CN116209726A - Adhesive composition, adhesive layer, and adhesive sheet - Google Patents
Adhesive composition, adhesive layer, and adhesive sheet Download PDFInfo
- Publication number
- CN116209726A CN116209726A CN202180066486.7A CN202180066486A CN116209726A CN 116209726 A CN116209726 A CN 116209726A CN 202180066486 A CN202180066486 A CN 202180066486A CN 116209726 A CN116209726 A CN 116209726A
- Authority
- CN
- China
- Prior art keywords
- acrylate
- meth
- weight
- monomer
- present
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000853 adhesive Substances 0.000 title claims abstract description 264
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 263
- 239000000203 mixture Substances 0.000 title claims abstract description 226
- 239000012790 adhesive layer Substances 0.000 title claims abstract description 125
- 239000000758 substrate Substances 0.000 claims description 91
- 239000000178 monomer Substances 0.000 description 285
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 185
- 229920000058 polyacrylate Polymers 0.000 description 182
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 134
- -1 alkyl methacrylate Chemical compound 0.000 description 107
- 125000000217 alkyl group Chemical group 0.000 description 100
- 239000010410 layer Substances 0.000 description 74
- 229920005601 base polymer Polymers 0.000 description 61
- 125000004432 carbon atom Chemical group C* 0.000 description 53
- 239000000463 material Substances 0.000 description 49
- 229920000642 polymer Polymers 0.000 description 44
- 239000010408 film Substances 0.000 description 43
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 42
- 239000011521 glass Substances 0.000 description 42
- 238000000034 method Methods 0.000 description 35
- 239000003431 cross linking reagent Substances 0.000 description 33
- 239000003999 initiator Substances 0.000 description 32
- 150000002430 hydrocarbons Chemical class 0.000 description 31
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 30
- 238000005187 foaming Methods 0.000 description 29
- 239000002184 metal Chemical class 0.000 description 29
- 229910052751 metal Inorganic materials 0.000 description 29
- 229920005989 resin Polymers 0.000 description 28
- 239000011347 resin Substances 0.000 description 28
- 229910052757 nitrogen Inorganic materials 0.000 description 26
- 230000003287 optical effect Effects 0.000 description 26
- 238000006116 polymerization reaction Methods 0.000 description 26
- 238000004891 communication Methods 0.000 description 25
- 230000005855 radiation Effects 0.000 description 25
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- 125000002723 alicyclic group Chemical group 0.000 description 24
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 24
- 239000000654 additive Substances 0.000 description 22
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 22
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 21
- 125000005250 alkyl acrylate group Chemical group 0.000 description 21
- 229920001971 elastomer Polymers 0.000 description 21
- 238000002834 transmittance Methods 0.000 description 21
- 239000003505 polymerization initiator Substances 0.000 description 20
- 239000005060 rubber Substances 0.000 description 20
- 229910052799 carbon Inorganic materials 0.000 description 19
- 239000000470 constituent Substances 0.000 description 19
- 229920000139 polyethylene terephthalate Polymers 0.000 description 19
- 239000005020 polyethylene terephthalate Substances 0.000 description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 18
- 125000004433 nitrogen atom Chemical group N* 0.000 description 18
- 125000003118 aryl group Chemical group 0.000 description 16
- 230000005540 biological transmission Effects 0.000 description 16
- 229920001519 homopolymer Polymers 0.000 description 16
- 230000035945 sensitivity Effects 0.000 description 16
- 239000002904 solvent Substances 0.000 description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 15
- 125000004122 cyclic group Chemical group 0.000 description 15
- 239000010419 fine particle Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- 230000000996 additive effect Effects 0.000 description 12
- 125000001931 aliphatic group Chemical group 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 230000009477 glass transition Effects 0.000 description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 239000006087 Silane Coupling Agent Substances 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 11
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 10
- 239000003112 inhibitor Substances 0.000 description 10
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 9
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 9
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 9
- 239000011247 coating layer Substances 0.000 description 9
- 239000011737 fluorine Substances 0.000 description 9
- 229910052731 fluorine Inorganic materials 0.000 description 9
- 230000006872 improvement Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000002985 plastic film Substances 0.000 description 9
- 229920006255 plastic film Polymers 0.000 description 9
- 239000004417 polycarbonate Substances 0.000 description 9
- 229920000515 polycarbonate Polymers 0.000 description 9
- 229910052709 silver Inorganic materials 0.000 description 9
- 239000004332 silver Substances 0.000 description 9
- 230000000007 visual effect Effects 0.000 description 9
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 8
- 239000004926 polymethyl methacrylate Substances 0.000 description 8
- 238000012719 thermal polymerization Methods 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 7
- 150000003926 acrylamides Chemical class 0.000 description 7
- 239000012964 benzotriazole Substances 0.000 description 7
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 7
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 7
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 7
- 230000002829 reductive effect Effects 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000006059 cover glass Substances 0.000 description 6
- 150000002513 isocyanates Chemical class 0.000 description 6
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 6
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 6
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 6
- RWVIXLAPUYQGIG-UHFFFAOYSA-N (3-oxophenothiazin-2-yl)azanium;chloride Chemical compound Cl.C1=CC=C2SC3=CC(=O)C(N)=CC3=NC2=C1 RWVIXLAPUYQGIG-UHFFFAOYSA-N 0.000 description 5
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 5
- COCLLEMEIJQBAG-UHFFFAOYSA-N 8-methylnonyl 2-methylprop-2-enoate Chemical compound CC(C)CCCCCCCOC(=O)C(C)=C COCLLEMEIJQBAG-UHFFFAOYSA-N 0.000 description 5
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 5
- 239000012986 chain transfer agent Substances 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 125000000753 cycloalkyl group Chemical group 0.000 description 5
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 5
- 238000000691 measurement method Methods 0.000 description 5
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 5
- 229910044991 metal oxide Inorganic materials 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 5
- NWAHZAIDMVNENC-UHFFFAOYSA-N octahydro-1h-4,7-methanoinden-5-yl methacrylate Chemical compound C12CCCC2C2CC(OC(=O)C(=C)C)C1C2 NWAHZAIDMVNENC-UHFFFAOYSA-N 0.000 description 5
- 125000005702 oxyalkylene group Chemical group 0.000 description 5
- 230000036961 partial effect Effects 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 239000002861 polymer material Substances 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 229910001887 tin oxide Inorganic materials 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- STFXXRRQKFUYEU-UHFFFAOYSA-N 16-methylheptadecyl prop-2-enoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)C=C STFXXRRQKFUYEU-UHFFFAOYSA-N 0.000 description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 4
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 4
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 239000003522 acrylic cement Substances 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
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- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 4
- MAWOHFOSAIXURX-UHFFFAOYSA-N cyclopentylcyclopentane Chemical group C1CCCC1C1CCCC1 MAWOHFOSAIXURX-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 150000002148 esters Chemical group 0.000 description 4
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- 150000004767 nitrides Chemical class 0.000 description 4
- 229940059574 pentaerithrityl Drugs 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
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- 150000003505 terpenes Chemical class 0.000 description 4
- 235000007586 terpenes Nutrition 0.000 description 4
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 3
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
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- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 3
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- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
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- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 3
- PJUIMOJAAPLTRJ-UHFFFAOYSA-N monothioglycerol Chemical compound OCC(O)CS PJUIMOJAAPLTRJ-UHFFFAOYSA-N 0.000 description 3
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- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
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- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- YXIMCNGUIIEJMO-UHFFFAOYSA-N tert-butyl 2-sulfanylacetate Chemical compound CC(C)(C)OC(=O)CS YXIMCNGUIIEJMO-UHFFFAOYSA-N 0.000 description 1
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- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
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- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- XOALFFJGWSCQEO-UHFFFAOYSA-N tridecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C=C XOALFFJGWSCQEO-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
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- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- KRLHYNPADOCLAJ-UHFFFAOYSA-N undecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C(C)=C KRLHYNPADOCLAJ-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- RRLMGCBZYFFRED-UHFFFAOYSA-N undecyl prop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C=C RRLMGCBZYFFRED-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q13/00—Waveguide horns or mouths; Slot antennas; Leaky-waveguide antennas; Equivalent structures causing radiation along the transmission path of a guided wave
- H01Q13/08—Radiating ends of two-conductor microwave transmission lines, e.g. of coaxial lines, of microstrip lines
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Abstract
Provided are an adhesive composition and an adhesive sheet, wherein the adhesive composition can form an adhesive layer which has a low dielectric constant and a low dielectric loss in a high frequency band and a dielectric constant in a low frequency band up to a certain degree, and is suitable for bonding members constituting a millimeter wave antenna arranged on a display. The adhesive composition of the 1 st aspect of the present invention has a dielectric constant of 2 to 5 at 28GHz, a dielectric constant of 2 to 8 at 100kHz, and a dielectric loss of 0.0001 to 0.05 at 28 GHz. The adhesive composition of claim 2 of the present invention has a dielectric constant of 2 to 5 at 60GHz, a dielectric constant of 2 to 8 at 100kHz, and a dielectric loss of 0.0001 to 0.05 at 60 GHz.
Description
Technical Field
The present invention relates to an adhesive composition, an adhesive layer and an adhesive sheet. More specifically, the present invention relates to an adhesive composition, an adhesive layer, and an adhesive sheet suitable for bonding constituent members of a millimeter wave antenna.
Background
In recent years, the speed and capacity of communication in portable communication devices such as smartphones have been increased year by year, and it is expected that the fifth generation (5G) which is the next generation ultra-high speed data communication standard will realize an ultra-high speed and large capacity communication of 100 times, a low delay of 1/10, and a plurality of simultaneous connections of 10 times or more than the fourth generation (4G).
In order to realize the above-described ultra-high speed and large capacity communication of 5G, low delay, and a plurality of simultaneous connections, electromagnetic waves of high frequency, which is called millimeter waves and has a frequency exceeding 24GHz, are used, and the wavelength is shorter than the millimeter level, so that a large amount of data can be transmitted at one time.
However, millimeter waves have properties such as being more likely to be attenuated by resonance absorption of rain, oxygen in the air, water molecules, and the like, being highly rectilinear, and being easily reflected, as compared with the frequency band used by 4G, and antennas used for millimeter wave communication (hereinafter sometimes referred to as "millimeter wave antennas") are required to have higher antenna gains than conventional 4G communication.
In order to achieve stable reception of millimeter waves, a wide antenna area is required, and the directivity of millimeter waves is high, so reception from above in space is considered to be ideal. Since a display of a portable communication device such as a smart phone is often directed upward when in use and a wide area is ensured by a large screen, improvement in reception efficiency when a millimeter wave antenna is disposed on the display is expected.
Prior art literature
Patent literature
Patent document 1: japanese patent laid-open No. 2019-186942
Disclosure of Invention
Problems to be solved by the invention
It is known that millimeter waves are reduced in dielectric loss due to the materials of the components constituting the millimeter wave antenna, and characteristics of low dielectric constant, particularly low dielectric loss, in the high frequency band of millimeter waves are also required in order not to reduce the antenna gain. The adhesive used for bonding members constituting the millimeter wave antenna is also required to have low dielectric constant and low dielectric loss in a high frequency band.
On the other hand, as a touch sensor provided in a display of a smart phone, a capacitive type is widely used, but a capacitive type touch panel needs to have a high dielectric constant to a certain extent in a low frequency band in order to improve sensitivity. Therefore, when a millimeter wave antenna is arranged on a display, it is required to give consideration to both: low dielectric constant and dielectric loss in the high frequency band to improve antenna gain, and dielectric constant up to a certain degree in the low frequency band to improve touch sensor sensitivity.
