finished product coil weight control ≥ 10.5t; raw material coil weight ≥ 26t , The weight of the finished coil is controlled to be ≥12.5t.

进一步的,上述卷取作业的带尾的定位程序中,带尾长度为5cm。Further, in the positioning procedure of the tape tail in the above coiling operation, the length of the tape tail is 5 cm.

进一步的,上述卷取作业后,卸卷后带头的位置压到运输小车鞍座上,通过带钢的自重减小带头的开口度。Further, after the above-mentioned coiling operation, the position of the tape head is pressed on the saddle of the transport trolley after the coil is unloaded, and the opening degree of the tape head is reduced by the self-weight of the strip steel.

与现有技术相比较,本发明具有以下突出的有益效果:Compared with the prior art, the present invention has the following outstanding beneficial effects:

1、本发明克服产线的设计能力水平,实现了厚度4.0-6.0mm,屈服强度500-650MPa的高强钢连续酸洗作业;1. The present invention overcomes the design capability level of the production line and realizes the continuous pickling operation of high-strength steel with a thickness of 4.0-6.0mm and a yield strength of 500-650MPa;

2、保证中板高强钢焊接处焊缝的质量,确保生产过程焊缝不断开,实现了生产的稳定性;2. Guarantee the quality of the weld seam at the high-strength steel welding part of the medium plate, ensure that the weld seam does not break during the production process, and realize the stability of production;

3、改善了现有中板酸洗技术中由于生产速度慢,容易出过酸洗表面发黑,漂洗段带钢表面容易被氧化出现黄斑的技术缺陷;3. Improve the technical defects in the existing medium plate pickling technology that due to the slow production speed, it is easy to blacken the surface after pickling, and the surface of the strip steel in the rinsing section is easy to be oxidized and appear yellow spots;

4、克服带钢在飞剪剪切后带头翘头的问题,避免了剪切带头卡钢停车的情况,减少酸洗段和漂洗段产生停车斑缺陷;4. Overcome the problem of the strip head warping after being cut by flying shears, avoid the situation that the cutting head is jammed and stop the steel, and reduce the parking spot defects in the pickling section and rinsing section;

5、将矫直延伸重新分配,在出口段分切剪剪切前,通过对带钢带头、带尾的再矫直,降低破磷、拉矫阶段的延伸率,避免因设备负荷超限而出现预警断带停车信号;5. Redistribute the straightening extension. Before the exit section is cut and sheared, through the re-straightening of the strip head and strip tail, reduce the elongation rate in the phase of phosphorus breaking and tension leveling, and avoid failure due to equipment load exceeding the limit. There is an early warning stop signal;

6、克服带钢在卷取过程中因外圈松圈及开口度过大,而无法包装的问题,满足后续产品的包装需求。6. To overcome the problem that the strip cannot be packaged due to the loose outer ring and too large opening during the coiling process, and meet the packaging needs of subsequent products.

附图说明Description of drawings

图1是本发明的宏观布置示意图。Figure 1 is a schematic diagram of the macro arrangement of the present invention.

图2是本发明的张力矫直辊组的结构示意图。Fig. 2 is a structural schematic diagram of the tension straightening roller group of the present invention.

图3是本发明的转向辊组的结构示意图。Fig. 3 is a structural schematic diagram of the steering roller set of the present invention.

图4是本发明的夹送辊组的结构示意图。Fig. 4 is a schematic structural view of the pinch roller set of the present invention.

图5是本发明的压轮机构的结构示意图。Fig. 5 is a structural schematic diagram of the pressing wheel mechanism of the present invention.

具体实施方式Detailed ways

下面结合具体实施方式对本发明进一步说明。The present invention will be further described below in combination with specific embodiments.

出于以下详细描述的目的,应该理解的是,除非明确相反地指出,否则本发明可以采取各种替代变型和步骤次序。此外,除了在任何操作实例中或在另外指示的地方以外,所有表示例如说明书和权利要求中使用的成分的量的数字在所有情况下均应理解为由术语“约”修饰。至少,并且不企图限制对权利要求书的范围的相等物的原理的应用,每个数字参数应至少按照报告的有效数字的数量并通过应用普通的舍入技术来理解。For the purposes of the following detailed description, it is to be understood that the invention may assume various alternative modifications and step sequences unless expressly indicated to the contrary. Furthermore, except in any operative example or where otherwise indicated, all numbers expressing amounts of ingredients such as used in the specification and claims are to be understood in all instances as modified by the term "about". At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.

尽管阐述本发明的广泛范围的数值范围和参数是近似值,但具体实例中阐述的数值尽可能精确地报告。然而,任何数值固有地含有某些由其相应测试测量值中所发现的标准差必然造成的误差。Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements.

还应理解的是,本文陈述的任何数值范围旨在包含所有其中纳入的子范围。例如,“1到10”的范围旨在包含所有介于(及包含)所陈述的最小值1及所陈述的最大值10之间的子范围,也就是说,具有等于或大于1的最小值及等于或小于10的最大值。It should also be understood that any numerical range recited herein is intended to include all subranges subsumed therein. For example, a range of "1 to 10" is intended to include all subranges between (and including) a stated minimum value of 1 and a stated maximum value of 10, that is, have a minimum value equal to or greater than 1 and a maximum value equal to or less than 10.

在本申请中,除非另外特别说明,否则单数的使用包含复数并且复数涵盖单数。另外,在本申请中,除非另有明确说明,否则“或”的使用意指“和/或”,即使在某些情况下可以明确地使用“和/或”。进一步地,在本申请中,除非另外特别说明,否则“一个”或“一种”的使用意指“至少一个/种”。例如,“一种”第一材料、“一种”涂料组合物等是指这些项目中的任何项目中的一个或多个项目。In this application, the use of the singular includes the plural and the plural encompasses the singular unless specifically stated otherwise. Also, in this application, the use of "or" means "and/or" unless explicitly stated otherwise, even though "and/or" may be explicitly used in some cases. Further, in this application, the use of "a" or "an" means "at least one" unless specifically stated otherwise. For example, "a" first material, "a" coating composition, etc. refers to one or more of any of these items.

本发明采用热基板酸洗工艺:热轧原料→开卷→焊接→破磷→酸洗及漂洗→拉矫→建张矫直→剪切→卷取→成品。产品厚度规格4.0-6.0mm。The invention adopts hot substrate pickling process: hot-rolled raw material→uncoiling→welding→phosphorus breaking→pickling and rinsing→stretching and straightening→building and straightening→shearing→coiling→finished product. Product thickness specification 4.0-6.0mm.

