CN116251236A - A kind of biological breast patch and preparation method thereof - Google Patents
A kind of biological breast patch and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于组织工程技术领域,具体涉及一种生物型乳房补片及其制备方法。The invention belongs to the technical field of tissue engineering, and in particular relates to a biological breast patch and a preparation method thereof.
背景技术Background technique
对具有适应证的乳腺癌病人实施乳房重建已经在国内外获得广泛认同,植入物乳房重建由于手术时间短、术后恢复快、无供区损伤、安全可靠等优势成为最常用的乳房重建方式。Breast reconstruction for breast cancer patients with indications has been widely recognized at home and abroad. Implant breast reconstruction has become the most commonly used breast reconstruction method due to its advantages of short operation time, fast postoperative recovery, no donor site damage, and safety and reliability. .
植入物乳房重建的首要条件是植入的假体表面有尽可能多的组织覆盖,但乳房切除术会导致大量肌肉缺失,而剩余的自体组织往往无法达到有效包裹、支撑假体的效果,假体会发生下垂甚至露出等并发症。为解决假体覆盖缺失的问题,一些生物材料产品(如脱细胞真皮基质、牛心包等)或合成材料(如钛涂层聚丙烯补片等)越来越多地被用于植入物乳房重建手术,联合或不联合肌肉组织来覆盖假体重建乳房。目前国内已上市的用于乳房重建的补片类产品中,以心包膜为原料的补片制备过程中引入了交联剂,在改变材料天然结构的同时阻碍了其在生物体内的降解;而合成补片由于自身不可降解,会在病人体内长期存在,增加患者心理负担。The first condition for breast reconstruction with implants is to cover as much tissue as possible on the surface of the implanted prosthesis, but mastectomy will cause a large amount of muscle loss, and the remaining autologous tissue often cannot achieve the effect of effectively wrapping and supporting the prosthesis. Complications such as sagging or even exposure of the prosthesis will occur. To address the lack of prosthetic coverage, some biomaterial products (such as acellular dermal matrix, bovine pericardium, etc.) or synthetic materials (such as titanium-coated polypropylene mesh, etc.) are increasingly used in breast implants Reconstructive surgery, in which the breast is reconstructed with or without muscle tissue to cover the implant. Among the currently marketed patch products for breast reconstruction in China, a cross-linking agent is introduced in the preparation process of the patch made of pericardium, which hinders its degradation in the body while changing the natural structure of the material; The synthetic patch will exist in the patient's body for a long time because it is not degradable itself, which will increase the psychological burden of the patient.
发明专利(CN100372511C)公开了一种脱细胞真皮基质及其制备方法,介绍了动物体表皮肤剥离、清洗、病毒灭活、去免疫原、去脂肪、成型、包装灭菌获得具有不同尺寸规格的医用产品。脱细胞真皮基质作为一种组织移植的天然医用材料,植入人体后可以引导自体细胞长入,为细胞重建受损组织提供模板,同时脱细胞真皮基质快速血管化,并随着宿主新生组织构建而逐步降解,直至被宿主组织完全替代。但是目前国内应用于乳房重建的脱细胞真皮基质材料报道很少。Invention patent (CN100372511C) discloses a decellularized dermal matrix and its preparation method. It introduces the peeling of animal skin, cleaning, virus inactivation, immunogen removal, fat removal, molding, packaging and sterilization to obtain different sizes and specifications. medical products. As a natural medical material for tissue transplantation, the acellular dermal matrix can guide autologous cells to grow in and provide a template for cells to rebuild damaged tissues. At the same time, the acellular dermal matrix rapidly vascularizes and builds with host new tissue And gradually degrade until it is completely replaced by host tissue. However, there are few reports on acellular dermal matrix materials used in breast reconstruction in China.
发明内容Contents of the invention
本发明的目的是提供一种生物型乳房补片及其制备方法,该生物型乳房补片可以引导宿主自体细胞长入,为细胞重建受损组织提供模板,同时能快速血管化,并随着宿主新生组织构建而逐步降解,直至被宿主组织完全替代。The purpose of the present invention is to provide a biological breast patch and its preparation method. The biological breast patch can guide the growth of the host's own cells, provide a template for the cells to rebuild damaged tissues, and can rapidly vascularize, and with The host's new tissue is constructed and gradually degraded until it is completely replaced by the host tissue.