The present invention has been made in view of the above-described circumstances, and an object of the present invention is to provide an adhesive composition capable of forming an adhesive layer suitable for bonding members constituting a millimeter wave antenna arranged on a display while satisfying both low dielectric constant and low dielectric loss in a high frequency band and dielectric constant up to a certain level in a low frequency band.
Another object of the present invention is to provide an adhesive layer which can achieve both low dielectric constant and low dielectric loss in a high frequency band and dielectric constant up to a certain level in a low frequency band, and is suitable for bonding members constituting a millimeter wave antenna arranged on a display.
Another object of the present invention is to provide an adhesive sheet having an adhesive layer which can achieve both low dielectric constant and low dielectric loss in a high frequency band and dielectric constant up to a certain level in a low frequency band and is suitable for bonding members constituting a millimeter wave antenna arranged on a display.
Solution for solving the problem
In the 1 st aspect of the present invention, there is provided an adhesive composition having a dielectric constant of 2 to 5 at a frequency of 28GHz, a dielectric constant of 2 to 8 at a frequency of 100kHz and a dielectric loss of 0.0001 to 0.05 at a frequency of 28 GHz.
In the adhesive composition according to claim 1 of the present invention, the configuration having a dielectric constant of 2 to 5 at a frequency of 28GHz is preferable in that the antenna gain of a millimeter wave antenna to which a constituent member is attached using the adhesive composition according to claim 1 of the present invention can be improved.
In the adhesive composition according to claim 1 of the present invention, the configuration having a dielectric constant of 2 to 8 at a frequency of 100kHz is preferable in terms of ensuring the sensitivity of the touch sensor even when the millimeter wave antenna using the adhesive composition according to claim 1 of the present invention is attached to a display.
In the adhesive composition according to claim 1 of the present invention, the configuration in which the dielectric loss at the frequency of 28GHz is 0.0001 to 0.05 is preferable in that the antenna gain of the millimeter wave antenna to which the constituent member is bonded using the adhesive composition according to claim 1 of the present invention can be improved.
In the adhesive composition of the invention according to the 1 st aspect, the dielectric constant at 60GHz is preferably 2 to 5. This configuration is preferable in that the antenna gain of the millimeter wave antenna to which the constituent member is attached using the adhesive composition of the 1 st aspect of the present invention can be improved.
In the adhesive composition of the invention according to the 1 st aspect, the dielectric loss at 60GHz is preferably 0.0001 to 0.05. This configuration is preferable in that the antenna gain of the millimeter wave antenna to which the constituent member is attached using the adhesive composition of the 1 st aspect of the present invention can be improved.
In the invention according to the 2 nd aspect, there is provided an adhesive composition having a dielectric constant of 2 to 5 at a frequency of 60GHz, a dielectric constant of 2 to 8 at a frequency of 100kHz and a dielectric loss of 0.0001 to 0.05 at a frequency of 60 GHz.
In the adhesive composition according to claim 2 of the present invention, the configuration having a dielectric constant of 2 to 5 at a frequency of 60GHz is preferable in that the antenna gain of the millimeter wave antenna to which the constituent member is attached using the adhesive composition according to claim 2 of the present invention can be improved.
In the adhesive composition according to claim 2 of the present invention, the configuration having a dielectric constant of 2 to 8 at a frequency of 100kHz is preferable in terms of ensuring the sensitivity of the touch sensor even when the millimeter wave antenna of the constituent member is attached to the display using the adhesive composition according to claim 2 of the present invention.
In the adhesive composition according to claim 2 of the present invention, the dielectric loss at 60GHz is preferably 0.0001 to 0.05, since the antenna gain of a millimeter wave antenna having a constituent member bonded thereto by using the adhesive composition according to claim 2 of the present invention can be improved.
Further, the 3 rd aspect of the present invention provides an adhesive layer formed of the adhesive composition of the 1 st aspect of the present invention or the adhesive composition of the 2 nd aspect of the present invention. Further, the 4 th aspect of the present invention provides an adhesive sheet having the adhesive layer of the 3 rd aspect of the present invention. Since the adhesive layer according to claim 3 of the present invention is formed of the adhesive composition according to claim 1 of the present invention or the adhesive composition according to claim 2 of the present invention, it is possible to achieve both low dielectric constant and low dielectric loss in a high frequency band such as 28GHz and 60GHz and dielectric constant up to a certain level in a low frequency band such as 100 kHz. Therefore, it is preferable to dispose the millimeter wave antenna having the constituent member attached to the adhesive sheet of the invention of the 4 th aspect using the adhesive layer of the invention of the 3 rd aspect on the display, so that the improvement of the antenna gain of the millimeter wave antenna and the improvement of the sensitivity of the touch sensor can be achieved simultaneously.
Further, according to the 5 th aspect of the present invention, there is provided a millimeter wave antenna comprising at least the adhesive sheet according to the 4 th aspect of the present invention, a substrate having an antenna element on at least one side, the adhesive sheet being bonded to a surface of the substrate on the side having the antenna element, and an image display panel having a touch sensor. In the millimeter wave antenna according to claim 5 of the present invention, the antenna element mounted on the substrate is bonded by the adhesive sheet according to claim 4 of the present invention, and therefore, the radiation loss of the received millimeter wave can be suppressed low, and the antenna gain of the millimeter wave antenna according to claim 5 of the present invention can be improved, which is preferable. Further, the adhesive sheet according to the 4 th aspect of the present invention exhibits a dielectric constant high to a certain extent in a low frequency band, and therefore, the sensitivity of the touch sensor provided in the image display panel can be ensured.
ADVANTAGEOUS EFFECTS OF INVENTION
The adhesive composition and the adhesive layer of the present invention exhibit low dielectric constant and dielectric loss in the high frequency band of millimeter waves and dielectric constant up to a certain degree in the low frequency band, and can ensure the sensitivity of a touch sensor while suppressing the radiation loss of millimeter waves to be low. Therefore, it is possible to achieve both the antenna gain and the touch sensor sensitivity of an electronic communication device such as a smart phone in which a millimeter wave antenna, which is a constituent member, is arranged on a display and bonded using the adhesive sheet of the present invention.
Drawings
Fig. 1 is a schematic diagram (cross-sectional view) showing an embodiment of a millimeter wave antenna of the present invention.
Fig. 2 is a schematic diagram (cross-sectional view) showing an antenna laminate used for evaluation of transmission/reception characteristics. Fig. 2 (a) is a side cross-sectional view, and fig. 2 (b) is an upper projection view.
Detailed Description
[1 adhesive composition ]
The pressure-sensitive adhesive composition of the invention of the 1 st aspect of the present invention has a dielectric constant of 2 to 5 at 28GHz, a dielectric constant of 2 to 8 at 100kHz, and a dielectric loss of 0.0001 to 0.05 at 28GHz, and is not particularly limited in other aspects.
The pressure-sensitive adhesive composition of claim 2 of the present invention has a dielectric constant of 2 to 5 at 60GHz, a dielectric constant of 2 to 8 at 100kHz, and a dielectric loss of 0.0001 to 0.05 at 60GHz, and is not particularly limited in other respects.
The adhesive layer according to the 3 rd aspect of the present invention may be formed of the adhesive composition according to the 1 st aspect of the present invention or the adhesive composition according to the 2 nd aspect of the present invention, and is not particularly limited in other aspects.
The pressure-sensitive adhesive sheet according to the 4 th aspect of the present invention may have the pressure-sensitive adhesive layer according to the 3 rd aspect of the present invention, and is not particularly limited in other aspects.
In the present specification, the adhesive composition according to the 1 st aspect of the present invention and the adhesive composition according to the 2 nd aspect of the present invention are collectively referred to as "the adhesive composition according to the present invention". The adhesive layer according to the 3 rd aspect of the present invention may be simply referred to as "the adhesive layer according to the present invention". In addition, the adhesive sheet according to the 4 th aspect of the present invention may be simply referred to as "the adhesive sheet according to the present invention".
The adhesive composition of the present invention may have any form, and examples thereof include solvent-based, emulsion-based, hot-melt-based (hot-melt-based), solvent-free-based (active energy ray-curable, for example, monomer mixture and partial polymer thereof), and the like.
The adhesive composition of the present invention may be solvent-based as described above, i.e., may contain an organic solvent. The organic solvent is not particularly limited as long as it is an organic compound used as a solvent, and examples thereof include: hydrocarbon solvents such as cyclohexane, hexane, heptane, and methylcyclohexane; aromatic solvents such as toluene and xylene; ester solvents such as butyl acetate, ethyl acetate, and methyl acetate; ketone solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; alcohol solvents such as methanol, ethanol, propanol, butanol, and isopropanol. The organic solvent may be a mixed solvent containing 2 or more organic solvents.
The adhesive composition of the 1 st aspect of the present invention controls the dielectric constant at 28GHz to be low, and can suppress the radiation loss of millimeter waves. The pressure-sensitive adhesive composition of claim 1 of the present invention has a dielectric constant at 28GHz of 5 or less, preferably 4.5 or less, more preferably 4 or less, still more preferably 3.5 or less, and may be 3.4 or less, 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.9 or less. The lower limit of the dielectric constant at 28GHz is not particularly limited, and is preferably 2 or more, but may be 2.1 or more, or 2.2 or more. Further, the adhesive composition of the 2 nd aspect of the present invention preferably has a dielectric constant at a frequency of 28GHz within the above-mentioned range.
The dielectric constant at 28GHz of the adhesive composition of the present invention can be adjusted by adjusting the kind of the base polymer constituting the adhesive composition, the monomer composition, the kind, the content, etc. of the additive.
In the present specification, the dielectric constant is measured by the method described in examples below.
In this specification, "dielectric constant" and "relative dielectric constant" are treated as the same meaning, since "relative dielectric constant" is a value obtained by dividing "dielectric constant" by "dielectric constant of vacuum" and "dielectric constant of vacuum" is 1.
The dielectric constant of the adhesive composition of the present invention at 100kHz is controlled to be high to some extent, and the sensitivity of a touch sensor (particularly, an electrostatic capacitive touch sensor) can be improved. The dielectric constant of the adhesive composition of the present invention at a frequency of 100kHz is preferably 2 or more, more preferably 2.1 or more, still more preferably 2.2 or more, and may be 2.3 or more, 2.4 or more, 2.5 or more, 2.6 or more, 2.7 or more, 2.8 or more, 2.9 or more, 3.0 or more, 3.5 or more, or 4.0 or more. The upper limit of the dielectric constant at a frequency of 100kHz is not particularly limited, and is preferably 8 or less, or may be 7.5 or less or 7 or less from the viewpoint of suppressing malfunction of the touch panel.
The dielectric constant at 100kHz of the adhesive composition of the present invention can be adjusted by adjusting the kind of the base polymer constituting the adhesive composition, the monomer composition, the kind, the content, etc. of the additive.
The adhesive composition of the 1 st aspect of the present invention controls dielectric loss at 28GHz to be low, and can suppress radiation loss of millimeter waves. The adhesive composition of the 1 st aspect of the present invention has a dielectric loss at 28GHz of 0.05 or less, preferably 0.045 or less, more preferably 0.04 or less, still more preferably 0.035 or less, still more preferably 0.03 or less, still more preferably 0.025 or less, and particularly preferably 0.02 or less. The lower limit of the dielectric loss at the frequency of 28GHz is not particularly limited, and is preferably 0.0001 or more, but may be 0.0005 or more, or 0.001 or more. Furthermore, the adhesive composition of the 2 nd aspect of the present invention preferably has dielectric loss at a frequency of 28GHz within the above-mentioned range.
