CN116242428A - Data acquisition device and surface vision detection platform to aluminum alloy section bar - Google Patents

Data acquisition device and surface vision detection platform to aluminum alloy section bar Download PDF

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Publication number
CN116242428A
CN116242428A CN202211742946.6A CN202211742946A CN116242428A CN 116242428 A CN116242428 A CN 116242428A CN 202211742946 A CN202211742946 A CN 202211742946A CN 116242428 A CN116242428 A CN 116242428A
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CN
China
Prior art keywords
data
module
data acquisition
control module
annular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211742946.6A
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Chinese (zh)
Inventor
程珑
白杰
盛帅航
王磊磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Xingfa Aluminium Henan Co ltd
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Guangdong Xingfa Aluminium Henan Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Xingfa Aluminium Henan Co ltd filed Critical Guangdong Xingfa Aluminium Henan Co ltd
Priority to CN202211742946.6A priority Critical patent/CN116242428A/en
Publication of CN116242428A publication Critical patent/CN116242428A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00—Roller-ways
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
    • G01D11/30—Supports specially adapted for an instrument; Supports specially adapted for a set of instruments
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses a data acquisition device and a surface visual inspection platform for an aluminum alloy profile. The data acquisition device comprises a bracket, wherein the bracket is provided with a longitudinal bracket and a transverse bracket vertically fixed on the longitudinal bracket; an annular sliding rail is arranged on the transverse support, the annular sliding rail is in an unsealed round shape, and a collecting assembly is arranged on the annular sliding rail; a conveying mechanism is arranged below the transverse bracket; a first pull rope mechanism is arranged between the longitudinal support and the annular slide rail, one end of the annular slide rail, which is far away from the longitudinal support, is provided with a second pull rope mechanism, and the first pull rope mechanism and the second pull rope mechanism are connected with the acquisition assembly. The invention can effectively help enterprises to standardize operation, analyze data, improve production efficiency and reduce cost.

Description

Data acquisition device and surface vision detection platform to aluminum alloy section bar
Technical Field
The invention belongs to the field of mechanical industry, and particularly relates to a data acquisition device and a surface visual detection platform for an aluminum alloy profile.
Background
At present, most domestic aluminum alloy section production enterprises still adopt a manual sampling detection method, so that unqualified sections are extremely easy to leak out by mistake, equipment cannot be adjusted timely, the efficiency is low, some foreign aluminum alloy section production enterprises can adopt visual detection to ensure quality, but the application is inflexible, the application scene is limited, the data integration level is very low, and the integration linkage between the front end processing equipment and the rear end processing equipment cannot be realized effectively.
Disclosure of Invention
In order to solve the problems, the invention provides a data acquisition device and a surface visual detection platform for an aluminum alloy profile.
The technical means adopted by the invention are as follows.
The invention provides a data acquisition device for an aluminum alloy section, which comprises a bracket, wherein the bracket is provided with a longitudinal bracket and a transverse bracket vertically fixed on the longitudinal bracket; an annular sliding rail is arranged on the transverse support, the annular sliding rail is in an unsealed round shape, and a collecting assembly is arranged on the annular sliding rail; a conveying mechanism is arranged below the transverse bracket; a first pull rope mechanism is arranged between the longitudinal support and the annular slide rail, one end of the annular slide rail, which is far away from the longitudinal support, is provided with a second pull rope mechanism, and the first pull rope mechanism and the second pull rope mechanism are connected with the acquisition assembly.
Preferably, the collecting assembly comprises a sliding block, the sliding block is connected to the annular sliding rail in a sliding way, and the first pull rope mechanism and the second pull rope mechanism are connected with the sliding block through pull ropes; a precise screw mechanism module is fixed on the sliding block, one end of the precise screw mechanism module points to the circle center of the annular sliding rail, and a connecting seat which is in sliding connection with the precise screw mechanism module is arranged on the precise screw mechanism module; the connecting seat is provided with an identification component.
Preferably, the identification component comprises an identification camera, the identification camera is fixed on the connecting seat, and a lens of the identification camera points to the circle center of the annular slide rail; the identification camera is provided with a marking nozzle, and the nozzle of the marking nozzle points to the circle center of the annular slide rail.
Preferably, the identification assembly further comprises an annular light source fixed to the identification camera, the lens of the identification camera passing through the annular light source.
Preferably, a sliding rail rotating assembly is arranged at one end of the annular sliding rail, which is close to the longitudinal bracket; the sliding rail rotating assembly comprises a self-locking motor and a gear electrically connected with the self-locking motor, and the gear is meshed with the annular sliding rail.
Preferably, the conveying roller of the conveying mechanism passes through the center of the annular slide rail.
The invention also provides a surface vision detection platform for the aluminum alloy section, which comprises a data management module, a control module and the data acquisition device, wherein the data acquisition module is connected with the control module, and the control module is connected with the data management module; the data acquisition module identifies the profile model data and transmits the profile model data to the control module, the control module carries out interaction data on the profile model data and the data management module, and the data management module returns the specification data of the profile model to the control module; the control module sends a profile surface quality data acquisition instruction to the data acquisition module according to the received data, the data acquisition module receives the instruction to acquire data of the profile, and the data of an acquired area is transmitted back to the control module in real time, and the control module compares the received acquisition data with the data of the corresponding profile area in the specification data transmitted back by the data management module; if the data comparison is inconsistent, the control module transmits the received acquired data to the data management module, and the data management module receives the data and then stores the data in association with the data of the profile with the corresponding model; and meanwhile, the control module sends a marking instruction to the data acquisition module, and the data acquisition module receives the instruction to mark the section area.
The invention has the technical effects that: the data acquisition device and the surface visual detection platform for the aluminum alloy profile solve the problem of overlong auxiliary time during processing of the box body of the tractor, save the physical strength of operators, improve the production efficiency and avoid the quality problems of elastic deformation and the like after processing caused by uneven stress of the box body.
Drawings
FIG. 1 is a schematic diagram of data transfer according to the present invention.
Fig. 2 is a schematic structural diagram of a data acquisition module according to the present invention.
Fig. 3 is a schematic structural view of an identification component of the present invention.
Description of the figure:
a data management module 1, a control module 2, a data acquisition module 3,
A bracket 31, a longitudinal bracket 311, a transverse bracket 312,
Annular slide rail 32,
A collection unit 33, a slider 331, a precision screw mechanism module 332, a connection base 333, a recognition unit 334, a recognition camera 335, a lens 3351, a marking nozzle 336, an annular light source 337, a camera lens,
A conveying mechanism 34, a conveying roller 341,
A first pull cord mechanism 35, a second pull cord mechanism 35'
The slide rail rotating assembly 36, the self-locking motor 361 and the gear 362.
Detailed Description
Referring to fig. 1, a schematic diagram of data transmission of a data acquisition device and a surface vision detection platform for an aluminum alloy profile according to the present invention includes a data management module 1, a control module 2 and a data acquisition module 3. The data acquisition module 3 is connected with the control module 2, and the control module 2 is connected with the data management module 1.
Based on big data of the data management module 1, the data acquisition module 3 transmits the identified profile model data to the control module 2, the control module 2 carries out interaction data on the profile model data and the data management module 1, and the data management module 1 transmits specification data of the profile model back to the control module 2.
The control module 2 sends a profile surface quality data acquisition instruction to the data acquisition module 3 according to the received data, and the data acquisition module 3 receives the instruction to acquire data of the profile.
Referring to fig. 2 and 3, the data acquisition module 3 includes a bracket 31, and the bracket 31 is provided with a longitudinal bracket 311 and a transverse bracket 312 vertically fixed on the longitudinal bracket 311. An annular slide rail 32 is disposed on the transverse bracket 312, the annular slide rail 32 is in an unsealed circular shape, and a collection assembly 33 is disposed on the annular slide rail 32. A first rope pulling mechanism 35 is arranged between the longitudinal bracket 311 and the annular sliding rail 32, and a second rope pulling mechanism 35' is arranged at one end of the annular sliding rail 32 far away from the longitudinal bracket 311.
The collection assembly 33 comprises a slider 331, the slider 331 is slidably connected to the annular sliding rail 32, and the first pull rope mechanism 35 and the second pull rope mechanism 35' are connected to the slider 331 through pull ropes. The first and second pull mechanisms 35, 35' pull the slider 331 to slide on the annular slide rail 32 to a specified position.
The slider 331 is fixed with a precise screw mechanism module 332, one end of the precise screw mechanism module 332 points to the center of the annular slide rail 32, and the precise screw mechanism module 332 is provided with a connecting seat 333 slidably connected with the precise screw mechanism module 332. The connection seat 333 slides up and down on the precision screw mechanism module 332.
The connector 333 is provided with an identification component 334. The recognition component 334 includes a recognition camera 335, the recognition camera 335 is fixed on the connection base 333, and a lens 3351 of the recognition camera 335 is directed to the center of the annular slide rail 32. The identification camera 335 is provided with a marking nozzle 336, and the nozzle of the marking nozzle 336 is directed to the center of the annular slide rail 32. Of course, such marking may be manual or otherwise, in addition to such a manner.
The recognition component 334 further includes a ring light source 337 secured to the recognition camera 335, the lens 3351 of the recognition camera 335 passing through the ring light source 337.
The end of the annular sliding rail 32 near the longitudinal bracket 311 is provided with a sliding rail rotating assembly 36; the sliding rail rotating assembly 36 comprises a self-locking motor 361 and a gear 362 electrically connected with the self-locking motor 361, wherein the gear 362 is meshed with the annular sliding rail 32. Rotating the annular slide rail 32 via the gear 362
Below the transverse support 312, a conveying mechanism 34 is disposed, and a conveying roller 341 of the conveying mechanism 34 passes through the center of the annular slide rail 32.
The data acquisition module 3 slides the sliding block 331 and the connecting seat 333 to designated positions respectively according to the received instructions, then the identification camera 335 performs data acquisition on the section bar of the area, and returns the acquired data of the area to the control module 2 in real time, and the control module 2 performs data comparison on the received acquired data and the data of the section bar area corresponding to the specification data returned by the data management module 1.
If the data comparison is inconsistent, the control module 2 transmits the received collected data to the data management module 1, and the data management module 1 receives the data and then stores the data in association with the data of the profile with the corresponding model. And meanwhile, the control module 2 sends a marking instruction to the data acquisition module 3, and the data acquisition module 3 receives the instruction to carry out marking processing on the profile area.
After the data comparison in the area is finished, the data acquisition module 3 moves the slide block 331 and the connecting seat 333 again according to the received instruction to slide to another designated position respectively, the profile data is collected again, and the operation is repeated until the whole data acquisition of the profile is finished.
The data management module 1 stores the received error data which are different from the profile specification data in a correlated mode under the data of the profile of the corresponding model, and the stored data can effectively help the operation of an enterprise specification machine to help the enterprise to analyze big data, so that the extrusion rate is integrally improved, and the production cost is reduced.

Claims (7)

1. A data acquisition device (3) for aluminum alloy profiles, characterized by comprising a bracket (31), wherein the bracket (31) is provided with a longitudinal bracket (311) and a transverse bracket (312) vertically fixed on the longitudinal bracket (311);
an annular sliding rail (32) is arranged on the transverse bracket (312), the annular sliding rail (32) is in an unsealed round shape, and a collecting assembly (33) is arranged on the annular sliding rail (32); a conveying mechanism (34) is arranged below the transverse bracket (312);
a first rope pulling mechanism (35) is arranged between the longitudinal support (311) and the annular sliding rail (32), one end of the annular sliding rail (32) far away from the longitudinal support (311) is provided with a second rope pulling mechanism (35 '), and the first rope pulling mechanism (35) and the second rope pulling mechanism (35') are connected with the acquisition assembly (33).
2. A data acquisition device (3) for aluminum alloy profiles according to claim 1, wherein the acquisition assembly (33) comprises a slider (331), the slider (331) is slidably connected to the annular sliding rail (32), and the first pull rope mechanism (35) and the second pull rope mechanism (35') are connected with the slider (331) through pull ropes;
a precise screw mechanism module (332) is fixed on the sliding block (331), one end of the precise screw mechanism module (332) points to the circle center of the annular sliding rail (32), and a connecting seat (333) which is in sliding connection with the precise screw mechanism module (332) is arranged on the precise screw mechanism module (332); an identification component (334) is arranged on the connecting seat (333).
3. A data acquisition device (3) for aluminium alloy profiles according to claim 2, characterized in that the identification assembly (334) comprises an identification camera (335), the identification camera (335) being fixed to the connection mount (333), the lens (3351) of the identification camera (335) being directed towards the centre of the annular slide rail (32); the identification camera (335) is provided with a marking nozzle (336), and the nozzle of the marking nozzle (336) points to the center of the annular slide rail (32).
4. A data acquisition device (3) for aluminium alloy profiles according to claim 3, characterized in that the identification assembly (334) further comprises an annular light source (337) fixed to the identification camera (335), the lens (3351) of the identification camera (335) passing through the annular light source (337).
5. A data acquisition device (3) for aluminium alloy profiles according to claim 4, characterized in that the end of the annular slide rail (32) close to the longitudinal support (311) is provided with a slide rail rotation assembly (36); the slide rail rotating assembly (36) comprises a self-locking motor (361) and a gear (362) electrically connected with the self-locking motor (361), and the gear (362) is meshed with the annular slide rail (32).
6. A data acquisition device (3) for aluminium alloy profiles according to claim 5, characterized in that the conveying roller (341) of the conveying mechanism (34) passes through the centre of the annular slide (32).
7. The visual inspection platform for the surface of the aluminum alloy extruded profile is characterized by comprising a data management module (1), a control module (2) and a data acquisition device (3) according to any one of claims 1-6, wherein the data acquisition module (3) is connected with the control module (2), and the control module (2) is connected with the data management module (1); the data acquisition module (3) identifies the profile model data and transmits the profile model data to the control module (2), the control module (2) carries out interaction data on the profile model data and the data management module (1), and the data management module (1) returns the specification data of the profile model to the control module (2);
the control module (2) sends a profile surface quality data acquisition instruction to the data acquisition module (3) according to the received data, the data acquisition module (3) receives the instruction to acquire data of the profile, and the data of the acquired area is transmitted back to the control module (2) in real time, and the control module (2) compares the received acquisition data with the data of the corresponding profile area in the specification data transmitted back by the data management module (1);
if the data comparison is inconsistent, the control module (2) transmits the received collected data to the data management module (1), and the data management module (1) receives the data and then stores the data in association with the data of the profile with the corresponding model; meanwhile, the control module (2) sends a marking instruction to the data acquisition module (3), and the data acquisition module (3) receives the instruction to carry out marking processing on the profile area.
CN202211742946.6A 2022-12-30 2022-12-30 Data acquisition device and surface vision detection platform to aluminum alloy section bar Pending CN116242428A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211742946.6A CN116242428A (en) 2022-12-30 2022-12-30 Data acquisition device and surface vision detection platform to aluminum alloy section bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211742946.6A CN116242428A (en) 2022-12-30 2022-12-30 Data acquisition device and surface vision detection platform to aluminum alloy section bar

Publications (1)

Publication Number Publication Date
CN116242428A true CN116242428A (en) 2023-06-09

Family

ID=86626997

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211742946.6A Pending CN116242428A (en) 2022-12-30 2022-12-30 Data acquisition device and surface vision detection platform to aluminum alloy section bar

Country Status (1)

Country Link
CN (1) CN116242428A (en)

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