CN116227887A

CN116227887A - Production line abnormal data processing method and system

Info

Publication number: CN116227887A
Application number: CN202310479170.1A
Authority: CN
Inventors: 宛田宾; 袁泉; 沈光明; 武文亚
Original assignee: Huazhi Cloud Chain Technology Suzhou Co ltd
Current assignee: Huazhi Cloud Chain Technology Suzhou Co ltd
Priority date: 2023-04-28
Filing date: 2023-04-28
Publication date: 2023-06-06
Anticipated expiration: 2043-04-28
Also published as: CN116227887B

Abstract

The invention provides a method and a system for processing abnormal data of a production line, wherein static equipment and dynamic equipment corresponding to a second production line are determined according to adjustment information and a judgment strategy; counting personnel information with the dynamic tags in a preset personnel library, obtaining personnel sequences corresponding to the dynamic tags, and determining dynamic personnel configured to each dynamic device according to the personnel sequences; generating a corresponding internal adjustment strategy in response to the adjustment judgment condition, and supplementing the personnel of the dynamic equipment according to the internal adjustment strategy, a preset personnel library and the static personnel of the static equipment to obtain dynamic supplementing personnel of the corresponding dynamic equipment and static supplementing personnel of the corresponding static equipment; and obtaining actual operation information according to the top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to a management end.

Description

Production line abnormal data processing method and system

Technical Field

The present invention relates to data processing technologies, and in particular, to a method and a system for processing abnormal data in a production line.

Background

The production line is generally referred to as a pipeline. A production line, also called an assembly line, is an industrial production mode, in which each production unit only focuses on the work of processing a certain segment, for example: each person only carries out operation treatment on one generating device on the generating line so as to improve the working efficiency and the yield, and in the daily production process, if a certain assembly segment in the production line lacks an operator, the production line cannot normally operate, so that the timely allocation of the operator is particularly important.

In the prior art, abnormal conditions of lack of operators occur in the production process, the operators can be only observed by the manager and allocated according to self management experience, normal operation of the production line is guaranteed, and the manager cannot timely master actual conditions of all operators, so that a dispatching mode is not objective enough, and the processing efficiency is low.

Therefore, how to automatically distribute and allocate according to the actual situation of the operators is a problem to be solved.

Disclosure of Invention

The embodiment of the invention provides a method and a system for processing abnormal data of a production line, which can automatically allocate and allocate personnel at the production line according to the actual situation of operators.

In a first aspect of an embodiment of the present invention, a method for processing abnormal data in a production line is provided, including:

receiving adjustment information of a first production line for producing a first product to a second production line for producing a second product, and determining static equipment and dynamic equipment corresponding to the second production line according to the adjustment information and a judgment strategy;

acquiring equipment labels of all dynamic equipment as dynamic labels, counting personnel information with the dynamic labels in a preset personnel library, obtaining personnel sequences corresponding to the dynamic labels, and determining dynamic personnel configured to all the dynamic equipment according to the personnel sequences;

generating a corresponding internal adjustment strategy in response to the adjustment judgment condition, and supplementing the personnel of the dynamic equipment according to the internal adjustment strategy, a preset personnel library and the static personnel of the static equipment to obtain dynamic supplementing personnel of the corresponding dynamic equipment and static supplementing personnel of the corresponding static equipment;

and receiving top views of a plurality of production devices at the current moment, which are acquired by the image acquisition device, obtaining actual operation information according to the top views and preset helmet pixel values, generating an abnormal signal if the actual operation information does not meet preset requirements, and transmitting the abnormal signal to a management end.

Optionally, in a possible implementation manner of the first aspect, the receiving adjustment information for adjusting a first production line for producing a first product to a second production line for producing a second product, determining a static device and a dynamic device corresponding to the second production line according to the adjustment information and a judgment policy, includes:

receiving adjustment information for adjusting a first production line for producing a first product to a second production line for producing a second product;

responding to the adjustment information, and comparing the equipment label of the first production equipment in the first production line with the equipment label of the second production equipment in the second production line;

and judging the production equipment of the same equipment label as static equipment and judging the production equipment of different equipment labels as dynamic equipment.

Optionally, in one possible implementation manner of the first aspect, the obtaining the device tag of each dynamic device as a dynamic tag, counting personnel information with the dynamic tag in a preset personnel library, obtaining a personnel sequence corresponding to each dynamic tag, and determining, according to the personnel sequence, dynamic personnel configured to each dynamic device, including:

acquiring equipment labels of the dynamic equipment as dynamic labels, classifying personnel information of a preset personnel library based on the dynamic labels, and obtaining a dynamic personnel set corresponding to the dynamic labels;

Counting the number of equipment labels of each dynamic person in the dynamic person set, and sorting the dynamic persons in ascending order based on the number of the equipment labels to obtain a person sequence corresponding to the dynamic labels;

receiving selected information of a user on the dynamic equipment, and sequencing the dynamic equipment based on the selected information to obtain an equipment sequence of the corresponding dynamic equipment;

selecting a first dynamic device in the device sequence as a first dynamic device, and taking a person sequence corresponding to the first dynamic device as a first person sequence;

sequentially selecting personnel based on the first personnel sequence and configuring the personnel to the first dynamic equipment, wherein the selected personnel are used as first dynamic personnel;

deleting and updating the rest of the personnel sequences based on the first dynamic personnel to obtain updated personnel sequences corresponding to the rest of the dynamic equipment;

and deleting and updating the equipment sequence based on the first dynamic equipment to obtain an updated equipment sequence, and repeating the step of configuring the first dynamic personnel until all the dynamic equipment is configured, so as to determine the dynamic personnel configured for each dynamic equipment.

