CN116250564A - Probiotics product production line - Google Patents
Probiotics product production line Download PDFInfo
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- CN116250564A CN116250564A CN202310278628.7A CN202310278628A CN116250564A CN 116250564 A CN116250564 A CN 116250564A CN 202310278628 A CN202310278628 A CN 202310278628A CN 116250564 A CN116250564 A CN 116250564A
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- gear
- probiotic
- shell
- rotating shaft
- filling machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
- A23C9/122—Apparatus for preparing or treating fermented milk products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
- A23C9/123—Fermented milk preparations; Treatment using microorganisms or enzymes using only microorganisms of the genus lactobacteriaceae; Yoghurt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/08—Devices for emptying storage spaces as completely as possible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Dairy Products (AREA)
Abstract
The invention discloses a probiotic product production line, comprising: raw milk storage tank, filter, sterilization machine, inoculation fermentation cylinder and liquid filling machine that set gradually along production line, liquid filling machine below are provided with probiotic bottle conveyor, and probiotic product after probiotic bottle conveyor encapsulates the back with the filling carries to the finished product case, and the liquid filling machine is equipped with transparent shell, and the shell side is connected with and beats unit and controller, and the controller is used for controlling to beat the probiotic product knockout that the unit action will be attached to the shell inner wall. The invention forms a flow design of storage, filtration, sterilization, fermentation and filling, realizes the preparation of yak yoghourt products, can be used for mass production, ensures that the dropping process of yoghourt is smoother by knocking the shell of a filling machine in the filling stage, reduces the attachment of yoghourt and the waste of materials, and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of production of probiotic products, in particular to a production line of probiotic products.
Background
Yak milk is an important food and dairy processing raw material for people in the plateau region, and has higher dry matter, protein, fat, lactose and mineral content compared with common milk, and the yak milk can support various yak milk probiotics series products such as yak yoghurt, yak milk probiotics powder, probiotics yak milk slices and the like through probiotics fermentation. In the existing yogurt production line, because the yogurt has viscosity, the condition that yogurt materials adhere to the inner wall of a filling machine exists in the filling process, and long-term accumulation and agglomeration of the yogurt can influence the outflow of the materials and the production efficiency. As the application number is 201821857958.2, a set yoghurt filling mechanism is disclosed, the structure of a filling nozzle is optimally adjusted and designed, the adaptation degree between the filling nozzle and a paper cup container is improved, and the filling nozzle can well fall into the paper cup container, so that the splashing of the yoghurt liquid does not occur or the splashing of the yoghurt liquid rarely occurs, and the splashing of the yoghurt is reduced in the production process, namely, the splashing of the yoghurt on the filling nozzle, the pipeline and the template is avoided. Although the problem of adhesion of the yoghurt on the filling nozzle is solved, the problem of adhesion of the inner wall of the filling machine still exists.
There is therefore a need to propose a probiotic product line that at least partially solves the problems of the prior art.
Disclosure of Invention
In the summary, a series of concepts in a simplified form are introduced, which will be further described in detail in the detailed description. The summary of the invention is not intended to define the key features and essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
To at least partially solve the above problems, the present invention provides a probiotic product line comprising:
raw milk storage tank, filter, sterilization machine, inoculation fermentation cylinder and liquid filling machine that set gradually along production line, liquid filling machine below are provided with probiotic bottle conveyor, and probiotic product after probiotic bottle conveyor encapsulates the back with the filling carries to the finished product case, and the liquid filling machine is equipped with transparent shell, and the shell side is connected with and beats unit and controller, and the controller is used for controlling to beat the probiotic product knockout that the unit action will be attached to the shell inner wall.
Preferably, the probiotic product production line further comprises: the homogenizer is arranged between the inoculation fermentation tank and the filter, and is used for adding ingredients into the probiotic materials according to a preset proportion and uniformly mixing the probiotic materials with the ingredients.
Preferably, the sterilizer is configured as any one of a pasteurizer and an ultra-high temperature instantaneous sterilizer.
Preferably, the bottom of the shell of the filling machine is arranged to be cone-shaped, the top end and the bottom end of the shell are respectively communicated with a feed pipe and a discharge pipe, a quantitative discharge valve is connected to the discharge pipes, a plurality of discharge pipes are arranged in parallel, and the interval between the discharge pipes is equal to the interval between the probiotic bottles on the probiotic bottle conveying device.
