CN116253809A - Method for removing endotoxin in chitosan - Google Patents

Method for removing endotoxin in chitosan Download PDF

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Publication number
CN116253809A
CN116253809A CN202310421090.0A CN202310421090A CN116253809A CN 116253809 A CN116253809 A CN 116253809A CN 202310421090 A CN202310421090 A CN 202310421090A CN 116253809 A CN116253809 A CN 116253809A
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China
Prior art keywords
chitosan
solution
surfactant
endotoxin
supernatant
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CN202310421090.0A
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Chinese (zh)
Inventor
单玲星
车慧仪
张俊辉
车七石
刘少辉
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Guangzhou Rainhome Pharm and Tech Co Ltd
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Guangzhou Rainhome Pharm and Tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0003General processes for their isolation or fractionation, e.g. purification or extraction from biomass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0024Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
    • C08B37/00272-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
    • C08B37/003Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/30Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Molecular Biology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Sustainable Development (AREA)
  • Medicinal Preparation (AREA)

Abstract

The invention provides a method for removing endotoxin in chitosan, which relates to the field of medical materials, in particular to a method for removing endotoxin in chitosan, and the invention discloses a method for removing endotoxin in chitosan, which is characterized by comprising the following steps: (1) preparing chitosan solution; (2) Preparing a surfactant, wherein the surfactant contains triton X-114 and tween40; (3) Mixing surfactant solution with chitosan solution, and collecting supernatant; (4) Adding alkaline substance into the supernatant to precipitate chitosan. The method for removing the endotoxin in the chitosan can effectively remove the endotoxin in the chitosan and improve the purity of the chitosan raw material.

Description

Method for removing endotoxin in chitosan
Technical Field
The invention relates to the field of medical materials, in particular to a method for removing endotoxin in chitosan.
Background
Chitosan is a derivative obtained after deacetylation of chitin, mainly derived from shrimps and crabs, insoluble in water and alkali, and soluble in dilute hydrochloric acid, nitric acid and the like. The chitosan can be widely applied to medicines, medical materials, sewage treatment and the like, and can be prepared into dressing and tissue scaffold in the aspect of medical materials, however, the purity of the chitosan sold in the market is low, and the chitosan contains endotoxin and protein, so that the immune response of organisms can be caused, and the application of the chitosan on the medical materials is limited.
Endotoxins are lipopolysaccharides, also known as "pyrogens", on the surface of gram-negative bacteria. Endotoxins are highly stable, have molecular weights close to those of proteins, and are hydrophilic and hydrophobic, and are difficult to remove from materials. Humans are extremely sensitive to bacterial endotoxins. Very small amounts (1-5 ng/kg body weight) of endotoxin can cause the body temperature to rise and gradually subside after a heating response of about hours. it has been shown that endotoxin levels in blood are closely related to endotoxemia, systemic inflammatory response syndrome, multiple organ functional exhaustion, etc.
YY/T1699-2020, "tissue engineering medical products: the protein content required by the standard of chitosan is less than or equal to 0.2%, and the removal mode of endotoxin <0.05EU/mg bacterial endotoxin comprises an ion exchange method, a two-phase extraction method, an affinity chromatography method and an adsorption method. However, chitosan is a cation and is easily combined with the negative ions of pyrogen, so that the effect is not ideal by adopting the existing method for removing chitosan. The endotoxin content of the chitosan produced by the existing method for removing the endotoxin can not meet the requirements of chitosan for medical materials.
Therefore, a method for efficiently removing endotoxin in chitosan is highly demanded.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a method for removing endotoxin in chitosan, which can efficiently remove the endotoxin in chitosan and improve the purity of chitosan.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
the invention provides a method for removing endotoxin in chitosan, which is characterized by comprising the following steps:
(1) Preparing chitosan solution;
(2) Preparing a surfactant, wherein the surfactant contains triton X-114 and tween40;
(3) Mixing surfactant solution with chitosan solution, and collecting supernatant;
(4) Adding alkaline substance into the supernatant to precipitate chitosan.
Preferably, step (1) is to prepare a chitosan solution of 0.5% -2% (w/v) by dissolving chitosan powder in glacial acetic acid.
Preferably, the step (2) is to prepare 5% -12% (w/v) of surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 2:1-8:1.
Preferably, the step (3) is to mix the surfactant solution and the chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 50:1-1000:1, stir for 4-12h, and take the supernatant.
Preferably, the step (4) is to add 1% -3% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, wash the chitosan to neutrality with deionized water, and dry the chitosan.
Preferably, the method comprises the following steps:
(1) The chitosan powder is dissolved in glacial acetic acid to prepare 0.5% -2% (w/v) chitosan solution;
(2) Preparing 5% -12% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 2:1-8:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 50:1-1000:1, stirring for 4-12h, and taking an upper layer solution;
(4) Adding 1% -3% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
Preferably, the method comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
Compared with the prior art, the method for removing endotoxin in chitosan has the following advantages:
(1) The surface active method adopted by the invention has low cost, and can obtain the chitosan raw material with purity conforming to the grade of medical materials;
(2) The surfactants triton X-114 and tween40 adopted by the invention can effectively remove endotoxin in chitosan.
Detailed Description
The invention is further illustrated by the following description of specific embodiments, which are not intended to be limiting, and various modifications or improvements can be made by those skilled in the art in light of the basic idea of the invention, but are within the scope of the invention as long as they do not depart from the basic idea of the invention.
Chitosan was purchased from aladine, cas:9012-76-4; the deacetylation degree is more than or equal to 95%, the viscosity is 100-200 mpa.s, the product number is C105799-100, and the endotoxin content of chitosan is 28326.2EU/g by adopting a dynamic turbidity method;
triton X-114, tween40 was purchased from Alatine;
example 1 method for removing endotoxin from chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare 0.5% (w/v) chitosan solution;
(2) Preparing 5% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 50:1, stirring for 4 hours, and taking an upper layer solution;
(4) Adding 1% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 32.4EU/g.
Example 2 method for removing endotoxin from chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 2% (w/v);
(2) Preparing a 12% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 1000:1, stirring for 4 hours, and taking an upper layer solution;
(4) Adding 3% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 23.2EU/g.
Example 3A method for removing endotoxin from chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 36.4EU/g.
Example 4A method for removing endotoxin from chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 2:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 26.6EU/g.
Example 5A method for removing endotoxin from chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 8:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 24.3EU/g.
Comparative example 1 method for removing endotoxin in chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the surfactant is tritonX-114;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 93.1EU/g.
Comparative example 2 method for removing endotoxin in chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the surfactant is tween40;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 189.2EU/g.
Comparative example 3 method for removing endotoxin in chitosan
The embodiment provides a method for removing endotoxin in chitosan, which comprises the following steps:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween20 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
The endotoxin content of chitosan was determined by dynamic turbidity method and was 97.3EU/g.
In conclusion, the chitosan prepared by the invention accords with the medical industry standard YY/T1699-2020 tissue engineering medical product: the requirement that the content of bacterial endotoxins is less than 0.05EU/mg is specified in chitosan. The endotoxin content is 23.2-36.4EU/g, the surfactant of comparative example 1 adopts triton X-114, the endotoxin content is 93.1EU/g, the surfactant of comparative example 2 adopts tween40, the endotoxin content is 189.2EU/g, the surfactant of comparative example 3 adopts triton X-114 to be matched with tween20, and the endotoxin content is 97.3EU/g. The surfactant disclosed by the invention is prepared by mixing triton X-114 with tween40, so that the endotoxin content in chitosan can be effectively reduced.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (7)

1. A method for removing endotoxin from chitosan, comprising the steps of:
(1) Preparing chitosan solution;
(2) Preparing a surfactant, wherein the surfactant contains triton X-114 and tween40;
(3) Mixing surfactant solution with chitosan solution, and collecting supernatant;
(4) Adding alkaline substance into the supernatant to precipitate chitosan.
2. The method of claim 1, wherein step (1) is to prepare a chitosan solution of 0.5% -2% (w/v) chitosan powder dissolved in glacial acetic acid.
3. The method of claim 1, wherein step (2) comprises preparing a 5% -12% (w/v) surfactant solution, wherein the mass ratio of triton x-114 to tween40 in the surfactant is 2:1-8:1.
4. The method for removing endotoxin in chitosan as defined in claim 1, wherein the step (3) is to mix a surfactant solution with a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 50:1-1000:1, and stirring for 4-12 hours, and the supernatant is obtained.
5. The method for removing endotoxin in chitosan as claimed in claim 1, wherein step (4) is to add 1% -3% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, wash with deionized water to neutrality, and dry.
6. The method for removing endotoxin from chitosan as claimed in claim 1, comprising the steps of:
(1) The chitosan powder is dissolved in glacial acetic acid to prepare 0.5% -2% (w/v) chitosan solution;
(2) Preparing 5% -12% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 2:1-8:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 50:1-1000:1, stirring for 4-12h, and taking an upper layer solution;
(4) Adding 1% -3% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
7. The method for removing endotoxin from chitosan as claimed in claim 6, comprising the steps of:
(1) Dissolving chitosan powder in glacial acetic acid to prepare a chitosan solution with the concentration of 1% (w/v);
(2) Preparing 8% (w/v) surfactant solution, wherein the mass ratio of triton X-114 to tween40 in the surfactant is 4:1;
(3) Mixing a surfactant solution and a chitosan solution, wherein the volume ratio of the surfactant solution to the chitosan solution is 500:1, stirring for 8 hours, and taking an upper layer solution;
(4) Adding 2% (w/v) sodium hydroxide solution into the supernatant to precipitate chitosan, washing with deionized water to neutrality, and drying.
CN202310421090.0A 2023-04-19 2023-04-19 Method for removing endotoxin in chitosan Pending CN116253809A (en)

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