CN116214172B - Wire rope automatic processing filament cutter for reinforcing rubber hose - Google Patents
Wire rope automatic processing filament cutter for reinforcing rubber hose Download PDFInfo
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- CN116214172B CN116214172B CN202211703347.3A CN202211703347A CN116214172B CN 116214172 B CN116214172 B CN 116214172B CN 202211703347 A CN202211703347 A CN 202211703347A CN 116214172 B CN116214172 B CN 116214172B
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- cutting
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- frame
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 25
- 238000005498 polishing Methods 0.000 claims abstract description 139
- 238000005520 cutting process Methods 0.000 claims abstract description 133
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 54
- 239000010959 steel Substances 0.000 claims abstract description 54
- 239000000843 powder Substances 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 9
- 239000008187 granular material Substances 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000001960 triggered effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Ropes Or Cables (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose, and belongs to the technical field of intelligent processing equipment. The wire rope automatic processing filament cutter for reinforcing the rubber hose comprises a frame, a cutting groove formed in the frame, a cutting frame fixedly connected to the side wall of the frame, a cutting box slidingly connected to the cutting frame, a cutting piece rotationally connected to the cutting box, a polishing box fixedly connected to the frame, a push rod slidingly connected to the polishing box, a polishing box fixedly connected to the push rod and a polishing piece rotationally connected to the polishing box. This filament cutter's cutting box drives polishing piece through the reduction and shifts up to polish after the cutting is accomplished to can carry out automatic polishing to wire rope section, save the step that the manual work was polished, improve polishing efficiency, simultaneously at polishing piece shift up in-process polish the case and can also adsorb the granule dust in the box of polishing, prevent that granule dust gathering from blocking polishing piece, further improved polishing efficiency.
Description
Technical Field
The invention relates to the technical field of intelligent processing equipment, in particular to an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose.
Background
The rubber hose is an indispensable rubber product in national economy, is widely applied to the fields of engineering machinery, mining, metallurgy, petroleum industry, chemical industry, automobiles, aviation, electric appliances and the like, and can directly influence the production safety and the production efficiency when being failed, and can play a vital role in enhancing the fatigue resistance of steel wires to rubber pipes as a hydraulic rubber pipe reinforcing material.
The patent application with the publication number of CN105108008A discloses a steel wire rope cutting device, which comprises a base and a frame arranged on the base, wherein a lower cutter is arranged on the base, an upper cutter driven by a driving device is arranged on a cross beam at the upper part of the frame, clamps are arranged on the front side and the rear side of the frame, each clamp comprises a first locking plate driven by a first locking air cylinder and a second locking plate driven by a second locking air cylinder, the first locking air cylinders are arranged along the horizontal direction and are arranged on a first bracket, the first bracket is arranged on the frame, the second locking air cylinders are arranged along the horizontal direction and are arranged on a second bracket, the second bracket is arranged on the frame, a first clamping groove with a semicircular structure is formed in the first locking plate, and a second clamping groove matched with the first clamping groove of the first locking plate is formed in the second locking plate; the clamping devices for locking the steel wire ropes are arranged on the front side and the rear side of the frame, so that the front end and the rear end of the steel wire ropes can be locked during cutting, and the cutting effect is effectively guaranteed.
However, the cutting device in the above scheme still has a certain defect, after the steel wire rope in the scheme is cut, the cut section of the steel wire rope is rough, the end of the section may have uneven steel wires, the steel wire rope with the unground section may scratch a user when in use, and has a certain potential safety hazard, so the section of the steel wire rope is required to be polished before being normally put into use, and the section is in a smooth state and can be put into use, but in the prior art, manual polishing is generally adopted, and the polishing efficiency is required to be further improved.
Disclosure of Invention
The invention aims to solve the problem that a polishing device is not arranged in a cutting device in the prior art, and provides an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a steel wire rope automatic processing filament cutter for glue hose reinforcing, includes the frame, still includes:
a slot is arranged on the frame;
the cutting frame is fixedly connected to the side wall of the frame;
The cutting box is connected to the cutting frame in a sliding manner and is positioned right above the cutting groove;
The cutting piece is rotationally connected in the cutting box;
the polishing box is fixedly connected to the frame;
The push rod is connected to the polishing box in a sliding manner;
the polishing box is fixedly connected to the push rod and is positioned right below the cutting groove;
The polishing piece is rotationally connected in the polishing box.
In order to adsorb the waste material in the box of polishing, preferably, fixedly connected with inhales the powder head on the box lateral wall of polishing, inhale the overhead fixedly connected with elasticity hose of powder, the one end fixedly connected with that the elasticity hose kept away from inhales the powder head is on the box bottom lateral wall of polishing.
In order to facilitate the discharge of waste materials in the polishing box, preferably, a one-way valve is arranged at the joint of the elastic hose and the polishing box, a discharge pipe is fixedly connected to the bottom of the polishing box, and a pressure valve is arranged on the discharge pipe.
In order to enable the cutting box to stably slide, preferably, a sliding groove is formed in the cutting frame, a sliding block is connected in the sliding groove in a sliding mode, and the sliding block is fixedly connected with the cutting box.
In order to eliminate vibration during cutting, further, a first spring is fixedly connected to the bottom wall of the sliding block, and one end, away from the sliding block, of the first spring is fixedly connected to the inner wall of the bottom side of the sliding groove.
Further, the bottom of the cutting frame is provided with an air cavity, the bottom side of the sliding block is fixedly connected with a pressing rod, one end of the pressing rod, which is arranged in the air cavity, is fixedly connected with a first sliding plug, and the bottom end of the cutting frame is fixedly connected with an air pipe which is communicated with the air cavity.
Further, one end of the air pipe, which is far away from the cutting frame, is fixedly connected to the side wall of the top of the polishing box, a second sliding plug is connected in the polishing box in a sliding manner, and one end of the push rod, which is far away from the polishing box, is arranged in the polishing box and is fixedly connected with the second sliding plug.
In order to enable the second sliding plug to reset rapidly, further, the second sliding plug is fixedly connected with a second spring, and one end, far away from the second sliding plug, of the second spring is fixedly connected to the inner top wall of the polishing box.
In order to improve stability during polishing, further, fixedly connected with first magnet on the box of polishing, offered the draw-in groove on the grooving, first magnet and draw-in groove phase-match.
In order to further improve stability during polishing, further, a second magnet is fixedly connected in the clamping groove, and the first magnet and the second magnet are attracted.
Compared with the prior art, the invention provides the automatic processing filament cutter for the steel wire rope for reinforcing the rubber hose, which has the following beneficial effects:
1. This automatic processing filament cutter cuts wire rope through the cutting piece in the cutting box and moves up through the cutting box and drive the push rod through the cutting box and promote the box of polishing and move up after the cutting, rotates the piece of polishing through the box of polishing and carries out automatic polishing to the wire rope section, has saved the step of manual work and has polished efficiency has been improved.
2. This automatic processing filament cutter adsorbs the granule dust in the box of polishing through the push rod upward movement, and the granule dust after adsorbing is discharged when the push rod moves down and resets, and the powder suction head of setting can adsorb the granule dust in the box of polishing effectively to make the piece of polishing can not blocked by the granule dust, further improved polishing efficiency.
3. The first magnet on the box of polishing among this automatic processing filament cutter will inhale with the second magnet when getting into the draw-in groove to improve the stability of box of polishing, make polishing the piece and can not make a round trip to rock at automatic in-process of polishing, improved the effect of polishing.
Drawings
Fig. 1 is a schematic diagram of a front view structure of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose;
fig. 2 is a schematic bottom view of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
fig. 3 is a schematic rear view of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
fig. 4 is a side view of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
Fig. 5 is a schematic diagram of a partial enlarged structure of a portion a of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
fig. 6 is a schematic diagram of a partially enlarged structure of a portion B of the automatic processing filament cutter for reinforcing a rubber hose according to the present invention;
fig. 7 is a schematic diagram of a partially enlarged structure of a C portion of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
fig. 8 is a schematic view of a partially enlarged structure of a D portion of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention;
fig. 9 is a schematic diagram of a partially enlarged structure of an E portion of an automatic processing filament cutter for a steel wire rope for reinforcing a rubber hose according to the present invention.
In the figure: 1. a frame; 101. a first hydraulic pump; 1011. a first retaining plate; 1012. a second retaining plate; 102. a second hydraulic pump; 1021. a third retaining plate; 1022. a fourth retaining plate; 103. an electric telescopic rod; 1031. a third hydraulic pump; 1032. a fifth retaining plate; 104. a feeding plate; 1041. a driving groove; 1042. a slide plate; 1043. a sixth retaining plate; 105. grooving; 1051. a clamping groove; 1052. a second magnet; 1053. an infrared emission device; 1054. an infrared ray receiving device; 2. a cutting frame; 201. a fourth hydraulic pump; 2011. a hydraulic rod; 202. a cutting box; 2021. cutting the sheet; 2022. an infrared sensing device; 203. an air cavity; 2031. a first slide plug; 2032. a gas pipe; 204. a chute; 2041. a compression bar; 2042. a first spring; 2043. a slide block; 3. a first driving motor; 301. a first motor base; 4. polishing the box; 401. an elastic hose; 4011. a one-way valve; 4012. a powder suction head; 402. a second slide plug; 4021. a second spring; 4022. a push rod; 403. a discharge pipe; 4031. a pressure valve; 5. a second driving motor; 501. the second motor base; 6. polishing box; 601. polishing the sheet; 602. a first magnet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-9, the present embodiment is an automatic processing filament cutter for reinforcing a plastic hose, which includes a frame 1, a cutting frame 2, a first driving motor 3, a polishing box 4, a second driving motor 5, and a polishing box 6. A cutting groove 105 is formed in the frame 1, the cutting frame 2 is fixedly connected to the side wall of the frame 1, a cutting box 202 is connected to the cutting frame 2 in a sliding manner, the cutting box 202 is located right above the cutting groove 105, a cutting piece 2021 is connected to the cutting box 202 in a rotating manner, and a first motor base 301 is fixed to the cutting box 202. The polishing box 4 is fixedly connected to the frame 1, and a push rod 4022 is connected to the polishing box 4 in a sliding manner. The polishing box 6 is fixedly connected to the push rod 4022, the polishing box 6 is located right below the cutting groove 105, the polishing plate 601 is rotationally connected to the polishing box 6, and the second motor base 501 is further fixed to the polishing box 6.
The wire rope automatic processing filament cutter for reinforcing the rubber hose of the embodiment further comprises: the feeding plate 104 is fixedly connected to the frame 1, a driving groove 1041 for sliding the sliding plate 1042 is formed in the feeding plate 104, the sliding plate 1042 is slidingly connected to the driving groove 1041, and a third hydraulic pump 1031 is fixedly connected to the sliding plate 1042. A fifth retaining plate 1032 is connected to the driving end of the third hydraulic pump 1031, a sixth retaining plate 1043 is fixedly connected to the sliding plate 1042, and the sixth retaining plate 1043 is opposite to the fifth retaining plate 1032.
The rack 1 is fixedly connected with a second retaining plate 1012 and a fourth retaining plate 1022, the rack 1 is also fixedly connected with a first hydraulic pump 101 and a second hydraulic pump 102, the driving end of the first hydraulic pump 101 is connected with a first retaining plate 1011, the first retaining plate 1011 is opposite to the second retaining plate 1012, the driving end of the second hydraulic pump 102 is connected with a third retaining plate 1021, and the third retaining plate 1021 is opposite to the fourth retaining plate 1022.
Referring to fig. 3, the first hydraulic pump 101 is located on the right side of the slot 105, and the second hydraulic pump 102 is located on the left side of the slot 105. The steel wire ropes are fixed through the multiple groups of the abutting plates, so that the stability of the steel wire ropes in cutting can be guaranteed, the steel wire ropes cannot slide back and forth in the cutting process, the cutting effect is guaranteed, and convenience is provided for follow-up polishing.
Referring to fig. 5 and 9, a powder suction head 4012 is fixedly connected to the side wall of the polishing box 6, an elastic hose 401 is fixedly connected to the powder suction head, and one end of the elastic hose, which is far away from the powder suction head, is fixedly connected to the side wall of the bottom of the polishing box 4. Through the elastic hose 401 provided, when the powder suction head 4012 moves up along with the polishing box 6, the elastic hose 401 can be elongated accordingly, thereby ensuring the adsorption effect.
Wherein, the junction of elasticity hose 401 and case 4 of polishing is equipped with check valve 4011, and case 4 bottom fixedly connected with row material pipe 403 of polishing is equipped with pressure valve 4031 on the row material pipe 403. When the second slide plug 402 is slid down by the arrangement of the check valve 4011, the waste material in the grinding box 4 is not blown back into the grinding box 6 through the elastic hose 401.
Referring to fig. 2,4 and 6, a chute 204 is formed in the cutting frame 2, and a slider 2043 fixedly connected to the cutting box 202 is slidably connected to the chute 204. The sliding of the slide block 2043 in the slide groove 204 ensures that the cutting box 202 can stably slide up and down.
In the use process, the wire rope to be shredded is placed on the feeding plate 104, the third hydraulic pump 1031 works to drive the fifth retaining plate 1032 connected with the driving end of the wire rope to push out, after the fifth retaining plate 1032 pushes out a distance, the fifth retaining plate 1032 and the sixth retaining plate 1043 clamp the wire rope, at this time, the sliding plate 1042 is pushed to slide in the driving groove 1041 through the telescopic function of the electric telescopic rod 103, so as to drive the third hydraulic pump 1031 fixedly connected with the sliding plate 1042 to slide forward, so as to drive the fifth retaining plate 1032 and the sixth retaining plate 1043 to slide forward, and then the wire rope is sent to the end of the cutting groove 105. When the sliding plate 1042 slides to the maximum limit, the fifth retaining plate 1032 is separated from the sixth retaining plate 1043, the steel wire rope is loosened, the fifth retaining plate 1032 is reset and retracted, the sliding plate 1042 is driven to slide in a reset manner by the electric telescopic rod 103, after the reset is completed, the fifth retaining plate 1032 is pushed out continuously, the fifth retaining plate 1032 and the sixth retaining plate 1043 continuously clamp the rear end of the steel wire rope, and the steel wire rope is driven to move to the position of the cutting groove 105 by the electric telescopic rod 103 to work again. Because the wire rope has certain intensity, the wire rope will pass through the grooving 105 and be located between first butt plate and the second butt plate, work through first hydraulic pump 101 to promote first butt plate and remove, thereby press from both sides tight wire rope front end, after wire rope presss from both sides tightly, work through second hydraulic pump 102, thereby promote the third butt plate and remove, after the third butt plate removed a certain distance, the third butt plate will with fourth butt plate cooperation clamp wire rope.
In the cutting process, the fourth hydraulic pump 201 drives the hydraulic rod 2011 connected to the driving end thereof to move downward, so as to push the slider 2043 fixedly connected thereto to move downward, thereby driving the cutting box 202 connected thereto to move downward. When the cutting box 202 moves down for a certain distance, the cutting piece 2021 is attached to the steel wire rope, at this time, the first driving motor 3 on the first motor base 301 is started, the first driving motor 3 drives the cutting piece 2021 connected with the driving end to rotate, the steel wire rope is cut through the high-speed rotation of the cutting piece 2021, and in the cutting process, the steel wire rope can be stably cut in a downward movement mode through the slow downward movement of the sliding block 2043.
Referring to fig. 4,5, 8 and 9, after cutting is completed, the fourth hydraulic pump 201 drives the sliding block 2043 to reset, so as to drive the cutting box 202 to move upwards and reset, in the process of moving the sliding block 2043 upwards, the sliding block 2043 will drive the pressing rod 2041 fixedly connected with the sliding block 2041 to move upwards, the upward movement of the pressing rod 2041 will drive the first sliding plug 2031 fixedly connected with the pressing rod 2041 to slide upwards, the first sliding plug 2031 will extract the air in the air cavity 203, the air cavity 203 is communicated with the polishing box 4 through the air pipe 2032, the air at the upper section of the polishing box 4 will be extracted, the second sliding plug will be extracted to slide upwards, the upward sliding of the second sliding plug will drive the push rod 4022 to move upwards, when the sliding block 2043 is reset to the maximum limit, the push rod 4022 is completely pushed out, the side wall of the polishing piece 601 is attached to the section of the steel wire rope, at the moment, the second driving motor 5 drives the polishing piece 601 connected with the driving end to rotate at high speed to polish the section of the steel wire rope, and the section of the steel wire rope is smoother.
Referring to fig. 4, 5 and 9, in the process of sliding on the second sliding plug, the second sliding plug can extract gas at the bottom section of the grinding box 4, since the elastic hose 401 is fixedly connected to the side wall of the grinding box 4, and the other end of the elastic hose 401 is also fixedly connected to the powder suction head 4012, dust falling into the grinding box 6 during grinding will enter the elastic hose 401 through the powder suction head 4012, and finally is conveyed into the grinding box 4 through the elastic hose 401, and conveyed materials will be accumulated in the grinding box 4. When polishing is completed, the second sliding plug resets and moves downwards to squeeze the gas at the lower section of the polishing box 4, the pressure at the lower section of the polishing box 4 gradually becomes larger, when the pressure reaches the pressure value set by the pressure valve, the pressure valve is opened, materials in the polishing box are discharged through the discharge pipe 403, polishing particles and dust in the polishing box 6 are absorbed through the powder suction head 4012, so that the dust and the particles cannot be accumulated in the polishing box, further, the polishing sheet cannot be clamped by the particles and the dust, and the polishing efficiency is ensured.
Cutting is carried out through the cutting piece 2021 in the cutting box 202, and after the cutting is accomplished, the push rod 4022 is driven by the upward movement of the cutting box 202 to push the polishing box 6 to move upwards, the section of the steel wire rope is polished through the rotation of the polishing piece 601 in the polishing box 6, the step of manually polishing is omitted, and the polishing efficiency is improved.
According to the embodiment of the present invention, an infrared sensing device 2022 is fixedly connected to the cutting box 202, and the infrared sensing device 2022 includes a control button, a display screen, a warning device and an infrared sensor; the infrared sensing device 2022 is electrically connected to the infrared emitting device 1053 and the infrared receiving device 1054, and the infrared receiving device 1054 is symmetrically disposed with the infrared emitting device 1053 and is configured to receive infrared emitted by the infrared emitting device 1053.
The infrared sensor is used to obtain the temperature value of the object directly under the dicing sheet 2021 and the temperature value of the dicing sheet 2021. When the cutting blade 2021 finishes cutting the wire rope, the cutting blade 2021 blocks the infrared rays sent by the infrared ray transmitting device 1053, the infrared ray receiving device 1054 does not receive the infrared rays, and the times are recorded once; the polishing sheet 601 moves upwards to polish the section of the steel wire rope, and the infrared receiving device 1054 is blocked from receiving infrared rays, and the times are recorded once; the numerical value in the display screen is a cutting number value of the recorded steel wire rope; therefore, the cutting number value of the steel wire rope is 1/2 of the recorded times; for example, the number of times the infrared receiving device 1054 does not receive infrared light is 44, and the corresponding display screen displays a value of 22. The control button includes: clear button, setting button, up button and down button are used for setting up the temperature alarm range value of infrared inductor and the numerical value of display screen. The warning device is built in the infrared sensing device 2022, and emits a warning sound when triggered.
According to an embodiment of the present invention, further comprising: obtaining temperature value information of an object right below the cutting blade 2021 according to the temperature value obtained by the infrared sensor; judging whether the temperature value of the object right below the cutting blade 2021 is in a preset temperature range, if so, triggering an emergency braking function by the cutting blade 2021; if not, the cut piece 2021 functions normally.
It should be noted that, the preset temperature range may be adjusted by a control button, for example, the preset temperature range is 28-37 degrees celsius, when the temperature value of the object directly under the cutting blade 2021 is 33 degrees celsius, the cutting blade 2021 triggers the emergency braking function to stop working instantaneously, and the object directly under the cutting blade 2021 is a non-shredder component.
According to an embodiment of the present invention, further comprising: obtaining temperature value information of the cutting blade 2021 according to the temperature value obtained by the infrared sensor; whether the temperature value of the cutting blade 2021 is greater than a preset temperature threshold is determined, if yes, the built-in warning device is triggered, and if no, the warning device is not triggered.
It should be noted that, if the preset temperature threshold is 800 degrees celsius, when the temperature value of the cutting blade 2021 exceeds 800 degrees celsius, it is indicated that the corresponding high temperature has affected the normal cutting effect of the cutting blade 2021, and the warning device is triggered to prompt the operator to stop working.
Example 2
Referring to fig. 1, an automatic processing filament cutter for reinforcing a rubber hose for a steel wire rope comprises a frame 1, a cutting frame 2 fixedly connected to the side wall of the frame 1, and a cutting box 202 slidingly connected to the cutting frame 2, wherein the cutting box 202 is positioned right above the cutting groove 105; a cutting blade 2021 is rotatably connected to the cutting box 202. Fixedly connected with case 4 of polishing on frame 1, sliding connection has push rod 4022 on case 4 of polishing, fixedly connected with box 6 of polishing on push rod 4022, and box 6 of polishing is located the grooving 105 under, rotates in box 6 of polishing and is connected with the piece 601 of polishing.
Referring to fig. 1 and 7, the hydraulic pump further includes a feed plate 104, a driving groove 1041, a sliding plate 1042, a third hydraulic pump 1031, a fifth striking plate 1032, and a sixth striking plate 1043. Wherein: the feeding plate 104 is fixedly connected to the frame 1; the driving groove 1041 is formed on the feeding plate 104 and is used for sliding the sliding plate 1042; slide 1042 is slidably coupled in drive slot 1041; the third hydraulic pump 1031 is fixedly connected to the slide plate 1042; the fifth retaining plate 1032 is connected to the driving end of the third hydraulic pump 1031; the sixth retaining plate 1043 is fixedly connected to the sliding plate 1042, and the sixth retaining plate 1043 is opposite to the fifth retaining plate 1032. The frame 1 is also fixedly connected with a second retaining plate 1012, a fourth retaining plate 1022, a first hydraulic pump 101 and a second hydraulic pump 102. The driving end of the first hydraulic pump 101 is connected with a first retaining plate 1011, the first retaining plate 1011 is opposite to the second retaining plate 1012, the driving end of the second hydraulic pump 102 is connected with a third retaining plate 1021, and the third retaining plate 1021 is opposite to the fourth retaining plate 1022.
Referring to fig. 3, the first hydraulic pump 101 is located on the right side of the slot 105, and the second hydraulic pump 102 is located on the left side of the slot 105; the steel wire ropes are fixed through the plurality of groups of the retaining plates, so that the steel wire ropes are ensured to be stable during cutting, namely, the steel wire ropes are ensured not to slide back and forth in the cutting process.
Referring to fig. 5 and 9, a powder suction head 4012 is fixedly connected to a side wall of the polishing box 6, an elastic hose 401 is fixedly connected to the powder suction head 4012, and one end, away from the powder suction head 4012, of the elastic hose 401 is fixedly connected to a side wall of the bottom of the polishing box 4. Through the elastic hose 401 provided, when the powder suction head 4012 moves up along with the polishing box 6, the elastic hose 401 can be elongated accordingly, thereby ensuring the adsorption effect. The junction of elasticity hose 401 and case 4 of polishing is equipped with check valve 4011, and case 4 bottom fixedly connected with row material pipe 403 of polishing is equipped with pressure valve 4031 on the row material pipe 403. By providing the one-way valve 4011, the waste material in the grinding box 4 can be prevented from blowing back into the grinding box 6 through the flexible hose 401 when the second slide plug slides down.
Referring to fig. 2, 4 and 6, a chute 204 is formed in the cutting frame 2, a sliding block 2043 is slidably connected in the chute 204, and the sliding block 2043 is fixedly connected with the cutting box 202. The slide block 2043 is provided to slide in the slide groove 204, so that the cutting box 202 can be ensured to stably slide up and down. The bottom wall of the sliding block 2043 is fixedly connected with a first spring 2042, and one end, away from the sliding block 2043, of the first spring 2042 is fixedly connected to the inner wall of the bottom side of the sliding groove 204. Vibration generated in the process of partial cutting can be effectively absorbed by providing the first spring 2042, thereby ensuring the cutting effect.
Referring to fig. 4 and 5, an air cavity 203 is arranged at the bottom of the cutting frame 2, a compression bar 2041 is fixedly connected to the bottom side of the sliding block 2043, a first sliding plug 2031 is fixedly connected to one end of the compression bar 2041, which is arranged in the air cavity 203, an air pipe 2032 is fixedly connected to the bottom end of the cutting frame 2, and the air pipe 2032 is communicated with the air cavity 203. One end of the air pipe 2032, which is far away from the cutting frame 2, is fixedly connected to the side wall of the top of the polishing box 4, a second sliding plug is slidably connected in the polishing box 4, and one end of the push rod 4022, which is far away from the polishing box 6, is arranged in the polishing box 4 and is fixedly connected with the second sliding plug. The second sliding plug is fixedly connected with a second spring 4021, and one end, far away from the second sliding plug, of the second spring 4021 is fixedly connected to the inner top wall of the polishing box 4. The second slide plug can be quickly reset by the second spring 4021.
In the use process, the wire rope to be shredded is placed on the feeding plate 104, the third hydraulic pump 1031 works to drive the fifth retaining plate 1032 connected with the driving end of the wire rope to push out, after the fifth retaining plate 1032 pushes out a distance, the fifth retaining plate 1032 and the sixth retaining plate 1043 clamp the wire rope, at this time, the sliding plate 1042 is pushed to slide in the driving groove 1041 through the telescopic function of the electric telescopic rod 103, so that the third hydraulic pump 1031 fixedly connected with the sliding plate 1042 is driven to slide forwards, and then the fifth retaining plate 1032 and the sixth retaining plate 1043 are driven to slide forwards, so that the wire rope can be conveyed to the end of the grooving 105. When the sliding plate 1042 slides to the maximum limit, the fifth retaining plate 1032 is separated from the sixth retaining plate 1043, the steel wire rope is loosened, the fifth retaining plate 1032 is reset and retracted, the sliding plate 1042 is driven to slide in a reset manner through the electric telescopic rod 103, after the reset is completed, the fifth retaining plate 1032 is pushed out, the fifth retaining plate 1032 and the sixth retaining plate 1043 continuously clamp the rear end of the steel wire rope, the electric telescopic rod 103 works again, so that the steel wire rope is driven to move towards the cutting groove 105, the steel wire rope is located between the first retaining plate 1011 and the second retaining plate 1012 through the position above the cutting groove 105, the first hydraulic pump 101 works, so that the first retaining plate 1011 is pushed to move, so that the front end of the steel wire rope is clamped, the second hydraulic pump 102 works, so that the third retaining plate 1021 is pushed to move, and after the third retaining plate 1021 moves a distance, the third retaining plate 1021 is matched with the fourth retaining plate 1022 to clamp the steel wire rope.
Referring to fig. 4 and 6, in the cutting process, the fourth hydraulic pump 201 operates to drive the hydraulic rod 2011 connected to the driving end thereof to move downward, so as to push the slider 2043 fixedly connected thereto to move downward, and further drive the cutting box 202 connected thereto to move downward. When the cutting box 202 moves down by one end distance, the cutting piece 2021 will be attached to the wire rope, at this time, the first driving motor 3 on the first motor base 301 is turned on, the first driving motor 3 will drive the cutting piece 2021 connected to the driving end to rotate, the wire rope is cut by the high-speed rotation of the cutting piece 2021, and the wire rope is stably cut by the slow downward movement of the sliding block 2043 in the cutting process.
Referring to fig. 4, 5, 8 and 9, after cutting is completed, the fourth hydraulic pump 201 is used to drive the sliding block 2043 to reset and further drive the cutting box 202 to move upwards to reset. The pressing rod 2041 fixedly connected with the sliding block is driven to move upwards in the process of moving upwards of the sliding block, the upward movement of the pressing rod 2041 drives the first sliding plug 2031 fixedly connected with the sliding block to slide upwards, and gas in the air cavity 203 is extracted through the upward sliding of the first sliding plug. Because the air cavity 203 is communicated with the polishing box 4 through the air pipe 2032, the air at the upper section of the polishing box 4 is pumped, and the second sliding plug is pumped to slide upwards and drive the push rod 4022 to move upwards. When the sliding block 2043 slides upwards and resets to the maximum limit, the push rod 4022 is completely pushed out, the side wall of the polishing piece 601 is attached to the section of the steel wire rope, at the moment, the second driving motor 5 on the second motor seat 501 is started, and the second driving motor 5 drives the polishing piece 601 connected with the driving end to rotate at a high speed to polish the section of the steel wire rope, so that the section of the steel wire rope is smoother.
The gas at the bottom section of the grinding box 4 is extracted in the process of sliding on the second slide, and as the elastic hose 401 is fixedly connected to the side wall of the grinding box 4 and the other end of the elastic hose 401 is fixedly connected to the powder suction head 4012, dust falling into the grinding box 6 during grinding enters the elastic hose 401 through the powder suction head 4012 and is finally conveyed into the grinding box 4 through the elastic hose 401 to be accumulated. When polishing is completed, the second sliding plug resets and moves downwards to squeeze the gas at the lower section of the polishing box 4, the pressure at the lower section of the polishing box 4 gradually increases, the pressure valve 4031 is opened when the pressure reaches the preset pressure value of the pressure valve 4031, and the materials in the polishing box 4 are discharged through the discharge pipe 403. The powder suction head 4012 is used for absorbing polishing particles and dust in the polishing box 6, so that the dust and the particles cannot be accumulated in the polishing box 6, the polishing plate cannot be clamped by the particles and the dust, and the polishing efficiency is further guaranteed.
Cutting is performed through the cutting piece 2021 in the cutting box 202, the push rod 4022 is driven to push the polishing box to move upwards through the upward movement of the cutting box after the cutting is completed, the section of the steel wire rope is polished through the rotation of the polishing piece 601 in the polishing box, the step of manually polishing is omitted, and the polishing efficiency is improved.
Example 3
Referring to fig. 8, a wire rope automatic processing shredder for reinforcing a hose is basically the same as embodiment 2, except that a first magnet 602 is fixedly connected to a polishing box 6, a clamping groove 1051 is formed in a cutting groove 105, a second magnet 1052 is fixedly connected to the clamping groove 1051, and the first magnet 602 and the second magnet 1052 attract each other.
When the push rod 4022 is completely pushed out, the first magnet 602 on the polishing box 6 can enter the clamping groove 1051 at the same time, and the first magnet 602 can attract the second magnet 1052, so that the stability of the polishing box 6 is improved by attracting the first magnet 602 and the second magnet 1052, and the polishing sheet 601 cannot shake back and forth in the polishing process, and the polishing effect is improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (4)
1. The utility model provides a steel wire rope automatic processing filament cutter for glue hose reinforcing, includes frame (1), its characterized in that still includes:
a slot (105) which is arranged on the frame (1);
the cutting frame (2) is fixedly connected to the side wall of the frame (1);
The cutting box (202) is connected to the cutting frame (2) in a sliding manner, and the cutting box (202) is positioned right above the cutting groove (105);
A cutting blade (2021) rotatably connected in the cutting box (202);
The grinding box (4) is fixedly connected to the frame (1);
the push rod (4022) is connected to the polishing box (4) in a sliding manner;
The polishing box (6) is fixedly connected to the push rod (4022), and the polishing box (6) is positioned right below the cutting groove (105);
The polishing piece (601) is rotationally connected in the polishing box (6);
The polishing device is characterized in that a powder suction head (4012) is fixedly connected to the side wall of the polishing box (6), an elastic hose (401) is fixedly connected to the powder suction head (4012), and one end, far away from the powder suction head (4012), of the elastic hose (401) is fixedly connected to the side wall of the bottom of the polishing box (4);
A one-way valve (4011) is arranged at the joint of the elastic hose (401) and the polishing box (4), a discharge pipe (403) is fixedly connected to the bottom of the polishing box (4), and a pressure valve (4031) is arranged on the discharge pipe (403);
A sliding groove (204) is formed in the cutting frame (2), a sliding block (2043) is connected in the sliding groove (204) in a sliding mode, and the sliding block (2043) is fixedly connected with the cutting box (202);
a first spring (2042) is fixedly connected to the bottom wall of the sliding block (2043), and one end, far away from the sliding block (2043), of the first spring (2042) is fixedly connected to the inner wall of the bottom side of the sliding groove (204);
The bottom of the cutting frame (2) is provided with an air cavity (203), the bottom side of the sliding block (2043) is fixedly connected with a pressing rod (2041), one end of the pressing rod (2041) arranged in the air cavity (203) is fixedly connected with a first sliding plug (2031), the bottom end of the cutting frame (2) is fixedly connected with an air pipe (2032), and the air pipe (2032) and the air cavity (203) are communicated;
One end of the air pipe (2032) away from the cutting frame (2) is fixedly connected to the side wall of the top of the polishing box (4), a second sliding plug (402) is connected in the polishing box (4) in a sliding mode, and one end of the push rod (4022) away from the polishing box (6) is arranged in the polishing box (4) and fixedly connected with the second sliding plug (402).
2. The automatic processing filament cutter for the steel wire rope for reinforcing the rubber hose according to claim 1, wherein a second spring (4021) is fixedly connected to the second sliding plug (402), and one end, far away from the second sliding plug (402), of the second spring (4021) is fixedly connected to the inner top wall of the polishing box (4).
3. The automatic wire rope processing shredder for reinforcing the rubber hose according to claim 1, wherein the first magnet (602) is fixedly connected to the polishing box (6), the slot (105) is provided with a clamping groove (1051), and the first magnet (602) is matched with the clamping groove (1051).
4. The automatic processing wire cutting machine for reinforcing a hose for rubber according to claim 3, wherein the second magnet (1052) is fixedly connected in the clamping groove (1051), and the first magnet (602) and the second magnet (1052) attract each other.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211703347.3A CN116214172B (en) | 2022-12-29 | 2022-12-29 | Wire rope automatic processing filament cutter for reinforcing rubber hose |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211703347.3A CN116214172B (en) | 2022-12-29 | 2022-12-29 | Wire rope automatic processing filament cutter for reinforcing rubber hose |
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| CN116214172A CN116214172A (en) | 2023-06-06 |
| CN116214172B true CN116214172B (en) | 2024-04-16 |
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| CN108284325A (en) * | 2018-01-24 | 2018-07-17 | 重庆腾通工业设计有限公司 | Engine dissection cutter device |
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| CN116214172A (en) | 2023-06-06 |
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