具体工序及控制方法为:The specific process and control method are:

1、入料作业1. Feeding operation

入料作业单元包括开卷机、入口剪、焊机和入口活套。The feeding operation unit includes uncoiler, inlet shear, welding machine and inlet looper.

其中:in:

(1)、焊机焊接工艺控制(1), Welding machine welding process control

本发明中高强钢采用低碳低合金高强钢,热轧原料合金成分Mn、Si含量高(C:0.04-0.09%;Si:0.15-0.45%,Mn:1.25-1.55%),屈强强度≥500MPa,现有技术的焊接操作,焊缝容易出现焊不透和气孔缺陷,焊缝质量合格率不到40%,因此多采取推拉式酸洗产线进行生产,连续酸洗难度大。The high-strength steel in the present invention adopts low-carbon low-alloy high-strength steel, and the hot-rolled raw material alloy components Mn and Si content are high (C: 0.04-0.09%; Si: 0.15-0.45%, Mn: 1.25-1.55%), and the yield strength is ≥ 500MPa, the welding operation of the existing technology, the weld is prone to weld impermeability and porosity defects, and the qualified rate of weld quality is less than 40%. Therefore, push-pull pickling production lines are mostly used for production, and continuous pickling is difficult.

本发明进行了如下控制:The present invention has carried out following control:

①填丝的选择①Filler selection

本发明选用填丝焊接,选用的填丝,直径0.8mm:本实施例中为低C低Mn焊丝(C:0.06-0.09%;Si:0.6-0.95%,Mn:1.50-2.1%,S:0.10-0.16%,P:0.11-0.16%)。The present invention uses filler wire for welding, and the filler wire used has a diameter of 0.8mm: in this embodiment, it is a low-C and low-Mn welding wire (C: 0.06-0.09%; Si: 0.6-0.95%, Mn: 1.50-2.1%, S: 0.10-0.16%, P: 0.11-0.16%).

通过气体保护焊进行焊接,细化了焊缝的晶粒尺寸,有效提高塑韧性,进而提高焊接接头弯曲性能,有效解决了焊缝开裂的问题。Welding by gas shielded welding refines the grain size of the weld, effectively improves the plasticity and toughness, and then improves the bending performance of the welded joint, effectively solving the problem of weld cracking.

②焊接工艺参数② Welding process parameters

厚度≥4.0mm高强汽车钢焊接参数:焊机激光功率11.76-12Kw,焊接速度4.2-6.0m/min,碾压轮压力75-98bar,预热功率18-22Kw,退火功率22-28Kw,间隙(传动侧/操作侧)0.10/0.12mm;离焦量-2.5mm。Welding parameters of high-strength automobile steel with thickness ≥4.0mm: welding machine laser power 11.76-12Kw, welding speed 4.2-6.0m/min, rolling wheel pressure 75-98bar, preheating power 18-22Kw, annealing power 22-28Kw, clearance ( Transmission side/operating side) 0.10/0.12mm; Defocus -2.5mm.

邻焊接带钢的厚度差最大1mm,屈服强度差≤150MPa。The thickness difference between adjacent welded steel strips is at most 1mm, and the yield strength difference is ≤150MPa.

如,生产规格4.0-6.0mm,屈服强度<500MMPa,不用填丝焊接。For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MMPa, and no filler wire is used for welding.

如,生产规格4.0-6.0mm,屈服强度≥500MMPa,强度高,合金成分Si、Mn含量高,投入填丝焊接,填丝速度送丝速度4.1-6.2m/min。For example, the production specification is 4.0-6.0mm, the yield strength is ≥500MMPa, the strength is high, the alloy components Si and Mn are high, and the wire filling is used for welding, and the wire feeding speed is 4.1-6.2m/min.

具体焊接参数如下The specific welding parameters are as follows

Figure SMS_1
Figure SMS_1

(2)活套量控制(2) Loop volume control

入口活套的主要作用是存储带钢,确保产线出现短暂故障时,有短暂的调整时间。The main function of the entrance looper is to store the strip steel, so as to ensure a short adjustment time in case of a short-term failure of the production line.

本产线从焊机处,入口活套、酸洗段、漂洗段、拉矫机、出口活套,到产线出口分切剪、卷取机大约2000米左右。入口活套6层带钢,全长1050米;活套中通过卷扬设备拉动活套小车前行和后退的移动来控制活套量,由于活套车在运动过程中要拉扯带钢,带钢充套过程中活套小车的运动动作加剧,拉扯力突然增加,同时中板高强钢焊接有可能出现焊缝重焊的情况。The production line is about 2,000 meters from the welding machine, the entrance looper, the pickling section, the rinsing section, the tension leveler, the export looper, to the output slitter and coiler of the production line. There are 6 layers of strip steel in the entrance looper, with a total length of 1050 meters; in the looper, the amount of looper is controlled by the hoisting equipment pulling the trolley forward and backward. During the steel filling process, the movement of the looper trolley intensifies, and the pulling force suddenly increases. At the same time, the high-strength steel welding of the medium plate may cause weld rewelding.

带钢从拉矫机出来后进入出口活套,出口活套540米,共四层带钢。活套过大,卷扬拉动小车移动需要更大的拉力,为保护卷扬设备,同时为保证高强钢焊缝的稳定性,对中板高强的入口活套及出口活套量进行限制。After the strip comes out of the tension leveler, it enters the export loop, the exit loop is 540 meters, and there are four strips in total. The looper is too large, and the hoist pull trolley needs more pulling force to move. In order to protect the hoisting equipment and ensure the stability of the high-strength steel weld, the amount of high-strength inlet looper and outlet looper of the medium plate is limited.

如,生产规格4.0-6.0mm,屈服强度<500MMPa,入口活套≤70%,出口活套≤40%;For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MMPa, the inlet looper is ≤70%, and the outlet looper is ≤40%;

如,生产规格4.0-6.0mm,屈服强度≥500MMPa,入口活套按≤50%套量控制,入口活套中的中板高碳钢焊缝≤2个;出口活套量按12-20%套量控制。For example, the production specification is 4.0-6.0mm, the yield strength is ≥500MMPa, the inlet looper is controlled by ≤50% of the set amount, and the middle plate high carbon steel welds in the inlet looper are ≤2; the export looper amount is controlled by 12-20% Quantity control.

上述控制保证中板高强钢焊接处焊缝的质量,确保生产过程焊缝不断开,实现了生产的稳定性。The above control guarantees the quality of the weld seam at the welding place of the high-strength steel of the medium plate, ensures that the weld seam does not break during the production process, and realizes the stability of production.

