CN116238065B - Internal mixer operation online monitoring method and system - Google Patents
Internal mixer operation online monitoring method and system Download PDFInfo
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- CN116238065B CN116238065B CN202310523661.1A CN202310523661A CN116238065B CN 116238065 B CN116238065 B CN 116238065B CN 202310523661 A CN202310523661 A CN 202310523661A CN 116238065 B CN116238065 B CN 116238065B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an internal mixer operation online monitoring method and system, which relate to the technical field of internal mixer operation online monitoring and comprise the following steps: and acquiring temperature information in the banburying chamber, and calculating a distribution discrete degree value of the temperature in the banburying chamber according to the acquired temperature information. When the phenomenon of non-heat preservation exists in the internal mixing chamber, the temperature rise evaluation index is used for analyzing the temperature rise conditions of different dividing regions of the external wall of the internal mixing chamber, the dividing regions are marked as heat preservation regions and non-heat preservation regions, when the dividing regions are marked as heat preservation regions, the condition that the temperature rise value in the dividing regions of the external wall of the internal mixing chamber is small and the temperature rise value is small is commonly existed is indicated, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is good, and when the dividing regions are marked as non-heat preservation regions, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is poor, so that the position of the non-heat preservation region of the internal mixing chamber is accurately positioned.
Description
Technical Field
The invention relates to the technical field of internal mixer operation on-line monitoring, in particular to an internal mixer operation on-line monitoring method and system.
Background
The internal mixer is mainly used for plasticating and mixing rubber. An internal mixer is a machine which is provided with a pair of rotors which are of specific shape and relatively rotate, plasticates and mix polymer materials in a clearance way under a closed state with adjustable temperature and pressure, and mainly comprises a banburying chamber, the rotors, a rotor sealing device, a feeding and pressing device, a discharging device, a transmission device, a stand and the like.
When the internal mixer works, the two rotors rotate relatively, materials from the charging port are clamped and brought into the roll gap to be extruded and sheared by the rotors, and the materials are separated into two parts after passing through the roll gap and then touch the sharp edges of the lower top bolts, and the two parts respectively return to the upper part of the roll gap along the gap between the front chamber wall and the rear chamber wall and the rotors. In the circle of the flowing of the rotor, the materials are sheared and rubbed everywhere, so that the temperature of the rubber material is rapidly increased, the viscosity is reduced, the wettability of the rubber on the surface of the compounding agent is increased, and the rubber is fully contacted with the surface of the compounding agent. The complex agent agglomerate is sheared and crushed along with the sizing material through the gap between the rotor and the rotor, the gap between the rotor and the inner wall of the internal mixing chamber, and is surrounded by the rubber which is deformed by stretching and is stabilized in the crushing state. Simultaneously, the convex edges on the rotor enable the sizing material to move along the axial direction of the rotor, so as to play a role in stirring and mixing, and the matching agent is uniformly mixed in the sizing material. The compounding agent is repeatedly sheared and crushed in this way, the sizing material repeatedly generates deformation and recovery deformation, and the rotor convex edges are continuously stirred, so that the compounding agent is uniformly dispersed in the sizing material, and a certain dispersity is achieved. The shearing action of the rubber material is much larger than that of the open mill during mixing of the internal mixer, and the mixing temperature is high, so that the mixing efficiency of the internal mixer is much higher than that of the open mill.
The prior art has the following defects: in the running process of the internal mixer, the internal mixer is aged or damaged due to long-term use or external factors, when the heat insulation material on the surface of the internal mixer is partially aged or damaged, the internal mixer cannot be timely found out that the internal mixer is not insulated, when the internal mixer is in the condition, the internal mixer cannot be timely found out, and the internal mixer can timely find out that serious hysteresis exists along with the deterioration of the preparation effect of rubber (the influence on the preparation effect of the rubber when the temperature change range in the internal mixer is large) and the reduction of the preparation efficiency of the rubber, and during the period, the preparation of the rubber is seriously influenced; secondly, when the heat insulation material on the surface of the internal mixing chamber is aged or damaged, the aged or damaged positions cannot be accurately determined, the aged or damaged positions are required to be checked one by one, the aged or damaged positions are found out for maintenance, the maintenance efficiency is extremely low, and the efficient use of the internal mixer is not facilitated.
The above information disclosed in the background section is only for enhancement of understanding of the background of the disclosure and therefore it may include information that does not form the prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to provide an online monitoring method and system for operation of an internal mixer, when the phenomenon of non-heat preservation exists in an internal mixer chamber, the temperature rise conditions of different dividing areas of the external wall of the internal mixer chamber are analyzed through a temperature rise evaluation index, the dividing areas are marked as heat preservation areas and non-heat preservation areas, when the dividing areas are marked as heat preservation areas, the condition that the temperature rise value in the dividing areas of the external wall of the internal mixer chamber is small and the temperature rise value is small generally exists is indicated, the heat preservation effect of the external wall of the internal mixer chamber in the dividing areas is good, and when the dividing areas are marked as non-heat preservation areas, the heat preservation effect of the external wall of the internal mixer chamber in the dividing areas is poor, so that the position of the non-heat preservation areas of the internal mixer chamber is accurately positioned, and the problems in the background technology are solved.
In order to achieve the above object, the present invention provides the following technical solutions: the online monitoring method for the operation of the internal mixer comprises the following steps:
acquiring temperature information in the banburying chamber, and calculating a distribution discrete degree value of the temperature in the banburying chamber according to the acquired temperature information;
comparing the distribution discrete degree value with a threshold SS1 to generate a heat preservation state signal, wherein the heat preservation state signal comprises a heat preservation signal and a non-heat preservation signal;
after receiving the non-heat-preservation signal, acquiring temperature information of the outer wall of the banburying chamber and temperature information of the outer wall of the banburying chamber after a period of operation, calculating an average temperature rise value and a discrete degree value of the temperature rise of the outer wall of the banburying chamber according to the temperature information of the outer wall of the banburying chamber and the temperature information of the outer wall of the banburying chamber after the period of operation, and establishing a data analysis model according to the average temperature rise value, the discrete degree value of the temperature rise and the operation time to generate a temperature rise evaluation index;
and comparing the generated temperature rise evaluation index with a threshold SS2, and marking the heat preservation condition of the internal mixing chamber on the internal mixer.
Preferably, the temperature information acquired at different positions is respectively calibrated as Tej, j represents the number of the first temperature acquisition module, j is 1, 2, 3, 4, … …, n and n are positive integers, the temperature information of the different positions of the inner wall of the banburying chamber is acquired in real time, the distribution discrete degree value of the temperatures of the different positions of the inner wall of the banburying chamber is calculated in real time, the distribution discrete degree value is recorded as Qj, and then the calculation formula of Qj is as follows:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->Is the average value of the temperatures of different positions of the inner wall of the banburying chamber,/->The calculation formula of (2) is as follows: />。
Preferably, the distribution discrete level value Qj is compared with the threshold SS1, and if the distribution discrete level value Qj is greater than the threshold SS1, a non-heat-retaining signal is generated, and if the distribution discrete level value Qj is equal to or less than the threshold SS1, a heat-retaining signal is generated.
Preferably, temperature information of different positions of the outer wall of the banburying chamber is obtained, the outer wall of the banburying chamber is divided into a plurality of areas, after a non-heat-preservation signal is received, the temperature information at the current moment is collected, the temperature information at the current moment is marked as Xi, the accumulated running time of the banburying chamber is marked as T, and the temperature information collected after the T time is marked as YTi;
the temperature rise value of each divided area T in time is calculated, the temperature rise value of the same position of the outer wall of the internal mixing chamber in the T time is (YTi-Xi), i represents the number of temperature collection, i is 1, 2, 3, 4, … … and m, m is a positive integer, the temperature rise values of different positions in different divided areas of the outer wall of the internal mixing chamber are collected in real time, the average value of the temperature rise of the divided areas is calculated through the temperature rise values of the different positions in the different divided areas of the outer wall of the internal mixing chamber, and the average value of the recorded temperature rise isThe calculation formula is as follows:the method comprises the steps of carrying out a first treatment on the surface of the The discrete degree value of temperature rise in the dividing area is recorded as LS, and the calculation formula is as follows:。
preferably, an average value of the temperature rise is obtainedAfter the discrete degree value LS of the temperature rise and the accumulated running time T, the average value of the temperature rise is +.>Establishing a data analysis model by using the discrete degree value LS of the temperature rise and the accumulated running time T, generating a temperature rise evaluation index, recording the temperature rise evaluation index as PGZ, and according to the formula:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->、/>、/>Respectively, the average value of the temperature rise, the discrete degree value of the temperature rise and the preset proportionality coefficient of the accumulated running time T, and +.>、/>、/>Are all greater than 0.
Preferably, after receiving the temperature rise evaluation index PGZ, comparing the temperature rise evaluation index PGZ with a threshold SS2, if the temperature rise evaluation index PGZ is smaller than the threshold SS2, marking the area as a heat preservation area, if the temperature rise evaluation index PGZ is greater than or equal to the threshold SS2, marking the area as a non-heat preservation area, and after the area is marked as a non-heat preservation area, marking the average value of the temperature rise of the non-heat preservation areaAnd the discrete degree value LS of the temperature rise are respectively compared with a threshold SS3 and a threshold SS4, and the three conditions are as follows:
if the average value of the temperature riseIf the temperature rise is greater than or equal to the threshold SS3 and the discrete degree value LS of the temperature rise is smaller than the threshold SS4, marking the area as a first non-heat-preserving area, and if the average value of the temperature rise is +.>If the temperature rise is greater than or equal to the threshold value SS3 and the discrete degree value LS of the temperature rise is greater than or equal to the threshold value SS4, the area is marked as a second non-heat-preserving area, and if the average value of the temperature rise is +.>And (3) marking the area as a third non-heat-preserving area when the discrete degree value LS of the temperature rise is larger than or equal to the threshold value SS4 and smaller than the threshold value SS 3.
An internal mixer operation online monitoring system comprises a first temperature acquisition module, a preliminary analysis module, a second temperature acquisition module and a comprehensive analysis module;
the first temperature acquisition module is used for acquiring temperature information in the internal mixing chamber, calculating a distribution discrete degree value of the temperature in the internal mixing chamber according to the acquired temperature information, and transmitting the distribution discrete degree value to the primary analysis module;
the preliminary analysis module is used for comparing the distribution discrete degree value with a threshold SS1 to generate a heat preservation state signal, wherein the heat preservation state signal comprises a heat preservation signal and a non-heat preservation signal, and the heat preservation state signal is transmitted to the second temperature acquisition module;
the second temperature acquisition module is used for acquiring temperature information of the outer wall of the banburying chamber and temperature information of the outer wall of the banburying chamber after the non-heat-preservation signal is received, calculating an average value of temperature rise and a discrete degree value of temperature rise of the outer wall of the banburying chamber according to the temperature information of the outer wall of the banburying chamber and the temperature information of the outer wall of the banburying chamber after the banburying chamber is operated for a period of time, establishing a data analysis model according to the average value of temperature rise, the discrete degree value of temperature rise and the operating time, generating a temperature rise evaluation index, and transmitting the temperature rise evaluation index to the comprehensive analysis module;
and the comprehensive analysis module is used for comparing the generated temperature rise evaluation index with a threshold SS2 and marking the heat preservation condition of the internal mixing chamber on the internal mixer.
Preferably, the first temperature acquisition module is used for acquiring temperature information of different positions in the internal mixing chamber, calibrating the temperature information acquired by the different positions as Tej respectively, j represents the number of the first temperature acquisition module, j is 1, 2, 3, 4, … …, n is a positive integer, acquiring the temperature information of the different positions of the internal wall of the internal mixing chamber in real time through the first temperature acquisition module, and calculating the distribution discrete degree value of the temperatures of the different positions of the internal wall of the internal mixing chamber in real timeAnd recording the distribution discrete degree value as Qj, wherein the calculation formula of the Qj is as follows:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->Is the average value of the temperatures of different positions of the inner wall of the banburying chamber,/->The calculation formula of (2) is as follows: />；
The preliminary analysis module receives the distribution discrete degree value Qj, compares the distribution discrete degree value Qj with the threshold value SS1, generates a non-heat-preservation signal if the distribution discrete degree value Qj is larger than the threshold value SS1, transmits the non-heat-preservation signal to the second temperature acquisition module, generates a heat-preservation signal if the distribution discrete degree value Qj is smaller than or equal to the threshold value SS1, and transmits the heat-preservation signal to the second temperature acquisition module.
Preferably, the second temperature acquisition module is used for acquiring temperature information of different positions of the outer wall of the banburying chamber, dividing the outer wall of the banburying chamber into a plurality of areas, wherein the dividing areas comprise a plurality of second temperature acquisition modules, k represents a plurality of dividing area serial numbers, k=1, 2, 3, 4, … … and k, when a non-heat preservation signal is received, the second temperature acquisition module acquires temperature information at the current moment, the temperature information at the current moment is calibrated as Xi, the accumulated running time of the banburying chamber is recorded as T, and the temperature information acquired by the second temperature acquisition module after the T is recorded as YTi;
calculating the temperature rise value of each divided area T in time, wherein the temperature rise value of the same position of the outer wall of the banburying chamber in the T in time is (YTi-Xi), i is the number of the second temperature acquisition module, i is 1, 2, 3, 4, … … and m, m is a positive integer, the temperature rise values of different positions in different divided areas of the outer wall of the banburying chamber are acquired in real time through the second temperature acquisition module, and the average temperature rise value of the divided areas is calculated through the temperature rise values of the different positions in the different divided areas of the outer wall of the banburying chamberThe average value of the temperature rise is recorded asThe calculation formula is as follows: />The method comprises the steps of carrying out a first treatment on the surface of the The discrete degree value of temperature rise in the dividing area is recorded as LS, and the calculation formula is as follows: />The method comprises the steps of carrying out a first treatment on the surface of the Average value of temperature rise is obtained->After the discrete degree value LS of the temperature rise and the accumulated running time T, the average value of the temperature rise is +.>Establishing a data analysis model by using the discrete degree value LS of the temperature rise and the accumulated running time T, generating a temperature rise evaluation index, recording the temperature rise evaluation index as PGZ, and according to the formula:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->、/>、/>Respectively, the average value of the temperature rise, the discrete degree value of the temperature rise and the preset proportionality coefficient of the accumulated running time T, and +.>、/>、/>Are all greater than 0.
Preferably, the analysis-by-synthesis module receivesAfter the temperature rise evaluation index PGZ is reached, the temperature rise evaluation index PGZ is compared with a threshold value SS2, if the temperature rise evaluation index PGZ is smaller than the threshold value SS2, the area is marked as a heat preservation area, if the temperature rise evaluation index PGZ is larger than or equal to the threshold value SS2, the area is marked as a non-heat preservation area, and after the area is marked as a non-heat preservation area, the average value of the temperature rise of the non-heat preservation area is markedAnd the discrete degree value LS of the temperature rise are respectively compared with a threshold SS3 and a threshold SS4, and the three conditions are as follows:
if the average value of the temperature riseIf the temperature rise is greater than or equal to the threshold SS3 and the discrete degree value LS of the temperature rise is smaller than the threshold SS4, marking the area as a first non-heat-preserving area, and if the average value of the temperature rise is +.>If the temperature rise is greater than or equal to the threshold value SS3 and the discrete degree value LS of the temperature rise is greater than or equal to the threshold value SS4, the area is marked as a second non-heat-preserving area, and if the average value of the temperature rise is +.>And (3) marking the area as a third non-heat-preserving area when the discrete degree value LS of the temperature rise is larger than or equal to the threshold value SS4 and smaller than the threshold value SS 3.
In the technical scheme, the invention has the technical effects and advantages that:
1. according to the invention, temperature information in the banburying chamber is acquired, whether the condition of temperature non-uniformity exists in the banburying chamber is judged by acquiring the dispersion degree value of the temperature in the banburying chamber, and when the condition of temperature non-uniformity exists in the banburying chamber, the phenomenon that the banburying chamber is not insulated is timely found;
2. when the phenomenon of non-heat preservation exists in the internal mixing chamber, temperature information of the external wall of the internal mixing chamber and temperature information of the external wall after the internal mixing chamber runs for a period of time are obtained, a data analysis model is built according to average value of temperature rise, discrete degree value of temperature rise and accumulated running time of different dividing regions of the external wall of the internal mixing chamber, a temperature rise evaluation index is generated, temperature rise conditions of the different dividing regions of the external wall of the internal mixing chamber are analyzed through the temperature rise evaluation index, the dividing regions are marked as heat preservation regions and non-heat preservation regions, when the dividing regions are marked as heat preservation regions, the situation that the temperature rise value in the dividing regions of the external wall of the internal mixing chamber is small and the temperature rise value is small in the dividing regions generally exists is indicated, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is good, and when the dividing regions are marked as non-heat preservation regions, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is poor, and the position of the non-heat preservation regions of the internal mixing chamber is accurately positioned;
3. after the position of the non-heat-preserving area of the banburying chamber is determined, the non-heat-preserving degree of the banburying chamber is analyzed by further analyzing the position of the non-heat-preserving area of the banburying chamber, so that an maintainer can conveniently and further know the non-heat-preserving degree of the non-heat-preserving area, and the maintainer can conveniently overhaul the non-heat-preserving area.
Drawings
For a clearer description of embodiments of the present application or of the solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments described in the present invention, and that other drawings may be obtained according to these drawings for a person skilled in the art.
FIG. 1 is a flow chart of the method and system for on-line monitoring of the operation of an internal mixer of the present invention.
FIG. 2 is a schematic diagram of the on-line monitoring method and system for the operation of the internal mixer of the present invention.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments may be embodied in many forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art.
The invention provides an internal mixer operation on-line monitoring system shown in fig. 1 and 2, which comprises a first temperature acquisition module, a preliminary analysis module, a second temperature acquisition module and a comprehensive analysis module;
the first temperature acquisition module is used for acquiring temperature information in the internal mixing chamber, calculating a distribution discrete degree value of the temperature in the internal mixing chamber according to the acquired temperature information, and transmitting the distribution discrete degree value to the primary analysis module;
the first temperature acquisition module is specifically one of a temperature sensor, a thermometer or an infrared thermometer, is not specifically limited herein, is arranged at different positions of the inner wall of the internal mixing chamber, is uniformly arranged and is used for acquiring temperature information of different positions in the internal mixing chamber, the temperature information acquired at different positions is respectively calibrated to Tej, j represents the number of the first temperature acquisition module, j is a positive integer, 1, 2, 3, 4, … … and n, n is a positive integer, the temperature information of the different positions of the inner wall of the internal mixing chamber is acquired in real time through the first temperature acquisition module, the distribution discrete degree value of the temperature of the different positions of the inner wall of the internal mixing chamber is calculated in real time, the distribution discrete degree value is recorded as Qj, and the calculation formula of Qj is as follows:
the method comprises the steps of carrying out a first treatment on the surface of the In the method, in the process of the invention,is the average value of the temperatures of different positions of the inner wall of the banburying chamber,/->The calculation formula of (2) is as follows:
the method comprises the steps of carrying out a first treatment on the surface of the It should be noted that, the distribution discrete degree value Qj reflects the temperature distribution condition in the internal mixing chamber, the smaller the distribution discrete degree value is, the more uniform the temperature distribution is, the larger the distribution discrete degree value is, the more nonuniform the temperature distribution is, and after the distribution discrete degree value Qj is obtained, the distribution discrete degree value Qj is transmitted to the preliminary analysis module;
the preliminary analysis module is used for comparing the distribution discrete degree value with a threshold SS1 to generate a heat preservation state signal, wherein the heat preservation state signal comprises a heat preservation signal and a non-heat preservation signal, and the heat preservation state signal is transmitted to the second temperature acquisition module;
the preliminary analysis module receives the distribution discrete degree value Qj, compares the distribution discrete degree value Qj with a threshold value SS1, generates a non-heat-preservation signal if the distribution discrete degree value Qj is larger than the threshold value SS1 and indicates non-uniformity of temperature distribution in the internal mixing chamber, and transmits the non-heat-preservation signal to the second temperature acquisition module, and generates a heat-preservation signal if the distribution discrete degree value Qj is smaller than or equal to the threshold value SS1 and indicates uniformity of temperature distribution in the internal mixing chamber, and transmits the heat-preservation signal to the second temperature acquisition module;
the second temperature acquisition module is used for acquiring temperature information of the outer wall of the banburying chamber and temperature information of the outer wall of the banburying chamber after the non-heat-preservation signal is received, calculating an average value of temperature rise and a discrete degree value of temperature rise of the outer wall of the banburying chamber according to the temperature information of the outer wall of the banburying chamber and the temperature information of the outer wall of the banburying chamber after the banburying chamber is operated for a period of time, establishing a data analysis model according to the average value of temperature rise, the discrete degree value of temperature rise and the operating time, generating a temperature rise evaluation index, and transmitting the temperature rise evaluation index to the comprehensive analysis module;
the second temperature acquisition module is one of a temperature sensor, a thermometer or an infrared thermometer, is not particularly limited, is arranged at different positions of the outer wall of the banburying chamber, is uniformly arranged and is used for acquiring temperature information of different positions of the outer wall of the banburying chamber, the outer wall of the banburying chamber is divided into a plurality of areas, the plurality of divided areas can be equal or unequal, the plurality of divided areas are not particularly limited, the plurality of divided areas are respectively provided with a plurality of second temperature acquisition modules, k represents a plurality of divided area serial numbers, k=1, 2, 3, 4, … … and k, when a non-heat-preservation signal is received, the second temperature acquisition module acquires temperature information at the current moment, the temperature information at the current moment is marked as Xi, the accumulated running time of the banburying chamber is marked as T, and the temperature information acquired by the second temperature acquisition module after the T time is marked as YTi;
calculating the temperature rise value of each divided area T in time, wherein the temperature rise value of the same position of the outer wall of the banburying chamber in the T time is (YTi-Xi), i is the number of the second temperature acquisition module, i is 1, 2, 3, 4, … … and m, m is a positive integer, the temperature rise values of different positions in different divided areas of the outer wall of the banburying chamber are acquired in real time through the second temperature acquisition module, the average value of the temperature rise of the divided areas is calculated through the temperature rise values of the different positions in the different divided areas of the outer wall of the banburying chamber, and the average value of the recorded temperature rise isThe calculation formula is as follows:
the discrete degree value of temperature rise in the dividing area is recorded as LS, and the calculation formula is as follows:
the method comprises the steps of carrying out a first treatment on the surface of the Obtaining the average value of the temperature riseAfter the discrete degree value LS of the temperature rise and the accumulated running time T, the average value of the temperature rise is +.>Establishing a data analysis model by using the discrete degree value LS of the temperature rise and the accumulated running time T, generating a temperature rise evaluation index, recording the temperature rise evaluation index as PGZ, and according to the formula:
in the method, in the process of the invention,、/>、/>respectively, the average value of the temperature rise, the discrete degree value of the temperature rise and the preset proportionality coefficient of the accumulated running time T, and +.>、/>、/>Are all greater than 0;
the formula shows that in the accumulated running time T, the smaller the average value of the temperature rise is, the smaller the discrete degree value of the temperature rise is, namely the smaller the value of the temperature rise evaluation index is, the smaller the rising value of the temperature of the outer wall of the internal mixing chamber is, and the condition that the rising value of the temperature is small is commonly existed, the good heat preservation effect of the outer wall of the internal mixing chamber in the dividing region is shown, and otherwise, the poor heat preservation effect of the outer wall of the internal mixing chamber in the dividing region is shown;
the comprehensive analysis module is used for comparing the generated temperature rise evaluation index with a threshold SS2 and marking the heat preservation condition of the internal mixing chamber on the internal mixer;
after the comprehensive analysis module receives the temperature rise evaluation index PGZ, the comprehensive analysis module compares the temperature rise evaluation index PGZ with a threshold value SS2, if the temperature rise evaluation index PGZ is smaller than the threshold value SS2, the condition that the temperature rise value is small in a dividing area of the outer wall of the banburying chamber and the temperature rise value is small is commonly existed is indicated, the heat preservation effect of the outer wall of the banburying chamber in the dividing area is good, the area is marked as a heat preservation area, if the temperature rise evaluation index PGZ is larger than or equal to the threshold value SS2, the area is marked as a non-heat preservation area, and after the area is marked as a non-heat preservation area, the average value of the temperature rise of the non-heat preservation area is markedAnd the discrete degree value LS of the temperature rise are respectively equal toThe comparison between the threshold SS3 and the threshold SS4 is divided into the following three cases:
if the average value of the temperature riseThe discrete degree value LS of the temperature rise is larger than or equal to the threshold value SS3 and smaller than the threshold value SS4, which indicates that the temperature rise value in the dividing area of the outer wall of the banburying chamber is large and the conditions of large temperature rise value exist in the common positions, the area is marked as a first non-heat-preserving area, and if the average value of the temperature rise is less than the average value of the temperature rise>When the discrete degree value LS of the temperature rise is larger than or equal to the threshold value SS3 and larger than or equal to the threshold value SS4, which indicates that the temperature rise value in the dividing area of the outer wall of the banburying chamber is large and the temperature rise value is large in most positions, the area is marked as a second non-heat-preserving area, and if the average value of the temperature rise is less than or equal to the average value of the temperature rise>The discrete degree value LS of the temperature rise is smaller than the threshold value SS3 and is larger than or equal to the threshold value SS4, the condition that the temperature rise value in a dividing area of the outer wall of the banburying chamber is small and the temperature rise value is small exists in most positions is indicated, and the area is marked as a third non-heat-preservation area;
it should be noted that, the heat-insulating effect corresponding to the first non-heat-insulating region is worse than the heat-insulating effect corresponding to the second non-heat-insulating region, that is, the heat-insulating effect of the banburying outer wall corresponding to the first non-heat-insulating region is worse than the heat-insulating effect of the banburying outer wall corresponding to the second non-heat-insulating region, that is, the heat-insulating effect of the banburying outer wall corresponding to the second non-heat-insulating region is worse than the heat-insulating effect of the banburying outer wall corresponding to the third non-heat-insulating region.
The method for monitoring the operation of the internal mixer on line is realized by the internal mixer operation on line monitoring system, and specific implementation modes refer to the embodiment of the internal mixer operation on line monitoring system and are not repeated herein.
According to the invention, temperature information in the banburying chamber is acquired, whether the condition of temperature non-uniformity exists in the banburying chamber is judged by acquiring the dispersion degree value of the temperature in the banburying chamber, and when the condition of temperature non-uniformity exists in the banburying chamber, the phenomenon that the banburying chamber is not insulated is timely found;
when the phenomenon of non-heat preservation exists in the internal mixing chamber, temperature information of the external wall of the internal mixing chamber and temperature information of the external wall after the internal mixing chamber runs for a period of time are obtained, a data analysis model is built according to average value of temperature rise, discrete degree value of temperature rise and accumulated running time of different dividing regions of the external wall of the internal mixing chamber, a temperature rise evaluation index is generated, temperature rise conditions of the different dividing regions of the external wall of the internal mixing chamber are analyzed through the temperature rise evaluation index, the dividing regions are marked as heat preservation regions and non-heat preservation regions, when the dividing regions are marked as heat preservation regions, the situation that the temperature rise value in the dividing regions of the external wall of the internal mixing chamber is small and the temperature rise value is small in the dividing regions generally exists is indicated, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is good, and when the dividing regions are marked as non-heat preservation regions, the heat preservation effect of the external wall of the internal mixing chamber in the dividing regions is poor, and the position of the non-heat preservation regions of the internal mixing chamber is accurately positioned;
after the position of the non-heat-preserving area of the banburying chamber is determined, the non-heat-preserving degree of the banburying chamber is analyzed by further analyzing the position of the non-heat-preserving area of the banburying chamber, so that an maintainer can conveniently and further know the non-heat-preserving degree of the non-heat-preserving area, and the maintainer can conveniently overhaul the non-heat-preserving area.
The above formulas are all formulas with dimensions removed and numerical values calculated, the formulas are formulas with a large amount of data collected for software simulation to obtain the latest real situation, and preset parameters in the formulas are set by those skilled in the art according to the actual situation.
The above embodiments may be implemented in whole or in part by software, hardware, firmware, or any other combination. When implemented in software, the above-described embodiments may be implemented in whole or in part in the form of a computer program product. The computer program product comprises one or more computer instructions or computer programs. When the computer instructions or computer program are loaded or executed on a computer, the processes or functions described in accordance with the embodiments of the present application are all or partially produced. The computer may be a general purpose computer, a special purpose computer, a computer network, or other programmable apparatus. The computer instructions may be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another computer-readable storage medium, for example, the computer instructions may be transmitted from one website site, computer, server, or data center to another website site, computer, server, or data center by wired or wireless means (e.g., infrared, wireless, microwave, etc.). The computer readable storage medium may be any available medium that can be accessed by a computer or a data storage device such as a server, data center, etc. that contains one or more sets of available media. The usable medium may be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium. The semiconductor medium may be a solid state disk.
It should be understood that the term "and/or" is merely an association relationship describing the associated object, and means that three relationships may exist, for example, a and/or B may mean: there are three cases, a alone, a and B together, and B alone, wherein a, B may be singular or plural. In addition, the character "/" herein generally indicates that the associated object is an "or" relationship, but may also indicate an "and/or" relationship, and may be understood by referring to the context.
In the present application, "at least one" means one or more, and "a plurality" means two or more. "at least one of" or the like means any combination of these items, including any combination of single item(s) or plural items(s). For example, at least one (one) of a, b, or c may represent: a, b, c, a-b, a-c, b-c, or a-b-c, wherein a, b, c may be single or plural.
It should be understood that, in various embodiments of the present application, the sequence numbers of the foregoing processes do not mean the order of execution, and the order of execution of the processes should be determined by the functions and internal logic thereof, and should not constitute any limitation on the implementation process of the embodiments of the present application.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
In the several embodiments provided in this application, it should be understood that the disclosed systems and methods may be implemented in other ways. For example, the embodiments described above are merely illustrative, e.g., the division of the elements is merely a logical functional division, and there may be additional divisions in actual implementation, e.g., multiple elements or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices or units, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in each embodiment of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution, in the form of a software product stored in a storage medium, including several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a read-only memory (ROM), a random access memory (random access memory, RAM), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
The foregoing is merely specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the present application, and the changes and substitutions are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (8)
1. The online monitoring method for the operation of the internal mixer is characterized by comprising the following steps of:
acquiring temperature information in the banburying chamber, and calculating a distribution discrete degree value of the temperature in the banburying chamber according to the acquired temperature information;
comparing the distribution discrete degree value with a threshold SS1 to generate a heat preservation state signal, wherein the heat preservation state signal comprises a heat preservation signal and a non-heat preservation signal;
after receiving the non-heat-preservation signal, acquiring temperature information of the outer wall of the banburying chamber and temperature information of the outer wall of the banburying chamber after a period of operation, calculating an average temperature rise value and a discrete degree value of the temperature rise of the outer wall of the banburying chamber according to the temperature information of the outer wall of the banburying chamber and the temperature information of the outer wall of the banburying chamber after the period of operation, and establishing a data analysis model according to the average temperature rise value, the discrete degree value of the temperature rise and the operation time to generate a temperature rise evaluation index;
acquiring temperature information of different positions of the outer wall of the banburying chamber, dividing the outer wall of the banburying chamber into a plurality of areas, collecting temperature information at the current moment after receiving a non-heat-preserving signal, calibrating the temperature information at the current moment as Xi, recording the accumulated running time of the banburying chamber as T, and recording the temperature information collected after the T time as YTi;
the temperature rise value of each divided area T in time is calculated, the temperature rise value of the same position of the outer wall of the internal mixing chamber in the T time is (YTi-Xi), i represents the number of temperature collection, i is 1, 2, 3, 4, … … and m, m is a positive integer, the temperature rise values of different positions in different divided areas of the outer wall of the internal mixing chamber are collected in real time, the average value of the temperature rise of the divided areas is calculated through the temperature rise values of the different positions in the different divided areas of the outer wall of the internal mixing chamber, and the average value of the recorded temperature rise isThe calculation formula is as follows:the method comprises the steps of carrying out a first treatment on the surface of the The discrete degree value of temperature rise in the dividing area is recorded as LS, and the calculation formula is as follows:；
obtaining the average value of the temperature riseAfter the discrete degree value LS of the temperature rise and the accumulated running time T, the average value of the temperature rise is +.>Establishing a data analysis model by using the discrete degree value LS of the temperature rise and the accumulated running time T, generating a temperature rise evaluation index, recording the temperature rise evaluation index as PGZ, and according to the formula: />The method comprises the steps of carrying out a first treatment on the surface of the In (1) the->、/>、Respectively, the average value of the temperature rise, the discrete degree value of the temperature rise and the preset proportionality coefficient of the accumulated running time T, and +.>、/>、/>Are all greater than 0;
and comparing the generated temperature rise evaluation index with a threshold SS2, and marking the heat preservation condition of the internal mixing chamber on the internal mixer.
2. The online monitoring method for operation of an internal mixer according to claim 1, wherein temperature information acquired at different positions is respectively calibrated to be Tej, j represents the number of a first temperature acquisition module, j is a positive integer, 1, 2, 3, 4, … …, n is a positive integer, temperature information of different positions of the inner wall of the internal mixer is acquired in real time, the distribution discrete degree value of the temperature at different positions of the inner wall of the internal mixer is calculated in real time, and the distribution discrete degree value is recorded as Qj, and then the calculation formula of Qj is as follows:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->Is the average value of the temperatures of different positions of the inner wall of the banburying chamber,/->The calculation formula of (2) is as follows: />。
3. The online monitoring method for the operation of the internal mixer according to claim 2, wherein the distribution discrete degree value Qj is compared with the threshold value SS1, a non-heat preservation signal is generated if the distribution discrete degree value Qj is larger than the threshold value SS1, and a heat preservation signal is generated if the distribution discrete degree value Qj is smaller than or equal to the threshold value SS 1.
4. The online monitoring method for the operation of an internal mixer according to claim 1, wherein after receiving the temperature rise evaluation index PGZ, the temperature rise evaluation index PGZ is compared with a threshold SS2, if the temperature rise evaluation index PGZ is smaller than the threshold SS2, the region is marked as a heat preservation region, if the temperature rise evaluation index PGZ is greater than or equal to the threshold SS2, the region is marked as a non-heat preservation region, and when the region is marked as a non-heat preservation region, the average value of the temperature rise of the non-heat preservation region is markedAnd the discrete degree value LS of the temperature rise are respectively compared with a threshold SS3 and a threshold SS4, and the three conditions are as follows:
if the average value of the temperature riseIf the temperature rise is greater than or equal to the threshold SS3 and the discrete degree value LS of the temperature rise is smaller than the threshold SS4, marking the area as a first non-heat-preserving area, and if the average value of the temperature rise is +.>If the temperature rise is greater than or equal to the threshold value SS3 and the discrete degree value LS of the temperature rise is greater than or equal to the threshold value SS4, the area is marked as a second non-heat-preserving area, and if the average value of the temperature rise is +.>A discrete degree value LS of temperature rise smaller than the threshold value SS3 and larger than or equal to the threshold value SS4The region is marked as a third non-insulated region.
5. An internal mixer operation online monitoring system for realizing the internal mixer operation online monitoring method according to any one of claims 1-4, which is characterized by comprising a first temperature acquisition module, a preliminary analysis module, a second temperature acquisition module and a comprehensive analysis module;
the first temperature acquisition module is used for acquiring temperature information in the internal mixing chamber, calculating a distribution discrete degree value of the temperature in the internal mixing chamber according to the acquired temperature information, and transmitting the distribution discrete degree value to the primary analysis module;
the preliminary analysis module is used for comparing the distribution discrete degree value with a threshold SS1 to generate a heat preservation state signal, wherein the heat preservation state signal comprises a heat preservation signal and a non-heat preservation signal, and the heat preservation state signal is transmitted to the second temperature acquisition module;
the second temperature acquisition module is used for acquiring temperature information of the outer wall of the banburying chamber and temperature information of the outer wall of the banburying chamber after the non-heat-preservation signal is received, calculating an average value of temperature rise and a discrete degree value of temperature rise of the outer wall of the banburying chamber according to the temperature information of the outer wall of the banburying chamber and the temperature information of the outer wall of the banburying chamber after the banburying chamber is operated for a period of time, establishing a data analysis model according to the average value of temperature rise, the discrete degree value of temperature rise and the operating time, generating a temperature rise evaluation index, and transmitting the temperature rise evaluation index to the comprehensive analysis module;
and the comprehensive analysis module is used for comparing the generated temperature rise evaluation index with a threshold SS2 and marking the heat preservation condition of the internal mixing chamber on the internal mixer.
6. The online monitoring system for internal mixer operation according to claim 5, wherein the first temperature acquisition module is configured to acquire temperature information of different positions in the internal mixing chamber, and calibrate the temperature information acquired at different positions to Tej, j represents the number of the first temperature acquisition module, j is 1, 2, 3, 4, … …, n is a positive integer, and the temperature information of different positions on the internal wall of the internal mixing chamber is acquired in real time through the first temperature acquisition moduleCalculating the distribution discrete degree values of the temperatures at different positions of the inner wall of the banburying chamber in real time, and marking the distribution discrete degree values as Qj, wherein the calculation formula of the Qj is as follows:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->Is the average value of the temperatures of different positions of the inner wall of the banburying chamber,/->The calculation formula of (2) is as follows: />；
The preliminary analysis module receives the distribution discrete degree value Qj, compares the distribution discrete degree value Qj with the threshold value SS1, generates a non-heat-preservation signal if the distribution discrete degree value Qj is larger than the threshold value SS1, transmits the non-heat-preservation signal to the second temperature acquisition module, generates a heat-preservation signal if the distribution discrete degree value Qj is smaller than or equal to the threshold value SS1, and transmits the heat-preservation signal to the second temperature acquisition module.
7. The online monitoring system for operation of an internal mixer according to claim 6, wherein the second temperature acquisition module is used for acquiring temperature information of different positions of the outer wall of the internal mixer, dividing the outer wall of the internal mixer into a plurality of areas, wherein the dividing areas comprise a plurality of second temperature acquisition modules, k represents a plurality of dividing area serial numbers, k=1, 2, 3, 4, … … and k, when a non-heat preservation signal is received, the second temperature acquisition module acquires temperature information at the current moment, the temperature information at the current moment is marked as Xi, the accumulated operation time of the internal mixer is marked as T, and the temperature information acquired by the second temperature acquisition module after the T time is marked as YTi;
solving the temperature rise value of each divided area within T time, wherein the temperature rise value of the same position of the outer wall of the banburying chamber of each divided area within T time is (YTi-Xi), and i represents the braiding of the second temperature acquisition moduleThe number i is 1, 2, 3, 4, … …, m and m are positive integers, the temperature rise values of different positions in different dividing areas of the outer wall of the banburying chamber are acquired in real time through a second temperature acquisition module, the average value of the temperature rise of the dividing areas is calculated through the temperature rise values of different positions in different dividing areas of the outer wall of the banburying chamber, and the average value of the temperature rise is recorded asThe calculation formula is as follows: />The method comprises the steps of carrying out a first treatment on the surface of the The discrete degree value of temperature rise in the dividing area is recorded as LS, and the calculation formula is as follows: />The method comprises the steps of carrying out a first treatment on the surface of the Average value of temperature rise is obtained->After the discrete degree value LS of the temperature rise and the accumulated running time T, the average value of the temperature rise is +.>Establishing a data analysis model by using the discrete degree value LS of the temperature rise and the accumulated running time T, generating a temperature rise evaluation index, recording the temperature rise evaluation index as PGZ, and according to the formula:the method comprises the steps of carrying out a first treatment on the surface of the In (1) the->、/>、/>Respectively, the average value of the temperature rise, the discrete degree value of the temperature rise and the preset proportionality coefficient of the accumulated running time T, and +.>、/>、/>Are all greater than 0.
8. The online monitoring system for internal mixer operation according to claim 7, wherein after the comprehensive analysis module receives the temperature rise evaluation index PGZ, the comprehensive analysis module compares the temperature rise evaluation index PGZ with a threshold SS2, marks the region as a heat-preserving region if the temperature rise evaluation index PGZ is smaller than the threshold SS2, marks the region as a non-heat-preserving region if the temperature rise evaluation index PGZ is greater than or equal to the threshold SS2, and marks an average value of the temperature rise of the non-heat-preserving region after the region is marked as the non-heat-preserving regionAnd the discrete degree value LS of the temperature rise are respectively compared with a threshold SS3 and a threshold SS4, and the three conditions are as follows:
if the average value of the temperature riseIf the temperature rise is greater than or equal to the threshold SS3 and the discrete degree value LS of the temperature rise is smaller than the threshold SS4, marking the area as a first non-heat-preserving area, and if the average value of the temperature rise is +.>If the temperature rise is greater than or equal to the threshold value SS3 and the discrete degree value LS of the temperature rise is greater than or equal to the threshold value SS4, the area is marked as a second non-heat-preserving area, and if the average value of the temperature rise is +.>And (3) marking the area as a third non-heat-preserving area when the discrete degree value LS of the temperature rise is larger than or equal to the threshold value SS4 and smaller than the threshold value SS 3.
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