本发明提供的一种生物型乳房补片的制备方法,包括如下步骤:A kind of preparation method of biotype breast patch provided by the invention comprises the following steps:
1)取哺乳动物的真皮层,用水清洗后滤干;1) Take the dermis of the mammal, wash it with water and filter it dry;
2)将经步骤1)处理的皮肤组织进行病毒灭活处理;2) performing virus inactivation treatment on the skin tissue treated in step 1);
3)将经步骤2)处理的皮肤组织进行脱脂处理;3) Degreasing the skin tissue treated in step 2);
4)将经步骤3)处理的皮肤组织进行脱细胞处理,得到脱细胞真皮基质;4) performing decellularization on the skin tissue treated in step 3) to obtain decellularized dermal matrix;
5)将步骤4)得到的脱细胞真皮基质浸泡于透明质酸钠的水溶液中,取出;5) Soak the acellular dermal matrix obtained in step 4) in an aqueous solution of sodium hyaluronate, and take it out;
6)将经步骤5)处理的脱细胞真皮基质进行冷冻干燥,即可得到所述生物型乳房补片。6) The acellular dermal matrix treated in step 5) is freeze-dried to obtain the biological breast patch.
在本发明的具体实施例中,所述哺乳动物为牛;通过剥离体表皮肤以及皮下的组织,获取真皮层。In a specific embodiment of the present invention, the mammal is a cow; the dermis is obtained by peeling off the surface skin and subcutaneous tissue.
上述的方法中,步骤2)中所述病毒灭活处理包括:用过氧化氢的水溶液浸泡处理所述皮肤组织,浸泡结束后进行清洗;In the above method, the virus inactivation treatment described in step 2) includes: soaking the skin tissue with an aqueous solution of hydrogen peroxide, and cleaning after soaking;
所述过氧化氢的水溶液的质量浓度可为0.06~0.1g/ml,具体可为0.06g/ml;The mass concentration of the aqueous solution of hydrogen peroxide may be 0.06-0.1 g/ml, specifically 0.06 g/ml;
所述浸泡的时间可为1~1.5h,具体可为1.5h;The soaking time may be 1 to 1.5 hours, specifically 1.5 hours;
所述清洗可为超声波清洗。The cleaning can be ultrasonic cleaning.
上述的方法中,步骤3)中所述脱脂处理包括:用由氯仿和乙醇组成的混合液浸泡处理所述皮肤组织,浸泡结束后进行清洗;In the above method, the degreasing treatment described in step 3) includes: soaking and treating the skin tissue with a mixed solution composed of chloroform and ethanol, and cleaning after soaking;
所述混合液中,氯仿和乙醇的体积比可为1:(1~5),具体可为1:3;In the mixed solution, the volume ratio of chloroform and ethanol may be 1:(1-5), specifically 1:3;
所述浸泡的时间可为30~60min,具体可为45min;The soaking time may be 30 to 60 minutes, specifically 45 minutes;
所述清洗可为超声波清洗。The cleaning can be ultrasonic cleaning.
上述的方法中,步骤4)中所述脱细胞处理包括:将所述皮肤组织置于碱性试剂的水溶液中浸泡,浸泡结束后进行清洗;In the above method, the decellularization treatment in step 4) includes: soaking the skin tissue in an aqueous solution of an alkaline reagent, and cleaning after soaking;
所述碱性试剂可为NaOH或KOH;The alkaline reagent can be NaOH or KOH;
所述碱性试剂在所述碱性试剂的水溶液中的浓度可为0.5~5.5mol/L,具体可为3mol/L;The concentration of the alkaline reagent in the aqueous solution of the alkaline reagent may be 0.5-5.5 mol/L, specifically 3 mol/L;
所述浸泡时间可为30~60min,具体可为30min;The soaking time may be 30 to 60 minutes, specifically 30 minutes;
所述清洗可为超声波清洗;The cleaning can be ultrasonic cleaning;
所述脱细胞处理的次数可为3~5次,具体可为3次。The number of times of the decellularization treatment may be 3 to 5 times, specifically 3 times.
上述的方法中,步骤5)中所述透明质酸钠的水溶液的浓度可为0.01~0.1g/ml,复合透明质酸钠后样品的水化时间有明显缩短,所述透明质酸钠的水溶液的浓度优选0.03~0.1g/ml,更优选0.03~0.05g/ml或0.05~0.1g/ml,进一步优选0.03g/ml、0.05g/ml、0.1g/ml;In the above method, the concentration of the aqueous solution of sodium hyaluronate in step 5) can be 0.01 to 0.1 g/ml, and the hydration time of the sample after compounding sodium hyaluronate is significantly shortened. The concentration of the aqueous solution is preferably 0.03-0.1g/ml, more preferably 0.03-0.05g/ml or 0.05-0.1g/ml, further preferably 0.03g/ml, 0.05g/ml, 0.1g/ml;
步骤5)中所述浸泡包括第一次浸泡和第一次浸泡结束翻转脱细胞真皮基质后的第二次浸泡,所述第一次浸泡和所述第二次浸泡的时间可分别为10~20min(如10min)。The immersion in step 5) includes the first immersion and the second immersion after the first immersion is completed and the acellular dermal matrix is turned over, and the time of the first immersion and the second immersion can be 10 to 20min (such as 10min).
上述的方法中,步骤6)中所述冷冻干燥可包括如下步骤:In the above-mentioned method, freeze-drying described in step 6) may comprise the following steps:
a)将样品平铺于冻干盘上,放置到冻干机内的隔板上;a) Spread the sample flat on the freeze-drying tray and place it on the partition in the freeze-drying machine;
b)产品预冻:开启冻干机,先给箱体降温至-50℃,自降温开始共计至少1h;b) Product pre-freezing: Turn on the freeze dryer, first cool the box down to -50°C, and start at least 1 hour since the cooling;
c)抽真空:预冻结束,开启真空泵,箱体真空度下降并维持在20Pa以下;c) Vacuuming: After pre-freezing, turn on the vacuum pump, and the vacuum degree of the box will drop and remain below 20Pa;
d)第一次干燥:箱体温度升至-30℃,升温结束后进入温度保持阶段,自升温开始时间共计3h;d) The first drying: the temperature of the box rises to -30°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 3 hours;
e)第二次干燥:箱体温度继续升至-15℃,升温结束后进入温度保持阶段,自升温开始时间共计1h;e) The second drying: the temperature of the box continues to rise to -15°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 1h;
f)第三次干燥:箱体温度继续升至0℃,升温结束后进入温度保持阶段,自升温开始时间共计1h;f) The third drying: the temperature of the box continues to rise to 0°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 1h;
g)第四次干燥:箱体温度继续升至25℃,升温结束后进入温度保持阶段,自升温开始时间共计至少1h;g) The fourth drying: the temperature of the box continues to rise to 25°C, and enters the temperature maintenance stage after the temperature rise is completed, and the total time since the start of the temperature rise is at least 1h;
h)冻干结束,取出样品。h) After the freeze-drying is completed, the sample is taken out.
进一步地,所述方法在步骤6)后还可包括:将所述冷冻干燥后的脱细胞真皮基质进行分剪裁剪;和,Further, after step 6), the method may further include: sub-cutting the freeze-dried acellular dermal matrix; and,
对所述分剪裁剪后的脱细胞真皮基质进行打孔处理。Perforating the cut out acellular dermal matrix.
再进一步地,所述方法在所述打孔处理后还包括依次进行包装、灭菌和解析的步骤;Still further, the method further includes the steps of packaging, sterilizing and analyzing in sequence after the punching process;
所述灭菌为环氧乙烷灭菌或辐照灭菌。The sterilization is ethylene oxide sterilization or radiation sterilization.
优选地,所述环氧乙烷灭菌的条件如下:温度为37℃~47℃(42±5℃),湿度为30%~80%,环氧乙烷浓度为500mg/L,灭菌时间为3~5小时(如4小时);Preferably, the conditions for ethylene oxide sterilization are as follows: the temperature is 37°C-47°C (42±5°C), the humidity is 30%-80%, the concentration of ethylene oxide is 500 mg/L, and the sterilization time is 3 to 5 hours (such as 4 hours);
优选地,所述解析在解析烘箱中,温度为37℃~47℃(即42℃±5℃),具体可为42℃,时间可为4~6天,具体可为6天。Preferably, the desorption is carried out in a desorption oven at a temperature of 37°C-47°C (ie 42°C±5°C), specifically 42°C, for 4-6 days, specifically 6 days.
由上述任一项所述的方法制备得到的生物型乳房补片,也在本发明的保护范围内。The biological breast patch prepared by any of the methods described above is also within the protection scope of the present invention.
上述的生物型乳房补片中,所述生物型乳房补片可为矩形或月牙形;In the above biological breast patch, the biological breast patch can be rectangular or crescent-shaped;
所述生物型乳房补片中贯穿孔的直径为0.5~2.5mm,相邻两个贯穿孔之间的间距可为1~2cm;所述贯穿孔具体可为圆孔;The diameter of the through holes in the biological breast patch is 0.5-2.5 mm, and the distance between two adjacent through holes can be 1-2 cm; the through holes can be specifically round holes;
所述生物型乳房补片中贯穿孔的直径可为0.5~2.5mm(如2mm),相邻两个贯穿孔之间的间距可为1~2cm(如2cm);The diameter of the through holes in the biological breast patch can be 0.5-2.5 mm (such as 2 mm), and the distance between two adjacent through holes can be 1-2 cm (such as 2 cm);
所述生物型乳房补片为月牙形,所述贯穿孔分布于所述生物型乳房补片的中间位置。The biological breast patch is crescent-shaped, and the through holes are distributed in the middle of the biological breast patch.
本发明的乳房补片为脱细胞真皮基质材料,具有以下优点:The breast patch of the present invention is an acellular dermal matrix material and has the following advantages:
(1)本发明提供的乳房补片,有效进行了病毒灭活和抗原清除处理,消除了人畜共患病传播的危险,生物相容性极佳,植入体内排异反应小;(1) The breast patch provided by the present invention has been effectively processed for virus inactivation and antigen removal, eliminated the risk of spreading zoonotic diseases, has excellent biocompatibility, and has little rejection in the implanted body;
(2)本发明提供的乳房补片,在处理过程中未使用固定剂,且引入了透明质酸钠,复合透明质酸钠一方面增加了材料水化速度及效果,另一方面还能够促进宿主细胞在脱细胞真皮基质内的增殖、分化,从而有利于组织再生;(2) The breast patch provided by the present invention does not use a fixative in the process of processing, and introduces sodium hyaluronate. The compound sodium hyaluronate increases the hydration speed and effect of the material on the one hand, and can also promote Proliferation and differentiation of host cells in the acellular dermal matrix, which is conducive to tissue regeneration;
(3)本发明提供的乳房补片经过真空冷冻干燥技术处理,最大程度保留了脱细胞真皮基质的天然疏松多孔结构,可有效地引导细胞长入及组织再生;(3) The breast patch provided by the present invention is processed by vacuum freeze-drying technology, which retains the natural loose porous structure of the acellular dermal matrix to the greatest extent, and can effectively guide cell growth and tissue regeneration;
(4)本发明提供的乳房补片,产品表面经过打孔,且结合临床需求设计了“月牙形”规格,能够避免由于手术积液导致的血清肿等并发症的发生,且大大减少了临床医生的修剪流程;(4) The surface of the breast patch provided by the present invention is perforated, and the "crescent-shaped" specification is designed in combination with clinical needs, which can avoid the occurrence of complications such as seroma caused by surgical effusion, and greatly reduce clinical symptoms. Doctor's pruning process;
(5)本发明提供的乳房补片,采用环氧乙烷灭菌,大大减轻了辐射灭菌对材料胶原纤维束的破坏,补片力学强度增加,降解时间延长,更适用于植入物乳房重建术。(5) The breast patch provided by the present invention is sterilized by ethylene oxide, which greatly reduces the damage of radiation sterilization to the collagen fiber bundle of the material, increases the mechanical strength of the patch, and prolongs the degradation time, and is more suitable for breast implants reconstructive surgery.
附图说明Description of drawings
图1是本发明实施例1中乳房补片打孔示意图,补片形状分别为矩形(A)和月牙形(B)。Fig. 1 is a schematic diagram of perforating a breast patch in Example 1 of the present invention, and the shapes of the patches are rectangle (A) and crescent (B).
图2是本发明实施例1中的乳房补片湿态(A)和干态(B)的实物照片。Fig. 2 is the physical photograph of the wet state (A) and dry state (B) of the breast patch in Example 1 of the present invention.
图3是本发明实施例1中的乳房补片的光滑面(A)、粗糙面(B)和截面(C)的扫描电镜图。Fig. 3 is a scanning electron microscope image of the smooth surface (A), the rough surface (B) and the section (C) of the breast patch in Example 1 of the present invention.
图4是本发明实施例1中的乳房补片的HE染色图。Fig. 4 is an HE staining image of the breast patch in Example 1 of the present invention.
图5是本发明实施例1中的乳房补片植入新西兰大白兔腿部肌肉中12周取材的HE染色结果图。Fig. 5 is a graph of HE staining results of the breast patch implanted in the leg muscles of New Zealand white rabbits in Example 1 of the present invention for 12 weeks.
图6是本发明实施例1与实施例2分别制备的乳房补片抗拉强度、撕裂力的检测数据对比图。Fig. 6 is a comparison chart of test data of tensile strength and tearing force of breast patches prepared in Example 1 and Example 2 of the present invention respectively.
具体实施方式Detailed ways
下面结合具体实施方式对本发明进行进一步的详细描述,给出的实施例仅为了阐明本发明,而不是为了限制本发明的范围。以下提供的实施例可作为本技术领域普通技术人员进行进一步改进的指南,并不以任何方式构成对本发明的限制。The present invention will be further described in detail below in conjunction with specific embodiments, and the given examples are only for clarifying the present invention, not for limiting the scope of the present invention. The examples provided below can be used as a guideline for those skilled in the art to make further improvements, and are not intended to limit the present invention in any way.
下述实施例中所使用的实验方法如无特殊说明,均为常规方法;所用的材料、试剂等如无特殊说明,均可从商业途径得到。Unless otherwise specified, the experimental methods used in the following examples are conventional methods; unless otherwise specified, the materials and reagents used can be obtained from commercial sources.
实施例1、经环氧乙烷灭菌制备生物型乳房补片Embodiment 1, prepare biotype breast patch through ethylene oxide sterilization
1、原料处理:将牛皮解冻,剥离体表皮肤以及皮下的组织,仅保留真皮层,纯化水清洗皮肤并将水滤干;1. Raw material processing: thaw the cowhide, peel off the surface skin and subcutaneous tissue, only keep the dermis, wash the skin with purified water and drain the water;
2、病毒灭活:采用0.06g/ml的过氧化氢溶液浸泡处理皮肤组织1.5h,浸泡结束后置于超声波清洗机中清洗;2. Virus inactivation: Soak the skin tissue in 0.06g/ml hydrogen peroxide solution for 1.5h, and clean it in an ultrasonic cleaner after soaking;
3、脱脂处理:采用含有氯仿:乙醇为1:3(v/v)的混合溶液浸泡处理皮肤组织45min,浸泡结束后置于超声波清洗机中清洗;3. Degreasing treatment: soak the skin tissue in a mixed solution containing chloroform:ethanol at a ratio of 1:3 (v/v) for 45 minutes, and clean it in an ultrasonic cleaner after soaking;
4、脱细胞处理:将皮肤组织置于3mol/L的NaOH溶液中浸泡30min,浸泡结束后置于超声波清洗机中清洗,该步骤重复3次,得到脱细胞真皮基质;4. Decellularization treatment: soak the skin tissue in 3mol/L NaOH solution for 30 minutes, and then wash it in an ultrasonic cleaner after soaking. Repeat this step 3 times to obtain the decellularized dermal matrix;
5、活性物质复合:将脱细胞真皮基质置于0.03g/ml的透明质酸钠溶液中浸泡10min,浸泡结束后翻转脱细胞真皮基质,继续浸泡10min,使其复合到脱细胞真皮基质上;5. Compounding of active substances: soak the acellular dermal matrix in 0.03g/ml sodium hyaluronate solution for 10 minutes, turn over the acellular dermal matrix after soaking, and continue soaking for 10 minutes to make it compound on the acellular dermal matrix;
6、冷冻干燥:将步骤(5)得到的脱细胞真皮基质平铺于不锈钢冻干盘中,再置于真空冷冻干燥机中,按照预设程序进行冷冻干燥,得到冻干的脱细胞真皮基质材料;6. Freeze-drying: spread the acellular dermal matrix obtained in step (5) on a stainless steel freeze-drying tray, then place it in a vacuum freeze dryer, and perform freeze-drying according to a preset procedure to obtain a freeze-dried acellular dermal matrix Material;
冻干程序为:The freeze-drying procedure is:
a)将样品平铺于冻干盘上,放置到冻干机内的隔板上;a) Spread the sample flat on the freeze-drying tray and place it on the partition in the freeze-drying machine;
b)产品预冻:开启冻干机,先给箱体降温至-50℃,自降温开始共计至少1h;b) Product pre-freezing: Turn on the freeze dryer, first cool the box down to -50°C, and start at least 1 hour since the cooling;
c)抽真空:预冻结束,开启真空泵,箱体真空度下降并维持在20Pa以下;c) Vacuuming: After pre-freezing, turn on the vacuum pump, and the vacuum degree of the box will drop and remain below 20Pa;
d)第一次干燥:箱体温度升至-30℃,升温结束后进入温度保持阶段,自升温开始时间共计3h;d) The first drying: the temperature of the box rises to -30°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 3 hours;
e)第二次干燥:箱体温度继续升至-15℃,升温结束后进入温度保持阶段,自升温开始时间共计1h;e) The second drying: the temperature of the box continues to rise to -15°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 1h;
f)第三次干燥:箱体温度继续升至0℃,升温结束后进入温度保持阶段,自升温开始时间共计1h;f) The third drying: the temperature of the box continues to rise to 0°C, and enters the temperature maintenance stage after the end of the temperature rise. The total time from the start of the temperature rise is 1h;
g)第四次干燥:箱体温度继续升至25℃,升温结束后进入温度保持阶段,自升温开始时间共计至少1h;g) The fourth drying: the temperature of the box continues to rise to 25°C, and enters the temperature maintenance stage after the temperature rise is completed, and the total time since the start of the temperature rise is at least 1h;
h)冻干结束,取出样品。h) After the freeze-drying is completed, the sample is taken out.
7、分剪裁剪:将冻干后的脱细胞真皮基质材料按照产品需求的尺寸、规格进行分剪。本发明结合乳房重建临床使用需求,特别设计了月牙形状产品,如图1所示。月牙形产品在使用过程中上方短弧与患者胸大肌进行缝合,下方长弧与患者胸壁缝合,极大减少了临床医生的操作时间,同时降低了因修剪补片而引发的感染风险;7. Splitting and cutting: the freeze-dried acellular dermal matrix material is cut according to the size and specifications required by the product. According to the clinical application requirements of breast reconstruction, the present invention specially designs a crescent-shaped product, as shown in FIG. 1 . During the use of the crescent-shaped product, the upper short arc is sutured with the patient's pectoralis major, and the lower long arc is sutured with the patient's chest wall, which greatly reduces the clinician's operating time and reduces the risk of infection caused by trimming the patch;
8、打孔、包装:利用专用打孔器对分剪好的乳房补片以圆孔直径2mm,间距2cm的参数进行打孔,打孔效果如图1(A)、图1(B)所示。月牙形产品,贯通孔主要分布于易于积聚积液的中间位置,而对于需要进行缝合操作的补片上下端则不做打孔处理,保证补片力学性能不受影响,其优势在于可显著减少术中医生的操作量。打孔结束后,对乳房补片进行包装;采用泡罩&特卫强盖材进行包装,该过程需要无菌转运与操作。8. Hole punching and packaging: use a special puncher to punch holes in the divided breast patch with the parameters of a round hole diameter of 2 mm and a spacing of 2 cm. The punching effect is shown in Figure 1 (A) and Figure 1 (B). Show. For crescent-shaped products, the through holes are mainly distributed in the middle where fluid is easy to accumulate, and the upper and lower ends of the patch that need to be sutured are not perforated to ensure that the mechanical properties of the patch are not affected. The amount of operations performed by Chinese doctors. After the punching is completed, the breast patch is packaged; it is packaged with blister & Tyvek lid material, which requires aseptic transfer and operation.
9、灭菌解析:材料再经过环氧乙烷灭菌及解析,灭菌条件为:温度42±5℃,湿度30%~80%,环氧乙烷浓度为500mg/L,灭菌时间为4小时;解析过程:在专用的解析烘箱中,温度控制在42℃,时间6天,得到乳房补片。9. Sterilization analysis: The material is sterilized and analyzed by ethylene oxide. The sterilization conditions are: temperature 42±5°C,
实施例2、经辐照灭菌制备生物型乳房补片Embodiment 2, prepare biotype breast patch through irradiation sterilization
1、原料处理:与实施例1的1相同。1. Raw material processing: the same as 1 in Example 1.
2、病毒灭活:与实施例1的2相同。2. Virus inactivation: same as 2 of embodiment 1.
3、脱脂处理:与实施例1的3相同。3. Degreasing treatment: same as 3 of embodiment 1.
4、脱细胞处理:与实施例1的4相同。4. Decellularization treatment: the same as 4 in Example 1.
5、活性物质复合:与实施例1的5相同。5. Compounding of active substances: the same as 5 in Example 1.
6、冷冻干燥:与实施例1的6相同。6. Freeze-drying: the same as 6 in Example 1.
7、分剪裁剪:与实施例1的7相同。7. Sub-cutting and cutting: the same as 7 of embodiment 1.
8、打孔、包装:与实施例1的8相同。8, punching, packaging: the same as 8 of embodiment 1.
9、灭菌:产品经打孔、包装后用电子书辐射灭菌,辐照剂量为15KGy。9. Sterilization: The product is sterilized with e-book radiation after punching and packaging, and the radiation dose is 15KGy.
实施例3、不同浓度活性物质复合的生物型乳房补片制备Embodiment 3, preparation of biological breast patch compounded by different concentrations of active substances
1、原料处理:与实施例1的1相同。1. Raw material processing: the same as 1 in Example 1.
2、病毒灭活:与实施例1的2相同。2. Virus inactivation: same as 2 of embodiment 1.
3、脱脂处理:与实施例1的3相同。3. Degreasing treatment: same as 3 of embodiment 1.
4、脱细胞处理:与实施例1的4相同。4. Decellularization treatment: the same as 4 in Example 1.
5、活性物质复合:将脱细胞真皮基质分别置于0、0.01、0.03、0.05及0.1g/ml的透明质酸钠溶液中浸泡10min,浸泡结束后翻转脱细胞真皮基质,继续浸泡10min,使其复合到脱细胞真皮基质上;5. Combination of active substances: soak the acellular dermal matrix in 0, 0.01, 0.03, 0.05 and 0.1g/ml sodium hyaluronate solution for 10 minutes, turn over the acellular dermal matrix after soaking, and continue soaking for 10 minutes, so that It is complexed to the acellular dermal matrix;
6、冷冻干燥:与实施例1的6相同。6. Freeze-drying: the same as 6 in Example 1.
7、分剪裁剪:与实施例1的7相同。7. Sub-cutting and cutting: the same as 7 of embodiment 1.
8、打孔、包装:与实施例1的8相同。8, punching, packaging: the same as 8 of embodiment 1.
9、灭菌解析:与实施例1的9相同。9. Sterilization Analysis: Same as 9 in Example 1.
实施例4、不同灭菌方式的生物型乳房补片、不同浓度活性物质复合的生物型乳房补片的检测Embodiment 4, the detection of the biotype breast patch of different sterilization methods, the biotype breast patch compounded by different concentrations of active substances
一、环氧乙烷灭菌生物型乳房补片的检测1. Detection of biological breast patch sterilized by ethylene oxide
实施例1中乳房补片的水化前后示意图如图2所示。经过真空冷冻干燥技术处理的乳房补片去除了材料中大部分得游离水,染菌风险大大降低,更有利于长时间储存。The schematic diagram of before and after hydration of the breast patch in Example 1 is shown in FIG. 2 . The breast patch processed by vacuum freeze-drying technology removes most of the free water in the material, greatly reduces the risk of bacterial contamination, and is more conducive to long-term storage.
实施例1中乳房补片的微观结构见附图3的扫描电镜图,由图3可知,本发明制备的乳房补片存在光滑面(图3A)、粗糙面(图3B)以及截面(图3C),光滑面的胶原纤维束排布相对更加有序、致密,而粗糙面的胶原纤维束排布相对稀疏,胶原纤维纵横交错,疏松多孔,更适合细胞爬行、长入。The microstructure of the breast patch in embodiment 1 is shown in the scanning electron microscope figure of accompanying drawing 3, as can be seen from Fig. 3, the breast patch prepared by the present invention has smooth surface (Fig. 3A), rough surface (Fig. 3B) and section (Fig. 3C ), the arrangement of collagen fiber bundles on the smooth surface is relatively more orderly and compact, while the arrangement of collagen fiber bundles on the rough surface is relatively sparse.
实施例1中乳房补片的细胞脱除效果见附图4,由图4可知,本发明制备的乳房补片完全脱除了皮肤组织中的各类细胞,大大降低了材料的免疫原性,保证乳房补片植入患者体内后不会引起宿主的免疫反应。The cell removal effect of the breast patch in embodiment 1 is shown in accompanying drawing 4, as can be seen from Fig. 4, the breast patch prepared by the present invention completely removes all kinds of cells in the skin tissue, greatly reduces the immunogenicity of the material, and ensures Implantation of the breast patch into the patient does not elicit an immune response from the host.
实施例1中乳房补片植入新西兰大白兔腿部肌肉中,植入12周后取材,进行苏木精-伊红(HE)染色处理,结果如附图5所示。由图5可见材料较完整,镜下材料胶原纤维结构完整可见,胶原纤维间可见成纤维细胞和纤维细胞,炎性反应程度极低。上述现象表明本发明制得的乳房补片可以在体内长期保持,起到长期的力学支撑作用,此外还能有效诱导周围宿主细胞、组织长入其中,实现材料与组织的整合。In Example 1, the breast patch was implanted into the leg muscles of New Zealand white rabbits, and samples were taken after 12 weeks of implantation, and stained with hematoxylin-eosin (HE). The results are shown in Figure 5. It can be seen from Figure 5 that the material is relatively complete, the collagen fiber structure of the material under the microscope is intact, fibroblasts and fibroblasts can be seen between the collagen fibers, and the degree of inflammatory reaction is extremely low. The above phenomenon shows that the breast patch prepared by the present invention can be maintained in the body for a long time and play a role of long-term mechanical support. In addition, it can effectively induce surrounding host cells and tissues to grow into it, and realize the integration of materials and tissues.
二、不同灭菌方式的生物型乳房补片力学性能检测2. Testing the mechanical properties of biological breast patches with different sterilization methods
将实施例1和实施例2中不同灭菌方式制备的乳房补片进行抗拉强度、撕裂力等力学性能检测。根据GB/T 1040.3-2006《塑料拉伸性能的测定第3部分:薄膜和薄片的试验条件》中规定的方法进行检测,将试样裁剪为宽约10mm,长约30mm的哑铃状,纯化水水化,采用万能材料试验机进行测试,设置试验机速度为25mm/min,分别检测抗拉强度。设置试验机速度为100mm/min,分别检测撕裂力,检测结果见表1及图6。The breast patches prepared by different sterilization methods in Example 1 and Example 2 were tested for mechanical properties such as tensile strength and tearing force. According to the method stipulated in GB/T 1040.3-2006 "Determination of Tensile Properties of Plastics Part 3: Test Conditions for Films and Sheets", the sample is cut into a dumbbell shape with a width of about 10mm and a length of about 30mm, purified water For hydration, use a universal testing machine to test, set the speed of the testing machine to 25mm/min, and test the tensile strength respectively. Set the speed of the testing machine to 100mm/min, and test the tearing force respectively. The test results are shown in Table 1 and Figure 6.
表1不同灭菌方式乳房补片力学性能对比Table 1 Comparison of mechanical properties of breast patch with different sterilization methods
由表1及图6可知,经环氧乙烷灭菌和辐照灭菌的乳房补片的抗拉强度分别为24.92±7.59、25.09±6.25,无明显差别;但经环氧乙烷灭菌的乳房补片撕裂力可达28.07±3.56,而辐照灭菌的乳房补片撕裂力仅为16.50±2.39。此结果的原因可能是辐照灭菌会使部分胶原分子之间维持胶原结构有序性的氢键断裂,破坏胶原结构的有序性,受此影响最大的撕裂力显著降低,而环氧乙烷灭菌对胶原纤维不存在任何的影响,因此撕裂力能够维持较高水平。因此,本发明选择环氧乙烷灭菌作为乳房补片的最终灭菌方式。综上可得,本发明所制备的乳房补片具备较好力学强度,在植入人体后能对假体和周围组织起到悬吊承重作用,确保重建乳房补片的美感。It can be seen from Table 1 and Figure 6 that the tensile strengths of breast patches sterilized by ethylene oxide and radiation sterilized were 24.92±7.59 and 25.09±6.25 respectively, with no significant difference; The tear strength of the breast patch can reach 28.07±3.56, while the tear strength of the irradiated breast patch is only 16.50±2.39. The reason for this result may be that irradiation sterilization will break the hydrogen bonds that maintain the orderliness of the collagen structure between some collagen molecules, destroying the orderliness of the collagen structure, and the tearing force that is most affected by this is significantly reduced, while epoxy Ethane sterilization does not have any effect on collagen fibers, so the tear force can maintain a high level. Therefore, the present invention selects ethylene oxide sterilization as the final sterilization method of the breast patch. In summary, the breast patch prepared by the present invention has good mechanical strength, and can suspend and bear the weight of the prosthesis and surrounding tissues after being implanted in the human body, ensuring the aesthetic feeling of the reconstructed breast patch.
三、不同浓度活性物质复合的生物型乳房补片的水化时间检测3. Detection of hydration time of biological breast patches compounded with different concentrations of active substances
将实施例3中制得的不同浓度活性物质复合的生物型乳房补片置于纯化水中,从浸泡的瞬间开始计时,直至产品完全水化,比较不同浓度的透明质酸钠浸泡的乳房补片水化时间的差异,结果见表2。Put the bio-type breast patches compounded with different concentrations of active substances prepared in Example 3 in purified water, start timing from the moment of immersion until the product is completely hydrated, and compare the breast patches soaked in different concentrations of sodium hyaluronate The results of the differences in hydration time are shown in Table 2.
表2、透明质酸钠浓度对水化时间的影响Table 2. Effect of sodium hyaluronate concentration on hydration time
由表2可知未复合透明质酸钠时,样品水化时间为5.5s,而复合透明质酸钠后样品的水化时间有明显缩短,但随着浓度增大至0.05g/ml甚至0.1g/ml,水化时间缩短不明显。结合水化效果以及成本分析,确定乳房补片复合透明质酸钠浓度的参数定为0.03g/ml。It can be seen from Table 2 that when sodium hyaluronate is not compounded, the hydration time of the sample is 5.5s, and the hydration time of the sample is significantly shortened after compounding sodium hyaluronate, but as the concentration increases to 0.05g/ml or even 0.1g /ml, the hydration time was not significantly shortened. Combined with the hydration effect and cost analysis, the parameter for determining the concentration of the breast patch compound sodium hyaluronate is set at 0.03g/ml.
以上对本发明进行了详述。对于本领域技术人员来说,在不脱离本发明的宗旨和范围的情况下,可在等同参数、浓度和条件下,在较宽范围内实施本发明。虽然本发明给出了特殊的实施例,应该理解为,可以对本发明作进一步的改进。总之,按本发明的原理,本申请欲包括任何变更、用途或对本发明的改进,包括脱离了本申请中已公开范围,而用本领域已知的常规技术进行的改变。The present invention has been described in detail above. For those skilled in the art, without departing from the spirit and scope of the present invention, the present invention can be practiced in a wider range under equivalent parameters, concentrations and conditions. While specific embodiments of the invention have been shown, it should be understood that the invention can be further modified. In a word, according to the principles of the present invention, this application intends to include any changes, uses or improvements to the present invention, including changes made by using conventional techniques known in the art and departing from the disclosed scope of this application.
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