CN116245879A - Glass substrate flatness evaluation method and system - Google Patents

Glass substrate flatness evaluation method and system Download PDF

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CN116245879A
CN116245879A CN202310505983.3A CN202310505983A CN116245879A CN 116245879 A CN116245879 A CN 116245879A CN 202310505983 A CN202310505983 A CN 202310505983A CN 116245879 A CN116245879 A CN 116245879A
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glass substrate
image
surface height
flatness
height image
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CN116245879B (en
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李弋舟
陈曦
简帅
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Changsha Shaoguang Core Material Technology Co ltd
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    • G06T7/0004Industrial image inspection
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T5/00Image enhancement or restoration
    • G06T5/70Denoising; Smoothing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/136Segmentation; Edge detection involving thresholding
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    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
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    • G06T2207/20Special algorithmic details
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    • G06T2207/20Special algorithmic details
    • G06T2207/20048Transform domain processing
    • G06T2207/20056Discrete and fast Fourier transform, [DFT, FFT]
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    • G06COMPUTING; CALCULATING OR COUNTING
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Abstract

The invention discloses a method and a system for evaluating flatness of a glass substrate, comprising the following steps: s1: collecting a glass substrate surface height image, denoising the image, and obtaining a denoised glass substrate surface height image; dividing the denoised glass substrate surface height image, extracting pixels belonging to the glass substrate area, and dividing the glass substrate from the image; extracting features from the segmented glass substrate region, the features including tortuosity, and sphericity; performing low-pass filtering on the segmented glass substrate region based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and calculating average value, variance, skewness and kurtosis information of the smoothed glass substrate surface height image; comparing the results obtained in S3 and S4 with the standard glass substrate, and evaluating the flatness of the glass substrate. By adopting the digital image processing and mathematical analysis method, the automatic evaluation of the flatness of the glass substrate is realized, and the measurement efficiency and the evaluation accuracy are improved.

Description

Glass substrate flatness evaluation method and system
Technical Field
The invention relates to the technical field of glass detection, in particular to a method and a system for evaluating flatness of a glass substrate.
Background
Evaluation of flatness of a glass substrate is an important element in an industrial manufacturing process. The flatness of the glass substrate plays a vital role in the precise manufacturing process, and the glass substrate is used as a high-precision processing master plate in the field of chip processing and the like, and the higher the flatness is, the more precise the processing is, so that the glass substrates with different flatness also correspond to different grades of selling prices. Currently, the commonly used methods for evaluating the flatness of a glass substrate mainly comprise two types of mechanical measurement and optical measurement. However, the conventional evaluation method often requires a professional technician to perform the operation and judgment, and is easily interfered by human factors, so that the evaluation result is unstable and unreliable. Second, because these methods require testing of the actual samples, the number of samples is limited and rapid and efficient evaluation of large batches of samples may not be possible. Meanwhile, the methods require specialized instruments and technicians, so that the evaluation cost is high, and the methods are not suitable for real-time monitoring and control in the mass production process. According to the glass substrate flatness evaluation method, flatness evaluation can be automatically carried out by adopting the digital image processing and mathematical analysis methods, so that manual intervention is reduced, and the measurement efficiency is greatly improved. Meanwhile, a plurality of characteristic factors are comprehensively considered, so that a more comprehensive and accurate evaluation result can be obtained.
Disclosure of Invention
In view of the above, the present invention provides a method and a system for evaluating flatness of a glass substrate, and aims to provide a method for evaluating flatness of a glass substrate based on image processing and mathematical analysis, so as to solve the problems of high cost, complex operation, low precision, etc. existing in the existing methods. By adopting the digital image processing and mathematical analysis method, the automatic evaluation of the flatness of the glass substrate is realized, and the measurement efficiency and the evaluation accuracy are improved. Meanwhile, by comprehensively considering a plurality of characteristic factors, a more comprehensive and accurate evaluation result of the flatness of the glass substrate is obtained.
The invention provides a glass substrate flatness evaluation method, which comprises the following steps:
s1: collecting a glass substrate surface height image, denoising the image, and obtaining a denoised glass substrate surface height image;
s2: dividing the denoised glass substrate surface height image, extracting pixels belonging to the glass substrate, and dividing a glass substrate area from the image;
s3: extracting features from the segmented glass substrate region, the features including tortuosity, and sphericity;
s4: performing low-pass filtering on the segmented glass substrate region based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and calculating average value, variance, skewness and kurtosis information of the smoothed glass substrate surface height image;
s5: comparing the results obtained in S3 and S4 with the standard glass substrate, and evaluating the flatness of the glass substrate.
As a further improvement of the present invention:
optionally, the step S1 of collecting a surface height image of the glass substrate, denoising the image to obtain a denoised surface height image of the glass substrate, and the method includes:
the method comprises the steps of placing a glass substrate needing flatness evaluation on a platform, measuring heights of different positions of the platform by using laser, and recording the heights of each point to form a surface height image, wherein the distance from the surface of the glass substrate to a reference surface is recorded by each pixel of the surface height image, and the reference surface is a plane for placing the glass substrate. And denoising the image by utilizing improved median filtering to obtain a more accurate glass substrate surface height image. The improved median filtering includes:
s11: marking potential noise points:
Figure SMS_1
wherein ,
Figure SMS_3
is->
Figure SMS_7
Window->
Figure SMS_9
Center pixel value of (2); />
Figure SMS_4
and />
Figure SMS_6
Representing the maximum and minimum values within the window, respectively. If->
Figure SMS_8
Or->
Figure SMS_10
Mark->
Figure SMS_2
As potential noise points, otherwise
Figure SMS_5
Is a non-noise point;
s12: reconfirming the potential noise point by using a large window, if the potential noise point is still the noise point, replacing the pixel value by using a median value in the window, otherwise, reserving the pixel value:
Figure SMS_11
wherein ,
Figure SMS_12
is->
Figure SMS_13
Window->
Figure SMS_14
Center pixel value of (2); />
Figure SMS_15
The function expression is->
Figure SMS_16
Median of all pixel values in (a);
s13: and (3) performing S11 and S12 operation on each pixel of the glass substrate surface height image until the whole image is traversed, and obtaining the denoised glass substrate surface height image.
Optionally, in the step S2, the denoising method further includes segmenting the surface height image of the glass substrate, extracting pixels belonging to the glass substrate, and segmenting the glass substrate region from the image, including:
s21: selecting a segmentation threshold t, classifying the denoised glass substrate surface height image in the step S1 into two categories of background and glass substrate, and calculating probability of each category:
Figure SMS_17
Figure SMS_18
wherein ,
Figure SMS_19
l is the maximum value of the surface height image; />
Figure SMS_20
,/>
Figure SMS_21
The pixel number is the pixel number of the image value q, and N is the total pixel number of the image; />
Figure SMS_22
and />
Figure SMS_23
Representing probabilities of pixels belonging to the background and the glass substrate class in the glass surface height image respectively;
s22: calculating the average value of pixels in the two categories of the background and the glass substrate, and calculating the inter-category variance:
the average value calculation method of the pixels of the background and glass substrate class is as follows:
Figure SMS_24
Figure SMS_25
the average value calculation mode of the surface height image of the whole glass substrate is as follows:
Figure SMS_26
and then calculate the inter-class variance:
Figure SMS_27
s23: constructing an optimization target:
Figure SMS_28
wherein ,
Figure SMS_29
a segmentation threshold for the optimization objective to reach a maximum value.
Traversing the values of t and calculating S21 and S22 for each t to obtain
Figure SMS_30
. According to the->
Figure SMS_31
And dividing each pixel on the denoised glass substrate surface height image into a background or glass substrate class, extracting pixels belonging to the glass substrate, and dividing the glass substrate area from the image.
Optionally, features are extracted from the segmented glass substrate region in the step S3, wherein the features include curvature, torsion and sphericity:
Figure SMS_32
Figure SMS_33
Figure SMS_34
;/>
wherein A1, A2, A3 respectively represent the bending degree, the torsion degree and the sphericity of the glass substrate,
Figure SMS_37
indicate->
Figure SMS_42
Curvature of individual pixels ∈>
Figure SMS_46
Mean value representing curvature of all pixels, +.>
Figure SMS_38
The number of pixels in the glass substrate region is indicated. The curvature is calculated in the following way: />
Figure SMS_40
, wherein />
Figure SMS_44
,/>
Figure SMS_48
,/>
Figure SMS_35
and />
Figure SMS_41
Respectively represent +.>
Figure SMS_45
The first and second derivatives of the surface height represented by the individual pixels in the x and y directions. />
Figure SMS_49
Indicate->
Figure SMS_36
Surface height represented by individual pixels, +.>
Figure SMS_39
The average value of the surface height is shown. />
Figure SMS_43
Indicating that the fitting sphere is at +.>
Figure SMS_47
The height value of each pixel point, and the fitting sphere is obtained by a spherical model of the fitting surface height.
Optionally, in the step S4, low-pass filtering is performed on the segmented glass substrate area based on discrete fourier transform, so as to obtain a smoothed glass substrate surface height image, and calculating average value, variance, skewness and kurtosis information of the smoothed glass substrate surface height image, including:
s41: the surface height data of the glass substrate candidate region obtained in S2 is expressed as a two-dimensional matrix
Figure SMS_50
, wherein />
Figure SMS_51
and />
Figure SMS_52
Representing coordinates in the horizontal and vertical directions;
s42: for a pair of
Figure SMS_53
Performing two-dimensional discrete Fourier transform to obtain frequency domain representation +.>
Figure SMS_54
Figure SMS_55
Wherein k is an imaginary unit,
Figure SMS_56
the method comprises the steps of carrying out a first treatment on the surface of the W and M are lengths of the image in horizontal and vertical directions;
s43: filtering out
Figure SMS_57
Is higher frequency part of (2) and is about the remainder->
Figure SMS_58
The frequency information of (a) is inversely changed to obtain the surface height after smoothing:
Figure SMS_59
s44: for a pair of
Figure SMS_60
Analyzing to obtain average value, variance, skewness and kurtosis information:
Figure SMS_61
Figure SMS_62
Figure SMS_63
;/>
Figure SMS_64
wherein B1, B2, B3 and B4 respectively represent the average value, variance, skewness and kurtosis information of the surface height after smoothing, and
Figure SMS_65
optionally, comparing the results obtained in S3 and S4 with the standard glass substrate in the step S5, and evaluating the flatness of the glass substrate includes:
combining the results obtained in S3 and S4 into a glass substrate overall characteristic:
Figure SMS_66
and compared to the overall characteristics extracted from the standard glass substrate. The standard glass substrate is obtained by manual screening, and the comparison method comprises the following steps:
Figure SMS_67
wherein ,
Figure SMS_68
,/>
Figure SMS_69
the glass substrate to be evaluated is completely consistent with the standard glass substrate, and the flatness of the glass substrate is higher,/-degree>
Figure SMS_70
The glass substrate to be evaluated is completely inconsistent with the standard glass substrate, and the flatness of the glass substrate is low. According to->
Figure SMS_71
The value of the glass substrate is divided into four grades of disqualification, qualification, good and excellent from low to high on the flatness of the glass substrate.
The invention also provides a system for evaluating the flatness of the glass substrate, which comprises the following steps:
and the image acquisition and denoising module: collecting a glass substrate surface height image, and denoising the image;
an image feature segmentation module: dividing the denoised surface height image of the glass substrate, and extracting pixels belonging to the glass substrate;
the image feature extraction module: extracting features from the segmented glass substrate regions;
and an image analysis module: performing low-pass filtering on the segmented glass substrate area based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and analyzing the image;
and an evaluation module: and comparing the result of the glass substrate to be evaluated with a standard glass substrate, and evaluating the flatness of the glass substrate.
Advantageous effects
The method of the invention adopts digital image processing and mathematical analysis, can automatically segment, extract and evaluate the surface height image of the glass substrate, does not need manual intervention, and improves the measurement efficiency and evaluation accuracy. The traditional glass substrate flatness evaluation method needs manual measurement and recording, is easy to generate errors, requires a large amount of time and labor cost, and is not suitable for quality control in mass production.
The glass substrate flatness evaluation method comprehensively considers a plurality of characteristic factors such as flatness, bending degree, torsion degree, sphericity and the like, and can obtain more comprehensive and accurate evaluation results. However, the traditional evaluation method only considers a certain or a few characteristic factors, and the evaluation result is not comprehensive and accurate enough.
The glass substrate flatness evaluation method adopts discrete Fourier transform to carry out low-pass filtering, can filter high-frequency noise, retains main characteristics of a glass substrate surface height image, adopts mathematical analysis methods such as average value, variance, skewness, kurtosis and the like, analyzes characteristics of the image from multiple angles, and improves evaluation precision and accuracy.
The glass substrate flatness evaluation method disclosed by the invention does not need expensive equipment and tools, is simple and convenient to operate, is suitable for evaluating various glass substrates, and has a great application prospect. However, the conventional glass substrate flatness evaluation method requires specialized equipment and tools, and has high cost.
Drawings
Fig. 1 is a flow chart illustrating a method for evaluating flatness of a glass substrate according to an embodiment of the invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings, without limiting the invention in any way, and any alterations or substitutions based on the teachings of the invention are intended to fall within the scope of the invention.
Example 1: a glass substrate flatness evaluation method, as shown in FIG. 1, comprises the following steps:
s1: and acquiring a glass substrate surface height image, denoising the image, and obtaining the denoised glass substrate surface height image.
The method comprises the steps of placing a glass substrate needing flatness evaluation on a platform, measuring heights of different positions of the platform by using laser, and recording the heights of each point to form a surface height image, wherein the distance from the surface of the glass substrate to a reference surface is recorded by each pixel of the surface height image, and the reference surface is a plane for placing the glass substrate. And denoising the image by utilizing improved median filtering to obtain a more accurate glass substrate surface height image. The improved median filtering includes:
s11: marking potential noise points:
Figure SMS_72
wherein ,
Figure SMS_74
is->
Figure SMS_77
Window->
Figure SMS_79
Center pixel value of (2); />
Figure SMS_75
and />
Figure SMS_78
Respectively representing a maximum value and a minimum value in the window; if->
Figure SMS_80
Or->
Figure SMS_81
Mark->
Figure SMS_73
As potential noise points, otherwise
Figure SMS_76
Is a non-noise point;
s12: reconfirming the potential noise point by using a large window, if the potential noise point is still the noise point, replacing the pixel value by using a median value in the window, otherwise, reserving the pixel value:
Figure SMS_82
wherein ,
Figure SMS_83
is->
Figure SMS_84
Window->
Figure SMS_85
Center pixel value of (2); />
Figure SMS_86
The function expression is->
Figure SMS_87
Median of all pixel values in (a);
s13: and (3) performing S11 and S12 operation on each pixel of the glass substrate surface height image until the whole image is traversed, and obtaining the denoised glass substrate surface height image.
The image of the surface height of the glass substrate is basic data for evaluating the flatness of the glass substrate, and if a large amount of noise is contained in the image, the accuracy and reliability of the subsequent processing and evaluation results are seriously affected. Therefore, denoising the surface height image of the glass substrate can ensure the data quality and reduce errors and interference. Meanwhile, unnecessary details and interference information in the image can be reduced by removing noise, and the accuracy of feature extraction is improved. If the image contains a lot of noise, the accuracy of feature extraction will be greatly affected, thereby affecting the subsequent evaluation result.
S2: and dividing the denoised surface height image of the glass substrate, extracting pixels belonging to the glass substrate, and dividing the glass substrate area from the image.
S21: selecting a segmentation threshold t, classifying the denoised glass substrate surface height image in the step S1 into two categories of background and glass substrate, and calculating probability of each category:
Figure SMS_88
Figure SMS_89
wherein ,
Figure SMS_90
l is the maximum value of the surface height image; />
Figure SMS_91
,/>
Figure SMS_92
The pixel number is the pixel number of the image value q, and N is the total pixel number of the image; />
Figure SMS_93
and />
Figure SMS_94
Representing probabilities of pixels belonging to the background and the glass substrate class in the glass surface height image respectively;
s22: calculating the average value of pixels in the two categories of the background and the glass substrate, and calculating the inter-category variance:
the average value calculation method of the pixels of the background and glass substrate class is as follows:
Figure SMS_95
Figure SMS_96
the average value calculation mode of the surface height image of the whole glass substrate is as follows:
Figure SMS_97
and then calculate the inter-class variance:
Figure SMS_98
s23: constructing an optimization target:
Figure SMS_99
wherein ,
Figure SMS_100
a segmentation threshold for the optimization objective to reach a maximum value. />
Traversing the values of t and calculating S21 and S22 for each t to obtain
Figure SMS_101
. According to the->
Figure SMS_102
And dividing each pixel on the denoised glass substrate surface height image into a background or glass substrate class, extracting pixels belonging to the glass substrate, and dividing the glass substrate area from the image.
The glass substrate can be separated from the image by an image segmentation technology, so that characteristic information of the surface of the glass substrate, such as bending degree, torsion degree, sphericity and the like, can be extracted. Such characteristic information is very important for evaluating flatness of the glass substrate, and can provide powerful support for subsequent processing. There may be a lot of background interference in the glass substrate surface height image, which if not segmented, will greatly interfere with subsequent processing and evaluation results. These disturbances and noise can be removed by segmentation, improving the accuracy and reliability of the assessment.
S3: features including curvature, torsion and sphericity are extracted from the segmented glass substrate regions.
Figure SMS_103
Figure SMS_104
Figure SMS_105
Wherein A1, A2, A3 respectively represent the bending degree, the torsion degree and the sphericity of the glass substrate,
Figure SMS_109
indicate->
Figure SMS_113
Curvature of individual pixels ∈>
Figure SMS_117
Mean value representing curvature of all pixels, +.>
Figure SMS_108
The number of pixels in the glass substrate region is indicated. The curvature is calculated in the following way: />
Figure SMS_111
, wherein />
Figure SMS_115
,/>
Figure SMS_119
,/>
Figure SMS_106
and />
Figure SMS_110
Respectively represent +.>
Figure SMS_114
The first and second derivatives of the surface height represented by the individual pixels in the x and y directions. />
Figure SMS_118
Indicate->
Figure SMS_107
Surface height represented by individual pixels, +.>
Figure SMS_112
The average value of the surface height is shown. />
Figure SMS_116
Indicating that the fitting sphere is at +.>
Figure SMS_120
The height value of each pixel point, and the fitting sphere is obtained by a spherical model of the fitting surface height.
The basic form of the spherical model is:
Figure SMS_121
;/>
wherein (a, b, c) is the center of sphere coordinate, r is the radius of the sphere,
Figure SMS_122
is the coordinates of a point on the sphere.
Substituting the abscissa and the ordinate of the pixel point and the surface height into a spherical model, and solving spherical model parameters by using a least square method, wherein the least square method is as follows:
Figure SMS_123
Figure SMS_124
Figure SMS_125
Figure SMS_126
wherein
Figure SMS_127
The abscissa and the ordinate of the pixel point are the surface height.
S4: and performing low-pass filtering on the segmented glass substrate region based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and calculating the average value, variance, skewness and kurtosis information of the smoothed glass substrate surface height image.
S41: the surface height data of the glass substrate candidate region obtained in S2 is expressed as a two-dimensional matrix
Figure SMS_128
, wherein />
Figure SMS_129
and />
Figure SMS_130
Representing coordinates in the horizontal and vertical directions;
s42: for a pair of
Figure SMS_131
Performing two-dimensional discrete Fourier transform to obtain frequency domain representation +.>
Figure SMS_132
Figure SMS_133
Wherein k is an imaginary unit,
Figure SMS_134
the method comprises the steps of carrying out a first treatment on the surface of the W and M are lengths of the image in horizontal and vertical directions;
s43: filtering out
Figure SMS_135
Is higher frequency part of (2) and is about the remainder->
Figure SMS_136
The frequency information in the frequency information is inversely changed to obtainSmooth surface height:
Figure SMS_137
s44: for a pair of
Figure SMS_138
Analyzing to obtain average value, variance, skewness and kurtosis information: />
Figure SMS_139
Figure SMS_140
Figure SMS_141
Figure SMS_142
Wherein B1, B2, B3 and B4 respectively represent the average value, variance, skewness and kurtosis information of the surface height after smoothing, and
Figure SMS_143
the average value, variance, skewness and kurtosis can be used for describing the statistical characteristics of the surface height of the glass substrate after the surface height image of the glass substrate is smoothed, so that the flatness of the glass substrate is evaluated. The average value reflects the average height value of the pixels in the image and can be used to evaluate the overall flatness of the glass substrate surface. The variance reflects the degree of dispersion of the pixel height values in the image and can be used to evaluate the local flatness of the glass substrate surface. The degree of deflection, which reflects the degree of deflection of the pixel height distribution in the image, can be used to evaluate the non-uniformity of the glass substrate surface height. Kurtosis reflects the degree of kurtosis of the height distribution of pixels in an image and can be used to evaluate the sharpness of the surface height of a glass substrate.
The importance of calculating these statistical features after low pass filtering is that they can provide a comprehensive description of the surface height distribution of the glass substrate, evaluating its flatness from multiple angles. At the same time, low pass filtering can reduce high frequency noise in the image, making these statistical features more reliable and accurate.
S5: comparing the results obtained in S3 and S4 with the standard glass substrate, and evaluating the flatness of the glass substrate.
Combining the results obtained in S3 and S4 into a glass substrate overall characteristic:
Figure SMS_144
and compared to the overall characteristics extracted from the standard glass substrate. The standard glass substrate is obtained by manual screening, and the comparison method comprises the following steps:
Figure SMS_145
wherein ,
Figure SMS_146
,/>
Figure SMS_147
the glass substrate to be evaluated is completely consistent with the standard glass substrate, and the flatness of the glass substrate is higher,/-degree>
Figure SMS_148
The glass substrate to be evaluated is completely inconsistent with the standard glass substrate, and the flatness of the glass substrate is low. According to->
Figure SMS_149
The value of the glass substrate is divided into four grades of disqualification, qualification, good and excellent from low to high on the flatness of the glass substrate.
Example 2: the invention also discloses a method and a system for evaluating the flatness of the glass substrate, wherein the method comprises the following five modules:
and the image acquisition and denoising module: collecting a glass substrate surface height image, and denoising the image;
an image feature segmentation module: dividing the denoised surface height image of the glass substrate, and extracting pixels belonging to the glass substrate;
the image feature extraction module: extracting features from the segmented glass substrate regions;
and an image analysis module: performing low-pass filtering on the segmented glass substrate area based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and analyzing the image;
and an evaluation module: and comparing the result of the glass substrate to be evaluated with a standard glass substrate, and evaluating the flatness of the glass substrate.
It should be noted that, the foregoing reference numerals of the embodiments of the present invention are merely for describing the embodiments, and do not represent the advantages and disadvantages of the embodiments. And the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, apparatus, article, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, apparatus, article, or method. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, apparatus, article or method that comprises the element.
From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (e.g. ROM/RAM, magnetic disk, optical disk) as described above, comprising instructions for causing a terminal device (which may be a mobile phone, a computer, a server, or a network device, etc.) to perform the method according to the embodiments of the present invention.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, but rather is intended to cover any equivalents of the structures or equivalent processes disclosed herein or in the alternative, which may be employed directly or indirectly in other related arts.

Claims (7)

1. A method for evaluating flatness of a glass substrate, comprising the steps of:
s1: collecting a glass substrate surface height image, denoising the image, and obtaining a denoised glass substrate surface height image;
s2: dividing the denoised glass substrate surface height image, extracting pixels belonging to the glass substrate, and dividing a glass substrate area from the image;
s3: extracting features from the segmented glass substrate region, the features including tortuosity, and sphericity;
s4: performing low-pass filtering on the segmented glass substrate region based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and calculating average value, variance, skewness and kurtosis information of the smoothed glass substrate surface height image;
s5: comparing the results obtained in S3 and S4 with the standard glass substrate, and evaluating the flatness of the glass substrate.
2. The method for evaluating the flatness of a glass substrate according to claim 1, wherein the step S1 of collecting the surface height image of the glass substrate and denoising the image to obtain the denoised surface height image of the glass substrate comprises:
shooting a surface height image of a glass substrate to be subjected to flatness evaluation, wherein the distance from the surface of the glass substrate to a reference surface is recorded in each pixel of the surface height image, and the reference surface is a plane for placing the glass substrate; denoising the image by utilizing improved median filtering to obtain a more accurate glass substrate surface height image; the improved median filtering includes:
s11: marking potential noise points:
Figure QLYQS_1
wherein ,
Figure QLYQS_3
is->
Figure QLYQS_5
Window->
Figure QLYQS_8
Center pixel value of (2); />
Figure QLYQS_4
and />
Figure QLYQS_7
Respectively representing a maximum value and a minimum value in the window; if->
Figure QLYQS_9
Or->
Figure QLYQS_10
Mark->
Figure QLYQS_2
Is a potential noise point, otherwise->
Figure QLYQS_6
Is a non-noise point;
s12: reconfirming the potential noise point by using a large window, if the potential noise point is still the noise point, replacing the pixel value by using a median value in the window, otherwise, reserving the pixel value:
Figure QLYQS_11
wherein ,
Figure QLYQS_12
is->
Figure QLYQS_13
Window->
Figure QLYQS_14
Center pixel value of (2); />
Figure QLYQS_15
The function expression is->
Figure QLYQS_16
Median of all pixel values in (a);
s13: and (3) performing S11 and S12 operation on each pixel of the glass substrate surface height image until the whole image is traversed, and obtaining the denoised glass substrate surface height image.
3. The method according to claim 2, wherein the step S2 of dividing the denoised glass substrate surface height image, extracting pixels belonging to the glass substrate, and dividing the glass substrate region from the image comprises:
s21: selecting a segmentation threshold t, classifying the denoised glass substrate surface height image in the step S1 into two categories of background and glass substrate, and calculating probability of each category:
Figure QLYQS_17
Figure QLYQS_18
wherein ,
Figure QLYQS_19
l is the maximum value of the surface height image; />
Figure QLYQS_20
,/>
Figure QLYQS_21
The pixel number is the pixel number of the image value q, and N is the total pixel number of the image; />
Figure QLYQS_22
and />
Figure QLYQS_23
Representing probabilities of pixels belonging to the background and the glass substrate class in the glass surface height image respectively;
s22: calculating the average value of pixels in the two categories of the background and the glass substrate, and calculating the inter-category variance:
the average value calculation method of the pixels of the background and glass substrate class is as follows:
Figure QLYQS_24
Figure QLYQS_25
the average value calculation mode of the surface height image of the whole glass substrate is as follows:
Figure QLYQS_26
and then calculate the inter-class variance:
Figure QLYQS_27
s23: constructing an optimization target:
Figure QLYQS_28
wherein ,
Figure QLYQS_29
a segmentation threshold for the optimization objective to reach a maximum;
traversing the values of t and calculating S21 and S22 for each t to obtain
Figure QLYQS_30
According to the->
Figure QLYQS_31
And dividing each pixel on the denoised glass substrate surface height image into a background or glass substrate class, extracting pixels belonging to the glass substrate, and dividing the glass substrate area from the image.
4. The method according to claim 3, wherein the step S3 of extracting features including curvature, torsion and sphericity from the divided glass substrate region comprises:
Figure QLYQS_32
Figure QLYQS_33
Figure QLYQS_34
wherein A1, A2, A3 respectively represent the bending degree, the torsion degree and the sphericity of the glass substrate,
Figure QLYQS_37
indicate->
Figure QLYQS_40
Curvature of individual pixels ∈>
Figure QLYQS_44
Mean value representing curvature of all pixels, +.>
Figure QLYQS_36
The number of pixels in the glass substrate area is represented; the curvature is calculated in the following way: />
Figure QLYQS_41
, wherein />
Figure QLYQS_46
,/>
Figure QLYQS_49
,/>
Figure QLYQS_35
and />
Figure QLYQS_42
Respectively represent +.>
Figure QLYQS_45
First and second derivatives of the surface height represented by the individual pixels in the x and y directions; />
Figure QLYQS_48
Indicate->
Figure QLYQS_38
Surface height represented by individual pixels, +.>
Figure QLYQS_39
Mean value representing surface height; />
Figure QLYQS_43
Indicating that the fitting sphere is at +.>
Figure QLYQS_47
The height value of each pixel point, and the fitting sphere is obtained by a spherical model of the fitting surface height.
5. The method according to claim 4, wherein the step S4 of performing low-pass filtering on the segmented glass substrate region based on discrete fourier transform to obtain a smoothed glass substrate surface height image, and calculating the average value, variance, skewness, kurtosis information thereof comprises:
s41: the surface height data of the glass substrate candidate region obtained in S2 is expressed as a two-dimensional matrix
Figure QLYQS_50
, wherein />
Figure QLYQS_51
and />
Figure QLYQS_52
Representing coordinates in the horizontal and vertical directions;
s42: for a pair of
Figure QLYQS_53
Performing two-dimensional discrete Fourier transform to obtain frequency domain representation +.>
Figure QLYQS_54
Figure QLYQS_55
Wherein k is an imaginary unit,
Figure QLYQS_56
the method comprises the steps of carrying out a first treatment on the surface of the W and M are lengths of the image in horizontal and vertical directions; />
Figure QLYQS_57
Representing coordinates in the horizontal and vertical directions in the frequency domain; e is a natural constant; />
Figure QLYQS_58
Is the circumference ratio; />
S43: filtering out
Figure QLYQS_59
Is higher frequency part of (2) and is about the remainder->
Figure QLYQS_60
The frequency information of (a) is inversely changed to obtain the surface height after smoothing:
Figure QLYQS_61
s44: for a pair of
Figure QLYQS_62
Analyzing to obtain average value, variance, skewness and kurtosis information:
Figure QLYQS_63
Figure QLYQS_64
Figure QLYQS_65
Figure QLYQS_66
wherein B1, B2, B3 and B4 respectively represent the average value, variance, skewness and kurtosis information of the surface height after smoothing, and
Figure QLYQS_67
6. the method for evaluating flatness of a glass substrate according to claim 5, wherein comparing the results obtained in S3 and S4 with a standard glass substrate in step S5, the method comprising:
combining the results obtained in S3 and S4 into a glass substrate overall characteristic:
Figure QLYQS_68
and comparing with the overall features extracted from the standard glass substrate; the comparison method comprises the following steps:
Figure QLYQS_69
wherein ,
Figure QLYQS_70
,/>
Figure QLYQS_71
the glass substrate to be evaluated is completely consistent with the standard glass substrate, and the flatness of the glass substrate is higher,/-degree>
Figure QLYQS_72
The glass substrate to be evaluated is completely inconsistent with the standard glass substrate, and the flatness of the glass substrate is low.
7. A glass substrate flatness evaluation system, comprising:
and the image acquisition and denoising module: collecting a glass substrate surface height image, and denoising the image;
an image feature segmentation module: dividing the denoised glass substrate surface height image, and extracting pixels belonging to the glass substrate area;
the image feature extraction module: extracting features from the segmented glass substrate regions;
and an image analysis module: performing low-pass filtering on the segmented glass substrate area based on discrete Fourier transform to obtain a smoothed glass substrate surface height image, and analyzing the image;
and an evaluation module: comparing the result of the glass substrate to be evaluated with a standard glass substrate, and evaluating the flatness of the glass substrate;
to realize a glass substrate flatness evaluation method according to any one of claims 1 to 6.
CN202310505983.3A 2023-05-08 2023-05-08 Glass substrate flatness evaluation method and system Active CN116245879B (en)

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