Optionally, in one possible implementation manner of the first aspect, the generating a corresponding internal adjustment policy in response to the adjustment determination condition, and supplementing personnel of the dynamic device according to the internal adjustment policy, a preset personnel library, and static personnel of the static device to obtain dynamic supplementing personnel of the corresponding dynamic device, and static supplementing personnel of the corresponding static device, where the supplementing step includes:

Responding to an adjustment judgment condition, judging that the dynamic equipment does not have corresponding dynamic personnel, and when the static personnel corresponding to the static equipment has a dynamic label corresponding to the dynamic equipment and a preset personnel library has personnel corresponding to the static label corresponding to the static equipment, invoking a corresponding internal adjustment strategy, wherein the internal adjustment strategy comprises a first adjustment strategy and a second adjustment strategy;

the personnel of the dynamic equipment are internally supplemented according to the first adjustment strategy and the static personnel, so that dynamic supplementation personnel corresponding to the dynamic equipment are obtained;

and externally supplementing the personnel of the static equipment according to the second adjustment strategy and a preset personnel library to obtain static supplementing personnel corresponding to the static equipment.

Optionally, in one possible implementation manner of the first aspect, the performing internal supplementation on the personnel of the dynamic device according to the first adjustment policy and the static personnel to obtain dynamic supplementation personnel corresponding to the dynamic device includes:

selecting dynamic equipment without dynamic personnel as second dynamic equipment, and acquiring a dynamic label of the second dynamic equipment as a second dynamic label;

Counting static labels corresponding to static personnel in all static devices, taking the static personnel with the second dynamic label as a second static personnel, and taking the static label corresponding to the second static device by the second static personnel as a second static label;

and when judging that a third static person with the second static tag in the preset personnel library, calling an internal adjustment strategy, and responding to the internal adjustment strategy to supplement the second static person to the second dynamic device to obtain dynamic supplement personnel corresponding to the dynamic device.

Optionally, in one possible implementation manner of the first aspect, the externally supplementing the personnel of the static device according to the second adjustment policy and a preset personnel library to obtain static supplementing personnel corresponding to the static device includes:

determining a third static person with the second static tag in a preset person library, and calling a second adjustment strategy;

and responding to the second adjustment strategy to supplement the third static person to the second static device to obtain the static supplement person corresponding to the static device.

Optionally, in one possible implementation manner of the first aspect, the receiving the top views of the plurality of production devices at the current moment acquired by the image acquisition device, obtaining actual operation information according to the top views and a preset helmet pixel value, and generating an abnormal signal if the actual operation information does not meet a preset requirement, and transmitting the abnormal signal to a management end, where the method includes:

Receiving top views of a plurality of production devices at the current moment, which are acquired by an image acquisition device, decomposing the top views based on a preset origin of coordinates to obtain a pixel point coordinate set, and obtaining a preset device pixel value corresponding to a second production device in the second production line;

extracting pixel points with the same pixel value as the preset equipment from the pixel point coordinate set to obtain a second equipment pixel point set, and obtaining the minimum value and the maximum value of the abscissa in the second equipment pixel point set as a left-side abscissa and a right-side abscissa;

establishing straight lines perpendicular to coordinate axes at the left abscissa and the right abscissa respectively, generating a left boundary line and a right boundary line, and performing screenshot processing on the top view according to the left boundary line and the right boundary line to obtain a verification top view corresponding to second production equipment;

and obtaining actual operation information according to the verification top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to a management end.

Optionally, in one possible implementation manner of the first aspect, the obtaining actual operation information according to the verification top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet a preset requirement, and transmitting the abnormal signal to a management end includes:

Extracting pixels with the same value as a preset helmet pixel value from the verification top view to obtain a helmet pixel point set, selecting any pixel point from the helmet pixel point set as a first pixel point, and selecting a pixel point adjacent to the first pixel point to generate a first pixel point set;

deleting the pixels of the first pixel point set from the helmet pixel point coordinate set, and repeating the step of obtaining the first pixel point set until the helmet pixel point coordinate set is an empty set to obtain a first number of helmet pixel point subsets;

if the first quantity is larger than or equal to the preset quantity, acquiring a checking top view at the next moment, determining the checking quantity at the second production line according to the checking top view, and if the checking quantity is not equal to the preset quantity, generating a first abnormal signal;

if the first number is smaller than the preset number, generating a second abnormal signal;

and transmitting the first abnormal signal and the second abnormal signal to a management end.

Optionally, in one possible implementation manner of the first aspect, the method further includes:

acquiring personnel supplementing times and production times of each dynamic device in the historical production record, and determining personnel supplementing evaluation coefficients of the corresponding dynamic devices according to the personnel supplementing times and the production times;

The human supplement evaluation coefficient is obtained by the following formula,

；

wherein ,

is->

Personnel of the individual dynamic devices supplement the evaluation factors, +.>

For the reference evaluation coefficient, +.>

For evaluating constant value, ++>

Is->

Number of production of dynamic devices, +.>

Is->

The number of person replenishment times for the individual dynamic devices;

and transmitting the personnel supplementary evaluation coefficient to a management end.

In a second aspect of an embodiment of the present invention, there is provided a production line anomaly data processing system, including:

the adjusting module is used for receiving adjusting information of a first production line for producing the first product to a second production line for producing the second product, and determining static equipment and dynamic equipment corresponding to the second production line according to the adjusting information and a judging strategy;

the configuration module is used for acquiring the equipment labels of the dynamic equipment as dynamic labels, counting personnel information with the dynamic labels in a preset personnel library, obtaining personnel sequences corresponding to the dynamic labels, and determining dynamic personnel configured to the dynamic equipment according to the personnel sequences;

the supplementing module is used for generating a corresponding internal adjusting strategy in response to the adjusting judging condition, supplementing the personnel of the dynamic equipment according to the internal adjusting strategy, a preset personnel library and the static personnel of the static equipment, and obtaining dynamic supplementing personnel of the corresponding dynamic equipment and static supplementing personnel of the corresponding static equipment;

The verification module is used for receiving the top views of the plurality of production devices at the current moment, which are acquired by the image acquisition device, obtaining actual operation information according to the top views and the preset helmet pixel values, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to the management end.

The beneficial effects of the invention are as follows:

1. after the adjustment information is received, the automatic distribution of personnel in the production equipment is carried out in two distribution modes, the production equipment is divided according to the comparison of the first production line and the second production line, static equipment and dynamic equipment are obtained, personnel distribution is not needed at the static equipment, the dynamic equipment is required to be carried out, personnel are selected from a preset personnel library to carry out the distribution of the dynamic equipment, further, after the first distribution is judged, the dynamic equipment still lacks working personnel, an internal adjustment strategy is responded, personnel of the corresponding dynamic equipment can be operated at the static equipment, personnel remembering is internally adjusted, the personnel at the static equipment is supplemented from the preset personnel library, further verification is carried out automatically through an image acquisition device after the automatic distribution is finished, whether the personnel are all at corresponding positions of the production line is checked, and early warning is automatically generated if the corresponding personnel are lacking.

2. The invention selects the dynamic personnel set corresponding to the operable dynamic equipment from the preset personnel library, allocates the personnel with less skill from less skill to more skill according to the skill (the number of the operable equipment) of each personnel, updates the dynamic personnel set corresponding to other dynamic equipment after the redistribution is finished, and finishes the personnel allocation at the dynamic equipment for the first time. After the first distribution of the dynamic equipment is finished, if the dynamic equipment is judged to still lack corresponding operators, the adjustment judgment condition is responded, the static equipment which can operate the lacking operators is met, the preset personnel stock can replace the static personnel, the second internal distribution is carried out, when the abnormal condition of the lacking operators occurs to the personnel, the automatic distribution of the personnel at the production line is realized, the processing efficiency is higher, and the automatic configuration of the personnel at the production line is realized.

3. After the automatic configuration of the personnel is completed, the personnel quantity is further verified through the image acquisition device, and it can be understood that the acquisition range of the camera is generally wider, a plurality of production devices in the production line can be acquired in the image, the image is divided by utilizing the pixel value corresponding to each production device through the configuration of the corresponding color, only the image corresponding to the currently produced production device is reserved for subsequent identification processing, the data processing quantity is reduced, the influence of other image pictures is avoided, the accuracy and efficiency of identification are improved, the corresponding personnel quantity is obtained through the identification of the helmets of the operators, the moment is checked, and when the preset quantity is not met, an abnormal signal is generated to remind a management end.

Drawings

FIG. 1 is a flow chart of a method for processing abnormal data of a production line provided by the invention;

FIG. 2 is a schematic diagram of a system for processing abnormal data of a production line according to the present invention;

fig. 3 is a schematic hardware structure of an electronic device according to the present invention.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

The terms "first," "second," "third," "fourth" and the like in the description and in the claims and in the above drawings, if any, are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein.

It should be understood that, in various embodiments of the present invention, the sequence number of each process does not mean that the execution sequence of each process should be determined by its functions and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.

It should be understood that in the present invention, "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements that are expressly listed or inherent to such process, method, article, or apparatus.

It should be understood that in the present invention, "plurality" means two or more. "and/or" is merely an association relationship describing an association object, meaning that there may be three relationships, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship. "comprising A, B and C", "comprising A, B, C" means that all three of A, B, C comprise, "comprising A, B or C" means that one of the three comprises A, B, C, and "comprising A, B and/or C" means that any 1 or any 2 or 3 of the three comprises A, B, C.

It should be understood that in the present invention, "B corresponding to a", "a corresponding to B", or "B corresponding to a" means that B is associated with a, from which B can be determined. Determining B from a does not mean determining B from a alone, but may also determine B from a and/or other information. The matching of A and B is that the similarity of A and B is larger than or equal to a preset threshold value.

As used herein, "if" may be interpreted as "at … …" or "at … …" or "in response to a determination" or "in response to detection" depending on the context.

The technical scheme of the invention is described in detail below by specific examples. The following embodiments may be combined with each other, and some embodiments may not be repeated for the same or similar concepts or processes.

The invention provides a processing method of abnormal data of a production line, as shown in fig. 1, which specifically comprises the steps of S1 to S5:

s1, receiving adjustment information of a first production line for producing a first product to a second production line for producing a second product, and determining static equipment and dynamic equipment corresponding to the second production line according to the adjustment information and a judgment strategy.

In practical applications, manufacturers often generate multiple types of products, and when a certain product reaches a user requirement, the production line is replaced to produce other products required by the user.

In the daily production process, the production lines corresponding to different types of products often have common production equipment, for example, bolts with the same size have different threads, some of the production equipment in front are the same, and subsequent thread processing equipment is different.

Therefore, the invention compares the first production line with the second production line according to the adjustment information and the judgment strategy, determines the same production equipment in the first production line and the second production line as static equipment, and supplements the same production equipment in the first production line and the second production line as dynamic equipment.

By the embodiment, the production equipment is distinguished, personnel at the static equipment are not required to be allocated, and the personnel of the dynamic equipment are conveniently allocated only later.

In some embodiments, the step S1 (receiving adjustment information for adjusting a first production line for producing a first product to a second production line for producing a second product, and determining static equipment and dynamic equipment corresponding to the second production line according to the adjustment information and a judgment policy) includes S11-S13:

S11, receiving adjustment information of adjusting a first production line for producing a first product to a second production line for producing a second product.

It will be appreciated that when a first product is produced that meets customer requirements, then other products need to be produced, and the first line of one product is adjusted to a second line of producing a second product.

And S12, responding to the adjustment information, and comparing the equipment label of the first production equipment in the first production line with the equipment label of the second production equipment in the second production line.

It should be noted that all production devices on the production line have corresponding device tags.

It can be understood that after the production line exchange is completed, the equipment labels of all the first production equipment in the first production line are compared with the equipment labels of all the second production equipment in the second production line, so that the dynamic equipment and the static equipment can be conveniently confirmed later.

S13, judging that the production equipment of the same equipment label is used as static equipment, and judging that the production equipment of different equipment labels is used as dynamic equipment.

It can be understood that when the equipment labels are judged to be consistent, the equipment is not required to be replaced, corresponding operators are not required to be replaced, and the production equipment is used as static equipment; when the equipment labels are not consistent, the equipment is required to be replaced, new operators are required to be dispatched to work at the equipment, and the production equipment is used as dynamic equipment.

Through the embodiment, the production equipment is divided into the static equipment and the dynamic equipment, so that subsequent personnel allocation to the dynamic equipment is facilitated.

S2, acquiring equipment labels of the dynamic equipment as dynamic labels, counting personnel information with the dynamic labels in a preset personnel library, obtaining personnel sequences corresponding to the dynamic labels, and determining dynamic personnel configured to the dynamic equipment according to the personnel sequences.

It should be noted that, each operator in the preset personnel library also has an equipment tag corresponding to the operator, it is easy to understand that the operator has a plurality of equipment tags, and the operator can operate a plurality of production equipments, for example: the operator a has equipment labels 1, 2, 3, indicating that the operator can operate the production equipment 1, 2, 3.

The preset personnel library is a personnel library formed by all operators, and it can be understood that if the scene is a bolt production plant, the preset personnel library is all operators in the bolt production plant.

It can be understood that the personnel with the dynamic labels are selected from the preset personnel library, at this time, each dynamic device corresponds to one personnel set, and ascending order sorting is performed according to the number of the operable devices, so as to obtain the personnel sequence corresponding to each dynamic label, so that the personnel with less skills can be conveniently and preferentially configured to the corresponding dynamic devices later, namely, the dynamic personnel configured to each dynamic device is determined according to the personnel sequence.

In some embodiments, the step S2 (obtaining the device tag of each dynamic device as a dynamic tag, counting the personnel information with the dynamic tag in the preset personnel library to obtain the personnel sequence corresponding to each dynamic tag, and determining the dynamic personnel configured to each dynamic device according to the personnel sequence) includes S21-S27:

s21, obtaining equipment labels of the dynamic equipment as dynamic labels, classifying personnel information of a preset personnel library based on the dynamic labels, and obtaining a dynamic personnel set corresponding to the dynamic labels.

It should be noted that each worker has an equipment tag corresponding thereto, and the equipment tag represents equipment that the worker can operate, for example: the operator B has equipment labels 1, 3, indicating that the operator can operate the production equipment 1, 3.

It can be understood that the personnel information of the preset personnel library is selected and classified based on the dynamic label of the dynamic equipment, and at the moment, a personnel set formed by personnel corresponding to the dynamic label is selected, and all operators in the personnel set can operate the production equipment.

For example: the equipment label corresponding to the dynamic equipment 1 is the label 1, and at this time, the personnel which can operate the dynamic equipment 1 are selected from the personnel library according to the label 1, so as to obtain a personnel set { operating personnel A and operating personnel B }.

S22, counting the number of equipment labels of each dynamic person in the dynamic person set, and sequencing the dynamic persons in an ascending order based on the number of the equipment labels to obtain a person sequence corresponding to the dynamic labels.

It can be understood that the dynamic personnel are sorted in ascending order according to the number of the equipment labels of each dynamic personnel in the dynamic personnel set, so that a personnel sequence corresponding to the dynamic labels, namely a personnel sequence corresponding to the dynamic equipment, is obtained.

For example: the equipment labels of the worker a in the worker set { worker a, worker B } are 1, 2, 3 (3), and the equipment labels of the worker B are 1, 3 (2), so that the corresponding worker sequences are [ worker B, worker a ].

By the implementation mode, the follow-up priority is convenient for carrying out priority distribution on operators with less skills.

S23, receiving the selected information of the dynamic equipment from the user, and sorting the dynamic equipment based on the selected information to obtain an equipment sequence corresponding to the dynamic equipment.

It can be understood that the method and the device can receive the selection information of the dynamic device from the user, and select the corresponding dynamic device according to the requirement of the user, for example, the method and the device can be important for a certain generating device in a production line, and the user selects, so that personnel are preferentially dispatched. And sequencing the dynamic devices according to the sequence of the selected information, thereby obtaining a device sequence corresponding to the dynamic devices.

S24, selecting a first dynamic device in the device sequence as a first dynamic device, and taking a person sequence corresponding to the first dynamic device as a first person sequence.

It can be understood that the corresponding operators are allocated in sequence according to the equipment sequence generated by the selection of the user.

And S25, sequentially selecting personnel based on the first personnel sequence and configuring the personnel to the first dynamic equipment, wherein the selected personnel are used as the first dynamic personnel.

It will be appreciated that the first worker is selected from the first sequence of workers and assigned to the first dynamic device.

For example: the first dynamic device 1 corresponds to a person sequence of [ operator B, operator a ], and the operator B is selected and assigned to the first dynamic device 1.

And S26, deleting and updating the rest of the personnel sequences based on the first dynamic personnel to obtain updated personnel sequences corresponding to the rest of the dynamic equipment.

It will be appreciated that when a first dynamic person is assigned, the first dynamic person may also be present in the sequence of persons corresponding to other dynamic devices, as the first dynamic person has the skill to operate the other devices. Therefore, the rest of the personnel sequences are deleted and updated according to the first dynamic personnel, and the personnel sequences corresponding to the rest of the dynamic equipment after updating are obtained.

For example: the person sequence corresponding to the dynamic device 3 is [ operator B, operator a ], and since operator B has been assigned to the device 1, deletion update is performed to obtain [ operator a ].

And S27, deleting and updating the equipment sequence based on the first dynamic equipment to obtain an updated equipment sequence, and repeating the step of configuring the first dynamic personnel until all the dynamic equipment is configured, so as to determine the dynamic personnel configured for each dynamic equipment.

It will be appreciated that the step of assigning persons to dynamic devices is continually cycled until all dynamic devices have been assigned, at which point the dynamic persons assigned to each of the dynamic devices are determined.

Through the embodiment, the personnel with less skill of the dynamic equipment configuration can be preferentially allocated, the personnel with more skill can be reserved, the subsequent allocation and the temporary replacement of the personnel are convenient, and the allocation is more reasonable.

And S3, generating a corresponding internal adjustment strategy in response to the adjustment judgment condition, and supplementing the personnel of the dynamic equipment according to the internal adjustment strategy, the preset personnel library and the static personnel of the static equipment to obtain dynamic supplementing personnel of the corresponding dynamic equipment and static supplementing personnel of the corresponding static equipment.

In practical application, when personnel loss still exists at the dynamic equipment after distribution is completed, at this time, an operator at the static equipment can operate the dynamic equipment, and personnel in a preset personnel library can operate the static equipment, so that internal adjustment is performed.

It can be understood that when the adjustment judgment condition is met, a corresponding internal adjustment strategy is generated to adjust personnel in the second production line, so that each production equipment is provided with corresponding operation personnel, and the personnel of the dynamic equipment are supplemented by the preset personnel library and the static personnel of the static equipment, so that dynamic supplementing personnel of the corresponding dynamic equipment and static supplementing personnel of the corresponding static equipment are obtained.

In some embodiments, the step S3 (generating a corresponding internal adjustment policy in response to the adjustment judgment condition, supplementing the personnel of the dynamic device according to the internal adjustment policy, the preset personnel library, and the static personnel of the static device to obtain dynamic supplementing personnel of the corresponding dynamic device, and static supplementing personnel of the corresponding static device) includes S31-S33:

s31, responding to an adjustment judgment condition, judging that the dynamic equipment does not have corresponding dynamic personnel, and when the static personnel corresponding to the static equipment has the dynamic label corresponding to the dynamic equipment and the preset personnel library has the personnel corresponding to the static label corresponding to the static equipment, calling a corresponding internal adjustment strategy, wherein the internal adjustment strategy comprises a first adjustment strategy and a second adjustment strategy;

It can be understood that when it is determined that there is still a loss of the operator at the dynamic device, the operator (static person) at the static device may operate the corresponding dynamic device, and the operator may operate the static device when there is the preset personnel library, and then the internal adjustment policy and the second adjustment policy are invoked.

S32, carrying out internal supplementation on the personnel of the dynamic equipment according to the first adjustment strategy and the static personnel to obtain dynamic supplementation personnel corresponding to the dynamic equipment.

It can be understood that the operator (static person) who can operate the corresponding dynamic device at the static device is first adjusted to the dynamic device of the absent person, so as to complete the first adjustment strategy, thereby obtaining the dynamic supplementary person of the corresponding dynamic device.

In some embodiments, the step S32 (performing internal supplementation on the personnel of the dynamic device according to the first adjustment policy and the static personnel to obtain dynamic supplementation personnel of the corresponding dynamic device) includes S321-S323:

s321, selecting dynamic equipment without dynamic personnel as second dynamic equipment, and acquiring a dynamic label of the second dynamic equipment as a second dynamic label.

It can be understood that the dynamic device without the dynamic personnel is taken as the second dynamic device, and the dynamic label of the second dynamic device is taken as the second dynamic label.

S322, counting static labels corresponding to static personnel in all static devices, taking the static personnel with the second dynamic label as a second static personnel, and taking the static label corresponding to the second static device by the second static personnel as a second static label.

It will be appreciated that the person who can operate the second dynamic device is first selected, and therefore, the static person with the second dynamic tag is taken as the second static person, and it will be appreciated that the second static person can operate the second dynamic device.

The second static device is a static device corresponding to the second static person.

S323, when the third static person with the second static tag in the preset person library is judged, an internal adjustment strategy is called, and the second static person is supplemented to the second dynamic device in response to the internal adjustment strategy, so that dynamic supplementing persons corresponding to the dynamic device are obtained.

It can be understood that when it is determined that a person in the preset person library can operate the second static device, the person in the preset person library can be exchanged, an internal adjustment policy is called, and the second static person is supplemented to the second dynamic device in response to the internal adjustment policy, so as to obtain a dynamic supplementing person corresponding to the dynamic device.

S33, externally supplementing the personnel of the static equipment according to the second adjustment strategy and a preset personnel library to obtain static supplementing personnel corresponding to the static equipment.

It should be noted that, when the static person at the static device is lifted off, a gap appears, so that the static device needs to be supplemented according to the preset person library.

In some embodiments, the step S33 (external supplementing the personnel of the static device according to the second adjustment policy and the preset personnel library to obtain static supplementing personnel of the corresponding static device) includes S331-S332:

s331, determining a third static person with the second static tag in a preset person library, and calling a second adjustment strategy.

It can be appreciated that when the second static person at the second static device mobilizes to the second dynamic device, the second static device is left empty, and therefore, a person (a third static person with the second static tag) that can operate the second static device is selected from the preset person library, and the second adjustment policy is invoked.

And S332, supplementing the third static person to the second static device in response to the second adjustment strategy, and obtaining the static supplementing person corresponding to the static device.

It can be understood that, in response to the second adjustment policy, the third static person is directly supplemented to the second static device to fill the gap, so as to obtain the static supplement person corresponding to the static device.

On the basis of the embodiment, the method further comprises the steps of A1-A2:

a1, acquiring personnel replenishment times and production times of each dynamic device in a historical production record, and determining personnel replenishment evaluation coefficients of the corresponding dynamic devices according to the personnel replenishment times and the production times.

It can be understood that the personnel supplementing times and the production times of each dynamic device in the historical production record can be obtained, and it is not easy to understand that the more the times of the device production, the more important the explanation is, the corresponding personnel are required to be configured for timely supplementing and scheduling; the more the number of times of personnel replenishment, the more the internal adjustment needs to be performed each time, the lack of corresponding personnel is relatively overcome, and the corresponding personnel needs to be added in time to facilitate subsequent replenishment, so that personnel replenishment evaluation coefficients of each dynamic device are generated.

；

wherein ,

is->

For the reference evaluation coefficient, +. >

For evaluating constant value, ++>

Is->

Number of production of dynamic devices, +.>

Is->

Number of person supplements for each dynamic device. It will be appreciated that +.>

Personal supplementary evaluation coefficient of individual dynamic devices +.>

And->

The number of times of production of the individual dynamic devices->

Inversely proportional, th->

Personal supplementary evaluation coefficient of individual dynamic devices +.>

And->

Personnel supplement times of personal dynamic device>

Inversely proportional, evaluate constant value

Can be preset manually according to the actual situation, for example, when +.>

Personal supplementary evaluation coefficient of individual dynamic devices +.>

The larger the corresponding evaluation constant value +.>

Smaller, when->

Personal supplementary evaluation coefficient of individual dynamic devices +.>

The smaller the corresponding evaluation constant value +.>

Larger, reference evaluation coefficient->

The evaluation coefficient value preset in advance for the human body may be, for example, 100,10, or the like, and is not limited herein.

It is easy to understand that when the number of times of generation of the equipment is larger, the equipment is more important, when the number of times of supplement is larger, the equipment is required to be internally adjusted each time, corresponding personnel supplement evaluation coefficients are smaller when the corresponding personnel supplement evaluation coefficients are relatively lacking, when the number of times of generation is lower than a preset value, management personnel can be timely reminded of timely supplementing personnel, when the number of times of production is less, the number of times of supplement is smaller, even no personnel supplement is performed, the equipment is not required to be lack of corresponding personnel, and therefore the corresponding personnel supplement evaluation coefficients are larger.

A2, transmitting the personnel supplement evaluation coefficient to a management end.

S4, receiving top views of a plurality of production devices at the current moment, which are acquired by an image acquisition device, obtaining actual operation information according to the top views and preset helmet pixel values, generating an abnormal signal if the actual operation information does not meet preset requirements, and transmitting the abnormal signal to a management end.

In daily applications, image capturing devices, such as cameras, capture multiple production devices on a production line due to a wide capture range. During the daily production process, operators of the factory typically wear unified uniforms and safety helmets.

It can be understood that the invention obtains the actual operation information by comparing the top views of the plurality of production devices with the preset helmet pixel values, checks whether each device has a corresponding operator, generates an abnormal signal if not, and transmits the abnormal signal to the management end.

Through the embodiment, the operator can be further verified to see whether the operator corresponds to each equipment.

In some embodiments, the step S4 (receiving the top views of the plurality of production devices at the current moment acquired by the image acquisition device, obtaining actual operation information according to the top views and the preset helmet pixel values, and generating an abnormal signal if the actual operation information does not meet the preset requirement and transmitting the abnormal signal to the management end) includes S41-S44:

S41, receiving top views of a plurality of production devices at the current moment, which are acquired by an image acquisition device, decomposing the top views based on a preset origin of coordinates to obtain a pixel point coordinate set, and acquiring a preset device pixel value corresponding to a second production device in the second production line.

It can be understood that the received top view is decomposed based on the preset origin of coordinates, wherein the preset origin of coordinates is any pixel point in the top view, and it is easy to understand that a coordinate system is established by taking any pixel point as the origin of coordinates to decompose an image, so as to obtain the coordinate value corresponding to each pixel point and obtain the coordinate set of the pixel point.

It should be noted that, each production device is correspondingly provided with a different color, for example: the device 1 corresponds to red, the device 2 corresponds to blue, etc., and is not limited herein, each device has a device tag corresponding thereto, and the color of the response can be located by the device tag.

S42, extracting the pixel points with the same pixel values as the preset equipment from the pixel point coordinate set to obtain a second equipment pixel point set, and obtaining the minimum value and the maximum value of the abscissa in the second equipment pixel point set as the left-side abscissa and the right-side abscissa.

It can be understood that after the preset device pixel value corresponding to the second production device is obtained, the pixel point in the pixel value in the image is extracted, so that a second device pixel point set is obtained, and the maximum value and the minimum value of the abscissa in the set are obtained, so that the subsequent segmentation of the image interface is facilitated.

S43, establishing straight lines perpendicular to coordinate axes at the left abscissa and the right abscissa respectively, generating a left boundary line and a right boundary line, and performing screenshot processing on the top view according to the left boundary line and the right boundary line to obtain a verification top view corresponding to the second production equipment.

It can be understood that, straight lines perpendicular to the coordinate axes are respectively established at the left abscissa and the right abscissa, a left boundary line and a right boundary line are generated, so that only a picture in the middle of the left boundary line and the right boundary line (i.e., a picture corresponding to the second generating device) is conveniently reserved later, and screenshot processing is performed on the top view according to the left boundary line and the right boundary line, so as to obtain a verification top view corresponding to the second generating device.

Through the implementation mode, redundant parts can be removed, and the influence of operators in other pictures on verification is avoided.

S44, obtaining actual operation information according to the verification top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to a management end.

It can be understood that the set consistent with the preset helmet pixel value is extracted from the verification top view, so that actual operation information is determined, whether the preset requirement is met or not is judged, if not, an abnormal signal is generated, and the abnormal signal is transmitted to the management end.

In some embodiments, the step S44 (obtaining actual operation information according to the verification top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to the management end) includes S441-S445:

s441, extracting pixels with the same value as a preset helmet pixel value from the verification top view to obtain a helmet pixel point set, selecting any pixel point from the helmet pixel point set as a first pixel point, and selecting a pixel point adjacent to the first pixel point to generate a first pixel point set.

It can be understood that, extracting the pixels with the same value as the preset helmet pixels from the verification top view to obtain a helmet pixel set of all helmet pixels, then selecting any one pixel, selecting the pixels adjacent to the selected pixel on the coordinate, and generating a first pixel set.

It is easy to understand that a plurality of operators may exist in the picture, and a plurality of helmets are corresponding to each other, and after all helmet pixel point sets are obtained, helmet pixel points adjacent to any one helmet pixel point are selected, so that an independent helmet pixel point set is obtained.

S442, deleting the pixel points of the first pixel point set from the helmet pixel point coordinate set, and repeating the step of obtaining the first pixel point set until the helmet pixel point coordinate set is an empty set, so as to obtain a first number of helmet pixel point subsets.

It can be understood that after obtaining the independent helmet pixel point set (first pixel point set), deleting the pixel points of the first pixel point set from the helmet pixel point coordinate set, and continuously obtaining the first pixel point set, so as to obtain a plurality of independent helmet pixel point sets, namely, a first number of helmet pixel point sub-sets, wherein the first number is the number of helmets, and the number of helmets corresponds to the corresponding number of operators.

S443, if the first quantity is greater than or equal to the preset quantity, acquiring a checking top view at the next moment, determining the checking quantity at the second production line according to the checking top view, and if the checking quantity is not equal to the preset quantity, generating a first abnormal signal.

It will be appreciated that if the first number is greater than or equal to the preset number, which indicates that the number of people is greater at this time, or the preset number requirement is met, there may be other people passing through the production line, which results in the first number being greater than the preset number, or other people passing through the production line, but the operators are actually absent, and the missing numbers are filled by the passing people, so that the abnormality may also occur.

Therefore, the number of persons is checked, a check plan view at the next time is acquired, and the check number at the second production line is determined based on the check plan view, and similarly, the number of persons is identified by the helmet, so that the check number is obtained.

The interval between the current time and the next time may be 5 minutes or 6 minutes, which is not limited herein, and may be set according to actual situations.

It is to be understood that the first abnormality signal is generated if the checkup number is not satisfied, and the abnormality signal is not generated if the checkup number is satisfied.

And S444, if the first number is smaller than the preset number, generating a second abnormal signal.

It will be appreciated that if the first number is less than the preset number, indicating a lack of operators, the second anomaly signal is generated directly.

S445, transmitting the first abnormal signal and the second abnormal signal to a management end.

It can be understood that all abnormal signals are transmitted to the management end, so that management personnel can conveniently check and manage in time.

In order to better implement the method for processing abnormal data of a production line provided by the present invention, the present invention further provides a system for processing abnormal data of a production line, as shown in fig. 2, including:

As shown in fig. 3, a schematic hardware structure of an electronic device according to an embodiment of the present invention is shown, where the electronic device 30 includes: a processor 31, a memory 32 and a computer program; wherein the method comprises the steps of

A memory 32 for storing said computer program, which memory may also be a flash memory (flash). Such as application programs, functional modules, etc. implementing the methods described above.

A processor 31 for executing the computer program stored in the memory to implement the steps executed by the apparatus in the above method. Reference may be made in particular to the description of the embodiments of the method described above.

Alternatively, the memory 32 may be separate or integrated with the processor 31.

When the memory 32 is a device separate from the processor 31, the apparatus may further include:

a bus 33 for connecting the memory 32 and the processor 31.

The present invention also provides a readable storage medium having stored therein a computer program for implementing the methods provided by the various embodiments described above when executed by a processor.

The readable storage medium may be a computer storage medium or a communication medium. Communication media includes any medium that facilitates transfer of a computer program from one place to another. Computer storage media can be any available media that can be accessed by a general purpose or special purpose computer. For example, a readable storage medium is coupled to the processor such that the processor can read information from, and write information to, the readable storage medium. In the alternative, the readable storage medium may be integral to the processor. The processor and the readable storage medium may reside in an Application Specific Integrated Circuit (ASIC) for short. In addition, the ASIC may reside in a user device. The processor and the readable storage medium may reside as discrete components in a communication device. The readable storage medium may be read-only memory (ROM), random-access memory (RAM), CD-ROMs, magnetic tape, floppy disk, optical data storage device, etc.

The present invention also provides a program product comprising execution instructions stored in a readable storage medium. The at least one processor of the device may read the execution instructions from the readable storage medium, the execution instructions being executed by the at least one processor to cause the device to implement the methods provided by the various embodiments described above.

In the above embodiment of the apparatus, it should be understood that the processor may be a Central Processing Unit (CPU), other general purpose processors, digital Signal Processor (DSP), application Specific Integrated Circuit (ASIC), etc. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of a method disclosed in connection with the present invention may be embodied directly in a hardware processor for execution, or in a combination of hardware and software modules in a processor for execution.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims

1. A method for processing abnormal data of a production line, comprising:

2. The method of claim 1, wherein the step of determining the position of the substrate comprises,

the receiving the adjustment information of adjusting the first production line for producing the first product to the second production line for producing the second product, and determining static equipment and dynamic equipment corresponding to the second production line according to the adjustment information and the judgment strategy, wherein the receiving comprises the following steps:

3. The method of claim 2, wherein the step of determining the position of the substrate comprises,

the step of obtaining the device tag of each dynamic device as a dynamic tag, counting personnel information with the dynamic tag in a preset personnel library to obtain personnel sequences corresponding to each dynamic tag, and determining dynamic personnel configured to each dynamic device according to the personnel sequences, wherein the step of determining the dynamic personnel comprises the following steps:

4. The method of claim 1, wherein the step of determining the position of the substrate comprises,

The response adjustment judgment condition generates a corresponding internal adjustment strategy, supplements the personnel of the dynamic equipment according to the internal adjustment strategy, a preset personnel library and the static personnel of the static equipment, and obtains dynamic supplementation personnel of the corresponding dynamic equipment and static supplementation personnel of the corresponding static equipment, and the response adjustment judgment condition comprises the following steps:

5. The method of claim 4, wherein the step of determining the position of the first electrode is performed,

the step of internally supplementing the personnel of the dynamic equipment according to the first adjustment strategy and the static personnel to obtain dynamic supplementation personnel corresponding to the dynamic equipment, comprising the following steps:

and when judging that a third static person with the second static tag in the preset personnel library, calling a first adjustment strategy in the third static person, and responding to the first adjustment strategy to supplement the second static person to the second dynamic device to obtain a dynamic supplement person corresponding to the dynamic device.

6. The method of claim 5, wherein the step of determining the position of the probe is performed,

the step of externally supplementing the personnel of the static equipment according to the second adjustment strategy and a preset personnel library to obtain static supplementing personnel corresponding to the static equipment, comprising the following steps:

7. The method of claim 1, wherein the step of determining the position of the substrate comprises,

the method for receiving the top views of the plurality of production devices at the current moment, which are acquired by the image acquisition device, comprises the steps of obtaining actual operation information according to the top views and preset helmet pixel values, generating an abnormal signal if the actual operation information does not meet preset requirements, and transmitting the abnormal signal to a management end, wherein the method comprises the following steps:

8. The method of claim 7, wherein the step of determining the position of the probe is performed,

obtaining actual operation information according to the verification top view and the preset helmet pixel value, generating an abnormal signal if the actual operation information does not meet the preset requirement, and transmitting the abnormal signal to a management end, wherein the method comprises the following steps:

9. The method as recited in claim 6, further comprising: