CN116212943A - Preparation method of novel alkaline catalyst and application of novel alkaline catalyst in preparation of methyl heptenone - Google Patents
Preparation method of novel alkaline catalyst and application of novel alkaline catalyst in preparation of methyl heptenone Download PDFInfo
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- CN116212943A CN116212943A CN202211547557.8A CN202211547557A CN116212943A CN 116212943 A CN116212943 A CN 116212943A CN 202211547557 A CN202211547557 A CN 202211547557A CN 116212943 A CN116212943 A CN 116212943A
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- molecular sieve
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- 239000003054 catalyst Substances 0.000 title claims abstract description 58
- JPTOCTSNXXKSSN-UHFFFAOYSA-N methylheptenone Chemical compound CCCC=CC(=O)CC JPTOCTSNXXKSSN-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000002808 molecular sieve Substances 0.000 claims abstract description 47
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 claims abstract description 21
- HNVRRHSXBLFLIG-UHFFFAOYSA-N 3-hydroxy-3-methylbut-1-ene Chemical compound CC(C)(O)C=C HNVRRHSXBLFLIG-UHFFFAOYSA-N 0.000 claims abstract description 18
- VBPSVYDSYVJIPX-UHFFFAOYSA-N methylbutenol Natural products CCC=C(C)O VBPSVYDSYVJIPX-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910001413 alkali metal ion Inorganic materials 0.000 claims abstract description 13
- 150000001412 amines Chemical class 0.000 claims abstract description 12
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000005342 ion exchange Methods 0.000 claims abstract description 7
- 238000005470 impregnation Methods 0.000 claims abstract description 3
- 238000002791 soaking Methods 0.000 claims abstract description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 claims description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- NCMHKCKGHRPLCM-UHFFFAOYSA-N caesium(1+) Chemical compound [Cs+] NCMHKCKGHRPLCM-UHFFFAOYSA-N 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 2
- 229910001414 potassium ion Inorganic materials 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 claims description 2
- 229910001419 rubidium ion Inorganic materials 0.000 claims description 2
- 230000036632 reaction speed Effects 0.000 abstract description 7
- 238000005809 transesterification reaction Methods 0.000 abstract description 7
- 238000007086 side reaction Methods 0.000 abstract description 3
- -1 aluminum isobutanol Chemical compound 0.000 description 10
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 241000779745 Backhousia myrtifolia Species 0.000 description 6
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003205 fragrance Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000000686 essence Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 230000002194 synthesizing effect Effects 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- 238000005821 Claisen rearrangement reaction Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- NLSCHDZTHVNDCP-UHFFFAOYSA-N caesium nitrate Chemical compound [Cs+].[O-][N+]([O-])=O NLSCHDZTHVNDCP-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006114 decarboxylation reaction Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 229940043237 diethanolamine Drugs 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical compound CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical group CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- UHEPJGULSIKKTP-UHFFFAOYSA-N sulcatone Chemical compound CC(C)=CCCC(C)=O UHEPJGULSIKKTP-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000001490 (3R)-3,7-dimethylocta-1,6-dien-3-ol Substances 0.000 description 1
- CDOSHBSSFJOMGT-JTQLQIEISA-N (R)-linalool Natural products CC(C)=CCC[C@@](C)(O)C=C CDOSHBSSFJOMGT-JTQLQIEISA-N 0.000 description 1
- QHMVQKOXILNZQR-UHFFFAOYSA-N 1-methoxyprop-1-ene Chemical compound COC=CC QHMVQKOXILNZQR-UHFFFAOYSA-N 0.000 description 1
- FPIPGXGPPPQFEQ-UHFFFAOYSA-N 13-cis retinol Natural products OCC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-UHFFFAOYSA-N 0.000 description 1
- 239000007848 Bronsted acid Substances 0.000 description 1
- WTEVQBCEXWBHNA-UHFFFAOYSA-N Citral Natural products CC(C)=CCCC(C)=CC=O WTEVQBCEXWBHNA-UHFFFAOYSA-N 0.000 description 1
- ACIAHEMYLLBZOI-ZZXKWVIFSA-N Unsaturated alcohol Chemical compound CC\C(CO)=C/C ACIAHEMYLLBZOI-ZZXKWVIFSA-N 0.000 description 1
- FPIPGXGPPPQFEQ-BOOMUCAASA-N Vitamin A Natural products OC/C=C(/C)\C=C\C=C(\C)/C=C/C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-BOOMUCAASA-N 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- FPIPGXGPPPQFEQ-OVSJKPMPSA-N all-trans-retinol Chemical compound OC\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-OVSJKPMPSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229940043350 citral Drugs 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- WTEVQBCEXWBHNA-JXMROGBWSA-N geranial Chemical compound CC(C)=CCC\C(C)=C\C=O WTEVQBCEXWBHNA-JXMROGBWSA-N 0.000 description 1
- HNZUNIKWNYHEJJ-UHFFFAOYSA-N geranyl acetone Natural products CC(C)=CCCC(C)=CCCC(C)=O HNZUNIKWNYHEJJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229930007744 linalool Natural products 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- JXJIQCXXJGRKRJ-KOOBJXAQSA-N pseudoionone Chemical compound CC(C)=CCC\C(C)=C\C=C\C(C)=O JXJIQCXXJGRKRJ-KOOBJXAQSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000006462 rearrangement reaction Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- RTHYXYOJKHGZJT-UHFFFAOYSA-N rubidium nitrate Inorganic materials [Rb+].[O-][N+]([O-])=O RTHYXYOJKHGZJT-UHFFFAOYSA-N 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- OHEFFKYYKJVVOX-UHFFFAOYSA-N sulcatol Natural products CC(O)CCC=C(C)C OHEFFKYYKJVVOX-UHFFFAOYSA-N 0.000 description 1
- KHAUBYTYGDOYRU-IRXASZMISA-N trospectomycin Chemical compound CN[C@H]([C@H]1O2)[C@@H](O)[C@@H](NC)[C@H](O)[C@H]1O[C@H]1[C@]2(O)C(=O)C[C@@H](CCCC)O1 KHAUBYTYGDOYRU-IRXASZMISA-N 0.000 description 1
- 235000019155 vitamin A Nutrition 0.000 description 1
- 239000011719 vitamin A Substances 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 229940045997 vitamin a Drugs 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/7007—Zeolite Beta
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/082—X-type faujasite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/084—Y-type faujasite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/60—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the type L, as exemplified by patent document US3216789
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/30—Ion-exchange
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/61—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
- C07C45/67—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
- C07C45/68—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
- B01J2229/186—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/34—Reaction with organic or organometallic compounds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
Abstract
The invention discloses a preparation method of a novel alkaline catalyst, which comprises the following steps: soaking a silicon-aluminum molecular sieve into a solution containing alkali metal ions for ion exchange, drying and roasting to obtain an alkaline molecular sieve; according to the method of isovolumetric impregnation, organic amine is impregnated on the obtained basic molecular sieve, and the novel basic catalyst is obtained by drying. The prepared novel alkaline catalyst catalyzes methyl butenol to react with methyl acetoacetate to prepare methyl heptenone, so that the reaction speed of transesterification is greatly improved, the reaction condition is milder, the catalyst can be recycled, the catalyst is clean and environment-friendly, the side reaction is less, and the residue of a kettle is reduced.
Description
Technical Field
The invention belongs to the technical field of catalyst preparation and organic synthesis, relates to preparation of an alkaline catalyst, and particularly relates to a preparation method of a novel alkaline catalyst and application of the novel alkaline catalyst in preparation of methyl heptenone.
Background
Methyl heptenone, chemical name 6-methyl-5-hepten-2-one, molecular formula C 8 H 14 O is colorless or pale yellow liquid, has strong oil smell, and has fresh green fragrance and orange fragrance. Methyl heptenone is mainly used in the formulation of essence for soap and is used for preparing a plurality of fruit-flavored edible essences. Meanwhile, the methyl heptenone is an important intermediate for synthesizing various medicines, essences and fragrances, and is also a main raw material for preparing linalool, citral, pseudoionone and other fragrance products, so that vitamin A, vitamin E and various essence fragrances can be prepared synthetically.
The method for synthesizing methyl heptenone in the prior art mainly comprises an isobutene method, a Saucy-Marbet method and a Carrol method;
the isobutene method, german BASF takes isobutene, acetone and formaldehyde as raw materials, alpha-methyl heptenone is directly synthesized under the condition of 300 ℃ and 30MPa, and then methyl heptenone is obtained by heating isomerization under the action of iron and palladium catalysts (DE 1277848B, DE 1267682B).
The method has the advantages of short reaction steps, simple route, wide and easily available raw material sources, high temperature and high pressure are needed for the reaction conditions of the method, a large amount of byproducts are generated in the reaction process, the separation and purification difficulties are high, the raw material recovery process is complex, and the requirements on equipment are quite high.
The Saucy-Marbet method is to synthesize methyl heptenone by using methyl butenol and alkyl (methoxy) propylene, and the main reaction process is as follows:
chinese patent CN108299171A synthesizes methyl heptenone without catalyst under the critical conditions of high temperature of 250-300 ℃ and 5-10Mpa, and the selectivity is more than 92%. Under the protection of inert gas, the Chinese patent CN106478514A uses unsaturated alcohol and 2-alkoxy propylene as raw materials and uses Bronsted acid as a catalyst to carry out rearrangement reaction in a mode of connecting autoclaves in series, the selectivity reaches more than 97%, but the method has higher requirements on equipment.
The method has the advantages of good atom economy, high selectivity and simple route, but the raw material methoxypropene is not a large number of commodities, has fewer sources, is not easy to transport and store, and is not favorable for large-scale industrial production and application at present.
The Carrol method is industrialized by Roche company in Switzerland, after the process is improved by BASF in Germany, the catalyst of the Carrol reaction in the method of U.S. Pat. No. 3,979A is an aluminum alcoholate such as aluminum isobutanol and aluminum isopropoxide, and the modified alkyl acetoacetate aluminum compound is used as the catalyst in China patent CN1173917C to prepare gamma-delta unsaturated ketone by the Carrol reaction, wherein the related alkyl acetoacetate comprises methyl ester, ethyl ester, isopropyl ester, tertiary butyl ester, secondary butyl ester and the like.
The Chinese patent CN102503790A adopts methyl butenyl alcohol and methyl acetoacetate as raw materials, and adopts a diethanol amine/aluminum isopropoxide composite catalyst to synthesize methyl heptenone and modify aluminum isopropoxide, wherein the aluminum isopropoxide accounts for 2-3% of the feeding amount of the methyl acetoacetate, the method also inhibits the cracking of the methyl heptenone, improves the yield of the methyl heptenone, and the diethanol amine can be recycled through rectification, but aluminum isopropoxide in the rectification generates aluminum-containing organic foot oil which cannot be recycled well, so that certain pressure is brought to environmental protection treatment.
Chinese patent CN107673959a discloses that methyl butenyl alcohol and methyl acetoacetate are used as raw materials, diazabicyclo and aluminum isopropoxide are used as catalysts to prepare methyl heptenone, and the two kettles are used for sectional temperature control, so that the yield is more than 90%, but the aluminum isopropoxide is larger in dosage and accounts for 6-8.5% of the total materials, the aluminum-containing waste liquid in the later stage is more, and the environmental protection treatment difficulty is high.
The technical personnel find that in the Carrol method, the improvement of the reaction speed of transesterification is the key for improving the whole reaction speed, the reaction speed of claisen rearrangement and decarboxylation is more related to the concentration of a transesterification product and the reaction temperature, the reaction speed of transesterification is reduced, the concentration of the transesterification product is lower, the claisen rearrangement and decarboxylation reaction is reduced, the whole reaction time is overlong, meanwhile, the side reactions such as dehydration, polymerization and the like of the methyl butenol are more caused at high temperature for a long time, and the dehydrated water also damages the aluminum isopropoxide catalyst, so that the reaction yield is reduced. New catalysts are therefore needed to solve this problem, and the recovery of the catalyst is also particularly important.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a preparation method of a novel alkaline catalyst, which is characterized in that an organic amine is used for treating an alkaline molecular sieve to prepare the novel alkaline catalyst, and the novel alkaline catalyst is used for catalyzing the reaction of methyl butenol and methyl acetoacetate to prepare methyl heptenone, so that the reaction speed of transesterification is greatly improved, the reaction condition is milder, the catalyst can be recycled, the catalyst is clean and environment-friendly, the side reaction is less, and the residue of a kettle is reduced.
The invention is realized by the following technical scheme:
a method for preparing a novel alkaline catalyst, comprising the following steps: soaking a silicon-aluminum molecular sieve into a solution containing alkali metal ions for ion exchange, drying and roasting to obtain an alkaline molecular sieve; according to the method of isovolumetric impregnation, organic amine is impregnated on the obtained basic molecular sieve, and the novel basic catalyst is obtained by drying.
The invention further improves the scheme as follows:
the silicon-aluminum molecular sieve is one or more than two of Beta type molecular sieve, L type molecular sieve, X type molecular sieve or Y type molecular sieve.
Preferably, the silicon-aluminum molecular sieve is an L-type molecular sieve or an X-type molecular sieve.
Further, the solute in the solution containing alkali metal ions is one or more than two of nitrate, acetate, carbonate and hydroxide of alkali metal; the alkali metal ion is one or more than two of potassium ion, rubidium ion or cesium ion.
Further, the Si/Al molar ratio of the silicon-aluminum molecular sieve is 1-20.
Preferably, the Si/Al molar ratio of the silicon-aluminum molecular sieve is 3-5.
Further, the organic amine is one or more than two of 1, 2-propylene diamine, triethylamine, triethanolamine or 4-dimethylaminopyridine.
Further, the solid-liquid ratio in g: ml is 1:5-30, the mass concentration of alkali metal ions is 1-30%, the exchange temperature is 60-80 ℃, and the exchange time is 2-6 h.
Further, the degree of exchange of the alkali metal ions is 10-20%.
Preferably, the degree of exchange of the alkali metal ions is 50%, 45%, 35%, 40%, 30% or 20%.
The invention further improves the scheme as follows:
the application of the novel alkaline catalyst prepared by the method in the preparation of methyl heptenone comprises the following steps: methyl butenol is reacted with methyl acetoacetate in the presence of the novel basic catalyst to form methyl heptenone.
Further, the reaction temperature is 140-170 ℃ and the reaction time is 6-12 hours.
Further, the molar ratio of the methyl butenol to the methyl acetoacetate is 1.2-2.0: 1, wherein the mass ratio of the methyl acetoacetate to the novel alkaline catalyst is 5-60: 1.
compared with the prior art, the invention has the beneficial effects that:
1) The novel alkaline catalyst is adopted to catalyze the condensation of methyl butenol to prepare methyl heptenone, so that the problem that the catalyst can not be recycled mechanically is avoided, and the route is clean and environment-friendly;
2) The catalyst is a metal catalyst loaded by an alkaline molecular sieve, the shape selective effect of the molecular sieve is utilized to improve the reaction speed of transesterification, effectively inhibit the dehydration of methyl butenol, reduce the consumption of methyl acetoacetate, and show excellent selectivity in the synthesis of methyl heptenone;
3) The preparation method provided by the invention is simple and convenient to operate, meets the industrial application requirements, and is convenient for industrial production.
Detailed Description
The present invention will be described in detail with reference to specific examples.
The original NaX, naY, naL, naBeta type molecular sieves in the examples of the present invention were all commercially available.
The analytical methods, conversions, selectivities in the examples were calculated as follows:
analysis was performed using a Shimadzu gas chromatograph.
In some embodiments of the invention, both conversion and yield are calculated on a molar basis:
methyl acetoacetate conversion = [ (moles of methyl butenol in feed) - (moles of methyl butenol in discharge) ]/(moles of methyl butenol in feed) ×100%
Methyl heptenone yield (p-methyl butenol) = (moles of methyl heptenone in discharge)/(moles of methyl butenol converted) ×100%
Methyl heptenone yield (methyl acetoacetate) = (moles of methyl heptenone in the discharge)/(moles of methyl acetoacetate converted) ×100%
Examples 1 to 10: preparation of basic molecular sieves
Step 1, dissolving alkali metal salt in water to obtain a precursor solution with the concentration of 0.1-0.5 mol/L, wherein the alkali metal salt is selected from one of potassium nitrate, rubidium nitrate and cesium nitrate;
step 2, weighing 20g of unshaped molecular sieve, wherein the molecular sieve is selected from one of NaX, naY, naL, naBeta type molecular sieves;
step 3, carrying out ion exchange on the molecular sieve weighed in the step 2) by using the alkali metal ion precursor solution in the step 1) according to the solid-liquid ratio of 1:5, stirring for 5 hours at the constant temperature of 90 ℃ under normal pressure, filtering, washing, drying in a 100 ℃ oven for 2 hours, and calcining the obtained solid in a muffle furnace at 160 ℃ and 450 ℃ for 1 hour respectively;
and 4, changing the molecular sieve weighed in the step 2 into a molecular sieve obtained after roasting the ion-exchanged object in the step 3, and repeating the step 3 for two times to obtain an alkaline molecular sieve sample, wherein the obtained sample is marked as A-l-A-10.
The sample numbers, corresponding molecular sieves, alkali metal salts and concentrations used for the corresponding precursor solutions, and the degree of exchange are shown in table 1. Performing element analysis on the obtained sample by adopting an XRF element analyzer, and calculating the ion exchange degree according to the K element content of the sample before and after exchange, wherein the calculation formula is as follows:
ion exchange = (mole percent of Na (K) element in molecular sieve before exchange-mole percent of Na (K) element in molecular sieve after exchange): the mole percentage of Na (K) element in the molecular sieve before exchange is multiplied by 100 percent.
TABLE 1 parameters for the preparation of basic molecular sieves
Examples 11 to 10: preparation of organic amine treated basic molecular sieve catalyst
20g of basic molecular sieve is suspended in 100mL of toluene, a certain mass of organic amine is added, reflux is carried out for 15 hours at 85 ℃, the cooled product is washed by methanol, filtered and dried in an oven at 70 ℃ for 6 hours. The types and the masses of the carrier and the organic amine are shown in Table 2.
Table 2 parameters for the preparation of organic amine treated basic molecular sieve catalysts
Examples 25 to 38: evaluation of organic amine treated basic molecular sieve catalysts in methyl heptenone synthesis reactions
Adding a catalyst into a reaction kettle, and adding a certain amount of methyl butenol and methyl acetoacetate into the reaction kettle to carry out Carrol condensation reaction, wherein the methyl butenol is as follows: methyl acetoacetate molar ratio is 1.5:1, reaction temperature is 165 ℃, reaction time is 8 hours, the catalyst accounts for 8.0% of the mass of methyl acetoacetate, methanol and unconverted methyl butenol generated by reaction are condensed and collected along with a rectifying column, and CO is generated 2 Cooling, discharging to atmosphere, cooling after the reaction is finished, filtering out catalyst, decompressing and rectifying,the product was obtained and analyzed by sampling, and the reaction results are shown in Table 3;
TABLE 3 reactivity of the catalysts prepared in examples 25-38
As shown in Table 3, the catalyst provided by each embodiment of the invention shows excellent selectivity to methyl acetoacetate in the reaction of synthesizing methyl heptenone from methyl butenol and methyl acetoacetate, the yield of methyl heptenone (p-methyl butenol) can reach 96.5%, and the highest conversion rate of methyl acetoacetate can reach 96.5%; when the NaX molecular sieve for basic molecular screening has an ion exchange degree of 35.0-40.0 and an organic amine content of 0.15-0.2 mol, the yield of methyl heptenone (methyl acetoacetate) can be 92.5% or more.
The foregoing embodiments are merely illustrative of the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The preparation method of the novel alkaline catalyst is characterized by comprising the following steps: soaking a silicon-aluminum molecular sieve into a solution containing alkali metal ions for ion exchange, drying and roasting to obtain an alkaline molecular sieve; according to the method of isovolumetric impregnation, organic amine is impregnated on the obtained basic molecular sieve, and the novel basic catalyst is obtained by drying.
2. The method for preparing a novel basic catalyst according to claim 1, wherein: the silicon-aluminum molecular sieve is one or more than two of Beta type molecular sieve, L type molecular sieve, X type molecular sieve or Y type molecular sieve.
3. The method for preparing a novel basic catalyst according to claim 1, wherein: the solute in the solution containing alkali metal ions is one or more than two of nitrate, acetate, carbonate and hydroxide of alkali metal; the alkali metal ion is one or more than two of potassium ion, rubidium ion or cesium ion.
4. The method for preparing a novel basic catalyst according to any one of claims 1 or 2, characterized in that: the Si/Al molar ratio of the silicon-aluminum molecular sieve is 1-20.
5. The method for preparing a novel basic catalyst according to claim 1, wherein: the organic amine is one or more than two of 1, 2-propylene diamine, triethylamine, triethanolamine or 4-dimethylaminopyridine.
6. The method for preparing a novel basic catalyst according to claim 1, wherein: the solid-liquid ratio in g: ml is 1:5-30, the mass concentration of alkali metal ion is 1-30%, the exchange temperature is 60-80 deg.C, and the exchange time is 2-6 h.
7. The method for preparing a novel basic catalyst according to claim 1, wherein: the degree of exchange of the alkali metal ions is 10-20%.
8. Use of the novel basic catalyst prepared by the process according to claim 1 for the preparation of methyl heptenone, comprising the steps of: methyl butenol is reacted with methyl acetoacetate in the presence of the novel basic catalyst to form methyl heptenone.
9. Use of the novel basic catalyst according to claim 8 for the preparation of methyl heptenone, characterized in that: the reaction temperature is 140-170 ℃ and the reaction time is 6-12 hours.
10. Use of the novel basic catalyst according to claim 8 for the preparation of methyl heptenone, characterized in that: the molar ratio of the methyl butenol to the methyl acetoacetate is 1.2-2.0: 1, wherein the mass ratio of the methyl acetoacetate to the novel alkaline catalyst is 5-60: 1.
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