CN116215087A - Automatic printing device for photovoltaic module front plate film material - Google Patents
Automatic printing device for photovoltaic module front plate film material Download PDFInfo
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- CN116215087A CN116215087A CN202211724546.2A CN202211724546A CN116215087A CN 116215087 A CN116215087 A CN 116215087A CN 202211724546 A CN202211724546 A CN 202211724546A CN 116215087 A CN116215087 A CN 116215087A
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- film
- printing
- photovoltaic module
- servo motor
- plasma
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0045—Guides for printing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
- B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
- B41J15/048—Conveyor belts or like feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
Abstract
The application relates to an automatic printing device of photovoltaic module front bezel film material, include: a printing platform; the plasma processing device is arranged at one side of the printing platform, a wheel shaft mechanism is arranged on the plasma processing device, a film roll is arranged on the wheel shaft mechanism, and the plasma processing device is used for performing plasma processing on a film led out of the film roll; the receiving device is arranged on the other side of the printing platform and comprises a roller and a first servo motor for driving the roller to rotate, and films led out by the film roll are covered on the printing platform and wound on the roller. The film alignment device has the advantages of high working efficiency, easy alignment of the film and difficult error.
Description
Technical Field
The application relates to the field of photovoltaics, in particular to automatic printing of photovoltaic module front plate film materials.
Background
The photovoltaic module generally comprises a back plate, a photovoltaic cell panel and a front plate which are arranged in sequence, wherein the back plate is bonded with the photovoltaic cell panel, the photovoltaic cell panel is bonded with the front plate through an adhesive film, and the back plate, the photovoltaic cell panel and the front plate are all arranged in a mounting frame. Color photovoltaic modules generally refer to photovoltaic modules having color pigments disposed on a front sheet.
Transparent materials are needed to be selected for the front plate material of the photovoltaic module, and transparent polymer film materials are commonly used. When manufacturing a color photovoltaic module, color pigments are often printed on a film material in advance, and then the film material is divided into proper sizes and then assembled with a back plate, a photovoltaic cell panel, a mounting frame and the like to form the photovoltaic module.
Before the film material is printed, plasma treatment is required to be performed on the film material so that the color pigment can be more firmly attached to the surface of the film material. At present, after the plasma treatment of the film material, the film material needs to be manually transported to a printing platform for printing, and the printing is generally started within 10 minutes after the plasma treatment of the film material, so that the quantity of the film material processed in each batch cannot exceed the processing quantity of the plasma for 10 minutes, and the printing efficiency is low; when the condition of the production site is complex, the transfer is not timely, and the printing effect is affected easily; and the printing platform is transported to by manpower, and the thin film material is required to be aligned with the printing platform by manpower, so that mistakes are easy to occur, and the printing effect is influenced.
Disclosure of Invention
The embodiment of the application provides an automatic printing device of photovoltaic module front panel film material to solve and print inefficiency, transport untimely, film material and print the technical problem that the platform alignment easily makeed mistakes.
The embodiment of the application provides an automatic printing device of photovoltaic module front bezel film material, automatic printing device of photovoltaic module front bezel film material includes:
a printing platform;
the plasma processing device is arranged at one side of the printing platform, a wheel shaft mechanism is arranged on the plasma processing device, a film roll is arranged on the wheel shaft mechanism, and the plasma processing device is used for performing plasma processing on a film led out of the film roll;
the receiving device is arranged on the other side of the printing platform and comprises a roller and a first servo motor for driving the roller to rotate, and films led out by the film roll are covered on the printing platform and wound on the roller.
In some embodiments of the present application, the plasma processing apparatus includes:
the plasma spraying device comprises a first bracket, wherein a plurality of plasma spraying heads which are opposite to the lower part are arranged on the upper part of the first bracket;
the auxiliary wheels are arranged on two sides of the plasma spray head and used for guiding the thin film led out of the thin film roll to pass through the position right below the plasma spray head.
In some embodiments of the present application, the plurality of plasma jets are arranged parallel to a central axis of the film roll.
In some embodiments of the present application, a second servo motor is further disposed on the first support, and the plasma nozzle is connected to an output shaft of the second servo motor, where the output shaft of the second servo motor is perpendicular to the central axis of the film roll.
In some embodiments of the present application, the plasma processing apparatus further comprises:
and the static electricity eliminating device is arranged on one side, close to the printing platform, of the upper part of the first bracket.
In some embodiments of the present application, the static electricity eliminating means is a plurality of ion wind guns arranged parallel to the central axis of the film roll.
In some embodiments of the present application, the muzzle of the ion wind gun points in the direction of the print platform.
In some embodiments of the present application, the first bracket bottom is further provided with a universal wheel supported on the ground.
In some embodiments of the present application, the material receiving device further includes:
the second support, the cylinder with first servo motor all sets up on the second support, the bottom of second support is provided with the universal wheel that supports in ground.
In some embodiments of the present application, the output shaft of the first servo motor is provided with a torque sensor, and the torque sensor is in communication connection with the first servo motor.
Compared with the prior art, the technical scheme provided by the embodiment of the application has the following advantages:
according to the automatic printing device for the photovoltaic module front plate film material, the plasma processing device and the receiving device are respectively arranged on the two sides of the printing platform, and the film is directly pulled to the printing platform after being processed by the plasma, so that the working efficiency is high, and the problem of untimely transferring does not exist; when a print job is performed, only the plasma processing device and the material receiving device are aligned with the printing platform, and then the printing platform is automatically processed by a machine, so that the alignment is easy, and errors are not easy to occur.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application.
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic side view of an automatic printing device for a photovoltaic module front plate film material according to an embodiment of the present application;
FIG. 2 is an enlarged schematic view of FIG. 1 at A;
fig. 3 is a schematic top view of an automatic printing device for a photovoltaic module front plate film material according to an embodiment of the present application.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.
Unless specifically stated otherwise, the terms used herein should be understood as meaning as commonly used in the art. Thus, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. In case of conflict, the present specification will control.
Unless specifically indicated otherwise, the various raw materials, reagents, instruments, equipment, and the like used in this application are commercially available or may be prepared by existing methods.
The film material for the photovoltaic module front plate is subjected to plasma treatment and printing, and the technical problems of low printing efficiency, untimely transportation and easy error of alignment of the film material and a printing platform exist.
The technical scheme provided by the embodiment of the application aims to solve the technical problems, and the overall thought is as follows:
the embodiment of the application provides an automatic printing device of photovoltaic module front bezel film material, please refer to fig. 1, fig. 2, fig. 3, the automatic printing device of photovoltaic module front bezel film material includes:
a printing platform 1;
the plasma processing device 2 is arranged on one side of the printing platform 1, the plasma processing device 2 is provided with a wheel axle mechanism, the wheel axle mechanism is provided with a film roll 21, and the plasma processing device 2 is used for performing plasma processing on the film led out from the film roll 21;
the material collecting device 3 is arranged on the other side of the printing platform 1, the material collecting device 3 comprises a roller 31 and a first servo motor 32 driving the roller 31 to rotate, and films led out by the film roll 21 are covered on the printing platform 1 and wound on the roller 31.
The film material, film roll 21, described herein refer to polymeric film materials, such as ETFE materials, for photovoltaic module front sheets.
The printing platform 1 is used for printing color pigments on a film. In practical applications, the printing platform 1 generally selects a UV printer, and uses UV photo-curable ink as a color pigment for printing.
The film drawn from the film roll 21 is subjected to plasma treatment by the plasma treatment apparatus 2, and then is wound around the drum 31 while covering the printing table 1. The drum 31 is driven to rotate by the first servo motor 32, continuously winds and pulls the film in the rotating process, and rotates the film roll 21 and releases the film; since the film covers the printing table 1, the film is displaced on the surface of the printing table 1 from the film roll 21 to the drum 31 during the film is pulled. The distance that the first servo motor 32 displaces the film every time acts is equal to the width of the printing platform 1, and after the first servo motor 32 acts, the printing platform 1 starts printing; after the printing platform 1 finishes printing, the first servo motor 32 acts again to pull the unprinted part of the film to the printing platform 1 for printing.
According to the printing platform, the plasma processing device 2 and the material receiving device 3 are respectively arranged on the two sides of the printing platform 1, and the film is directly pulled to the printing platform 1 after being subjected to plasma processing, so that the working efficiency is high, and the problem of untimely transferring is avoided; when a print job is performed, only the plasma processing device 2 and the material receiving device 3 are aligned with the printing platform 1, and then the print job is automatically processed by a machine, so that the alignment is easy, and errors are not easy.
In some embodiments of the present application, the plasma processing apparatus 2 includes:
the plasma display device comprises a first bracket 22, wherein a plurality of plasma spray heads 23 which are right opposite to the lower part are arranged at the upper part of the first bracket 22;
The auxiliary wheel 24 is used to guide the movement of the film so that the film can pass under the plasma shower head 23 stably and perform plasma treatment more uniformly.
In some embodiments of the present application, the plurality of plasma jets are arranged parallel to the central axis of the film roll 21.
The direction of displacement of the film is the direction in which the plasma processing apparatus 2 is directed toward the drum 31, which is perpendicular to the central axis of the film roll 21. The plurality of plasma spray heads are arranged parallel to the central axis of the film roll 21, so that the plurality of plasma spray heads are arranged perpendicular to the moving direction of the film, thereby being beneficial to uniformly carrying out plasma treatment on the film.
In some embodiments of the present application, a second servomotor 25 is further disposed on the first bracket 22, and the plasma nozzle 23 is connected to an output shaft of the second servomotor 25, where the output shaft of the second servomotor 25 is perpendicular to the central axis of the film roll 21.
The output shaft of the second servo motor 25 is perpendicular to the central axis of the film roll 21, and the displacement direction of the film is also perpendicular to the central axis of the film roll 21, so that the plasma jet head 23 can perform a rotary motion in a plane perpendicular to the displacement direction of the film under the driving of the second servo motor 25. In actual use, the second servo motor 25 drives the plasma nozzle 23 to perform reciprocating rotation, so that the plasma nozzle 23 can spray the plasma on the film more uniformly during the working process.
In some embodiments of the present application, the plasma processing apparatus 2 further includes:
and the static electricity eliminating device is arranged on one side of the upper part of the first bracket 22, which is close to the printing platform 1.
The surface of the film is easy to be electrostatically charged after plasma treatment, and the printing effect is affected. Classical abatement devices may abate static electricity at the surface of the film. The static eliminating device is arranged on one side of the upper part of the first bracket 22, which is close to the printing platform 1, and is closer to the printing platform 1 than the plasma spray head 23, so that the film can be ensured to be subjected to plasma treatment and then subjected to static eliminating treatment.
The static eliminator is a well known conventional product and may be, for example, an ion wind wand, ion wind gun 26, ion blower, etc.
In some embodiments of the present application, the static electricity eliminating means is a plurality of ion wind guns 26 arranged parallel to the central axis of the film roll 21.
The ion air guns 26 are arranged parallel to the central axis of the film roll 21, so that they are arranged perpendicular to the moving direction of the film, which is advantageous for uniformly performing static electricity eliminating treatment on the film.
In some embodiments of the present application, the muzzle of the ion gun 26 is pointed in the direction of the printing platform 1.
In some embodiments of the present application, the bottom of the first bracket 22 is further provided with a universal wheel supported on the ground.
The first support 22 can be displaced on the ground by means of universal wheels, and is easily aligned with the printing platform 1. And when the film roll 21 is required to be fed after being used up, the first bracket 22 can be moved to a proper place through the universal wheel for feeding.
In some embodiments of the present application, the material receiving device 3 further includes:
the second support 33, the roller 31 and the first servo motor 32 are both arranged on the second support 33, and universal wheels supported on the ground are arranged at the bottom of the second support 33.
The second carriage 33 can be displaced on the ground by means of a universal wheel, easily aligned with the printing platform 1.
In some embodiments of the present application, the output shaft of the first servo motor 32 is provided with a torque sensor, and the torque sensor is communicatively connected to the first servo motor 32.
The first servo motor 32 is a power source for pulling the film by the roller 31, and the torsion of the output shaft of the first servo motor 32 can directly reflect the tensile force born by the film. The film is made of a high polymer material, and is soft and easy to deform, and if the tensile force is too large, the film can be stressed to deform. The torque of the output shaft of the first servomotor 32 is thus monitored by a torque sensor, so that the tensile force to which the film is subjected is monitored. The torque sensor is in communication connection with the first servo motor 32, and when the torque sensor detects that the torque is too large, a signal is sent to the first servo motor 32, and the first servo motor 32 stops acting after receiving the signal, so that the thin film is prevented from deforming.
Various embodiments of the present application may exist in a range format; it should be understood that the description in a range format is merely for convenience and brevity and should not be interpreted as a rigid limitation on the scope of the application. It is therefore to be understood that the range description has specifically disclosed all possible sub-ranges and individual values within that range. For example, it should be considered that a description of a range from 1 to 6 has specifically disclosed sub-ranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., as well as single numbers within the range, such as 1, 2, 3, 4, 5, and 6, wherever applicable. In addition, whenever a numerical range is referred to herein, it is meant to include any reference number (fractional or integer) within the indicated range.
In this application, unless otherwise indicated, terms of orientation such as "upper" and "lower" are used specifically to refer to the orientation of the drawing in the figures. In addition, in the description of the present application, the terms "include", "comprise", "comprising" and the like mean "including but not limited to". Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element. Relational terms such as "first" and "second", and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Herein, "and/or" describing an association relationship of an association object means that there may be three relationships, for example, a and/or B, may mean: a alone, a and B together, and B alone. For the association relation of more than three association objects described by the "and/or", it means that any one of the three association objects may exist alone or any at least two of the three association objects exist simultaneously, for example, for a, and/or B, and/or C, any one of the A, B, C items may exist alone or any two of the A, B, C items exist simultaneously or three of the three items exist simultaneously. Herein, "at least one" means one or more, and "a plurality" means two or more. "at least one", "at least one" or the like refer to any combination of these items, including any combination of single item(s) or plural items(s). For example, "at least one (individual) of a, b, or c," or "at least one (individual) of a, b, and c," may each represent: a, b, c, a-b (i.e., a and b), a-c, b-c, or a-b-c, wherein a, b, c may be single or multiple, respectively.
The foregoing is merely a specific embodiment of the application to enable one skilled in the art to understand or practice the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An automatic printing device for a photovoltaic module front plate film material, which is characterized by comprising:
a printing platform;
the plasma processing device is arranged at one side of the printing platform, a wheel shaft mechanism is arranged on the plasma processing device, a film roll is arranged on the wheel shaft mechanism, and the plasma processing device is used for performing plasma processing on a film led out of the film roll;
the receiving device is arranged on the other side of the printing platform and comprises a roller and a first servo motor for driving the roller to rotate, and films led out by the film roll are covered on the printing platform and wound on the roller.
2. The apparatus for automated printing of photovoltaic module front sheet film material according to claim 1, wherein the plasma processing apparatus comprises:
the plasma spraying device comprises a first bracket, wherein a plurality of plasma spraying heads which are opposite to the lower part are arranged on the upper part of the first bracket;
the auxiliary wheels are arranged on two sides of the plasma spray head and used for guiding the thin film led out of the thin film roll to pass through the position right below the plasma spray head.
3. The apparatus of claim 2, wherein the plurality of plasma jets are arranged parallel to a central axis of the roll of film.
4. The automatic printing device for the photovoltaic module front plate film material according to claim 3, wherein a second servo motor is further arranged on the first bracket, the plasma spray head is connected to an output shaft of the second servo motor, and the output shaft of the second servo motor is perpendicular to the central shaft of the film roll.
5. The apparatus for automated printing of photovoltaic module front sheet film material according to claim 1, wherein the plasma processing apparatus further comprises:
and the static electricity eliminating device is arranged on one side, close to the printing platform, of the upper part of the first bracket.
6. The apparatus according to claim 5, wherein the static electricity eliminating means is a plurality of ion wind guns arranged parallel to a central axis of the film roll.
7. The apparatus of claim 6, wherein the muzzle of the ion gun is directed in the direction of the print platform.
8. The automatic printing device for photovoltaic module front sheet film materials according to claim 2, wherein the first bracket bottom is further provided with a universal wheel supported on the ground.
9. The automated printing apparatus of photovoltaic module front sheet film material of claim 1, wherein the receiving apparatus further comprises:
the second support, the cylinder with first servo motor all sets up on the second support, the bottom of second support is provided with the universal wheel that supports in ground.
10. The automatic printing device of photovoltaic module front plate film materials according to claim 1, wherein the output shaft of the first servo motor is provided with a torsion sensor, and the torsion sensor is in communication connection with the first servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211724546.2A CN116215087A (en) | 2022-12-30 | 2022-12-30 | Automatic printing device for photovoltaic module front plate film material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211724546.2A CN116215087A (en) | 2022-12-30 | 2022-12-30 | Automatic printing device for photovoltaic module front plate film material |
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| CN116215087A true CN116215087A (en) | 2023-06-06 |
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| CN202211724546.2A Pending CN116215087A (en) | 2022-12-30 | 2022-12-30 | Automatic printing device for photovoltaic module front plate film material |
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