2、破磷作业:2. Phosphorus breaking operation:

中板高强钢强度高,带钢厚度厚,破磷机在矫直板形和破损带钢表面氧化铁皮的过程中,破磷机前的张力辊出现负载过大,报警停机的情况。The high-strength steel of the medium plate has high strength and the thickness of the strip steel is thick. During the process of straightening the plate shape and the oxidized iron scale on the damaged strip steel surface, the tension roller in front of the phosphorus breaker is overloaded and the alarm stops.

焊缝保护:焊缝过破磷机,采用打开模式。Weld seam protection: The weld seam passes through the phosphorus breaker and adopts the open mode.

如,生产规格4.0-6.0mm,屈服强度<500MMPa,破磷机延伸率0.6-0.8%;For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MMPa, and the elongation of the phosphorus breaker is 0.6-0.8%;

如,生产规格4.0-6.0mm,≥500MPa,中板高强钢控制破磷机延伸率0.2-0.3%,可以达到破损氧化铁皮的后酸洗效果,并且对带钢板形有一定改善。For example, the production specification is 4.0-6.0mm, ≥500MPa, the high-strength steel of the medium plate controls the elongation of the phosphorus breaker to 0.2-0.3%, which can achieve the post-pickling effect of the damaged scale and improve the shape of the strip to a certain extent.

3、酸洗作业:3. Pickling operation:

由于带钢厚,钢卷长度短,带钢在酸洗过程中容易出现过酸洗缺陷,同时在漂洗槽容易出现黄斑缺陷。Due to the thickness of the strip steel and the short length of the steel coil, the strip steel is prone to over-pickling defects during the pickling process, and at the same time, it is prone to macular defects in the rinsing tank.

(1)酸洗速度(1) Pickling speed

从产线入口焊机到产线出口卷取机,整个酸洗产线总长度2000米左右,按照每卷中板高强钢18-28吨,每卷带钢全长在350-600米左右,大约有3-5卷料在产线中,整个产线中有3-5个中板高强钢焊缝.。同时中板高强钢在入口焊接过程中焊缝存在重复焊接的影响生产时间,为避免中板高强钢停机和中板高强钢焊缝断开的风险,整体降低生产速度。From the welding machine at the entrance of the production line to the coiling machine at the exit of the production line, the total length of the entire pickling production line is about 2,000 meters. According to the 18-28 tons of high-strength steel for each medium plate, the total length of each strip is about 350-600 meters. There are about 3-5 coils in the production line, and there are 3-5 medium-plate high-strength steel welds in the entire production line. At the same time, during the entry welding process of the high-strength medium-plate steel, repeated welding of the welds will affect the production time. In order to avoid the risk of shutting down the high-strength medium-plate steel and disconnecting the welds of the high-strength medium-plate, the overall production speed is reduced.

如,生产规格4.0-6.0mm,屈服强度<500MPa,焊机焊接的焊缝质量好,焊接用时短,焊缝的稳定性高,带钢酸洗工艺速度40-100m/min。For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MPa, the quality of the weld seam welded by the welding machine is good, the welding time is short, the stability of the weld seam is high, and the strip pickling process speed is 40-100m/min.

如,生产规格4.0-6.0mm,≥500MPa,为保障生产过程稳定性,酸洗速度30-50m/min。For example, the production specification is 4.0-6.0mm, ≥500MPa, in order to ensure the stability of the production process, the pickling speed is 30-50m/min.

(2)酸洗参数(2) Pickling parameters

如,生产规格4.0-6.0mm,≥500MPa,采用低温低浓度控制,1#槽温度75-78℃,2#、3#、4#、5#槽采用73-75℃;由于带钢生产速度慢,温度过高,带钢表面容易出现过酸洗现象,同时中板高强钢含有Si、Mn合金成分高,酸洗后带钢表也容易发黑,因此中板高强钢采用低温低浓度控制,1#槽游离酸浓度45-50g/l;由于中板高强钢生产速度慢,漂洗槽中带钢表面的保护水膜很容易蒸发掉,导致带钢表面被氧化形成黄斑缺陷,因此漂洗水温低温控制,降低带钢表面水膜的蒸发速度,漂洗槽水温按照45-50℃,漂洗槽采用钝化剂1.0-1.5‰控制。生产中板高强钢,操作工提前1个小时自动提高漂洗段添加的钝化剂的浓度,漂洗水钝化剂的作用使带钢表面更清洁,金属表面形成一层保护膜,防止带钢表面被氧化。For example, the production specification is 4.0-6.0mm, ≥500MPa, low temperature and low concentration control is adopted, the temperature of tank 1# is 75-78°C, and the temperature of tank 2#, 3#, 4#, and 5# is 73-75°C; due to the strip production speed Slow, the temperature is too high, and the surface of the strip steel is prone to over-pickling. At the same time, the high-strength steel of the medium plate contains high Si and Mn alloy components, and the surface of the strip steel is also prone to blackening after pickling. Therefore, the high-strength steel of the medium plate is controlled at low temperature and low concentration. , the concentration of free acid in 1# tank is 45-50g/l; due to the slow production speed of medium plate high-strength steel, the protective water film on the surface of the strip steel in the rinsing tank is easily evaporated, causing the surface of the strip steel to be oxidized to form macular defects, so the rinsing water temperature Low temperature control reduces the evaporation rate of the water film on the surface of the strip, the water temperature of the rinsing tank is 45-50 ℃, and the rinsing tank is controlled by a passivator of 1.0-1.5‰. In the production of high-strength medium plate steel, the operator automatically increases the concentration of the passivating agent added in the rinsing section one hour in advance. The effect of the passivating agent in the rinsing water makes the surface of the strip steel cleaner, and a protective film is formed on the metal surface to prevent the surface of the strip steel from Oxidized.

如,生产规格4.0-6.0mm,屈服强度<500MPa,钝化剂0.8‰,漂洗水温45-60℃。For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MPa, the passivation agent is 0.8‰, and the rinse water temperature is 45-60°C.

改善了现有中板酸洗技术中由于生产速度慢,容易出过酸洗表面发黑,漂洗段带钢表面容易被氧化出现黄斑的技术缺陷。It improves the technical defects in the existing medium plate pickling technology that due to the slow production speed, the pickling surface is easily blackened, and the surface of the strip steel in the rinsing section is easily oxidized and yellow spots appear.

4、拉矫作业4. Pulling and straightening operation

焊缝保护:焊缝过拉矫机,采用打开模式。Weld seam protection: Weld seam over tension leveler with open mode.

如,生产规格4.0-6.0mm,屈服强度<500MPa,拉矫延伸率0.4%;For example, the production specification is 4.0-6.0mm, the yield strength is less than 500MPa, and the tensile elongation is 0.4%;

如,生产规格4.0-6.0mm,屈服强度≥500MPa,则拉矫延伸率0.2%,拉矫延伸率过大,造成张力过大,容易出现报警停机信号。For example, if the production specification is 4.0-6.0mm and the yield strength is ≥500MPa, the elongation rate of tension leveling is 0.2%. If the elongation rate of tension leveling is too large, the tension will be too large, and the alarm and shutdown signal will easily appear.

正常生产低碳钢采用1个辊盒,1个弯曲辊1个矫直辊投用;生产中板高强汽车钢为保证板形,采用双辊盒同时投用,采用1弯曲辊2个矫直辊同时投用。Normal production of low-carbon steel uses 1 roll box, 1 bending roll and 1 straightening roll; in the production of medium-plate high-strength automotive steel, double-roll boxes are used at the same time, and 1 bending roll and 2 straightening rolls are used to ensure the shape of the plate The rollers are put into use at the same time.

5、卷取作业5. Coiling operation

包括建张矫直→剪切→卷取,得到成品。Including building straightening → cutting → coiling to get the finished product.

所述的建张矫直可以在卷取作业中的剪切设备之前利用张力辊和矫直辊实现,出口建张矫直将矫直延伸重新分配,在出口段分切剪剪切前,通过对带钢带头、带尾的再矫直,降低破磷、拉矫阶段的延伸率,避免因设备负荷超限而出现预警断带停车信号。The described straightening of the sheet can be realized by using the tension roller and the straightening roller before the shearing equipment in the coiling operation. For the re-straightening of the strip head and strip tail, reduce the elongation rate in the stages of phosphorus breaking and tension leveling, and avoid the early warning signal of broken belt stop due to equipment load exceeding the limit.

卷重要求:Roll Weight Requirements:

1)原料卷卷重8t≤原料卷重≤16t,成品出口不分卷;1) The weight of the raw material coil is 8t≤the weight of the raw material coil≤16t, and the finished product is not divided into coils for export;

2)原料卷重控制≥21t(1250mm)成品卷重控制≥10.5t(宽度1250mm);2) Raw material coil weight control ≥ 21t (1250mm), finished product coil weight control ≥ 10.5t (width 1250mm);

3)原料卷重≥26t(1500mm),成品卷重控制≥12.5t(宽度1500mm),3) Raw material coil weight ≥ 26t (1500mm), finished coil weight control ≥ 12.5t (width 1500mm),

成品出口最多分2个子卷。原料重量过小,带钢长度过短,如果带钢在焊机焊接过程出现重复焊接情况或其它短暂的设备问题,没有调整时间,很容易会造成停机,产生停车斑缺陷,同时高强钢焊缝数量在产线中数量增加,焊缝断带风险增加。The finished product export can be divided into 2 sub-volumes at most. The weight of the raw material is too small and the length of the strip steel is too short. If the strip steel has repeated welding or other short-term equipment problems during the welding process of the welding machine, there is no adjustment time, which will easily cause shutdown and parking spot defects. At the same time, the high-strength steel weld seam The quantity increases in the production line, and the risk of weld breakage increases.

捆带要求:Strap requirements:

≥4.0mm酸洗中板打三道捆带。带钢过厚,卷取后带钢外圈的带钢尾部有轻微的开口度,开口度即最外圈带钢的带尾不能紧密的贴合钢卷,带尾部分距离带钢第二圈的距离。≥4.0mm pickling plate with three straps. If the strip is too thick, the strip tail of the outer ring of the strip has a slight opening after coiling. The opening means that the strip tail of the outermost ring cannot fit the steel coil tightly, and the strip tail is the second circle away from the strip. distance.

开口度对捆带存在崩开的风险,增加三个捆带一是可以打紧钢卷,二是从防止捆带崩开的安全角度考虑。The opening degree has the risk of the straps collapsing. Adding three straps can tighten the steel coil, and the second is from the safety point of view of preventing the straps from collapsing.

在现有的酸洗产线硬件条件下,经过上述工艺改良后,可以稳定生产厚度规格4.0-6.0mm,屈服强度≥500MPa,宽度≤1300mm中板产品。2022年生产4.0-6.0mm规格QSTE500TM~QSTE550TM系列及S500MC-SM550MC系列厚板高强钢2100吨,质量一检合格率98.6%,未发生一起焊缝断带事故。Under the hardware conditions of the existing pickling production line, after the above process improvement, it can stably produce medium plate products with a thickness specification of 4.0-6.0mm, yield strength ≥ 500MPa, and width ≤ 1300mm. In 2022, 2,100 tons of 4.0-6.0mm QSTE500TM~QSTE550TM series and S500MC-SM550MC series thick plate high-strength steel will be produced, with a pass rate of 98.6% in the first quality inspection, and no welding seam breakage accident occurred.

实际生产中,中板高强钢在出口还容易出现外圈松圈、带头的开口度大、带头上翘等缺陷,影响后续包装处理:由于带钢厚度厚强度高,在产线出口飞剪剪切后,带头上翘,经常卡阻导板台造成停车;且现有技术中,往往采用胶套和皮带卷取中板汽车钢,皮带的张紧力小,钢板外圈和内圈很容易出现松圈的情况,中板高强钢外圈松圈,根本无法包装只能质量降级。此外,由于中板高强钢强度高,带钢厚,不易卷取,带钢卷取甩尾后造成带尾开口度过大,标准要求≤10cm,实际可达到20-40cm,无法进行包装。In actual production, high-strength steel for medium plates is prone to defects such as loose rings on the outer ring, large opening of the head, and upturning of the head at the export, which affects subsequent packaging processing: due to the thickness and high strength of the strip steel, flying shears at the export of the production line After cutting, the belt head is upturned, often jamming the guide plate and causing parking; and in the prior art, rubber sleeves and belts are often used to coil the medium plate automobile steel, and the tension of the belt is small, and the outer and inner rings of the steel plate are easy to appear. In the case of the loose ring, the loose ring of the high-strength steel outer ring of the medium plate cannot be packaged at all and can only be degraded in quality. In addition, due to the high strength of the high-strength steel of the medium plate and the thickness of the strip steel, it is not easy to coil, and the tail opening of the strip steel is too large after the tail of the strip coil is rolled.

为了更好的实现卷取作业中,减小带头的开口度和防止卡钢,同时二次建张矫直,本发明对酸洗产线的出口设备进行了改良。In order to better realize the coiling operation, reduce the opening of the tape head and prevent steel jamming, and at the same time establish and straighten the second time, the invention improves the export equipment of the pickling production line.

本发明提供一种酸洗产线的出口设备,其设备宏观布置如图1所示,包括张力矫直辊组1、分切总成4、转向辊组6和卷轴7。本实施例中,在张力矫直辊组1和分切总成4之间还包括夹送辊组3,在张力矫直辊组1和夹送辊组3之间还包括涂油机2。所述的转向辊组6和卷轴7有两组。The present invention provides an export equipment of a pickling production line. The macro arrangement of the equipment is shown in FIG. In this embodiment, a pinch roll set 3 is also included between the tension straightening roll set 1 and the slitting assembly 4 , and an oiler 2 is also included between the tension straightening roll set 1 and the pinch roll set 3 . There are two groups of described steering roller group 6 and reel 7.

所述的张力矫直辊组1,建立张力,保证带钢运行;所述的涂油机2,对带钢表面涂油,预防锈蚀;所述的夹送辊组3,保证带钢分切过程带钢稳定,防止带钢溜钢;所述的分切总成4,对连续带钢分卷剪切;所述的转向辊组6包括转向辊及压辊,带钢穿带时,保证带钢进入卷轴进行卷取;所述的卷轴7,将带钢5成卷。The tension straightening roller group 1 is used to establish tension to ensure the operation of the strip steel; the oiler 2 is used to oil the surface of the strip steel to prevent corrosion; the pinch roller group 3 is used to ensure that the strip steel is cut The strip steel in the process is stable to prevent the strip steel from slipping; the slitting assembly 4 cuts the continuous strip steel in coils; The steel strip enters the reel for coiling; the reel 7 rolls the steel strip 5 into coils.

所述的张力矫直辊组1用以与卷取机组卷轴7之间构成张力,如图2所示,所述的张力矫直辊组1包括安装在辊架上的I号压辊16、I号张力辊15、II号压辊12、II号张力辊14、矫直辊13和液压缸17。Described tension straightening roller group 1 is used for forming tension between coiling unit spool 7, as shown in Figure 2, described tension straightening roller group 1 comprises the No. 1 pressure roller 16 that is installed on the roll stand, No. I tension roller 15, No. II pressure roller 12, No. II tension roller 14, straightening roller 13 and hydraulic cylinder 17.

所述的I号压辊16在I号张力辊15上方,在压下装置的作用下压向I号张力辊15,所述的II号压辊12在II号张力辊14下方,在压下装置的作用下压向II号张力辊14。本实施例中,所述的I号张力辊15和II号张力辊14的辊径φ1250,I号压辊16和II号压辊12的辊径φ270。压辊和压下装置的具体结构和控制方法为现有技术,此处不再累述。The No. I pressure roller 16 is above the No. I tension roller 15, and is pressed to the No. I tension roller 15 under the action of the pressing device. Under the action of the device, it is pressed to No. II tension roller 14. In this embodiment, the roll diameters of the No. I tension roller 15 and the No. II tension roller 14 are φ1250, and the roll diameters of the No. I pressing roller 16 and the No. II pressing roller 12 are φ270. The specific structure and control method of the pressure roller and the pressing device are prior art, and will not be repeated here.

所述的I号压辊16位于II号张力辊14的前方。带钢5在张力矫直辊组1内的行走关系为反S形,具体为经由I号压辊16和I号张力辊15之间、绕I号张力辊15、II号张力辊14,从II号压辊12和II号张力辊14之间进入矫直辊13上方。The No. I pressure roller 16 is located in front of the No. II tension roller 14 . The running relationship of the strip steel 5 in the tension straightening roller group 1 is a reverse S shape, specifically passing between the No. I pressure roller 16 and the No. I tension roller 15, around the No. I tension roller 15, and the No. II tension roller 14, from Between No. II pressure roller 12 and No. II tension roller 14, enter above the straightening roller 13.

正常生产时I号压辊16和II号压辊12是抬起状态,当分切总成4要分切前,出口带钢5按40min/m运行,I号压辊16和II号压辊12的压下装置接收到压下信号后,大约2秒压下到位;两个压辊压下作业的目的是防止带钢在飞剪分切后,固定带钢5,防止带钢出现往后溜钢情况。During normal production, No. I press roller 16 and No. II press roller 12 are lifted. Before the slitting assembly 4 is to be slit, the outlet strip 5 runs at 40 min/m. No. I press roller 16 and No. II press roller 12 After receiving the pressing signal, the pressing device will press down to the position in about 2 seconds; the purpose of the pressing operation of the two pressure rollers is to prevent the strip steel from being fixed after the flying shear cuts the strip steel 5, and prevent the strip steel from slipping backwards. steel case.

所述的矫直辊13位于II号张力辊14的前下方。所述的液压缸17用以实现矫直辊13的上升,所述的液压缸17可以直接与矫直辊13两端连接,也可以如本实施例中通过连接架11的杠杆作用实现,具体为连接架11的中段与辊架铰接,前端用于顶起矫直辊13,后端与液压缸17的伸缩杆下端连接。The straightening roller 13 is located at the front and bottom of No. II tension roller 14 . The hydraulic cylinder 17 is used to realize the rise of the straightening roller 13. The hydraulic cylinder 17 can be directly connected to both ends of the straightening roller 13, or it can be realized by the leverage of the connecting frame 11 as in this embodiment. The middle section of the connecting frame 11 is hinged with the roller frame, the front end is used to jack up the straightening roller 13, and the rear end is connected with the telescoping rod lower end of the hydraulic cylinder 17.

所述的I号压辊16的压下装置、II号压辊12的压下装置和所述的液压缸17由电气程序连锁控制。也即当生产厚度≥4.0mm时,操作人员选择连锁投用状态,此时,当I号压辊16和II号压辊12压下时,液压缸17驱动矫直辊13往上顶起15mm,与II号压辊12同步动作,此时矫直辊13和II号压辊12间形成矫直关系,能够对中厚板分切位置前一卷带头,后一卷的带尾起到矫直作用。The depressing device of the No. I press roller 16, the depressing device of the No. II press roller 12 and the described hydraulic cylinder 17 are interlocked controlled by an electric program. That is to say, when the production thickness is greater than or equal to 4.0mm, the operator selects the state of chain operation. At this time, when the No. I press roller 16 and the No. II press roller 12 are pressed down, the hydraulic cylinder 17 drives the straightening roller 13 to lift up 15mm , with No. II pressure roller 12 synchronous action, at this time straightening roller 13 and II No. direct action.

如图3所示,所述的转向辊组6包括安装在转向辊架上的转向辊64、后压辊62、前压辊66、后压下总成和前压下总成。所述的转向辊64和卷轴7之间为导板台68。As shown in FIG. 3 , the turning roller set 6 includes a turning roller 64 installed on the turning roller frame, a rear pressing roller 62 , a front pressing roller 66 , a rear pressing assembly and a front pressing assembly. Between the turning roller 64 and the reel 7 is a guide plate platform 68 .

所述的后压辊62在转向辊64上方,由后压下总成实现后压辊62和转向辊64的压下接触。本实施例中,所述的后压下总成包括后液压杆63和后压梁61,所述的后液压杆63下端和后压梁61前端分别与转向辊架铰接,所述的后液压杆63上端和后压梁61后端铰接。所述的后压梁61用以将后压辊62压向转向辊64。The said rear pressing roller 62 is above the steering roller 64, and the depressing contact between the rear pressing roller 62 and the steering roller 64 is realized by the rear pressing assembly. In this embodiment, the rear pressing assembly includes a rear hydraulic rod 63 and a rear pressure beam 61, the lower end of the rear hydraulic rod 63 and the front end of the rear pressure beam 61 are respectively hinged to the steering roller frame, and the rear hydraulic pressure The upper end of the rod 63 is hinged with the rear end of the rear pressure beam 61 . The rear pressure beam 61 is used to press the rear pressure roller 62 to the steering roller 64 .

所述的前压辊66在转向辊64的前上方,由前压下总成实现前压辊66和转向辊64的压下接触。本实施例中,所述的前压下总成包括前液压杆67和前压梁65,所述的前液压杆67下端和前压梁65后端分别与转向辊架铰接,所述的前液压杆67上端和前压梁65前端铰接。所述的前压梁65用以将前压辊66压向转向辊64。The front pressing roller 66 is above the front of the steering roller 64, and the pressing contact of the front pressing roller 66 and the steering roller 64 is realized by the front pressing down assembly. In this embodiment, the front pressing assembly includes a front hydraulic rod 67 and a front pressure beam 65, the lower end of the front hydraulic rod 67 and the rear end of the front pressure beam 65 are respectively hinged with the steering roller frame, and the front The upper end of the hydraulic rod 67 is hinged with the front end of the front pressure beam 65 . The front pressing beam 65 is used to press the front pressing roller 66 to the steering roller 64 .

分切总成4剪切分卷时,前一卷的带尾在无张力的作用下进行甩尾。前压辊66是带钢5在穿带时投用,作用把带头通过穿带导板台68牵引到卷轴7上进行卷取,甩尾不投用。当生产厚度≥4.0mm时,操作工选择投用前压辊66,在卷取机带钢甩尾时启动后压辊62、前压辊66同时压下,带钢5甩尾时对尾部带钢有一个向下扣的趋势,使尾部带钢在卷取后能够贴合钢卷。并优化转向后压辊62压力,由90MPa调整到110MPa,带钢厚度<4.0mm时,前压辊66不投用。When the slitting assembly 4 cuts and divides into rolls, the tail of the previous roll is flicked under the action of no tension. The front pressure roller 66 is that the strip steel 5 is put into use when threading the band, and the effect is that the tape head is drawn to the reel 7 by the threading guide plate platform 68 and coiled, and the tail is not thrown into use. When the production thickness is greater than or equal to 4.0mm, the operator chooses to use the front pressure roller 66, and starts the rear pressure roller 62 and the front pressure roller 66 to press down at the same time when the coiler strip is flicking. The steel has a tendency to buckle down so that the tail strip fits the coil after it has been coiled. And optimize the pressure of the pressure roller 62 after steering, and adjust it from 90MPa to 110MPa. When the thickness of the steel strip is less than 4.0mm, the front pressure roller 66 will not be put into use.

如图4所示,所述的夹送辊组3包括托辊34、上夹送辊32、下夹送辊33和压下装置31,其作用使带钢在分切总成4剪切过程中带钢保持稳定,同时也可以防止带钢在失去张力作用下往后溜钢。As shown in Fig. 4, described pinch roller group 3 comprises idler roller 34, upper pinch roller 32, lower pinch roller 33 and pressing down device 31, and its effect makes strip steel in slitting assembly 4 shearing process The middle strip steel remains stable, and it can also prevent the strip steel from slipping backward under the action of losing tension.

所述的托辊34位于下夹送辊33后方,所述的托辊34辊面高于下夹送辊33辊面,使带钢5斜着进入上夹送辊32、下夹送辊33之间。所述的压下装置31用于驱动上夹送辊32压向下夹送辊33。本实施例中,所述的托辊34辊面高于下夹送辊33辊面10mm。The idler roller 34 is positioned at the rear of the lower pinch roller 33, and the roller surface of the idler roller 34 is higher than the lower pinch roller 33 roller surface, so that the strip steel 5 enters the upper pinch roller 32 and the lower pinch roller 33 obliquely. between. The pressing device 31 is used to drive the upper pinch roller 32 to press the lower pinch roller 33 . In this embodiment, the roller surface of the idler roller 34 is 10 mm higher than the roller surface of the lower pinch roller 33 .

在带钢降速40m/min,当带钢5在分切总成4剪切前,上夹送辊32与所述张力矫直辊组1的I号压辊16和II号压辊12同时压下,所述的托辊34与上夹送辊32、下夹送辊33之间形成一个简单弯曲作用,使得分切总成4剪切后带钢的带头处于向下扣趋势。When the strip steel decelerates at 40m/min, before the strip steel 5 is sheared by the slitting assembly 4, the upper pinch roll 32 is simultaneously with the No. I press roll 16 and No. II press roll 12 of the tension straightening roll group 1 Pressing down, a simple bending action is formed between the supporting roller 34 and the upper pinch roller 32 and the lower pinch roller 33, so that the strip head of the strip steel after the slitter assembly 4 shears is in a downward buckling trend.

所述的分切总成4包括上剪刃42和下剪刃43,以及压轮机构。The slitting assembly 4 includes an upper cutting edge 42, a lower cutting edge 43, and a pressing wheel mechanism.

如图5所示,所述的压轮机构包括压轮41、连杆45、C形架46。As shown in FIG. 5 , the pressure wheel mechanism includes a pressure wheel 41 , a connecting rod 45 , and a C-shaped frame 46 .

所述的C形架46安装在上剪刃42上,与其联动。The C-shaped frame 46 is installed on the upper cutting edge 42 and is linked with it.

所述的C形架46的上臂和下臂有一个通孔,所述的连杆45穿过通孔,上端与分切总成4的框架固定连接,下端与所述的压轮41的轮轴连接。在所述的连杆45位于C形架46上臂以上的位置螺纹连接有丝扣44,位于C形架46下臂以上的位置固定设有卡板,所述的卡板和C形架46上臂之间套有压缩弹簧47。本实施例中,所述的压轮41为5寸铁芯衬胶聚氨酯压轮。The upper arm and the lower arm of the C-shaped frame 46 have a through hole, the connecting rod 45 passes through the through hole, the upper end is fixedly connected with the frame of the cutting assembly 4, and the lower end is connected with the axle of the pressure roller 41 connect. The position above the upper arm of the C-shaped frame 46 where the connecting rod 45 is threadedly connected with a threaded button 44, and the position above the lower arm of the C-shaped frame 46 is fixedly provided with a clamping plate, and the clamping plate and the upper arm of the C-shaped frame 46 Compression springs 47 are sleeved therebetween. In this embodiment, the pressure wheel 41 is a 5-inch iron core rubber-lined polyurethane pressure wheel.

自由状态时(A状态),压轮41底部比上剪刃42最下端低50mm左右。C形架46随着上剪刃42向下运动(B状态),当上剪刃42位于最低位时,压轮41压在带钢平面上,由于压缩弹簧47的存在,压轮41保持一定的压力(<15bar),当机组生产厚度≥4.0mm,强度最高≥500MPa时,压轮41底部比上剪刃42最下端低30mm左右,有效地解决了带钢翘头,确保带头在上剪刃42处,顺利完成穿带。During the free state (state A), the bottom of the pressure roller 41 is about 50mm lower than the lowermost end of the upper cutting edge 42 . The C-shaped frame 46 moves downward along with the upper cutting edge 42 (state B), when the upper cutting edge 42 is at the lowest position, the pinch roller 41 is pressed on the strip steel plane, and due to the existence of the compression spring 47, the pinch roller 41 remains constant. pressure (<15bar), when the production thickness of the unit is ≥4.0mm and the highest strength is ≥500MPa, the bottom of the pressure roller 41 is about 30mm lower than the lower end of the upper cutting edge 42, which effectively solves the problem of strip warping and ensures that the leading edge is cut on the upper side. There are 42 blades, and the belt threading is successfully completed.

为减小带头的开口度,优化方案中,修订带尾的定位程序,带尾长度由8cm调整为5cm,卸卷后带头的位置压到运输小车鞍座上,通过带钢的自重减小带头的开口度。In order to reduce the opening of the tape head, in the optimization plan, the positioning procedure of the tape tail is revised, and the length of the tape tail is adjusted from 8cm to 5cm. of opening.

说明的是,本实施例中未作详细说明之处,为本领域公知的技术。It should be noted that the parts not described in detail in this embodiment are technologies well known in the art.

需要说明的是,本发明的特定实施方案已经对本发明进行了详细描述,对于本领域的技术人员来说,在不背离本发明的精神和范围的情况下对它进行的各种显而易见的改变都在本发明的保护范围之内。It should be noted that the specific embodiments of the present invention have described the present invention in detail, and for those skilled in the art, various obvious changes to it without departing from the spirit and scope of the present invention are all possible. Within the protection scope of the present invention.

Claims (10)

1.一种中板高强钢连续酸洗控制方法,其特征在于:所述的中板高强钢为厚度规格4.0-6.0mm、屈服强度500-650MPa;包括开卷→焊接→破磷→酸洗及漂洗→拉矫→剪切→卷取→成品;具体工序及控制方法为:1. A continuous pickling control method for high-strength medium-plate steel, characterized in that: the high-strength medium-plate steel has a thickness specification of 4.0-6.0mm and a yield strength of 500-650MPa; it includes decoiling → welding → phosphorus breaking → pickling and Rinsing → straightening → cutting → coiling → finished product; the specific process and control methods are: (1)、入料作业:入料作业单元包括开卷机、入口剪、焊机和入口活套;焊机焊接选用填丝焊接;入口活套按≤50%套量控制;(1) Feeding operation: The feeding operation unit includes uncoiler, inlet shear, welding machine and inlet looper; the welding of welding machine adopts filler wire welding; the inlet looper is controlled by ≤50% set quantity; (2)、破磷作业:破磷机延伸率0.2-0.3%;(2) Phosphorus breaking operation: the elongation rate of the phosphorus breaking machine is 0.2-0.3%; (3)、酸洗作业:酸洗速度30-50m/min;(3), pickling operation: pickling speed 30-50m/min; (4)、拉矫作业:拉矫延伸率0.2%;(4) Pulling and leveling operation: the elongation rate of pulling and leveling is 0.2%; (5)、卷取作业:包括剪切→卷取,得到成品。(5) Coiling operation: including cutting → coiling to obtain finished products. 2.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述的拉矫和剪切之间还包括建张矫直。2. The method for controlling continuous pickling of medium plate high-strength steel according to claim 1, characterized in that: said stretching and shearing also include building and straightening. 3.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所选用的填丝为低C低Mn焊丝。3. The method for controlling continuous pickling of medium-plate high-strength steel according to claim 1, characterized in that: the selected filler wire is a low-C and low-Mn welding wire. 4.根据权利要求3所述的中板高强钢连续酸洗控制方法,其特征在于:所述焊丝成分包括C:0.06-0.09%;Si:0.6-0.95%,Mn:1.50-2.1%,S:0.10-0.16%,P:0.11-0.16%。4. The method for controlling continuous pickling of medium plate high strength steel according to claim 3, characterized in that: the welding wire components include C: 0.06-0.09%, Si: 0.6-0.95%, Mn: 1.50-2.1%, S : 0.10-0.16%, P: 0.11-0.16%. 5.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:出口活套量按12-20%套量控制。5. The method for controlling continuous pickling of high-strength medium plate steel according to claim 1, characterized in that: the amount of loops at the outlet is controlled by 12-20% of the amount of loops. 6.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述酸洗作业中,1#槽温度75-78℃,2#、3#、4#、5#槽采用73-75℃;漂洗槽水温45-50℃。6. The continuous pickling control method for high-strength medium plate steel according to claim 1, characterized in that: in the pickling operation, the temperature of tank 1# is 75-78°C, and the temperature of tank 2#, 3#, 4#, and 5# The tank adopts 73-75°C; the water temperature of the rinsing tank is 45-50°C. 7.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述焊缝过破磷机、拉矫机时,破磷机、拉矫机采用打开模式。7. The continuous pickling control method for medium-plate high-strength steel according to claim 1, characterized in that: when the weld passes through the phosphorus breaker and the tension leveler, the phosphorus breaker and the tension leveler adopt an open mode. 8.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述卷取作业中,卷重要求:原料卷卷重8t≤原料卷重≤16t,成品出口不分卷;原料卷重≥21t,成品卷重控制≥10.5t;原料卷重≥26t,成品卷重控制≥12.5t。8. The continuous pickling control method for medium plate high-strength steel according to claim 1, characterized in that: in the coiling operation, the coil weight requirement is: raw material coil weight 8t ≤ raw material coil weight ≤ 16t, and finished product exports are not divided Roll; raw material coil weight ≥ 21t, finished product coil weight control ≥ 10.5t; raw material coil weight ≥ 26t, finished product coil weight control ≥ 12.5t. 9.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述卷取作业的带尾的定位程序中,带尾长度为5cm。9. The method for controlling continuous pickling of high-strength steel for medium plates according to claim 1, characterized in that: in the positioning procedure of the tape tail in the coiling operation, the length of the tape tail is 5 cm. 10.根据权利要求1所述的中板高强钢连续酸洗控制方法,其特征在于:所述卷取作业后,卸卷后带头的位置压到运输小车鞍座上,通过带钢的自重减小带头的开口度。10. The method for controlling continuous pickling of high-strength medium-plate steel according to claim 1, characterized in that: after the coiling operation, the position of the tape head is pressed onto the saddle of the transport trolley after the coil is unloaded, and the self-weight of the strip steel is reduced. Small lead opening.
CN202211733154.2A 2022-12-30 2022-12-30 Continuous pickling control method for high-strength steel of middle plate Pending CN116254535A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211733154.2A CN116254535A (en) 2022-12-30 2022-12-30 Continuous pickling control method for high-strength steel of middle plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211733154.2A CN116254535A (en) 2022-12-30 2022-12-30 Continuous pickling control method for high-strength steel of middle plate

Publications (1)

Publication Number Publication Date
CN116254535A true CN116254535A (en) 2023-06-13

Family

ID=86680169

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211733154.2A Pending CN116254535A (en) 2022-12-30 2022-12-30 Continuous pickling control method for high-strength steel of middle plate

Country Status (1)

Country Link
CN (1) CN116254535A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363779A (en) * 2015-11-12 2016-03-02 重庆广际实业有限公司 Device for producing cold-rolled precise plate strip and operating method of device
CN106498284A (en) * 2016-11-08 2017-03-15 攀钢集团攀枝花钢铁研究院有限公司 A kind of production method of ultra-deep punching with hot continuous rolling pickling steel band
WO2019109400A1 (en) * 2017-12-04 2019-06-13 中冶南方工程技术有限公司 Continuous production system and method for stainless steel cold-rolled sheet
CN110760859A (en) * 2019-10-26 2020-02-07 山东泰山钢铁集团有限公司 Continuous production method for 400 series stainless steel hot rolled steel strip by fluorine-free acid pickling and special surfactant
CN110814568A (en) * 2019-10-21 2020-02-21 东北大学 High-toughness medium manganese steel gas shielded welding wire
CN111118510A (en) * 2019-12-20 2020-05-08 唐山钢铁集团高强汽车板有限公司 Manufacturing method of boron-containing pickled steel strip
CN113118783A (en) * 2020-05-31 2021-07-16 日照宝华新材料有限公司 Method for controlling low-carbon steel transverse folding defect with specification of 1.5-4 mm

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363779A (en) * 2015-11-12 2016-03-02 重庆广际实业有限公司 Device for producing cold-rolled precise plate strip and operating method of device
CN106498284A (en) * 2016-11-08 2017-03-15 攀钢集团攀枝花钢铁研究院有限公司 A kind of production method of ultra-deep punching with hot continuous rolling pickling steel band
WO2019109400A1 (en) * 2017-12-04 2019-06-13 中冶南方工程技术有限公司 Continuous production system and method for stainless steel cold-rolled sheet
CN110814568A (en) * 2019-10-21 2020-02-21 东北大学 High-toughness medium manganese steel gas shielded welding wire
CN110760859A (en) * 2019-10-26 2020-02-07 山东泰山钢铁集团有限公司 Continuous production method for 400 series stainless steel hot rolled steel strip by fluorine-free acid pickling and special surfactant
CN111118510A (en) * 2019-12-20 2020-05-08 唐山钢铁集团高强汽车板有限公司 Manufacturing method of boron-containing pickled steel strip
CN113118783A (en) * 2020-05-31 2021-07-16 日照宝华新材料有限公司 Method for controlling low-carbon steel transverse folding defect with specification of 1.5-4 mm

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张启富等: "现代钢带连续热镀锌", 31 January 2007, 冶金工业出版社, pages: 696 *

Similar Documents

Publication Publication Date Title
CN100431776C (en) Automatic production line for producing high-strength color coated package steel strip by utilizing non-tempering process
JP4413984B2 (en) Cold rolled material manufacturing equipment and cold rolling method
EP2130620A1 (en) Method and system for welding a guiding strip with stainless steel coil
CN102172834B (en) Production line and process for continuous rolling of single rack
CN105710128A (en) Method for improving yield of reciprocating rolled plate
CN101439468A (en) Machine unit process for stretch bending, straightening and rewinding
CN101264487A (en) Technique method for improving product rate of reversible cold-rolled steel strip
CN110355206B (en) A device and production method for improving the yield of a reversing rolling mill
CN111389908B (en) Method for improving yield of single-stand reversing mill
CN101125380B (en) Strip steel continuous pickling edge processing device
CN103143587B (en) The welding band-leading being applicable to compact cold strip mill improves the device and method of lumber recovery
RU2563394C2 (en) Line for production of longitudinal weld large-diameter tubes
CN202845435U (en) Hoisting equipment capable of improving stainless steel yield
CN109967528A (en) A method of prevent hot-strip SPHC high temperature coiling from scratching
US6453709B2 (en) Cold rolling method and installation
CN203572831U (en) Uncoiling check line of hot rolled strip
CN104492816A (en) Method for cutting off and threading of strip steel
CN116254535A (en) Continuous pickling control method for high-strength steel of middle plate
CN108486592B (en) Strip steel pickling line and method suitable for continuous and discontinuous forms
CN203678835U (en) Novel stainless steel cold continuous rolling technology and unit thereof
CN101249504A (en) Technological process of cold-rolled steel strip small tension receiving coil
CN101722187A (en) Process for producing spool large-coil threaded steel
CN218460455U (en) Combined production unit for normalized pickling and rolling of silicon steel
CN214160881U (en) Reversible rolling system of high yield
CN210614658U (en) Device for preventing entrance of acid rolling unit from escaping from strip

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination