CN116221223A - A Two-Stage Servo Hydraulic Cylinder with Double Redundancy and Its Application - Google Patents
A Two-Stage Servo Hydraulic Cylinder with Double Redundancy and Its Application Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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Abstract
本发明公开了一种具有双余度的双级伺服液压缸及其应用,涉及双级电静液作动器技术领域,包括外缸体、内活塞缸和内活塞杆;内活塞缸套设在外缸体内侧,且内活塞缸与外缸体组成一级伸缩结构,外缸体的两端具有控制一级伸缩结构伸缩动作的泵/回液口;内活塞杆套设在内活塞缸内侧,且内活塞杆与内活塞缸组成二级伸缩结构,内活塞缸外露的端头具有控制二级伸缩结构伸缩动作的泵/回液口。本发明克服了传统的双级液压缸只能同时进行控制的缺陷,能够对双级液压缸的各级伸缩进行单独操控,其可控性和使用性能更强;整体结构简单,满足了使用需求,且便于制造加工。
The invention discloses a two-stage servo hydraulic cylinder with double redundancy and its application, and relates to the technical field of two-stage electrostatic fluid actuators, comprising an outer cylinder body, an inner piston cylinder and an inner piston rod; On the inner side of the outer cylinder, and the inner piston cylinder and the outer cylinder form a first-level telescopic structure, and the two ends of the outer cylinder have a pump/return port that controls the telescopic action of the first-level telescopic structure; the inner piston rod is sleeved inside the inner piston cylinder , and the inner piston rod and the inner piston cylinder form a secondary telescopic structure, and the exposed end of the inner piston cylinder has a pump/return port for controlling the telescopic movement of the secondary telescopic structure. The invention overcomes the defect that the traditional two-stage hydraulic cylinder can only be controlled at the same time, and can independently control the expansion and contraction of each stage of the two-stage hydraulic cylinder, and its controllability and performance are stronger; the overall structure is simple and meets the use requirements , and easy to manufacture and process.
Description
技术领域technical field
本发明涉及双级电静液作动器技术领域,更具体的说是涉及一种具有双余度的双级伺服液压缸及其应用。The invention relates to the technical field of two-stage electrostatic hydraulic actuators, in particular to a two-stage servo hydraulic cylinder with double redundancy and its application.
背景技术Background technique
双级电静液作动器(EHA)需要自主设计和集成制造,由于EHA行程较长且安装空间受限,因此需要对液压缸进行特别设计,选用双作用非对称单出杆式双级液压缸形式。其特点是行程长而缩回后的长度短,在给定的空间内能实现比单级液压缸更长的行程,适用于安装空间受到限制但行程要求却很长的设备中,在安装空间紧张的场合下得到广泛的运用。但是对于摆动发动机来说,对行程控制及刚度要求均较高,它不同于普通的双级液压缸,而是需要一支伺服型双向可控的双级缸。The two-stage electrohydrostatic actuator (EHA) needs independent design and integrated manufacturing. Due to the long stroke of the EHA and the limited installation space, the hydraulic cylinder needs to be specially designed, and the double-acting asymmetrical single-rod type two-stage hydraulic pressure is selected. cylinder form. It is characterized by long stroke and short retracted length. It can realize a longer stroke than single-stage hydraulic cylinder in a given space. It is suitable for equipment with limited installation space but long stroke requirements. In the installation space Widely used in tense situations. However, for the swing engine, the stroke control and rigidity requirements are high. It is different from the ordinary two-stage hydraulic cylinder, but needs a servo-type two-way controllable two-stage cylinder.
现有技术中,双级液压缸都是同时控制进出的伸缩结构,如:In the prior art, the two-stage hydraulic cylinder is a telescopic structure that simultaneously controls the entry and exit, such as:
申请日为2011.11.22,申请号为201110374267.3的发明专利申请,其公开了一种双级双作用液压缸:该液压缸包括有缸体、第一活塞杆和第二活塞杆,第一活塞杆嵌套在缸体中并与缸体之间形成第一油腔,在第一活塞杆的头端内固定设置有内塞,内塞中开有与第一活塞杆的油口相对应的油孔以及与第一活塞杆的内腔相通的油道,内塞中还焊接有与油孔相通的油管,第二活塞杆嵌套在第一活塞杆中,并与第一活塞杆之间形成第二油腔,第二活塞杆也具有油口与内腔,内腔通过油口与第二油腔连通,所述的油管伸入第二活塞杆的内腔且伸入端端口始终处于该内腔中,第二活塞杆头端与油管外壁密封。该双级双作用液压缸与现有普通双级双作用液压缸相比,整体结构更为紧凑合理、体积大幅减小。The application date is 2011.11.22, and the application number is 201110374267.3 patent application for invention, which discloses a double-stage double-acting hydraulic cylinder: the hydraulic cylinder includes a cylinder body, a first piston rod and a second piston rod, and the first piston rod It is nested in the cylinder and forms a first oil chamber with the cylinder. An inner plug is fixed in the head end of the first piston rod, and an oil hole corresponding to the oil port of the first piston rod is opened in the inner plug. The hole and the oil passage communicated with the inner cavity of the first piston rod, and the oil pipe communicated with the oil hole is also welded in the inner plug, the second piston rod is nested in the first piston rod, and forms a gap between the first piston rod and the first piston rod. The second oil chamber, the second piston rod also has an oil port and an inner cavity, and the inner cavity communicates with the second oil chamber through the oil port. The oil pipe extends into the inner cavity of the second piston rod and the end port is always at this In the inner cavity, the head end of the second piston rod is sealed with the outer wall of the oil pipe. Compared with the existing common double-stage double-acting hydraulic cylinder, the double-stage double-acting hydraulic cylinder has a more compact and reasonable overall structure and a greatly reduced volume.
申请日为2022.01.17,申请号为202210048238.6的发明专利申请,其公开了一种双作用多级油缸,包括二级活塞、一级活塞和一级活塞杆,一级活塞杆设有第一过油口,还包括设于二级活塞上的第一密封结构和设于一级活塞或二级活塞上、用以保持一级活塞和二级活塞密封的第二密封结构,且一级活塞杆的内壁设有与第一过油口连通、用以防止第一密封结构与第一过油口的锐边接触的环形过油槽,第一密封结构远离第二密封结构的一侧边与第二密封结构远离第一密封结构的一侧边的间距大于环形过油槽的轴向长度。上述双作用多级油缸能够始终保持至少有一道密封起作用,同时,可以防止第一密封结构与过油口的锐边接触而导致第一密封结构损坏失去密封效果,这样可以有效的保护密封结构,大大提高密封使用寿命。The application date is 2022.01.17, and the application number is 202210048238.6, which discloses a double-acting multi-stage oil cylinder, including a secondary piston, a primary piston and a primary piston rod. The oil port also includes a first sealing structure arranged on the secondary piston and a second sealing structure arranged on the primary piston or the secondary piston to keep the primary piston and the secondary piston sealed, and the primary piston rod The inner wall of the first oil outlet is provided with an annular oil passage groove communicating with the first oil outlet to prevent the first sealing structure from contacting the sharp edge of the first oil outlet. The distance between one side of the sealing structure away from the first sealing structure is greater than the axial length of the annular oil passing groove. The above-mentioned double-acting multi-stage oil cylinder can always keep at least one seal functioning. At the same time, it can prevent the first sealing structure from contacting with the sharp edge of the oil outlet, which will cause the first sealing structure to be damaged and lose the sealing effect, so that the sealing structure can be effectively protected. , greatly improving the service life of the seal.
经过检索发现,现有的双级液压缸大多采用的以上形式,并没有单独进行各级缸体进行伸缩运动的液压缸被研发,而且,这类液压缸对于双级电静液作动器的使用发展起到关键作用。另外,当双级液压缸的各级缸体进行独立的伸缩运动时,其拆装组合的便捷性和密封性的要求则更高。After searching, it is found that most of the existing two-stage hydraulic cylinders use the above-mentioned forms, and no hydraulic cylinders that independently perform telescopic movements of the cylinder bodies of each stage have been developed. Use development plays a key role. In addition, when the cylinder blocks of each stage of the two-stage hydraulic cylinder perform independent telescopic movements, the requirements for the convenience of disassembly and assembly and sealing performance are even higher.
因此,如何提供一种各级缸体可进行独立伸缩运动的双级液压缸,是本领域技术人员亟需解决的问题。Therefore, how to provide a two-stage hydraulic cylinder in which the cylinder bodies of each stage can perform independent telescopic movement is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种具有双余度的双级伺服液压缸及其应用,旨在解决上述技术问题。In view of this, the present invention provides a two-stage servo hydraulic cylinder with double redundancy and its application, aiming at solving the above technical problems.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种具有双余度的双级伺服液压缸,包括:外缸体、内活塞缸和内活塞杆;A two-stage servo hydraulic cylinder with double redundancy, comprising: an outer cylinder body, an inner piston cylinder and an inner piston rod;
所述内活塞缸套设在所述外缸体内侧,且所述内活塞缸与所述外缸体组成一级伸缩结构,所述外缸体的两端具有控制所述一级伸缩结构伸缩动作的泵/回液口;所述内活塞杆套设在所述内活塞缸内侧,且所述内活塞杆与所述内活塞缸组成二级伸缩结构,所述内活塞缸外露的端头具有控制所述二级伸缩结构伸缩动作的泵/回液口。The inner piston cylinder sleeve is arranged inside the outer cylinder body, and the inner piston cylinder and the outer cylinder body form a first-stage telescopic structure, and the two ends of the outer cylinder body have Action pump/return port; the inner piston rod is sleeved inside the inner piston cylinder, and the inner piston rod and the inner piston cylinder form a secondary telescopic structure, and the exposed end of the inner piston cylinder There is a pump/return port for controlling the expansion and contraction of the secondary expansion structure.
通过上述技术方案,本发明提供了一种新型的双级液压缸结构,克服了传统的双级液压缸只能同时进行控制的缺陷,能够对双级液压缸的各级伸缩进行单独操控,其可控性和使用性能更强;本发明通过对内活塞缸的结构设计,将二级伸长泵液口和二级收缩泵液口集成在一端,解决了双级独立控制的液压缸油路不易设计的难题,整体结构简单,满足了使用需求,且便于制造加工。Through the above technical solution, the present invention provides a new type of two-stage hydraulic cylinder structure, which overcomes the defect that the traditional two-stage hydraulic cylinder can only be controlled at the same time, and can independently control the expansion and contraction of each stage of the two-stage hydraulic cylinder. The controllability and performance are stronger; the invention integrates the liquid port of the two-stage extension pump and the liquid port of the two-stage contraction pump at one end through the structural design of the inner piston cylinder, which solves the problem of two-stage independent control of the hydraulic cylinder oil circuit. It is difficult to design, and the overall structure is simple, which meets the needs of use and is convenient for manufacturing and processing.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述内活塞缸与所述外缸体配合的滑动端连接有第一活塞头,所述内活塞杆与所述内活塞缸配合的滑动端连接有第二活塞头。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, the sliding end of the inner piston cylinder that cooperates with the outer cylinder body is connected with a first piston head, and the inner piston rod is connected to the inner cylinder. The sliding end matched with the piston cylinder is connected with a second piston head.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述外缸体内侧形成有一级活塞腔,所述外缸体两端的两个所述泵/回液口分别为一级伸长泵液口和一级收缩泵液口,所述第一活塞头将所述一级活塞腔分隔为分别与所述一级伸长泵液口和所述一级收缩泵液口对应的两个腔室。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, a first-stage piston chamber is formed inside the outer cylinder body, and the two pump/return ports at both ends of the outer cylinder body are respectively a The liquid port of the first-stage extension pump and the liquid port of the first-stage contraction pump. of two chambers.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述内活塞缸内侧形成有二级活塞腔,所述内活塞缸外露端头的两个所述泵/回液口分别为二级伸长泵液口和二级收缩泵液口,所述第二活塞头将所述二级活塞腔分隔为分别与所述二级伸长泵液口和所述二级收缩泵液口对应的两个腔室。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, a secondary piston chamber is formed inside the inner piston cylinder, and the two pump/return ports at the exposed end of the inner piston cylinder They are respectively the liquid port of the secondary extension pump and the liquid port of the secondary contraction pump. The liquid port corresponds to the two chambers.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述内活塞缸侧壁内部开设有流道,所述流道连通所述二级伸长泵液口和所述内活塞缸位于所述外缸体内侧一端的二级活塞腔。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, a flow channel is opened inside the side wall of the inner piston cylinder, and the flow channel communicates with the liquid port of the second-stage extension pump and the inner piston cylinder. The piston cylinder is located in the secondary piston cavity at the inner side of the outer cylinder body.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述第一活塞头和所述第二活塞头外侧壁均嵌设有矩形密封圈和孔用组合密封圈。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, the outer side walls of the first piston head and the second piston head are embedded with a rectangular sealing ring and a combined sealing ring for holes.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述矩形密封圈的数量为两个,所述孔用组合密封圈位于两个所述矩形密封圈之间。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, there are two rectangular sealing rings, and the combined sealing ring for holes is located between the two rectangular sealing rings.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述外缸体和所述内活塞缸的开口端内壁均嵌设有密封防尘圈、轴用组合密封圈和矩形密封圈。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, the inner wall of the opening end of the outer cylinder body and the inner piston cylinder is embedded with a sealing dust ring, a combined shaft sealing ring and a rectangular sealing ring.
优选的,在上述一种具有双余度的双级伺服液压缸中,所述密封防尘圈位于最外侧,所述矩形密封圈位于最内侧,所述轴用组合密封圈位于所述密封防尘圈和所述矩形密封圈之间。Preferably, in the above-mentioned two-stage servo hydraulic cylinder with double redundancy, the sealing and dust-proof ring is located on the outermost side, the rectangular sealing ring is located on the innermost side, and the combined shaft-use sealing ring is located on the sealing and dust-proofing ring. Between the dust ring and the rectangular sealing ring.
本发明还提供了一种上述的具有双余度的双级伺服液压缸在双级电静液作动器中的应用。The present invention also provides an application of the above-mentioned two-stage servo hydraulic cylinder with double redundancy in a two-stage electrostatic hydraulic actuator.
通过上述技术方案,本发明提供的双余度的双级伺服液压缸应用在双级电静液作动器中,能够满足摆动发动机对行程控制及刚度要求较高的需求,对于双级电静液作动器的使用发展起到关键作用。Through the above technical solution, the dual-redundancy dual-stage servo hydraulic cylinder provided by the present invention is applied in the dual-stage electrostatic hydraulic actuator, which can meet the high requirements of the swing engine for stroke control and rigidity. The development of the use of hydraulic actuators plays a key role.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1附图为本发明提供的实施例1双余度的双级伺服液压缸的结构示意图;Fig. 1 accompanying drawing is the structural representation of the dual-stage servo hydraulic cylinder of
图2附图为本发明提供的实施例1双余度的双级伺服液压缸的剖视图;Fig. 2 accompanying drawing is the cross-sectional view of the dual-stage servo hydraulic cylinder with double redundancy in
图3附图为本发明提供的实施例1双余度的双级伺服液压缸另一角度的剖视图;Figure 3 is a cross-sectional view at another angle of the double-redundancy dual-stage servo hydraulic cylinder of
图4附图为本发明提供的图2中局部A的放大图;Accompanying drawing of Fig. 4 is the enlarged view of part A in Fig. 2 provided by the present invention;
图5附图为本发明提供的图2中局部B的放大图;Fig. 5 accompanying drawing is the enlarged view of part B in Fig. 2 provided by the present invention;
图6附图为本发明提供的图2中局部C的放大图;Fig. 6 accompanying drawing is the enlarged view of part C in Fig. 2 provided by the present invention;
图7附图为本发明提供的图2中局部D的放大图;Fig. 7 accompanying drawing is the enlarged view of part D in Fig. 2 provided by the present invention;
图8附图为本发明提供的图2中局部E的放大图;Fig. 8 accompanying drawing is the enlarged view of part E in Fig. 2 provided by the present invention;
图9附图为本发明提供的图2中局部F的放大图;Fig. 9 accompanying drawing is the enlarged view of part F in Fig. 2 provided by the present invention;
图10附图为本发明提供的图2中局部G的放大图;Figure 10 accompanying drawing is the enlarged view of part G in Figure 2 provided by the present invention;
图11附图为本发明提供的图2中局部H的放大图;Figure 11 accompanying drawing is the enlarged view of part H in Figure 2 provided by the present invention;
图12附图为本发明提供的实施例2具有相似余度的双级电静液作动器的油路示意图;Figure 12 is a schematic diagram of the oil circuit of the dual-stage electrohydrostatic actuator with similar redundancy in Embodiment 2 provided by the present invention;
图13附图为本发明提供的实施例2具有相似余度的双级电静液作动器切换副位的油路示意图;Figure 13 is a schematic diagram of the oil circuit of the switching sub-position of the dual-stage electrohydrostatic actuator with similar redundancy in Embodiment 2 provided by the present invention;
图14附图为本发明提供的实施例2具有相似余度的双级电静液作动器切换另一个副位的油路示意图;Figure 14 is a schematic diagram of the oil circuit for switching another sub-position of the dual-stage electrohydrostatic actuator with similar redundancy in Embodiment 2 provided by the present invention;
图15附图为本发明提供的实施例3具有非相似余度的双级电静液作动器的油路示意图;Figure 15 is a schematic diagram of the oil circuit of the dual-stage electrohydrostatic actuator with non-similar margin in Embodiment 3 provided by the present invention;
图16附图为本发明提供的实施例3具有非相似余度的双级电静液作动器切换副位的油路示意图;Figure 16 is a schematic diagram of the oil circuit of the switching sub-position of the dual-stage electrohydrostatic actuator with non-similar margin in Embodiment 3 provided by the present invention;
图17附图为本发明提供的实施例3具有非相似余度的双级电静液作动器切换另一个副位的油路示意图;Figure 17 is a schematic diagram of the oil circuit for switching another sub-position of the dual-stage electrohydrostatic actuator with non-similar margin in Embodiment 3 provided by the present invention;
图18附图为本发明提供的双向泵系统的液压油路示意图;Figure 18 is a schematic diagram of the hydraulic oil circuit of the two-way pump system provided by the present invention;
图19附图为本发明提供的单向泵系统的液压油路示意图。Figure 19 is a schematic diagram of the hydraulic oil circuit of the one-way pump system provided by the present invention.
其中:in:
1-双级缸;1-two-stage cylinder;
10-外缸体;10-outer cylinder body;
100-外缸筒;1000-一级活塞腔;1001-第一法兰;101-外缸固定端盖;1010-一级伸长泵液口;1011-第一插接段;1012-第一环槽;1013-第一O型密封圈;102-外缸伸缩端盖;1020-一级收缩泵液口;1021-一级活塞口;1022-第二插接段;1023-第二环槽;1024-第二O型密封圈;1025-第三环槽;1026-第一轴用组合密封圈;1027-第一矩形密封圈;1028-第一密封防尘圈;103-第一螺栓组;100-outer cylinder; 1000-first-level piston cavity; 1001-first flange; 101-fixed end cover of outer cylinder; 1010-first-level extension pump liquid port; 1011-first plug-in section; Ring groove; 1013-the first O-ring; 102-extensible end cover of the outer cylinder; 1020-first-level contraction pump liquid port; 1021-first-level piston port; 1022-second insertion section; 1023-second ring groove ;1024-the second O-ring; 1025-the third ring groove; 1026-the combined seal ring for the first shaft; 1027-the first rectangular seal ring; 1028-the first sealing dust ring; 103-the first bolt group ;
20-内活塞缸;20-inner piston cylinder;
200-内缸筒;2000-二级活塞腔;2001-流道;2002-第二法兰;201-第一活塞头;2010-第三插接段;2011-第四环槽;2012-第三O型密封圈;2013-第五环槽;2014-第一孔用组合密封圈;2015-第二矩形密封圈;202-内缸伸缩端盖;2020-二级伸长泵液口;2021-所述二级收缩泵液口;2022-二级活塞口;2023-第四插接段;2024-第六环槽;2025-第四O型密封圈;2026-第七环槽;2027-第二轴用组合密封圈;2028-第三矩形密封圈;2029-第二密封防尘圈;203-第二螺栓组;204-第三螺栓组;200-inner cylinder; 2000-secondary piston cavity; 2001-flow channel; 2002-second flange; 201-first piston head; 2010-third plug-in section; 2011-fourth ring groove; Three O-shaped sealing rings; 2013-the fifth ring groove; 2014-the combined sealing ring for the first hole; 2015-the second rectangular sealing ring; 202-the telescopic end cover of the inner cylinder; - the liquid port of the secondary contraction pump; 2022 - the secondary piston port; 2023 - the fourth insertion section; 2024 - the sixth ring groove; 2025 - the fourth O-ring; 2026 - the seventh ring groove; 2027 - Combined sealing ring for the second shaft; 2028-the third rectangular sealing ring; 2029-the second sealing dustproof ring; 203-the second bolt group; 204-the third bolt group;
30-内活塞杆;30 - inner piston rod;
300-第二活塞头;3000-第八环槽;3001-第五O型密封圈;3002-第九环槽;3003-第二轴用组合密封圈;3004-第四矩形密封圈;301-顶紧螺母;300-the second piston head; 3000-the eighth ring groove; 3001-the fifth O-ring; 3002-the ninth ring groove; 3003-the combined sealing ring for the second shaft; 3004-the fourth rectangular sealing ring; 301- Jack nut;
40-三位八通换向阀;40-three-position eight-way reversing valve;
400-主位;401-副位;400-main position; 401-vice position;
50-双向泵系统;50-two-way pump system;
500-双向泵;501-低量供/回油路;502-高量供/回油路;503-补油油路;504-第一单向阀;505-油箱支路;506-油箱;507-储油回路;508-电磁开关阀;509-泄油管路;510-第二单向阀;511-过滤器;512-安全控制油路;513-溢流阀;514-模式阀;500-two-way pump; 501-low supply/return circuit; 502-high supply/return circuit; 503-supplement circuit; 504-first one-way valve; 505-oil tank branch; 506-oil tank; 507-oil storage circuit; 508-electromagnetic switch valve; 509-oil drain line; 510-second check valve; 511-filter; 512-safety control oil circuit; 513-overflow valve; 514-mode valve;
60-单向泵系统;60 - one-way pump system;
600-比例换向阀;601-安全阀。600-proportional reversing valve; 601-safety valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
参见附图1至附图3,本发明实施例公开了一种具有双余度的双级伺服液压缸,包括:Referring to accompanying
外缸体10,外缸体10形成有一级活塞腔1000,外缸体10一端具有与一级活塞腔1000相通的一级活塞口1021;外缸体10的两端侧壁形成有与一级活塞腔1000相通的一级伸长泵液口1010和一级收缩泵液口1020;
内活塞缸20,内活塞缸20同轴套设在外缸体10内侧,且内活塞缸20的外侧壁与一级活塞口1021密封滑动连接,内活塞缸20位于一级活塞腔1000内部的端头连接有第一活塞头201,第一活塞头201的侧壁与一级活塞腔1000的侧壁密封滑动连接,第一活塞头201将一级活塞腔1000分隔为分别与一级伸长泵液口1010和一级收缩泵液口1020对应的两个腔室;内活塞缸20内部形成有二级活塞腔2000,内活塞缸20位于一级活塞腔1000外部的端头具有与二级活塞腔2000相通的二级活塞口2022;内活塞缸20位于一级活塞腔1000外部的一端侧壁形成有二级伸长泵液口2020和二级收缩泵液口2021,二级伸长泵液口2020与内活塞缸20侧壁内部开设的流道2001相通,并与内活塞缸20位于一级活塞腔1000内部一端的二级活塞腔2000相通,二级收缩泵液口2021与内活塞缸20位于一级活塞腔1000外部一端的二级活塞腔2000相通;The
内活塞杆30,内活塞杆30同轴套设在内活塞缸20内侧,且内活塞杆30的外侧壁与二级活塞口2022密封滑动连接,内活塞杆30位于二级活塞腔2000内部的端头连接有第二活塞头300,第二活塞头300的侧壁与二级活塞腔2000的侧壁密封滑动连接,第二活塞头300将二级活塞腔2000分隔为分别与二级伸长泵液口2020和二级收缩泵液口2021对应的两个腔室。The
为了进一步优化上述技术方案,外缸体10包括外缸筒100、外缸固定端盖101和外缸伸缩端盖102;外缸筒100两端均具有第一法兰1001,外缸固定端盖101和外缸伸缩端盖102分别通过第一螺栓组103连接在两个第一法兰1001上,一级伸长泵液口1010开设在外缸固定端盖101的侧壁上,一级收缩泵液口1020开设在外缸伸缩端盖102的侧壁上。In order to further optimize the above-mentioned technical scheme, the
参见附图4,外缸固定端盖101与外缸筒100的连接端具有插入外缸筒100内侧的第一插接段1011,第一插接段1011的外侧壁开设有第一环槽1012,第一环槽1012内嵌设有第一O型密封圈1013。Referring to accompanying drawing 4, the connecting end of the
参见附图5和附图6,外缸伸缩端盖102与外缸筒100的连接端具有插入外缸筒100内侧的第二插接段1022,第二插接段1022的外侧壁开设有第二环槽1023,第二环槽1023内嵌设有第二O型密封圈1024;外缸伸缩端盖102远离外缸筒100的一端为一级活塞口1021,一级活塞口1021的内侧壁具有多个第三环槽1025,多个第三环槽1025内嵌设有第一轴用组合密封圈1026、第一矩形密封圈1027和第一密封防尘圈1028。Referring to accompanying drawings 5 and 6, the connecting end of the outer cylinder
为了进一步优化上述技术方案,内活塞缸20还包括内缸筒200和内缸伸缩端盖202;内缸筒200位于一级活塞腔1000内部的端头具有第二法兰2002,第一活塞头201通过第二螺栓组203连接在第二法兰2002上,内缸伸缩端盖202通过第三螺栓组204连接在内缸筒200的伸缩端;流道2001开设在内缸筒200的侧壁,二级伸长泵液口2020和二级收缩泵液口2021均开设在内缸伸缩端盖202的侧壁上。In order to further optimize the above-mentioned technical scheme, the
参见附图7和附图8,第一活塞头201与内缸筒200的连接端具有插入内缸筒200内侧的第三插接段2010,第三插接段2010的外侧壁开设有第四环槽2011,第四环槽2011内嵌设有第三O型密封圈2012;第一活塞头201的外侧壁开设有多个第五环槽2013,多个第五环槽2013内嵌设有第一孔用组合密封圈2014和第二矩形密封圈2015。Referring to accompanying drawings 7 and 8, the connection end between the
参见附图9和附图10,内缸伸缩端盖202与内缸筒200的连接端具有插入内缸筒200内侧的第四插接段2023,第四插接段2023的外侧壁开设有第六环槽2024,第六环槽2024内嵌设有第四O型密封圈2025;内缸伸缩端盖202远离内缸筒200的一端为二级活塞口2022,二级活塞口2022的内侧壁具有多个第七环槽2026,多个第七环槽2026内嵌设有第二轴用组合密封圈2027、第三矩形密封圈2028和第二密封防尘圈2029。Referring to accompanying
为了进一步优化上述技术方案,第二活塞头300套设在内活塞杆30位于二级活塞腔2000内部的端头,且通过顶紧螺母301锁紧。In order to further optimize the above technical solution, the
参见附图11,第二活塞头300的内圈开设有第八环槽3000,第八环槽3000内嵌设有第五O型密封圈3001,第二活塞头300的外侧壁开设有多个第九环槽3002,多个第九环槽3002内嵌设有第二轴用组合密封圈3003和第四矩形密封圈3004。Referring to accompanying drawing 11, the inner ring of the
实施例2:Example 2:
参见附图12,本实施例在采用实施例1提供的双级缸1的基础上,提供了一种具有相似余度的双级电静液作动器,还包括:Referring to accompanying drawing 12, on the basis of adopting the two-
三位八通换向阀40,三位八通换向阀40具有一个四进四出的主位400,和两个两进四出的副位401;Three-position eight-
双向泵系统50,双向泵系统50的数量为两套,两套双向泵系统50的进出油路分别与三位八通换向阀40主位400的四条通路连接,且分别与一级伸长泵液口1010和一级收缩泵液口1020,以及二级伸长泵液口2020和二级收缩泵液口2021连通,使得两个双向泵系统20能够分别对双级缸1的双级伸缩进行独立控制。Two-
为了进一步优化上述技术方案,两个两进四出的副位401分别用于在任一双向泵系统50损坏时,进行相应的位置切换,进而对双级缸1的双级伸缩进行统一控制。In order to further optimize the above technical solution, the two
为了进一步优化上述技术方案,双向泵系统50通过双向泵调速控制泵油流量。In order to further optimize the above technical solution, the two-
本实施例提供的三位八通换向阀40如附图12中所示,在此不再赘述。参见附图13,当右侧的双向泵系统50损坏时,三位八通换向阀40切换至如附图13中所示的副位401,此时,由左侧的双向泵系统50对双级缸1的双级伸缩进行统一控制;参见附图14,当左侧的双向泵系统50损坏时,三位八通换向阀40切换至如附图14中所示的副位401,此时,由右侧的双向泵系统50对双级缸1的双级伸缩进行统一控制。The three-position, eight-
在本实施例中,参见附图18,双向循环泵系统包括双向泵500,双向泵500的两个泵/吸油口分别连接有低量供/回油路501和高量供/回油路502,低量供/回油路501和高量供/回油路502之间连接有补油油路503,补油油路503上安装有两个方向相反的第一单向阀504,两个第一单向阀504之间具有油箱支路505,油箱支路505连接有油箱506,油箱506内的油液能够分别通过两个第一单向阀504向低量供/回油路501和高量供/回油路502流动;油箱支路505与高量供/回油路502之间连接具有储油回路507,储油回路507上安装有电磁开关阀508。In this embodiment, referring to accompanying drawing 18, the bidirectional circulation pump system includes a
为了进一步优化上述技术方案,油箱支路505与双向泵500的泄油口之间连接有泄油管路509,泄油管路509上安装有第二单向阀510,双向泵500的泄流油液通过第二单向阀510向油箱506流动。In order to further optimize the above-mentioned technical scheme, an
为了进一步优化上述技术方案,泄油管路509上安装有过滤器511,过滤器511位于第二单向阀510和双向泵500之间。In order to further optimize the above technical solution, a
为了进一步优化上述技术方案,低量供/回油路501和高量供/回油路502之间还具有多个安全控制油路512,多个安全控制油路512上分别安装有溢流阀513和模式阀514。In order to further optimize the above technical solution, there are multiple safety
为了进一步优化上述技术方案,溢流阀513的数量为两个,且两个溢流阀513的溢流方向相反。In order to further optimize the above technical solution, there are two
为了进一步优化上述技术方案,油箱506为增压油箱。In order to further optimize the above technical solution, the
为了进一步优化上述技术方案,双向泵500通过电机驱动。In order to further optimize the above technical solution, the
为了进一步优化上述技术方案,低量供/回油路501的供油和回油量小于高量供/回油路502的供油和回油量。In order to further optimize the above technical solution, the oil supply and oil return volume of the low volume oil supply/
为了进一步优化上述技术方案,电磁开关阀508在高量供/回油路502回油时开启。In order to further optimize the above-mentioned technical solution, the
实施例3:Example 3:
参见附图15,本实施例在采用实施例1提供的双级缸1的基础上,提供了一种具有非相似余度的双级电静液作动器,还包括:Referring to accompanying drawing 15, on the basis of adopting the two-
三位八通换向阀40,三位八通换向阀40具有一个四进四出的主位400,和两个两进四出的副位401;Three-position eight-
控制系统;控制系统包括双向泵系统50和单向泵系统60,双向泵系统50和单向泵系统60的进出油路分别与三位八通换向阀40主位400的四条通路连接,且分别与一级伸长泵液口1010和一级收缩泵液口1020,以及二级伸长泵液口2020和二级收缩泵液口2021连通,使得双向泵系统50和单向泵系统60能够分别对双级缸1的双级伸缩进行独立控制。Control system; the control system includes a two-
本实施例提供的三位八通换向阀40如附图15中所示,在此不再赘述。参见附图16,当右侧的双向泵系统50损坏时,三位八通换向阀40切换至如附图16中所示的副位401,此时,由左侧的单向泵系统60对双级缸1的双级伸缩进行统一控制;参见附图17,当左侧的单向泵系统60损坏时,三位八通换向阀40切换至如附图17中所示的副位401,此时,由右侧的双向泵系统50对双级缸1的双级伸缩进行统一控制。The three-position, eight-
本实施例提供的双向泵系统50的具体结构与实施例1相同,在此不再赘述。The specific structure of the
本实施例提供的单向泵系统60的具体结构如图19中所示,为单向泵驱动的常规结构,其通过比例换向阀600进行油液的管路切换,解决了流量不匹配的问题。同时采用了安全阀601防止由于泵压过大造成的安全隐患,在此不再赘述。The specific structure of the one-
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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CN202310252718.9A Pending CN116221223A (en) | 2023-03-07 | 2023-03-07 | A Two-Stage Servo Hydraulic Cylinder with Double Redundancy and Its Application |
Country Status (1)
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CN (1) | CN116221223A (en) |
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2023
- 2023-03-07 CN CN202310252718.9A patent/CN116221223A/en active Pending
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