The dielectric loss at 28GHz of the adhesive composition of the present invention can be adjusted by adjusting the kind of the base polymer constituting the adhesive composition, the monomer composition, the kind, the content, etc. of the additive.
In the present specification, dielectric loss was measured by the method described in examples described below.
The adhesive composition of the 2 nd aspect of the present invention controls the dielectric constant at 60GHz to be low, and can suppress the radiation loss of millimeter waves. The pressure-sensitive adhesive composition of claim 2 of the present invention has a dielectric constant of 5 or less, preferably 4.5 or less, more preferably 4 or less, still more preferably 3.5 or less, or may have a dielectric constant of 3.4 or less, 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.9 or less at a frequency of 60 GHz. The lower limit of the dielectric constant at 60GHz is not particularly limited, and is preferably 2 or more, but may be 2.1 or more, or 2.2 or more. Further, the adhesive composition of the 1 st aspect of the present invention preferably has a dielectric constant at a frequency of 60GHz within the above-mentioned range.
The dielectric constant at 60GHz of the adhesive composition of the present invention can be adjusted by adjusting the kind of the base polymer constituting the adhesive composition, the monomer composition, the kind, the content, etc. of the additive.
The adhesive composition of the 2 nd aspect of the present invention controls dielectric loss at 60GHz to be low, and can suppress radiation loss of millimeter waves. The pressure-sensitive adhesive composition of claim 2 of the present invention has a dielectric loss at 60GHz of 0.05 or less, preferably 0.045 or less, more preferably 0.04 or less, still more preferably 0.035 or less, still more preferably 0.03 or less, still more preferably 0.025 or less, particularly preferably 0.02 or less, but may also have a dielectric loss of 0.019 or less, 0.018 or less, 0.017 or less, 0.016 or less, 0.015 or less, 0.014 or less, 0.013 or 0.012 or less. The lower limit of the dielectric loss at the frequency of 60GHz is not particularly limited, and is preferably 0.0001 or more, but may be 0.0005 or more, or 0.001 or more. Furthermore, the adhesive composition of the 1 st aspect of the present invention preferably has dielectric loss at 60GHz of frequency within the above-mentioned range.
The dielectric loss at 60GHz of the adhesive composition of the present invention can be adjusted by adjusting the kind of the base polymer constituting the adhesive composition, the monomer composition, the kind, the content, etc. of the additive.
The base polymer constituting the adhesive composition of the present invention is not particularly limited, and examples thereof include: an acrylic polymer containing an acrylic adhesive composition as a base polymer, a rubber polymer containing a rubber adhesive composition (natural rubber adhesive composition, synthetic rubber adhesive composition, etc.) as a base polymer, a silicone polymer containing a silicone adhesive composition as a base polymer, a polyester polymer containing a polyester adhesive composition as a base polymer, a urethane polymer containing a urethane adhesive composition as a base polymer, a polyamide polymer containing a polyamide adhesive composition as a base polymer, an epoxy polymer containing an epoxy adhesive composition as a base polymer, a vinyl alkyl ether polymer containing a vinyl alkyl ether adhesive composition as a base polymer, a fluorine polymer containing a fluorine adhesive composition as a base polymer, and the like. Among them, the base polymer is preferably an acrylic polymer or a rubber polymer from the viewpoints of controlling the dielectric constant and dielectric loss at a high frequency band to be low, transparency, weather resistance, adhesion reliability, and the like. That is, the adhesive composition of the present invention is preferably an acrylic adhesive composition containing an acrylic polymer as a base polymer described later, or a rubber adhesive composition containing a rubber polymer as a base polymer described later. The base polymer may be used alone or in combination of 2 or more.
In the present specification, the "base polymer" means a main component (component having the largest compounding ratio) among polymer components contained in the adhesive composition, and typically means a component in a proportion of more than 50% by weight of the polymer components.
In the present specification, the "base polymer" refers to a substance contained in "a mixture of monomer components constituting the base polymer or a partial polymer of a mixture of monomer components constituting the base polymer".
In the present specification, the "mixture of monomer components" includes a case of being composed of a single monomer component and a case of being composed of 2 or more monomer components. The "partial polymer of the mixture of monomer components" refers to a composition in which 1 or 2 or more monomer components among the constituent monomer components of the "mixture of monomer components" are partially polymerized.
The content of the base polymer in the adhesive composition of the present invention is not particularly limited, but is preferably 75% by weight or more (for example, 75 to 99.9% by weight), more preferably 85% by weight or more (for example, 85 to 99.9% by weight).
The adhesive composition of the present invention preferably contains no or substantially no acid group-containing monomers (e.g., carboxyl group-containing monomers, sulfo group-containing monomers, phosphate group-containing monomers, etc.). This configuration is preferable in that an excellent corrosion preventing effect on the antenna element or the wiring can be obtained. The content of the acid group-containing monomer is preferably 0.05 wt% or less (for example, 0 to 0.05 wt%) and more preferably 0.01 wt% or less (for example, 0 to 0.01 wt%), and even more preferably 0.001 wt% or less (for example, 0 to 0.001 wt%) relative to the total amount of the adhesive composition, and may be said to be substantially free.
[1-1. Acrylic Polymer (A) ]
The adhesive composition of the present invention is preferably an acrylic adhesive composition containing an acrylic polymer as a main component. In the present specification, the acrylic polymer contained as the base polymer in the acrylic adhesive composition is sometimes referred to as "acrylic polymer (a)". The specific content of the acrylic polymer (a) is not particularly limited, but is preferably 75% by weight or more (for example, 75 to 99.9% by weight), more preferably 85% by weight or more (for example, 85 to 99.9% by weight) relative to the total amount (total weight, 100% by weight) of the adhesive composition of the present invention.
The pressure-sensitive adhesive composition containing the acrylic polymer (a) as a main component is not particularly limited, and examples thereof include: a composition containing the acrylic polymer (A) as an essential component; a composition comprising a mixture of monomer components constituting the acrylic polymer (A) (sometimes referred to as "monomer mixture") or a part of the polymer thereof as an essential component, and the like. The former is not particularly limited, and examples thereof include so-called solvent-based and water-dispersible compositions (emulsion-based compositions), and the latter is, for example, so-called active energy ray-curable compositions. The adhesive composition may contain other additives as needed.
The "monomer mixture" includes a case of being composed of a single monomer component and a case of being composed of 2 or more monomer components. The term "partial polymer" refers to a composition in which 1 or 2 or more components among the constituent components of the monomer mixture are partially polymerized. Among them, the above adhesive composition is preferably a composition comprising a monomer mixture or a partial polymer thereof as an essential component.
The monomer component may be a macromer. The macromer is a high molecular weight monomer obtained by polymerizing a plurality of the above monomer components. When a macromonomer is used, the constituent units derived from the monomer components constituting the macromonomer are present in the base polymer continuously to some extent. Therefore, by using a macromer, a higher order structure derived from the macromer can be introduced into the base polymer, and characteristics (adhesive force, cohesive force, level difference following property, and the like) required as an adhesive agent can be easily adjusted. The weight average molecular weight of the above-mentioned macromer is preferably 3000 to 35000, more preferably 4000 to 30000, still more preferably 5000 to 25000, particularly preferably 6000 to 20000.
The acrylic polymer (a) is a polymer (polymer) containing an acrylic monomer (acrylic monomer) as an essential monomer unit (monomer unit, monomer constituent unit). In other words, the acrylic polymer (a) is a polymer containing a constituent unit derived from an acrylic monomer as a constituent unit. That is, the acrylic polymer (a) is a polymer composed (formed) of an acrylic monomer as an essential monomer component.
The acrylic polymer (a) is preferably a polymer containing an alkyl (meth) acrylate having a linear or branched alkyl group (hereinafter, sometimes simply referred to as "alkyl (meth) acrylate") as an essential monomer unit. In the present specification, "(meth) acrylic acid" means either or both of "acrylic acid" and "methacrylic acid", and the same applies to the other.
The acrylic polymer (a) is preferably a polymer containing, as monomer units, an alkyl (meth) acrylate having a branched alkyl group having 10 to 24 carbon atoms (hereinafter, sometimes referred to as "alkyl (meth) acrylate (A1)") and/or a methacrylate having a hydrocarbon group having 6 or more carbon atoms (hereinafter, sometimes referred to as "methacrylate (A2)"). That is, the acrylic polymer (a) is preferably obtained by polymerizing a monomer component of a methacrylic acid ester having a long-chain hydrocarbon group, such as an alkyl (meth) acrylate having a long-chain branched alkyl group, such as the alkyl (meth) acrylate (A1) and the methacrylic acid ester (A2). By the action of the long-chain branched alkyl group, the long-chain hydrocarbon group, and the methacrylic acid portion, an adhesive composition having a low dielectric constant and a low dielectric loss in a high frequency band can be realized, and even when the adhesive composition is attached to a substrate provided with a millimeter wave antenna, the adhesive layer formed of the adhesive composition has a low dielectric constant and a low dielectric loss in a high frequency band, and therefore the radiation loss of millimeter waves can be suppressed. The alkyl (meth) acrylate (A1) and the methacrylate (A2) may each contain a compound belonging to any one of them.
In order to reduce the dielectric constant and dielectric loss in the high frequency band, it is considered that the dipole moment of the molecule should be reduced and the molar volume should be increased according to the formula of Clausius-Mossotti (Clausius-moslotti). When the base polymer as the main component of the adhesive composition of the present invention is the acrylic polymer (a), it is considered that if the alkyl (meth) acrylate (A1) is used as the main monomer unit, the molar volume of the adhesive layer obtained from the adhesive composition of the present invention increases and the alkyl group has a branch, and the dipole moment decreases because the alkyl group has a long-chain branched alkyl group. When the alkyl (meth) acrylate (A1) having a branched alkyl group having 10 to 24 carbon atoms is used as the alkyl group, it is considered that an adhesive composition having a balance between the two can be obtained in which the molar volume is increased and the dipole moment is reduced.
In the case where the base polymer as the main component of the adhesive composition of the present invention is the acrylic polymer (a), it is considered that if the methacrylic acid ester (A2) is used as the main monomer unit, the polarization of the methacrylic acid part in the methacrylic acid ester (A2) is reduced by having an α -methyl group, compared with the case where the polarization of the alkyl acrylate is biased toward the acrylic acid part as a side chain, and as a result, the dielectric loss is reduced. Further, it is considered that since the methacrylic acid part has higher hydrophobicity than the acrylic acid part, deterioration of dielectric loss due to moisture absorption can be suppressed.
The Tg of the homopolymer of the alkyl (meth) acrylate (A1) (alkyl (meth) acrylate having a branched alkyl group having 10 to 24 carbon atoms) is preferably-80 to 0℃and more preferably-70 to-10 ℃. When the Tg of the homopolymer is-80 ℃ or higher, the excessive decrease in elastic modulus of the adhesive layer at ordinary temperature can be suppressed. When the Tg of the homopolymer is 0 ℃ or lower, proper adhesion can be ensured. The Tg of the homopolymer is a value measured by a Differential Scanning Calorimeter (DSC). Further, from the viewpoint of satisfying the dielectric constant, dielectric loss and moderate elastic modulus in a high frequency band, the branched alkyl group is a carbon number of 10 to 24, and the alkyl (meth) acrylate having a preferable alkyl group can be appropriately selected according to the production method of the acrylic polymer (a). For example, in the case of producing the (meth) acrylic polymer (a) by solution polymerization or the like, the alkyl group is more preferably a carbon number of 10 to 18, still more preferably a carbon number of 10 to 16, still more preferably a carbon number of 10 to 14. In the case of producing the acrylic polymer (A) by radiation polymerization or the like, the alkyl group is more preferably a carbon number of 12 to 18, still more preferably a carbon number of 14 to 18. Even if the Tg of the homopolymer of the alkyl (meth) acrylate is-80 to 0 ℃, the effect of lowering the dielectric constant and lowering the dielectric loss in the high-frequency band is not great if the alkyl group is a straight chain or has a carbon number of 9 or less.
Examples of the alkyl (meth) acrylate (A1) include: isodecyl acrylate (carbon number 10, tg= -60 ℃ C., hereinafter abbreviated as Tg) isodecyl methacrylate (carbon number 10, tg= -41 ℃ C.), isomyristyl acrylate (carbon number 14, tg= -56 ℃ C.), isostearyl acrylate (carbon number 18, tg= -18 ℃ C.), 2-propylheptyl acrylate, isoundecyl acrylate, isododecyl acrylate, isotridecyl acrylate, isopentadecyl acrylate, isohexadecyl acrylate, isoheptadecyl acrylate, and the above exemplified methacrylate-based monomers. The alkyl (meth) acrylate (A1) may be used alone or in combination of 2 or more.
Among the branched alkyl groups having 10 to 24 carbon atoms, a branched alkyl group such as a tertiary butyl group is preferably provided at the end of the ester group, from the viewpoint of obtaining a pressure-sensitive adhesive composition having a balance of, in particular, an increased molar volume, a reduced dipole moment, and both. In addition, the acrylic polymer (a) is also preferable in view of excellent compatibility with additives described later. The branched alkyl group at the end of the ester group is preferably a branched alkyl group having 4 to 6 carbon atoms such as a tert-butyl group, a neopentyl group, or a tert-butyl group, and particularly preferably a tert-butyl group. As a preferable example of the alkyl (meth) acrylate (A1) having a t-butyl group at the terminal of the ester group, isostearyl acrylate represented by the following formula can be given.
Further, as the alkyl (meth) acrylate (A1), alkyl methacrylate is preferable from the viewpoint of the effect of lowering the dielectric constant and the dielectric loss of the adhesive composition in a high frequency band due to the increase in the molar volume and the decrease in the dipole moment, as compared with alkyl acrylate. On the other hand, alkyl acrylates are preferable from the viewpoint of shortening the polymerization time of the acrylic polymer (a) and improving productivity as compared with alkyl methacrylates. In particular, when the acrylic polymer (A) is cured by radiation polymerization, an alkyl acrylate is suitable.
The content (proportion) of the alkyl (meth) acrylate (A1) in all the monomer units (total amount of monomer components constituting the acrylic polymer (a)) of the acrylic polymer (a) is not particularly limited, but is preferably 3 to 60% by weight, more preferably 5 to 55% by weight, still more preferably 10 to 50% by weight, relative to the total amount (100% by weight) of monomer components constituting the acrylic polymer (a). The use of 3 wt% or more is preferable from the viewpoint of lowering the dielectric constant and lowering the dielectric loss in the high frequency band, and the use of 60 wt% or less is preferable from the viewpoint of maintaining the adhesion and the level difference following property.
The methacrylate (A2) has a hydrocarbon group having 6 or more carbon atoms in the ester moiety. Examples of the hydrocarbon group having 6 or more carbon atoms in the methacrylate ester (A2) include an aliphatic group, an alicyclic group and an aromatic ring group. Examples of the aliphatic group include a linear or branched aliphatic group.
The carbon number of the hydrocarbon group is preferably 8 or more, more preferably 9 or more, and still more preferably 10 or more when the hydrocarbon group having 6 or more carbon atoms is an aliphatic group. The number of carbon atoms in the hydrocarbon group is preferably 22 or less, more preferably 20 or less, and still more preferably 16 or less.
Examples of the methacrylate (A2) in which the hydrocarbon group having 6 or more carbon atoms is an aliphatic group include: alkyl methacrylates such as hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethylhexyl methacrylate, isooctyl methacrylate, nonyl methacrylate, isononyl methacrylate, decyl methacrylate, isodecyl methacrylate, undecyl methacrylate, lauryl methacrylate, tridecyl methacrylate, tetradecyl methacrylate, pentadecyl methacrylate, hexadecyl methacrylate, heptadecyl methacrylate, octadecyl methacrylate, isostearyl methacrylate, stearyl methacrylate, nonadecyl methacrylate, eicosyl methacrylate, and the like. Among them, lauryl methacrylate, tridecyl methacrylate and isodecyl methacrylate are preferable.
The carbon number of the hydrocarbon group is preferably 8 or more, more preferably 10 or more, when the hydrocarbon group having 6 or more carbon atoms is an alicyclic group. The carbon number of the hydrocarbon group is preferably 22 or less, more preferably 16 or less.
Examples of the above-mentioned hydrocarbon group having 6 or more carbon atoms in the methacrylate ester (A2) include alicyclic group-containing methacrylates (A2), cycloalkyl methacrylates having a cycloalkane ring (cyclopentane ring, cyclohexane ring, cycloheptane ring, cyclooctane ring, etc.), methacrylates having a bicyclo hydrocarbon ring (pinene ring, camphene ring, norbornane ring, norbornene ring, etc.), and methacrylates having a tricyclic or more aliphatic hydrocarbon ring (dicyclopentane ring, dicyclopentene ring, adamantane ring, tricyclopentane ring, tricyclopentene ring, etc.).
Examples of the cycloalkyl methacrylate include cyclohexyl methacrylate, 3, 5-trimethylcyclohexyl methacrylate, cycloheptyl methacrylate, and cyclooctyl methacrylate. Examples of the methacrylate having a bicyclic hydrocarbon ring include alkyl methacrylates such as bornyl methacrylate and isobornyl methacrylate. Examples of the methacrylate having a hydrocarbon ring of three or more rings include alkyl methacrylates such as dicyclopentanyl methacrylate, dicyclopentyloxy ethyl methacrylate, tricyclopentyl methacrylate, 1-adamantyl methacrylate, 2-methyl-2-adamantyl methacrylate, and 2-ethyl-2-adamantyl methacrylate.
When the hydrocarbon group having 6 or more carbon atoms is an aromatic ring-containing group, the number of carbon atoms in the hydrocarbon group is preferably 6 to 14, more preferably 6 to 10.
Examples of the hydrocarbon group having 6 or more carbon atoms in the methacrylate ester (A2) include methacrylates (A2) having an aromatic carbocyclic ring (for example, a monocyclic carbocyclic ring such as a benzene ring, a condensed carbocyclic ring such as a naphthalene ring, and the like), and specific examples thereof include methacrylates such as benzyl methacrylate, phenyl methacrylate, naphthyl methacrylate, and 6- (1, 1' -biphenyl-4-yloxy) hexyl methacrylate.
The methacrylate (A2) may have a (poly) oxyalkylene chain. When the (poly) oxyalkylene chain is present, it is preferable that the terminal of the ester moiety of the methacrylic acid ester (A2) has the above-mentioned hydrocarbon group having 6 or more carbon atoms. The number of oxygen atoms in the (poly) oxyalkylene chain (i.e., the number of repeating oxyalkylene groups) is preferably 1 to 10, more preferably 1 to 3. The hydrocarbon group having 6 or more carbon atoms at the terminal may be any of an aliphatic group, an alicyclic group, and an aromatic group, and is preferably an alicyclic group or an aromatic group.
Examples of the methacrylate (A2) having a (poly) oxyalkylene chain and a hydrocarbon group having 6 or more carbon atoms include 2-phenoxyethyl methacrylate.
The content (proportion) of the above-mentioned methacrylate ester (A2) in all monomer units of the acrylic polymer (a) (total amount of monomer components constituting the acrylic polymer (a)) is not particularly limited, but is preferably 10% by weight or more (for example, 10 to 99.9% by weight), more preferably 15% by weight or more (for example, 15 to 99.7% by weight), still more preferably 20% by weight or more (for example, 20 to 99.5% by weight) relative to the total amount (100% by weight) of monomer components constituting the acrylic polymer (a). The use of 15 wt% or more is preferable from the viewpoint of lowering the dielectric constant in the high frequency band and lowering the dielectric loss. The use of 99.9 wt% or less is preferable from the viewpoints of adhesion and maintenance of level difference followability.
The total content (ratio) of the alkyl (meth) acrylate (A1) and the methacrylate (A2) in all the monomer units (total amount of monomer components constituting the acrylic polymer (a)) of the acrylic polymer (a) is not particularly limited, but is preferably 3 to 99.9 wt%, more preferably 5 to 99.7 wt%, and still more preferably 10 to 99.5 wt% with respect to the total amount (100 wt%) of monomer components constituting the acrylic polymer (a). The use of 3 wt% or more is preferable from the viewpoint of lowering the dielectric constant and lowering the dielectric loss in the high frequency band, and the use of 99.9 wt% or less is preferable from the viewpoint of maintaining the adhesion and level difference followability.
The acrylic polymer (a) may contain, as a monomer component, an alkyl (meth) acrylate (hereinafter sometimes referred to as an alkyl (meth) acrylate (B) ") other than the alkyl (meth) acrylate (A1) and the methacrylate (A2), together with the alkyl (meth) acrylate (A1) and/or the methacrylate (A2), or in place of the alkyl (meth) acrylate (A1) and/or the methacrylate (A2). By containing the alkyl (meth) acrylate (B), tg of the acrylic polymer (a) itself can be adjusted, and cohesive force and adhesive force of an adhesive layer formed of the adhesive composition of the present invention can be adjusted, and further, stress relaxation property can be improved and level difference following property can be improved.
The alkyl (meth) acrylate (B) includes alkyl acrylate having a linear alkyl group having 1 to 24 carbon atoms, alkyl acrylate having a branched alkyl group having 3 to 9 carbon atoms, alkyl methacrylate having a linear alkyl group having 1 to 5 carbon atoms, and alkyl methacrylate having a branched alkyl group having 3 to 5 carbon atoms, and from the viewpoint of achieving low dielectric constant and low dielectric loss in the high frequency band of the adhesive composition of the present invention, alkyl acrylate having a linear alkyl group having 10 to 24 carbon atoms is preferable. The alkyl (meth) acrylate (B) may be used alone or in combination of 2 or more.
Examples of the alkyl acrylate having a linear alkyl group having 1 to 24 carbon atoms include methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate (n-butyl acrylate), pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, nonyl acrylate, decyl acrylate, undecyl acrylate, dodecyl acrylate, tridecyl acrylate, tetradecyl acrylate, pentadecyl acrylate, hexadecyl acrylate, heptadecyl acrylate, octadecyl acrylate, nonadecyl acrylate, and eicosyl acrylate.
Examples of the alkyl acrylate having a branched alkyl group having 3 to 9 carbon atoms include isopropyl acrylate, isobutyl acrylate, sec-butyl acrylate, tert-butyl acrylate, isopentyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate, isononyl acrylate and the like.
Examples of the alkyl methacrylate having a linear alkyl group having 1 to 5 carbon atoms include methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate (n-butyl methacrylate), and pentyl methacrylate. Examples of the alkyl methacrylate having a branched alkyl group having 3 to 5 carbon atoms include isopropyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, and isoamyl methacrylate.
The Tg of the homopolymer of the alkyl (meth) acrylate (B) is not particularly limited, but is preferably-100℃or higher (for example, -100 to 150 ℃), more preferably-90 to 140℃and still more preferably-90 to 120 ℃. The Tg of the homopolymer may be-30℃or lower, or-40℃or lower. When the Tg of the homopolymer is-100 ℃ or higher, the excessive decrease in elastic modulus of the adhesive layer at ordinary temperature can be suppressed. When the alkyl (meth) acrylate (B) having a high Tg of the homopolymer is used in combination with the acrylic polymer (a), the cohesive force and adhesive force of the adhesive layer can be adjusted, and thus stress relaxation property and level difference following property can be suitably imparted.
Among them, the alkyl (meth) acrylate (B) is preferably an alkyl acrylate having a branched alkyl group having 6 to 9 carbon atoms, more preferably an alkyl acrylate having a branched alkyl group having 7 to 9 carbon atoms, and particularly preferably 2-ethylhexyl acrylate (branched alkyl group having 8 carbon atoms, tg= -70 ℃) from the viewpoint of improving the stress relaxation property of the pressure-sensitive adhesive layer and adjusting the level difference following property. From the viewpoints of low dielectric constant and low dielectric loss in a high frequency band, an alkyl acrylate having a linear alkyl group having 8 to 24 carbon atoms is preferable, an alkyl acrylate having a linear alkyl group having 10 to 24 carbon atoms is more preferable, and lauryl acrylate (a linear alkyl group having 12 carbon atoms, tg= -50 ℃) is particularly preferable.
Further, as the alkyl (meth) acrylate (B), alkyl methacrylate is more preferable than alkyl acrylate from the viewpoint of the effect of lowering the dielectric constant and the dielectric loss of the adhesive layer in a high frequency band due to the increase in the molar volume and the decrease in the dipole moment. On the other hand, alkyl acrylate is more preferable than alkyl methacrylate in that the polymerization time of the acrylic polymer (a) is shortened and the productivity can be improved. In particular, when the acrylic polymer (A) is cured by radiation polymerization, an alkyl acrylate is suitable.
The content (proportion) of the alkyl (meth) acrylate (B) in all the monomer units of the acrylic polymer (a) (total amount of monomer components constituting the acrylic polymer (a)) is not particularly limited, but is preferably 1% by weight or more (for example, 1 to 95% by weight), more preferably 3 to 93% by weight, still more preferably 10 to 90% by weight, and particularly preferably 20 to 85% by weight, relative to the total amount (100% by weight) of monomer components constituting the acrylic polymer (a). The use of 1 wt% or more is preferable from the viewpoints of adhesion, level difference followability, low dielectric constant in a high frequency band (28 to 60 GHz), and low dielectric loss.
The total content (ratio) of the alkyl acrylate having a linear alkyl group having 1 to 24 carbon atoms (more preferably, the alkyl acrylate having a linear alkyl group having 10 to 24 carbon atoms) and the alkyl methacrylate having a linear alkyl group having 1 to 5 carbon atoms in all the monomer units (total amount of the monomer components constituting the acrylic polymer (a)) of the acrylic polymer (a) is not particularly limited, but is preferably 0.1% by weight or more (for example, 0.1 to 97% by weight), more preferably 1 to 95% by weight, still more preferably 3 to 90% by weight, still more preferably 10 to 80% by weight, still more preferably 15 to 75% by weight, and particularly preferably 20 to 70% by weight, relative to the total amount (100% by weight) of the monomer components constituting the acrylic polymer (a). The use of 0.1 wt% or more is preferable in terms of low dielectric constant and low dielectric loss in the high frequency band (28 to 60 GHz).
The total content (proportion) of the alkyl acrylate having a branched alkyl group having 3 to 9 carbon atoms (preferably an alkyl acrylate having a branched alkyl group having 6 to 9 carbon atoms) and the alkyl methacrylate having a branched alkyl group having 3 to 5 carbon atoms in all the monomer units (total amount of the monomer components constituting the acrylic polymer (a)) of the acrylic polymer (a) is not particularly limited, but is preferably 0.1% by weight or more (for example, 0.1 to 80% by weight), more preferably 1 to 70% by weight, still more preferably 3 to 60% by weight, still more preferably 10 to 60% by weight, and particularly preferably 20 to 50% by weight, relative to the total amount (100% by weight) of the monomer components constituting the acrylic polymer (a). The use of 0.1 wt% or more is preferable from the viewpoint of adhesion and level difference follow-up property.
The acrylic polymer (a) may contain, as monomer units, copolymerizable monomers (copolymerizable monomers) other than the alkyl (meth) acrylate (A1), the methacrylate (A2), and the alkyl (meth) acrylate (B). That is, the acrylic polymer (a) may contain a copolymerizable monomer as a constituent monomer component. The copolymerizable monomer may be used alone or in combination of 2 or more kinds.
The copolymerizable monomer includes a hydroxyl group-containing monomer. When the acrylic polymer (a) contains a hydroxyl group-containing monomer as a monomer unit, polymerization is easy when the constituent monomer components are polymerized, and good cohesive force is easily obtained. Therefore, the adhesive composition is easy to obtain strong adhesion, and the gel fraction is easy to increase to obtain excellent foaming peel resistance. Further, whitening of the adhesive sheet, which may occur in a high humidity environment, is easily suppressed. On the other hand, when the acrylic polymer (a) contains a large amount of hydroxyl group-containing monomer as a monomer unit, the dielectric constant and dielectric loss tend to be high in a high frequency band.
The content (ratio) of the hydroxyl group-containing monomer with respect to the total amount (100% by weight) of the monomer components constituting the acrylic polymer (a) is not particularly limited. When the amount of the hydroxyl group-containing monomer is not less than a certain level, improvement in adhesion reliability such as cohesive force, adhesion, foaming/peeling resistance and the like and dielectric constant in a low frequency band (100 kHz) can be easily obtained. The content of the hydroxyl group-containing monomer is preferably 0.01% by weight or more, more preferably 0.05% by weight or more, still more preferably 0.1% by weight or more, still more preferably 0.5% by weight or more, and particularly preferably 1% by weight or more. The content of the hydroxyl group-containing monomer is preferably 30% by weight or less, more preferably 25% by weight or less, further preferably 20% by weight or less, and particularly preferably 15% by weight or less, from the viewpoint of achieving low dielectric constant and low dielectric loss in a high frequency band. In addition, in some embodiments of the present invention, the acrylic polymer (a) may not contain a hydroxyl group-containing monomer.
Further, as the copolymerizable monomer, a monomer containing a nitrogen atom may be mentioned. When the acrylic polymer (a) contains a nitrogen atom-containing monomer as a monomer unit, a proper cohesive force is easily obtained. Therefore, the 180 ° (degree) peel adhesion to the glass plate and the 180 ° (degree) peel adhesion to the acrylic plate are easily increased to obtain strong adhesion, and the gel fraction is easily increased to obtain excellent foaming peel resistance. Further, the adhesive layer is easy to obtain moderate flexibility, and the 300% tensile residual stress is easy to be adjusted to a specific range, so that excellent stress relaxation property and excellent level difference following property are obtained. Further, it is also preferable from the viewpoint of improvement of dielectric constant in a low frequency band (100 kHz). The rust inhibitor described later is selective in terms of solubility to the monomer, and for example, a benzotriazole-based compound as one of the rust inhibitors has good solubility to a nitrogen atom-containing monomer.
When the acrylic polymer (a) contains the nitrogen atom-containing monomer as a monomer component constituting the polymer, the proportion of the nitrogen atom-containing monomer in the total monomer components (100 wt%) constituting the acrylic polymer (a) is not particularly limited, but is preferably 1 wt% or more, more preferably 3 wt% or more, and still more preferably 5 wt% or more. When the proportion is 1% by weight or more, it is preferable from the viewpoint of easy obtaining of good cohesive force and easy obtaining of adhesion reliability at high temperature. Further, suppression of clouding in a high-humidity environment and further improvement in durability are preferable, since higher adhesion reliability to an adherend can be obtained. Further, it is also preferable from the viewpoint of improvement of dielectric constant in a low frequency band (100 kHz). The proportion of the nitrogen atom-containing monomer is preferably 30% by weight or less, more preferably 25% by weight or less, further preferably 20% by weight or less, further preferably 15% by weight or less, and particularly preferably 10% by weight or less, from the viewpoint of obtaining an adhesive layer having moderate flexibility and obtaining an adhesive layer excellent in transparency.
Further, examples of the copolymerizable monomer include alicyclic structure-containing monomers. When the acrylic polymer (a) contains an alicyclic structure-containing monomer as a monomer unit, moderate cohesive force is easily obtained. Therefore, the 180 ° (degree) peel adhesion to the glass plate and the 180 ° (degree) peel adhesion to the acrylic plate are easily increased, and the strong adhesion is obtained, and the gel fraction is easily increased, and the excellent foaming peel resistance is obtained. Further, the adhesive layer is easy to obtain moderate flexibility, and the 300% tensile residual stress is easy to be adjusted to a specific range, so that excellent stress relaxation property and excellent level difference following property are obtained.
When the acrylic polymer (a) contains the alicyclic structure-containing monomer as a monomer component constituting the polymer, the proportion of the alicyclic structure-containing monomer in the total monomer components (100 wt%) constituting the acrylic polymer (a) is not particularly limited, but is preferably 1 wt% or more, more preferably 5 wt% or more, and still more preferably 10 wt% or more, from the viewpoint of improving durability and obtaining high adhesion reliability. The proportion of the alicyclic structure-containing monomer is preferably 50% by weight or less, more preferably 45% by weight or less, further preferably 40% by weight or less, further preferably 30% by weight or less, further preferably 25% by weight or less, and particularly preferably 20% by weight or less, from the viewpoint of obtaining an adhesive layer having moderate flexibility. In some embodiments of the present invention, the acrylic polymer (a) may not contain an alicyclic structure-containing monomer.
The acrylic polymer (a) can be obtained by polymerizing the monomer units (monomer components) by a known or conventional polymerization method. Examples of the polymerization method of the acrylic polymer (a) include a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, and a polymerization method by irradiation of active energy rays (active energy ray polymerization method). Among them, the solution polymerization method and the active energy ray polymerization method are preferable from the viewpoints of transparency, water resistance, cost and the like of the adhesive layer, and the active energy ray polymerization method is more preferable.
Examples of the active energy rays to be irradiated during the active energy ray polymerization (photopolymerization) include ionizing radiation such as α rays, β rays, γ rays, neutron rays, and electron beams, ultraviolet rays, and the like, and ultraviolet rays are particularly preferable. The irradiation energy, irradiation time, irradiation method, and the like of the active energy ray are not particularly limited, and the photopolymerization initiator may be activated to cause the reaction of the monomer components.
In the polymerization of the acrylic polymer (a), various general solvents can be used. Examples of such solvents include esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; alicyclic hydrocarbons such as cyclohexane and methylcyclohexane; organic solvents such as ketones including methyl ethyl ketone and methyl isobutyl ketone. The solvent may be used alone or in combination of 2 or more.
In the polymerization of the acrylic polymer (a), a polymerization initiator such as a thermal polymerization initiator or a photopolymerization initiator (photoinitiator) may be used depending on the type of polymerization reaction. The polymerization initiator may be used alone or in combination of 2 or more.