Preferably, the tapping unit includes: the vibrating rod, vibrating motor and beat the head, vibrating motor connects in the lateral wall of shell, and vibrating rod one end is connected in vibrating motor output, and the vibrating rod is buckled and is set up, beats the head and connect in the vibrating rod other end, and beats the head and adopt flexible material to make.
Preferably, the outside of the filling machine is connected with an image acquisition device, and the process of controlling the image acquisition device and the knocking unit by the controller is as follows:
s1, a controller starts an image acquisition device to acquire an image of the side wall of the shell, and transmits data to the controller;
s2, the controller processes the image of the side wall of the shell, identifies the outline of the probiotic product attached to the inner wall of the shell in the image, and calculates the image area S of the attached probiotic product 1 And the total area S of the shell side wall image 2 ；
S3, the controller calculates the attachment rate of the probiotic product to be α=s 1 /S 2 Judging the attachment rate alpha and the preset attachment rate alpha of the probiotic product 0 A relationship between; when alpha-alpha 0 ≥α t When, wherein alpha t For a preset adherence deviation, the controller activates the striking unitThe shell is knocked circularly.
Preferably, the filling machine further comprises a mixing unit comprising:
the driving cavity is arranged at the upper part of the inner wall of the shell, the top end of the inner wall of the driving cavity is connected with a motor, the output end of the motor is connected with a first rotating shaft, and the motor is electrically connected with the controller;
the second rotating shaft is vertically connected to the center of the driving cavity and is connected with the first rotating shaft through the speed regulating unit;
stirring leaf, a plurality of stirring leaf evenly connect in second pivot side.
Preferably, the speed regulating unit includes:
the first gear and the second gear are respectively connected to the first rotating shaft and the second rotating shaft, and are meshed to form a first gear set;
the third gear and the fourth gear are respectively connected to the first rotating shaft and the second rotating shaft, and are meshed to form a second gear set;
the first gear, the second gear, the third gear and the fourth gear are all incomplete gears, the first gear set and the second gear set are not meshed at the same time, and the transmission ratio of the first gear set is larger than that of the second gear set.
Preferably, the filling machine further comprises: the third pivot, third pivot fixed connection is in second pivot center, and second pivot side is connected with a plurality of connecting rods, and equal horizontal arrangement of connecting rod and stirring leaf, and is connected with between connecting rod and the stirring leaf and gets rid of the material unit, gets rid of the material unit and includes:
a first connecting piece connected to the agitation She Duanbu by a bolt;
the second connecting piece is connected to the end part of the connecting rod through a bolt, and is rotationally connected with the first connecting piece through a fourth rotating shaft;
the first coil spring is sleeved on the fourth rotating shaft, and two ends of the first coil spring are respectively connected with the first connecting sheet and the second connecting sheet.
Preferably, the material throwing unit further comprises:
the limiting clamping plate is connected to one side, close to the first connecting sheet, of the second connecting sheet, and clamping teeth are uniformly arranged at one end, far away from the second connecting sheet, of the limiting clamping plate;
one end of the limiting claw is rotationally connected to the first connecting sheet, a second coil spring is arranged between the limiting claw and the first connecting sheet, the other end of the limiting claw is clamped with the clamping tooth, the limiting claw is connected with a limiting protrusion, and one side of the clamping tooth is provided with a stop rod for limiting the limiting claw;
the fixed plate is connected to the first connecting piece and is arranged close to the limiting clamping jaw, and the fixed plate is provided with an electric control limiting column which is clamped with the limiting protrusion.
Compared with the prior art, the invention at least comprises the following beneficial effects:
the probiotic product production line provided by the invention forms a flow design of storage, filtration, sterilization, fermentation and filling, realizes the preparation of yak yoghourt products, can be used for batch production, ensures that the dropping process of yoghourt is smoother by knocking the shell of a filling machine in the canning stage, reduces the attachment of yoghourt and the waste of materials, and improves the production efficiency.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a probiotic product line of the present invention;
FIG. 2 is a schematic view of the partial structure of the lower part of the filling machine of the probiotic product production line of the present invention;
FIG. 3 is a schematic cross-sectional view of a filling machine of the probiotic product production line of the present invention;
FIG. 4 is a schematic view of the structure of the probiotic product of the present invention, shown in FIG. 3, partially enlarged at A;
FIG. 5 is a schematic diagram of a speed regulating unit in the production line of the probiotic product of the present invention;
FIG. 6 is a schematic diagram of the installation structure of a material throwing unit in the production line of the probiotic product of the invention;
fig. 7 is a schematic perspective view of the stirring blade in the probiotic product production line according to the present invention when the stirring blade is rotated to the lowest position.
In the figure: 1. a raw milk storage tank; 2. a filter; 3. inoculating a fermentation tank; 4. a homogenizer; 5. a sterilizer; 6. filling machine; 7. a probiotic bottle delivery device; 8. a finished product box; 10. a probiotic bottle; 11. a housing; 12. a feed pipe; 13. a discharge pipe; 14. a vibrating rod; 15. a vibration motor; 16. a knocking head; 21. a drive chamber; 22. a motor; 23. a first rotating shaft; 24. a second rotating shaft; 25. stirring the leaves; 26. a first gear; 27. a second gear; 28. a third gear; 29. a fourth gear; 31. a third rotating shaft; 32. a connecting rod; 33. a first connecting piece; 34. a second connecting piece; 35. a fourth rotating shaft; 36. a first coil spring; 37. a limiting clamping plate; 38. latch teeth; 39. limiting clamping jaws; 40. a limit protrusion; 41. a fixing plate; 42. an electric control limit column; 43. slotting; 44. a flexible film.
Detailed Description
The present invention is described in further detail below with reference to the drawings and examples to enable those skilled in the art to practice the invention by referring to the description.
It will be understood that terms, such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
Example 1:
as shown in fig. 1-7, the present invention provides a probiotic product line comprising:
raw milk storage tank 1, filter 2, sterilization machine 5, inoculation fermentation cylinder 3 and liquid filling machine 6 that set gradually along the production line, liquid filling machine 6 below is provided with probiotic bottle conveyor 7, and probiotic bottle conveyor 7 carries to finished product case 8 after the encapsulation of the probiotic product after the filling, and liquid filling machine 6 is equipped with transparent shell 11, and shell 11 side is connected with and beats unit and controller, and the controller is used for controlling to beat the unit action and knocks off the probiotic product that will be attached to shell 11 inner wall.
The sterilizer 5 is provided as any one of a pasteurizer and an ultra-high temperature instantaneous sterilizer.
The working principle and the beneficial effects of the technical scheme are as follows:
the production line of the probiotic products is adopted when the yak yoghourt is produced, raw milk meeting the standard is firstly stored in a raw milk storage tank 1, then the raw milk is conveyed into a filter 2, the raw milk is subjected to degerming and filtering operation, dust and impurities in the raw milk are removed, the standardization of materials is realized after quality inspection, the standardized materials are conveyed into a sterilizer 5, a pasteurizer or an ultra-high temperature instantaneous sterilizer is selected according to the product requirements, the temperature in the sterilizer 5 is regulated and controlled according to the sterilization mode, the materials in the sterilizer 5 are subjected to sterilization operation, the sterilized materials are conveyed into an inoculation fermentation tank 3, corresponding probiotic bacteria and a starter are added for fermentation and metabolism conversion of the yoghourt, finally the fermented yoghourt materials are conveyed into a filling machine 6, the probiotic bottle 10 on a probiotic conveying device 7 is cooled and filled, and then the probiotic bottle 10 is packaged and then conveyed into a finished product box 8. When the probiotic bottle 10 is filled, the yogurt material is sticky and can be adhered to the inner wall of the shell 11 of the filling machine 6, the knocking unit is started to act through the controller, the knocking unit collides with the shell 11 to generate vibration waves, and the yogurt on the shell 11 slides down under the vibration action.
The invention provides a probiotic product production line, which forms a flow design of storage, filtration, sterilization, fermentation and filling, realizes the preparation of yak yoghourt products, can be used for batch production, ensures that the dropping process of yoghourt falls more smoothly by knocking the shell of a filling machine 6 in the canning stage, reduces the attachment of yoghourt and the waste of materials, and improves the production efficiency.
Example 2:
as shown in fig. 1, on the basis of the above embodiment 1, the probiotic product line further includes: the homogenizer 4 is arranged between the inoculation fermentation tank 3 and the filter 2, and the homogenizer 4 is used for adding ingredients into the probiotic materials according to a preset proportion and uniformly mixing the probiotic materials and the ingredients.
The working principle and the beneficial effects of the technical scheme are as follows:
after the materials are fermented, the filtered materials are conveyed into a homogenizer 4, ingredients such as fructose syrup, a stabilizer, citric acid, pure water and the like are added into the materials, the yogurt materials are blended, and meanwhile, the homogenizer 4 is started to uniformly mix the materials and the ingredients, so that the homogeneity index of the materials is in the range of 1-10, the fat content of the upper layer and the lower layer of the dairy products is close, and the quality and the edible taste of the finished products of the probiotic products are improved.
Example 3:
as shown in fig. 1-3, on the basis of the above embodiment 1, the bottom of the casing 11 of the filling machine 6 is tapered, the top and bottom ends of the casing 11 are respectively connected with a feed pipe 12 and a discharge pipe 13, the discharge pipes 13 are connected with quantitative discharge valves, the discharge pipes 13 are arranged in parallel, and the interval between the discharge pipes 13 is equal to the interval between the probiotic bottles 10 on the probiotic bottle conveying device 7.
The working principle and the beneficial effects of the technical scheme are as follows:
the bottom of the shell 11 of the filling machine 6 is arranged to be conical, materials in the filling machine 6 can slide down quickly, the materials enter the shell 11 from the feed pipe 12 and flow out from the discharge pipe 13, a quantitative discharge valve is arranged on the discharge pipe 13, equal amounts of probiotic materials can be injected into the probiotic bottle 10, the probiotic bottle 10 is aligned with each discharge pipe 13 by arranging a plurality of discharge pipes 13, simultaneous filling of a plurality of probiotic bottles 10 can be realized, and the production line is high in efficiency.
Example 4:
as shown in fig. 3, on the basis of the above embodiment 1, the tapping unit includes: the vibrating rod 14, the vibrating motor 15 and the knocking head 16, the vibrating motor 15 is connected to the outer side wall of the shell 11, one end of the vibrating rod 14 is connected to the output end of the vibrating motor 15, the vibrating rod 14 is bent, the knocking head 14 is connected to the other end of the vibrating rod 14, and the knocking head 16 is made of flexible materials.
The working principle and the beneficial effects of the technical scheme are as follows:
when the knocking unit is used, the controller starts the vibrating motor 15, the vibrating motor 15 is provided with an output shaft, the vibrating rod 14 is connected to the output shaft of the vibrating motor 15, the vibrating rod 14 is driven to approach and separate from the shell 11 through rotation of the vibrating motor 15, the knocking head 14 on the vibrating rod 14 is contacted with the shell 11 to generate vibration on the shell 11, materials attached to the shell 11 slide down after being vibrated, continuous knocking is provided through reciprocating rotation of the vibrating motor 15, the vibrating rod 14 is bent, one end of the vibrating rod 14, which is contacted with the shell 11, is perpendicular to the outer wall of the shell 11, the knocking force direction is perpendicular to the outer wall of the shell 11, and the stress and knocking effect are improved.
Example 5:
on the basis of the above embodiment 1, the outside of the filling machine 6 is connected with an image acquisition device, and the process of controlling the image acquisition device and the knocking unit by the controller is as follows:
s1, a controller starts an image acquisition device to acquire an image of the side wall of the shell 11, and transmits data to the controller;
s2, the controller processes the image of the side wall of the shell 11, identifies the outline of the probiotic product attached to the inner wall of the shell 11 in the image, and calculates the image area S of the attached probiotic product 1 And the total area S of the side wall images of the housing 11 2 ；
S3, the controller calculates the attachment rate of the probiotic product to be α=s 1 /S 2 Judging the attachment rate alpha and the preset attachment rate alpha of the probiotic product 0 A relationship between; when alpha-alpha 0 ≥α t When, wherein alpha t For a preset adherence deviation, the controller activates the striking unit to circularly strike the housing 11.
The working principle and the beneficial effects of the technical scheme are as follows:
the shell 11 of the filling machine 6 adopts transparent arrangement, because the yoghourt material has viscosity, the yoghourt material can be adhered to the inner wall of the shell 11 of the filling machine 6, the adhesion condition of the yoghourt material on the shell 11 can be observed outside, and irregular edges can be formed on the shell 11 after the yoghourt material is adheredThe method comprises the steps that an image acquisition device is used for acquiring images on a shell 11 after each filling operation, a controller is used for processing image data to acquire contour edges of yoghurt materials on the shell 11, the images are divided into an attachment area and a non-attachment area according to gray values of the images, and the image area of the attachment area is calculated to be S 1 The total area of the side wall images of the shell 11 is S 2 The adhesion rate was calculated to be α=s 1 /S 2 The method comprises the steps of carrying out a first treatment on the surface of the When filling, the initial amount of the yoghurt material in the filling machine 6 is a fixed value, and along with the filling, the amount of the yoghurt material remained in the filling machine 6 after each filling is finished is also a fixed value, and the liquid level of the yoghurt material is calculated according to the amount of the remaining yoghurt material so as to obtain the attachment area of the yoghurt material on the shell 11, and the preset attachment rate alpha is calculated 0 When alpha-alpha 0 ≥α t When the yogurt material attached to the shell 11 exceeds a preset value, the controller starts the knocking unit to circularly knock the shell 11. The monitoring of the attachment degree of the yogurt material on the shell 11 is effectively realized, the knocking time of the knocking unit is judged according to the attachment condition of the yogurt material, manual monitoring is not needed, and the automation degree of the filling machine 6 is improved.
Example 6:
as shown in fig. 3 and 5, the filling machine 6 further includes a mixing unit including:
the driving cavity 21 is formed in the upper part of the inner wall of the shell 11, the top end of the inner wall of the driving cavity 21 is connected with a motor 22, the output end of the motor 22 is connected with a first rotating shaft 23, and the motor 22 is electrically connected with the controller;
the second rotating shaft 24 is vertically connected to the center of the driving cavity 21, and the second rotating shaft 24 is connected with the first rotating shaft 23 through a speed regulating unit;
the stirring blades 25, a plurality of stirring blades 25 are evenly connected to the side end of the second rotating shaft 24.
The speed regulating unit comprises:
the first gear 26 and the second gear 27, the first gear 26 and the second gear 27 are respectively connected to the first rotating shaft 23 and the second rotating shaft 24, and the first gear 26 and the second gear 27 are meshed to form a first gear set;
a third gear 28 and a fourth gear 29, the third gear 28 and the fourth gear 29 are respectively connected to the first rotating shaft 23 and the second rotating shaft 24, and the third gear 28 and the fourth gear 29 are meshed to form a second gear set;
the first gear 26, the second gear 27, the third gear 28 and the fourth gear 29 are all provided as incomplete gears, the first gear set is not meshed with the second gear set at the same time, and the transmission ratio of the first gear set is larger than that of the second gear set.
The working principle and the beneficial effects of the technical scheme are as follows:
when the mixing unit is used, the first gear set is meshed, namely the gear teeth of the first gear 26 are meshed with the gear teeth of the second gear 27, at the moment, the third gear 28 and the fourth gear 29 are separated, the controller starts the motor 22, the motor 22 drives the first rotating shaft 23 to rotate, the first gear 26 and the third gear 28 on the first rotating shaft 23 synchronously rotate to drive the second gear 27 to rotate, the second rotating shaft 24 and the fourth gear 29 rotate along with the first gear 26, the stirring blade 25 on the second rotating shaft 24 rotates, the stirring blade 25 stirs yoghurt materials in the filling machine 6, after the first rotating shaft 23 rotates by a preset angle, the gear teeth of the first gear 26 are separated from the gear teeth of the second gear 27, meanwhile, the second gear set is meshed, namely the gear teeth of the third gear 28 and the fourth gear 29 are meshed, and the rotation is continued, the transmission ratio of the first gear set is larger than that of the second gear set, so that the rotation speed of the second rotating shaft 24 circulates from low speed to high speed under the condition that the rotation speed of the first rotating shaft 23 is unchanged.
Through the above structural design, the stirring of material in liquid filling machine 6 has been realized, prevent that liquid filling machine 6 material from taking place layering phenomenon after placing for a long time, improve the homogeneity rate of probiotic finished product, and through stirring the mobility that increases the material, make the whereabouts process of acidophilus milk material more smooth, reduce the influence of material viscidity to the filling process, and set up speed regulating unit, when mixing unit starts, drive stirring leaf 25 low-speed rotation, when preventing stirring leaf 25 suddenly high-speed operation, the material produces great resistance to stirring leaf 25, through low-speed to high-speed operation transition, torsion and damage to stirring leaf 25 rotational speed ladder type loading, and under the condition that motor 22 did not carry out rotational speed regulation, the second pivot 24 can realize low-speed and high-speed circulation action, and convenient control, reduction in production cost, the stirring effect has been improved, the material is thrown to influence whereabouts on shell 11 when effectively preventing single stirring speed.
Example 7:
as shown in fig. 3, 4, 6, and 7, the filling machine 6 further includes, on the basis of the above-described embodiment 6: the third pivot 31, third pivot 31 fixed connection is in second pivot 24 center, second pivot 24 cavity sets up, second pivot 31 side is connected with a plurality of connecting rods 32, connecting rod 32 and stirring leaf 25 all horizontal arrangement, and be connected with between connecting rod 32 and the stirring leaf 25 and get rid of the material unit, stirring leaf 25 wears to establish second pivot 24 lateral wall, and be equipped with the fluting 43 that supplies stirring leaf 25 to remove on the second pivot 24, be connected with flexible membrane 44 on the stirring leaf 25, flexible membrane 44 is with fluting 43 shutoff, get rid of the material unit and include:
a first connecting piece 33, the first connecting piece 33 being connected to the end of the stirring blade 25 by a bolt;
the second connecting piece 34, the second connecting piece 34 is connected to the end part of the connecting rod 32 through a bolt, the second connecting piece 33 is rotationally connected with the first connecting piece 33 through a fourth rotating shaft 35, and a limiting component which enables the second connecting piece 33 and the first connecting piece 33 not to exceed a preset angle is arranged on the fourth rotating shaft 35;
the first coil spring 36, the first coil spring 36 is sleeved on the fourth rotating shaft 35, and two ends of the first coil spring 36 are respectively connected with the first connecting sheet 33 and the second connecting sheet 34;
the limiting clamping plate 37 is connected to one side, close to the first connecting sheet 33, of the second connecting sheet 34, and clamping teeth 38 are uniformly arranged at one end, far away from the second connecting sheet 34, of the limiting clamping plate 37;
the limiting claw 39, one end of the limiting claw 39 is rotatably connected to the first connecting piece 33, a second coil spring is arranged between the limiting claw 39 and the first connecting piece 33, the other end of the limiting claw 39 is clamped with the clamping tooth 38, the limiting claw 39 is connected with a limiting protrusion 40, and one side of the clamping tooth 38 is provided with a stop rod 43 limiting the limiting claw 37;
the fixing plate 41, the fixing plate 41 is connected to the first connecting piece 33 and is arranged close to the limiting claw 39, the fixing plate 10 is provided with an electric control limiting column 42, and the electric control limiting column 42 is clamped with the limiting protrusion 40;
the electric control limiting column 42 is connected to the fixed plate 41 through a spring, and the controller controls the electric control limiting column 42 to extend and retract in the fixed plate 41.
The working principle and the beneficial effects of the technical scheme are as follows:
when the yogurt material is filled, the quantitative discharging valve is opened, the controller starts the electric control limiting column 42 to perform one-time retraction and extension actions, the yogurt material flows downwards under the action of gravity, the stirring blade 25 is pressed by the material to rotate downwards, the stirring blade 25 drives the first connecting sheet 33 to rotate relative to the second connecting sheet 34, the fourth rotating shaft 35 rotates along with the stirring blade, the first coil spring 36 is stored during rotation, the limiting claw 39 slides along the clamping tooth 38, the clamping tooth 38 limits the limiting claw 39, the limiting claw 39 cannot rotate reversely, the length from the hinging point of the limiting claw 39 to the end part is larger than the distance from the hinging point of the limiting claw 39 to the clamping tooth 38, the limiting claw 39 rotates under the blocking action of the clamping tooth 38, the electric control limiting claw 39 moves to the lower side of the electric control limiting column 42 after the electric control limiting column 42 is retracted, the electric control limiting claw 42 extends, the limiting claw 39 only rotates upwards along with the flowing of the yogurt material until the limiting claw 39 slides to the position most far away from the fourth rotating shaft 35 to the limit position of the stirring blade 25, and the stirring blade is enabled to rotate to be at the limit position of the fourth rotating shaft 25, and the stirring blade is enabled to rotate at the limit position of the stirring blade 25 when the limiting claw is stopped at the fourth rotating blade 25. When the fourth rotating shaft 35 rotates to the limit position and touches the in-place switch, and when the controller receives an in-place signal and a closing signal of the quantitative discharging valve at the same time, the controller electrifies the electric control limiting column 42, the electric control limiting column 42 performs primary retraction and extension actions, the electric control limiting column 42 releases the limit of the limiting bulge 40, the limiting claw 39 returns to the upper part of the electric control limiting column 42 under the action of the second coil spring, the limiting claw 39 can rotate downwards, the limiting claw 39 is separated from the clamping tooth 38 to be limited, the first connecting sheet 33 rotates to reset under the action of the first coil spring 36, the stirring blade 32 is driven to rotate to reset, and the stirring blade 32 stirs materials upwards.
Through the structural design, when materials are filled, the materials flow downwards under the action of gravity, meanwhile, the stirring blades 25 are pressed to rotate, the rotation radius of the stirring blades 25 is changed, stirring at different positions is realized, the stirring effect is better, meanwhile, the rotating stirring blades 25 incline downwards, a guiding effect is generated on the materials, the flow rate of the materials is ensured, the limit of the stirring blades 25 is automatically released after one-time filling operation is finished, the stirring blades 25 can be rotated and reset, and the materials are further stirred in the vertical direction; along with the reduction of the material in the filling machine 6, stirring leaf 25 partly exposes in the material top, when the critical point that stirring leaf 32 exposes, upwards throw away the material through stirring leaf 32, simultaneously stirring leaf 32 rotates, make the material fall back to in the filling machine 6 along vertical direction, can avoid the material to gather in the top of stirring leaf 32 increases stirring leaf 32's loading, avoid the material to swing under centrifugal force effect simultaneously and form the adhesion on the shell 11, the splashproof ability of the material in the filling machine 6 has been improved, reduce the waste of material, and make stirring leaf 25 rotate the reset after the filling operation is finished once, can prevent in the filling process, the stirring leaf 25 rotates the phenomenon that produces lifting force to the material when reset and causes the material whereabouts speed to reduce and produce the cutout.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Although embodiments of the present invention have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the invention would be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (10)
1. A probiotic product production line, comprising:
raw milk storage tank (1), filter (2), sterilization machine (5), inoculation fermentation cylinder (3) and liquid filling machine (6) that set gradually along production route, liquid filling machine (6) below is provided with probiotic bottle conveyor (7), and probiotic product after filling is carried to finished product case (8) after probiotic bottle conveyor (7) encapsulates, and liquid filling machine (6) are equipped with transparent shell (11), and shell (11) side is connected with and beats unit and controller, and the controller is used for controlling to beat the probiotic product of unit action with attaching to shell (11) inner wall and knocks off.
2. The probiotic product line according to claim 1, characterized in that it further comprises: the homogenizer (4) is arranged between the inoculation fermentation tank (3) and the filter (2), and the homogenizer (4) is used for adding ingredients into the probiotic materials according to a preset proportion and uniformly mixing the probiotic materials with the ingredients.
3. A probiotic product production line according to claim 1, characterized in that the sterilizing machine (5) is arranged as any one of a pasteurizer and an ultra-high temperature instant sterilizer.
4. The probiotic product production line according to claim 1, characterized in that the bottom of a shell (11) of the filling machine (6) is arranged to be conical, the top end and the bottom end of the shell (11) are respectively communicated with a feed pipe (12) and a discharge pipe (13), a quantitative discharge valve is connected to the discharge pipe (13), the discharge pipes (13) are arranged in parallel, and the interval between the discharge pipes (13) is equal to the interval between probiotic bottles (10) on the probiotic bottle conveying device (7).
5. The probiotic product line according to claim 1, characterized in that the tapping unit comprises: vibration pole (14), vibrating motor (15) and beat head (16), vibrating motor (15) are connected in the lateral wall of shell (11), and vibration pole (14) one end is connected in vibrating motor (15) output, and vibration pole (14) are buckled and are set up, beat head (14) and are connected in vibration pole (14) other end, and beat head (16) and adopt flexible material to make.
6. The probiotic product production line according to claim 1, characterized in that the outside of the filling machine (6) is connected with an image acquisition device, the process of the controller controlling the image acquisition device and the knocking unit is:
s1, a controller starts an image acquisition device to acquire an image of the side wall of a shell (11), and transmits data to the controller;
s2, the controller processes the side wall image of the shell (11), identifies the outline of the probiotic product attached to the inner wall of the shell (11) in the image, and calculates the image area S of the attached probiotic product 1 And the total area S of the side wall image of the shell (11) 2 ；
S3, the controller calculates the attachment rate of the probiotic product to be α=s 1 /S 2 Judging the attachment rate alpha and the preset attachment rate alpha of the probiotic product 0 A relationship between; when alpha-alpha 0 ≥α t When, wherein alpha t For a preset adherence deviation, the controller is startedThe movable knocking unit circularly knocks the shell (11).
7. The probiotic product production line according to claim 1, characterized in that the filling machine (6) further comprises a mixing unit comprising:
the driving cavity (21), the driving cavity (21) is set up in the upper portion of inner wall of the outer casing (11), the top of inner wall of the driving cavity (21) is connected with the electrical machinery (22), the output end of the electrical machinery (22) is connected with the first spindle (23), the electrical machinery (22) is connected with the controller electricity;
the second rotating shaft (24), the second rotating shaft (24) is vertically connected to the center of the driving cavity (21), and the second rotating shaft (24) is connected with the first rotating shaft (23) through the speed regulating unit;
and the stirring blades (25) are uniformly connected with the side ends of the second rotating shaft (24).
8. The probiotic product production line according to claim 7, characterized in that the speed regulating unit comprises:
the first gear (26) and the second gear (27), the first gear (26) and the second gear (27) are respectively connected to the first rotating shaft (23) and the second rotating shaft (24), and the first gear (26) and the second gear (27) are meshed to form a first gear set;
the third gear (28) and the fourth gear (29), the third gear (28) and the fourth gear (29) are respectively connected to the first rotating shaft (23) and the second rotating shaft (24), and the third gear (28) and the fourth gear (29) are meshed to form a second gear set;
the first gear (26), the second gear (27), the third gear (28) and the fourth gear (29) are all incomplete gears, the first gear set and the second gear set are not meshed at the same time, and the transmission ratio of the first gear set is larger than that of the second gear set.
9. The probiotic product production line according to claim 8, characterized in that the filling machine (6) further comprises: the third pivot (31), third pivot (31) fixed connection is in second pivot (24) center, and second pivot (31) side is connected with a plurality of connecting rods (32), and connecting rod (32) and stirring leaf (25) all level arrangement, and are connected with between connecting rod (32) and stirring leaf (25) and get rid of the material unit, get rid of the material unit and include:
a first connecting piece (33), wherein the first connecting piece (33) is connected to the end part of the stirring blade (25) through a bolt;
the second connecting piece (34), the second connecting piece (34) is connected to the end part of the connecting rod (32) through a bolt, and the second connecting piece (33) is rotatably connected with the first connecting piece (33) through a fourth rotating shaft (35);
the first coil spring (36), the first coil spring (36) cover is located on fourth pivot (35), and first coil spring (36) both ends are connected with first connection piece (33) and second connection piece (34) respectively.
10. The probiotic product production line according to claim 9, characterized in that the material slinging unit further comprises:
the limiting clamping plate (37), the limiting clamping plate (37) is connected to one side, close to the first connecting sheet (33), of the second connecting sheet (34), and clamping teeth (38) are uniformly arranged at one end, far away from the second connecting sheet (34), of the limiting clamping plate (37);
the limiting clamping jaw (39), one end of the limiting clamping jaw (39) is rotatably connected to the first connecting piece (33), a second coil spring is arranged between the limiting clamping jaw (39) and the first connecting piece (33), the other end of the limiting clamping jaw (39) is clamped with the clamping tooth (38), the limiting clamping jaw (39) is connected with a limiting protrusion (40), and one side of the clamping tooth (38) is provided with a stop rod (43) limiting the limiting clamping jaw (37);
the fixing plate (41), fixing plate (41) are connected on first connecting piece (33) and are arranged near spacing jack catch (39), are provided with automatically controlled spacing post (42) on fixed plate (10), automatically controlled spacing post (42) and spacing protruding (40) joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310278628.7A CN116250564A (en) | 2023-03-21 | 2023-03-21 | Probiotics product production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310278628.7A CN116250564A (en) | 2023-03-21 | 2023-03-21 | Probiotics product production line |
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| Publication Number | Publication Date |
|---|---|
| CN116250564A true CN116250564A (en) | 2023-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310278628.7A Pending CN116250564A (en) | 2023-03-21 | 2023-03-21 | Probiotics product production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116443796A (en) * | 2023-06-16 | 2023-07-18 | 福建天甫电子材料有限公司 | Multichannel HF (high frequency) aqueous solution filling system and method thereof |
-
2023
- 2023-03-21 CN CN202310278628.7A patent/CN116250564A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116443796A (en) * | 2023-06-16 | 2023-07-18 | 福建天甫电子材料有限公司 | Multichannel HF (high frequency) aqueous solution filling system and method thereof |
| CN116443796B (en) * | 2023-06-16 | 2023-09-22 | 福建天甫电子材料有限公司 | Multichannel HF (high frequency) aqueous solution filling system and method thereof |
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