The photopolymerization initiator is not particularly limited, and examples thereof include: benzoin ether photopolymerization initiator, acetophenone photopolymerization initiator, α -ketol photopolymerization initiator, aromatic sulfonyl chloride photopolymerization initiator, photoactive oxime photopolymerization initiator, benzoin photopolymerization initiator, benzil photopolymerization initiator, benzophenone photopolymerization initiator, ketal photopolymerization initiator, thioxanthone photopolymerization initiator, and the like. The photopolymerization initiator may be used alone or in combination of 2 or more.
Examples of the benzoin ether photopolymerization initiator include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2-dimethoxy-1, 2-diphenylethane-1-one, anisole methyl ether, and the like. Examples of the acetophenone photopolymerization initiator include: 2, 2-diethoxyacetophenone, 2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenyl ketone, 4-phenoxydichloroacetophenone, 4- (tert-butyl) dichloroacetophenone, and the like. Examples of the α -ketol photopolymerization initiator include 2-methyl-2-hydroxyphenylacetone and 1- [4- (2-hydroxyethyl) phenyl ] -2-methylpropan-1-one. Examples of the aromatic sulfonyl chloride photopolymerization initiator include 2-naphthalenesulfonyl chloride. Examples of the photo-polymerization initiator include 1-phenyl-1, 1-propanedione-2- (o-ethoxycarbonyl) -oxime. Examples of the benzoin photopolymerization initiator include benzoin. Examples of the benzil photopolymerization initiator include benzil. Examples of the benzophenone-based photopolymerization initiator include benzophenone, benzoyl benzoic acid, 3' -dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, and α -hydroxycyclohexyl phenyl ketone. Examples of the ketal photopolymerization initiator include benzildimethyl ketal and the like. Examples of the thioxanthone photopolymerization initiator include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2, 4-dimethylthioxanthone, isopropylthioxanthone, 2, 4-diisopropylthioxanthone, and dodecylthioxanthone.
The amount of the photopolymerization initiator used is not particularly limited, and is, for example, preferably 0.001 to 1 part by weight, more preferably 0.01 to 0.5 part by weight, per 100 parts by weight of the total monomer units of the acrylic polymer (a) (the total amount of monomer components constituting the acrylic polymer (a)).
The thermal polymerization initiator is not particularly limited, and examples thereof include: azo-based polymerization initiators, peroxide-based polymerization initiators (e.g., dibenzoyl peroxide, t-butyl peroxymaleate, etc.), redox-based polymerization initiators, and the like. Among them, the azo-based polymerization initiator disclosed in Japanese patent application laid-open No. 2002-69411 is preferable. The azo-based polymerization initiator may be: 2,2 '-azobisisobutyronitrile (hereinafter sometimes referred to as "AIBN"), 2' -azobis-2-methylbutyronitrile (hereinafter sometimes referred to as "AMBN"), dimethyl 2,2 '-azobis (2-methylpropionate), 4' -azobis-4-cyanovaleric acid, and the like.
The amount of the thermal polymerization initiator to be used is not particularly limited, but for example, in the case of the azo-based polymerization initiator, it is preferably 0.05 to 0.5 part by weight, more preferably 0.1 to 0.3 part by weight, per 100 parts by weight of the total monomer units of the acrylic polymer (a) (the total amount of monomer components constituting the acrylic polymer (a)).
[1-2. Carboxyl group-containing monomer etc. ]
When the adhesive composition of the present invention contains the acrylic polymer (a) as a base polymer, the carboxyl group-containing monomer may be contained as a monomer component constituting the acrylic polymer (a), but it is preferable that the carboxyl group-containing monomer is substantially not contained. "substantially free" means that the mixture is not actively compounded except for the case where the mixture is inevitably mixed. Further, the carboxyl group-containing monomer refers to a monomer having at least 1 carboxyl group in the molecule. From the viewpoint of obtaining a more excellent anticorrosive effect, specifically, the content of the carboxyl group-containing monomer is preferably 0.05 wt% or less (for example, 0 to 0.05 wt%) and more preferably 0.01 wt% or less (for example, 0 to 0.01 wt%) and even more preferably 0.001 wt parts or less (for example, 0 to 0.001 wt%) based on the total amount (100 wt%) of the monomer components constituting the acrylic polymer (a), so that it can be said that the acrylic polymer (a) is substantially not contained. Examples of the carboxyl group-containing monomer include (meth) acrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid. The carboxyl group-containing monomer also includes, for example, an acid anhydride group-containing monomer such as maleic anhydride and itaconic anhydride. Further, for example, a derivative obtained by bonding with itaconic acid or the like may be used.
When the adhesive composition of the present invention contains the acrylic polymer (a) as a base polymer, it is preferable that the monomer component constituting the acrylic polymer (a) contains substantially no carboxyl group-containing monomer and substantially no monomer having an acidic group other than a carboxyl group (e.g., a sulfo group and a phosphate group) as a monomer component constituting the acrylic polymer (a) from the viewpoint of obtaining a more excellent anticorrosive effect. That is, the acrylic polymer (a) preferably contains substantially no carboxyl group-containing monomer and no other monomer having an acidic group as constituent monomer components. Specifically, the total amount of the carboxyl group-containing monomer and the monomer having an acidic group as the monomer component constituting the acrylic polymer (a) is preferably 0.05% by weight or less (for example, 0 to 0.05% by weight), more preferably 0.01% by weight or less (for example, 0 to 0.01% by weight), still more preferably 0.001% by weight or less (for example, 0 to 0.001% by weight) relative to the total amount (100% by weight) of the monomer component constituting the acrylic polymer (a), and it can be said that the acrylic polymer (a) is substantially not contained.
From the same viewpoint, the adhesive composition of the present invention preferably contains no or substantially no acid group-containing monomer as the monomer component constituting the polymer other than the acrylic polymer (a). For example, it is preferable that the carboxyl group-containing monomer is substantially not contained. The meaning and the degree of preference of "substantially not containing" and the monomer having an acidic group other than a carboxyl group are the same as those of the monomer component constituting the acrylic polymer (a).
[1-3. Basic group-containing monomer ]
When the adhesive composition of the present invention contains the acrylic polymer (a) as a base polymer, the monomer component constituting the acrylic polymer (a) preferably contains no or substantially no basic group-containing monomer. The monomer component constituting the polymer other than the acrylic polymer (a) is preferably substantially free of the basic group-containing monomer, and the adhesive layer is preferably substantially free of the basic group-containing monomer in the case of not constituting the monomer component of each polymer, as in the case of the carboxyl group-containing monomer. The meaning, preference, and the like of "substantially not containing" are the same.
[1-4. Hydroxyl group-containing monomer ]
Hydroxyl group-containing monomer means a monomer having at least 1 hydroxyl group in the molecule. In addition, the monomer having at least 1 hydroxyl group in the molecule and at least 1 carboxyl group in the molecule is a carboxyl group-containing monomer, not a hydroxyl group-containing monomer. The hydroxyl group-containing monomer is not particularly limited, and examples thereof include hydroxyl group-containing (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, hydroxyoctyl (meth) acrylate, hydroxydecyl (meth) acrylate, hydroxylauryl (meth) acrylate, and (4-hydroxymethylcyclohexyl) acrylate; vinyl alcohol, allyl alcohol, and the like. Among them, the hydroxyl group-containing monomer is preferably a hydroxyl group-containing (meth) acrylate, more preferably 2-hydroxyethyl acrylate (HEA), 2-hydroxypropyl (meth) acrylate (HPA) or 4-hydroxybutyl acrylate (4 HBA) from the viewpoint of easy obtaining of good cohesive force and easy obtaining of adhesion reliability at high temperature. The hydroxyl group-containing monomer may be used alone or in combination of 2 or more.
[1-5. Nitrogen atom-containing monomer ]
The nitrogen atom-containing monomer means a monomer having at least 1 nitrogen atom in the molecule (1 molecule). Wherein the hydroxyl group-containing monomer does not include the nitrogen atom-containing monomer. That is, in the present specification, a monomer having a hydroxyl group and a nitrogen atom in a molecule is included in a nitrogen atom-containing monomer. In addition, the monomer having at least 1 nitrogen atom in the molecule and at least 1 carboxyl group in the molecule is a carboxyl group-containing monomer, and is not a nitrogen atom-containing monomer.
The nitrogen atom-containing monomer is preferably an N-vinyl cyclic amide, (meth) acrylamide, or the like from the viewpoint of improving the foaming/peeling resistance. The monomer containing nitrogen atom may be used alone or in combination of 2 or more.
The N-vinyl cyclic amide represented by the following formula (1) is preferable from the viewpoint of easy obtaining of good cohesive force and easy obtaining of adhesion reliability at high temperature.
(in the formula (1), R 1 An organic group representing a valence of 2
R in the above formula (1) 1 The organic group having a valence of 2 is preferably a saturated hydrocarbon group or an unsaturated hydrocarbon group having a valence of 2, and more preferably a saturated hydrocarbon group having a valence of 2 (for example, an alkylene group having 3 to 5 carbon atoms or the like).
The N-vinyl cyclic amide represented by the above formula (1) is preferably N-vinyl-2-pyrrolidone (NVP), N-vinyl-2-piperidone, N-vinyl-2-caprolactam, N-dimethyl (meth) acrylamide, N-diethyl (meth) acrylamide, N-vinyl-3-morpholone, N-vinyl-1, 3-oxazin-2-one, N-vinyl-3, 5-morpholone, etc., more preferably N-vinyl-2-pyrrolidone, N-vinyl-2-caprolactam, N-dimethyl (meth) acrylamide, N-diethyl (meth) acrylamide, further preferably N-vinyl-2-pyrrolidone, etc., from the viewpoint of further improving the foaming peel resistance and the compatibility of the benzotriazole-based compound.
Examples of the (meth) acrylamides include (meth) acrylamide, N-alkyl (meth) acrylamide, and N, N-dialkyl (meth) acrylamide. Examples of the N-alkyl (meth) acrylamide include N-ethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N-N-butyl (meth) acrylamide, and N-octyl acrylamide. Further, the N-alkyl (meth) acrylamide includes (meth) acrylamides having an amino group such as dimethylaminoethyl (meth) acrylamide, diethylaminoethyl (meth) acrylamide, and dimethylaminopropyl (meth) acrylamide. Examples of the N, N-dialkyl (meth) acrylamides include N, N-dimethyl (meth) acrylamide, N-diethyl (meth) acrylamide, N-dipropyl (meth) acrylamide, N-diisopropyl (meth) acrylamide, N-di (N-butyl) (meth) acrylamide, and N, N-di (t-butyl) (meth) acrylamide.
The (meth) acrylamides also include, for example, various N-hydroxyalkyl (meth) acrylamides. Examples of the N-hydroxyalkyl (meth) acrylamide include N-methylol (meth) acrylamide, N- (2-hydroxyethyl) (meth) acrylamide, N- (2-hydroxypropyl) (meth) acrylamide, N- (1-hydroxypropyl) (meth) acrylamide, N- (3-hydroxypropyl) (meth) acrylamide, N- (2-hydroxybutyl) (meth) acrylamide, N- (3-hydroxybutyl) (meth) acrylamide, N- (4-hydroxybutyl) (meth) acrylamide, and N-methyl-N-2-hydroxyethyl (meth) acrylamide.
The (meth) acrylamides also include, for example, various N-alkoxyalkyl (meth) acrylamides. Examples of the N-alkoxyalkyl (meth) acrylamide include N-methoxymethyl (meth) acrylamide and N-butoxymethyl (meth) acrylamide.
Examples of the nitrogen atom-containing monomer other than the N-vinyl cyclic amide and the (meth) acrylamide include: amino group-containing monomers such as aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, and t-butylaminoethyl (meth) acrylate; cyano-containing monomers such as acrylonitrile and methacrylonitrile; heterocyclic ring-containing monomers such as (meth) acryloylmorpholine, N-vinylpiperazine, N-vinylpyrrole, N-vinylimidazole, N-vinylpyrazine, N-vinylmorpholine, N-vinylpyrazole, vinylpyridine, vinyloxazole, vinylisoxazole, vinylthiazole, vinylisothiazole, vinylpyridazine, (meth) acryloylpyrrolidone, (meth) acryloylpyrrolidine, (meth) acryloylpiperidine, and N-methylvinylpyrrolidone; imide group-containing monomers such as maleimide monomers such as N-cyclohexylmaleimide, N-isopropylmaleimide, N-laurylmaleimide, N-phenylmaleimide and N-methylitaconimide, N-ethylitaconimide, N-butylitaconimide, N-octylitaconimide, N-2-ethylhexyl itaconimide, N-month Gui Jiyi-itaconimide and N-cyclohexylitaconimide, and succinimide monomers such as N- (meth) acryloyloxymethylene succinimide and N- (meth) acryl-6-oxyhexamethylene succinimide and N- (meth) acryl-8-oxyoctamethylene succinimide; and isocyanate group-containing monomers such as 2- (meth) acryloyloxyethyl isocyanate.
[1-6. Alicyclic structure-containing monomer ]
The alicyclic structure-containing monomer means a monomer having an alicyclic structure (excluding monomers belonging to the methacrylate ester (A2)) and having a polymerizable functional group containing an unsaturated double bond such as a (meth) acryloyl group or a vinyl group. For example, alkyl (meth) acrylate having a cycloalkyl group is contained in the above alicyclic structure-containing monomer. Wherein the monomer having at least 1 alicyclic structure in the molecule and at least 1 carboxyl group in the molecule is a carboxyl group-containing monomer, and is not an alicyclic structure-containing monomer. The alicyclic structure-containing monomer may be used alone or in combination of 2 or more.
The alicyclic structure in the alicyclic structure-containing monomer is a cyclic hydrocarbon structure, and is preferably a carbon number of 5 or more, more preferably a carbon number of 6 to 24, still more preferably a carbon number of 6 to 15, and particularly preferably a carbon number of 6 to 10.
Examples of the alicyclic structure-containing monomer include: a (meth) acrylic monomer such as cyclopropyl (meth) acrylate, cyclobutyl (meth) acrylate, cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, 3, 5-trimethylcyclohexyl acrylate, cycloheptyl acrylate, cyclooctyl acrylate, isobornyl acrylate, dicyclohexyl acrylate, HPMPA represented by the following formula (2), TMA-2 represented by the following formula (3), HCPA represented by the following formula (4), and the like. In the following formula (4), the bonding site between the cyclohexyl ring and the structural formula in brackets, which are connected by a wire, is not particularly limited. Among them, isobornyl acrylate, cyclohexyl acrylate, and 3, 5-trimethylcyclohexyl acrylate are preferable.
[1-7. Other copolymerizable monomers ]
Examples of the copolymerizable monomer in the acrylic polymer (a) include, in addition to the above-mentioned nitrogen atom-containing monomer, hydroxyl group-containing monomer, and alicyclic structure-containing monomer: alkoxyalkyl (meth) acrylates [ e.g., 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, methoxytriethylene glycol (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl (meth) acrylate, 4-methoxybutyl (meth) acrylate, 4-ethoxybutyl (meth) acrylate, 2- (2-methoxyethoxy) ethyl (meth) acrylate, etc. ]; epoxy group-containing monomers [ e.g., glycidyl (meth) acrylate, methyl glycidyl (meth) acrylate, etc. ]; sulfonic acid group-containing monomers [ e.g., sodium vinylsulfonate, etc. ]; a phosphate group-containing monomer; (meth) acrylic esters having an aromatic hydrocarbon group (excluding the substances belonging to the methacrylate ester (A2) [ e.g., phenyl acrylate, phenoxyethyl acrylate, benzyl acrylate, etc. ]; vinyl esters [ e.g., vinyl acetate, vinyl propionate, etc. ]; aromatic vinyl compounds [ e.g., styrene, vinyl toluene, etc. ]; olefins or dienes [ e.g., ethylene, propylene, butadiene, isoprene, isobutylene, etc. ]; vinyl ethers [ e.g., vinyl alkyl ether, etc ]; vinyl chloride; substituted methylene compounds having side chains on all carbons of the repeating unit of the main chain, and the like.
Further, as the copolymerizable monomer in the acrylic polymer (a), a polyfunctional monomer may be mentioned. The polyfunctional monomer functions as a crosslinking component. Examples of the polyfunctional monomer include: hexanediol di (meth) acrylate, butanediol di (meth) acrylate, (poly) ethylene glycol di (meth) acrylate, (poly) propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, trimethylolpropane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, allyl (meth) acrylate, vinyl (meth) acrylate, divinylbenzene, epoxy acrylate, polyester acrylate, urethane acrylate, and the like. The polyfunctional monomer may be used alone or in combination of 2 or more kinds.
The content (ratio) of the polyfunctional monomer in all the monomer units of the acrylic polymer (a) is not particularly limited, but is preferably 0.5% by weight or less (for example, 0 to 0.5% by weight), more preferably 0 to 0.35% by weight, and still more preferably 0 to 0.2% by weight, based on the total amount (100% by weight) of the monomer components constituting the acrylic polymer (a). When the content of the polyfunctional monomer is 0.5% by weight or less, the adhesive layer has moderate cohesive force, and the adhesive force and the level difference absorption property are preferably improved easily. The content of the polyfunctional monomer in the case of using no crosslinking agent is preferably 0.001 to 0.5% by weight, more preferably 0.001 to 0.35% by weight, and still more preferably 0.002 to 0.2% by weight.
The weight average molecular weight (Mw) of the acrylic polymer (a) is preferably 100000 ~ 5000000, more preferably 500000 ~ 4000000, and further preferably 750000 ~ 3000000. The acrylic polymer (a) has a weight average molecular weight of 100000 or more, and is preferable in view of improving adhesion, holding characteristics, and foaming/peeling resistance. On the other hand, a composition having a weight average molecular weight of 5000000 or less of the acrylic polymer (a) is preferable in terms of easy improvement of adhesion and improvement of foaming peel resistance.
The weight average molecular weight (Mw) of the acrylic polymer (A) can be obtained by converting the acrylic polymer into polystyrene by GPC. For example, the measurement can be performed using a high performance GPC apparatus "HPLC-8120GPC" manufactured by Tosoh corporation under the following conditions.
Column: TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000
Solvent: tetrahydrofuran (THF)
Flow rate: 0.6 ml/min
The glass transition temperature (Tg) of the acrylic polymer (A) is not particularly limited, but is preferably-70 to 100 ℃, more preferably-65 to 50 ℃, and still more preferably-60 to 10 ℃. When the glass transition temperature of the acrylic polymer (A) is at least-70 ℃, the cohesion is improved, and the foaming peel resistance is easily improved, which is preferable. In addition, when the glass transition temperature of the acrylic polymer (a) is 100 ℃ or lower, the adhesive layer has moderate flexibility, good adhesion, good level difference absorbency, and excellent adhesion reliability are easily obtained, and thus is preferable.
The glass transition temperature (Tg) of the acrylic polymer (a) is a glass transition temperature (theoretical value) represented by the following FOX formula.
1/Tg=W 1 /Tg 1 +W 2 /Tg 2 +···+W n /Tg n
In the above formula, tg represents the glass transition temperature (unit: K) and Tg of the acrylic polymer (A) i The glass transition temperature (unit: K), W when the monomer i forms a homopolymer i Represents the weight percent of monomer i in the total monomer component (i=1) 2, & gtn。
The following values can be used as the Tg of the homopolymer of the monomer constituting the acrylic polymer (a).
The Tg of the homopolymer of the above-described monomer may be a value described in "Polymer Handbook" (3 rd edition, john Wiley & Sons, inc. 1989). Further, as Tg of the homopolymer of the monomer which is not described in the above document, a value (peak top temperature of tan δ based on the viscoelasticity test) obtained by the above measurement method can be used.
[1-8. Acrylic Polymer (B) ]
When the adhesive composition of the present invention contains the acrylic polymer (a) as a base polymer, the adhesive composition preferably contains the acrylic polymer (B) having a weight average molecular weight of 1000 to 30000 together with the acrylic polymer (a). When the acrylic polymer (B) is contained, the adhesion between the interface of the adhesive sheet and the adherend is improved, and therefore, strong adhesion is easily obtained and excellent foaming peel resistance is easily obtained. In the present specification, the "acrylic polymer (B) having a weight average molecular weight of 1000 to 30000" may be simply referred to as "acrylic polymer (B)".
The acrylic polymer (B) is preferably an acrylic polymer comprising a (meth) acrylate having a cyclic structure in the molecule as an essential monomer component, and more preferably an acrylic polymer comprising a (meth) acrylate having a cyclic structure in the molecule and a (meth) alkyl acrylate having a linear or branched alkyl group as essential monomer components. That is, the acrylic polymer (B) is preferably an acrylic polymer containing a (meth) acrylate having a cyclic structure in the molecule as a monomer unit, and more preferably an acrylic polymer containing a (meth) acrylate having a cyclic structure in the molecule and a (meth) acrylic acid alkyl ester having a linear or branched alkyl group as a monomer unit.
The cyclic structure (ring) of the (meth) acrylate having a cyclic structure in the molecule (1 molecule) (hereinafter, sometimes referred to as "ring-containing (meth) acrylate") may be any of an aromatic ring and a non-aromatic ring, and is not particularly limited. Examples of the aromatic ring include aromatic carbocycles [ for example, monocyclic carbocycles such as benzene rings, condensed carbocycles such as naphthalene rings, etc. ], various aromatic heterocycles, etc. Examples of the non-aromatic ring include non-aromatic aliphatic rings (non-aromatic alicyclic rings) [ e.g., cycloalkane rings such as cyclopentane ring, cyclohexane ring, cycloheptane ring, cyclooctane ring, etc.; cycloolefin ring such as cyclohexene ring, etc.), a non-aromatic bridged ring [ for example, a bicyclic hydrocarbon ring such as pinane ring, pinene ring, camphene ring, norbornane ring, norbornene ring, etc.; an aliphatic hydrocarbon ring (bridged hydrocarbon ring) having three or more rings such as an adamantane ring), a non-aromatic heterocycle [ e.g., an epoxy ring, an oxolane ring, an oxetane ring ], etc. ], and the like.
Examples of the above-mentioned alicyclic hydrocarbon ring having three or more rings (bridge hydrocarbon ring having three or more rings) include a dicyclopentyl group represented by the following formula (5 a), a dicyclopentyl group represented by the following formula (5 b), an adamantyl group represented by the following formula (5 c), a tricyclopentyl group represented by the following formula (5 d), a tricyclopentenyl group represented by the following formula (5 e), and the like.
That is, examples of the above-mentioned ring-containing (meth) acrylate include: cycloalkyl (meth) acrylates such as cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, cycloheptyl (meth) acrylate, and cyclooctyl (meth) acrylate; (meth) acrylic esters having a bicyclic aliphatic hydrocarbon ring such as isobornyl (meth) acrylate; (meth) acrylic esters having an aliphatic hydrocarbon ring having three or more rings, such as dicyclopentyl (meth) acrylate, dicyclopentyloxyethyl (meth) acrylate, tricyclopentyl (meth) acrylate, 1-adamantyl (meth) acrylate, 2-methyl-2-adamantyl (meth) acrylate, and 2-ethyl-2-adamantyl (meth) acrylate; aryl (meth) acrylates such as phenyl (meth) acrylate, aryloxyalkyl (meth) acrylate such as phenoxyethyl (meth) acrylate, arylalkyl (meth) acrylate such as benzyl (meth) acrylate, and (meth) acrylates having an aromatic ring. Among them, the above-mentioned cyclic (meth) acrylate is preferably a non-aromatic cyclic (meth) acrylate, more preferably cyclohexyl acrylate (CHA), cyclohexyl methacrylate (CHMA), dicyclopentanyl acrylate (DCPA) and dicyclopentanyl methacrylate (dcgma), and still more preferably dicyclopentanyl acrylate (DCPA) and dicyclopentanyl methacrylate (dcgma). The cyclic (meth) acrylate may be used alone or in combination of 2 or more.
Among the above non-aromatic ring-containing (meth) acrylates, a (meth) acrylate having an aliphatic hydrocarbon ring having three or more rings (particularly, a bridged hydrocarbon ring having three or more rings) is preferable, particularly, because polymerization failure is less likely to occur. Further, when a (meth) acrylate having a dicyclopentyl group represented by the above formula (5 a), an adamantyl group represented by the above formula (5 c), or a tricyclopentyl group represented by the above formula (5 d) which does not contain an unsaturated bond is used, the foaming/peeling resistance can be further improved, and further, the adhesion to an adherend having a low polarity such as polyethylene or polypropylene can be remarkably improved.
The content (proportion) of the above-mentioned cyclic (meth) acrylate in the entire monomer units (total amount of monomer components constituting the acrylic polymer (B)) of the acrylic polymer (B) is not particularly limited, but is preferably 10 to 90% by weight, more preferably 20 to 80% by weight, relative to the total amount (100% by weight) of monomer components constituting the acrylic polymer (B). When the content of the cyclic (meth) acrylate is 10% by weight or more, the foaming peel resistance is preferably improved easily. In addition, when the content is 90 wt% or less, the adhesive layer has moderate flexibility, and the adhesion, the level difference absorbency and the like are easily improved, which is preferable.
Further, examples of the alkyl (meth) acrylate having a linear or branched alkyl group as the monomer unit of the acrylic polymer (B) include: methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, heptadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth) acrylate, and the like are (meth) acrylates having 1 to 20 carbon atoms of alkyl groups. Among them, methyl Methacrylate (MMA) is preferable in terms of good compatibility with the acrylic polymer (A). The alkyl (meth) acrylate may be used alone or in combination of 2 or more.
The content (proportion) of the alkyl (meth) acrylate having a linear or branched alkyl group in all the monomer units of the acrylic polymer (B) (total amount of monomer components constituting the acrylic polymer (B)) is not particularly limited, but is preferably 10% by weight or more (for example, 10 to 90% by weight), more preferably 20 to 80% by weight, and even more preferably 20 to 60% by weight, relative to the total amount of monomer components constituting the acrylic polymer (B) (100% by weight) in terms of foaming peel resistance. When the content is 10% by weight or more, the adhesion to an acrylic resin or a polycarbonate adherend is particularly easy to improve, and is preferable.
The monomer unit of the acrylic polymer (B) may contain a monomer copolymerizable with these monomers (copolymerizable monomer) in addition to the above-mentioned cyclic (meth) acrylate and the alkyl (meth) acrylate having a linear or branched alkyl group. The content (ratio) of the above-mentioned copolymerizable monomer in all the monomer units (total amount of monomer components constituting the acrylic polymer (B)) of the acrylic polymer (B) is not particularly limited, but is preferably 49.9% by weight or less (for example, 0 to 49.9% by weight), more preferably 30% by weight or less, relative to the total amount (100% by weight) of monomer components constituting the acrylic polymer (B). Further, the copolymerizable monomers may be used singly or in combination of 2 or more.
The copolymerizable monomer (the copolymerizable monomer constituting the acrylic polymer (B)) as the monomer unit of the acrylic polymer (B) includes, for example: alkoxyalkyl (meth) acrylates [ e.g., 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, methoxytriethylene glycol (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl (meth) acrylate, 4-methoxybutyl (meth) acrylate, 4-ethoxybutyl (meth) acrylate, etc. ]; hydroxyl group-containing monomers [ e.g., hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, vinyl alcohol, allyl alcohol, etc. ]; amide group-containing monomers [ e.g., (meth) acrylamide, N-dimethyl (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, etc. ]; amino group-containing monomers [ e.g., aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, t-butylaminoethyl (meth) acrylate, etc. ]; cyano-containing monomers [ e.g., acrylonitrile, methacrylonitrile, etc. ]; sulfonic acid group-containing monomers [ e.g., sodium vinylsulfonate, etc. ]; a phosphoric acid group-containing monomer [ e.g., 2-hydroxyethyl acryl phosphate, etc. ]; an isocyanate group-containing monomer [ e.g., 2-methacryloxyethyl isocyanate, etc. ], an imide group-containing monomer [ e.g., cyclohexylmaleimide, isopropylmaleimide, etc. ], etc.
As described above, the acrylic polymer (B) is preferably an acrylic polymer containing, as monomer units, a (meth) acrylate having a cyclic structure in the molecule and an alkyl (meth) acrylate having a linear or branched alkyl group. Among them, an acrylic polymer containing a cyclic (meth) acrylate and the above alkyl (meth) acrylate having a linear or branched alkyl group as monomer units is preferable. In the acrylic polymer containing the cyclic (meth) acrylate and the alkyl (meth) acrylate having a linear or branched alkyl group as monomer units, the amount of the cyclic (meth) acrylate is not particularly limited, but is preferably 10 to 90% by weight, more preferably 20 to 80% by weight, relative to the total amount (100% by weight) of the monomer components constituting the acrylic polymer (B). The content of the alkyl (meth) acrylate having a linear or branched alkyl group is not particularly limited, but is preferably 10 to 90% by weight, more preferably 20 to 80% by weight, and still more preferably 20 to 60% by weight.
Further, specific preferable configurations of the acrylic polymer (B) include: an acrylic polymer comprising (1) at least 1 monomer selected from the group consisting of dicyclopentanyl acrylate, dicyclopentanyl methacrylate, cyclohexyl acrylate, and cyclohexyl methacrylate, and (2) methyl methacrylate as a monomer unit. In the acrylic polymer (B) having the above-described specific preferred specific constitution, the content of (1) dicyclopentanyl acrylate, dicyclopentanyl methacrylate, cyclohexyl acrylate, and cyclohexyl methacrylate (when the total amount of them is 2 or more) in all the monomer units of the acrylic polymer (B) is preferably 30 to 70% by weight, and the content of (2) methyl methacrylate is preferably 30 to 70% by weight, relative to the total amount (100% by weight) of the monomer components constituting the acrylic polymer (B). The acrylic polymer (B) is not limited to the specific configuration described above.
The acrylic polymer (B) can be obtained by polymerizing the above monomer components by a known or conventional polymerization method. Examples of the polymerization method of the acrylic polymer (B) include a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, and a polymerization method by irradiation of active energy rays (active energy ray polymerization method). Among them, the bulk polymerization method and the solution polymerization method are preferable, and the solution polymerization method is more preferable.
In the polymerization of the acrylic polymer (B), various general solvents may be used. Examples of the solvent include esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; alicyclic hydrocarbons such as cyclohexane and methylcyclohexane; organic solvents such as ketones including methyl ethyl ketone and methyl isobutyl ketone. It should be noted that such solvents may be used alone or in combination of 2 or more.
Further, in the polymerization of the acrylic polymer (B), a known or conventional polymerization initiator (for example, a thermal polymerization initiator, a photopolymerization initiator, etc.) may be used. The polymerization initiator may be used alone or in combination of 2 or more.
Examples of the thermal polymerization initiator include: 2,2 '-Azobisisobutyronitrile (AIBN), 2' -azobis-2-methylbutyronitrile (AMBN), dimethyl 2,2 '-azobis (2-methylpropionate), 4' -azobis-4-cyanovaleric acid azo initiators such as 2,2 '-azobis (4-methoxy-2, 4-dimethylvaleronitrile), 2' -azobis (2, 4-dimethylvaleronitrile), 1 '-azobis (cyclohexane-1-carbonitrile), and 2,2' -azobis (2, 4-trimethylpentane); peroxide initiators such as benzoyl peroxide, t-butyl hydroperoxide, di-t-butyl peroxide, t-butyl peroxybenzoate, dicumyl peroxide, 1-bis (t-butylperoxy) -3, 5-trimethylcyclohexane, and 1, 1-bis (t-butylperoxy) cyclododecane. In the case of solution polymerization, an oil-soluble polymerization initiator is preferably used. Further, the thermal polymerization initiator may be used alone or in combination of 2 or more.
The amount of the thermal polymerization initiator used is not particularly limited, and is, for example, 0.1 to 15 parts by weight based on 100 parts by weight of the total monomer units of the acrylic polymer (B) (the total amount of monomer components constituting the acrylic polymer (B)).
The photopolymerization initiator is not particularly limited, and examples thereof include the same photopolymerization initiators as those used for polymerization of the acrylic polymer (a) described above. The amount of the photopolymerization initiator used is not particularly limited and may be appropriately selected.
In the polymerization of the acrylic polymer (B), a chain transfer agent may be used to adjust the molecular weight (specifically, to adjust the weight average molecular weight to 1000 to 30000). Examples of the chain transfer agent include: 2-mercaptoethanol, α -thioglycerol, 2, 3-dimercapto-1-propanol, octylmercaptan, t-nonylthiol, dodecylmercaptan (laurylthiol), t-dodecylmercaptan, glycidyl mercaptan, thioglycolic acid, methyl thioglycolate, ethyl thioglycolate, propyl thioglycolate, butyl thioglycolate, t-butyl thioglycolate, 2-ethylhexyl thioglycolate, octyl thioglycolate, isooctyl thioglycolate, decyl thioglycolate, dodecyl thioglycolate, mercaptoacetate of ethylene glycol, mercaptoacetate of neopentyl glycol, mercaptoacetate of pentaerythritol, α -methylstyrene dimer, and the like. Among them, from the viewpoint of suppressing whitening of the adhesive sheet due to humidification, α -thioglycerol and methyl thioglycolate are preferable, and α -thioglycerol is particularly preferable. The chain transfer agent may be used alone or in combination of 2 or more.
The content (amount) of the chain transfer agent is not particularly limited, but is preferably 0.1 to 20 parts by weight, more preferably 0.2 to 15 parts by weight, still more preferably 0.3 to 10 parts by weight, still more preferably 0.5 to 5 parts by weight, and particularly preferably 0.75 to 3 parts by weight, based on 100 parts by weight of the total monomer units of the acrylic polymer (B) (the total amount of monomer components constituting the acrylic polymer (B)). By setting the content (amount) of the chain transfer agent in the above range, an acrylic polymer having a weight average molecular weight of 1000 to 30000 can be easily obtained.
The weight average molecular weight (Mw) of the acrylic polymer (B) is 1000 to 30000, preferably 1000 to 20000, more preferably 1500 to 10000, still more preferably 2000 to 8000, particularly preferably 4000 to 6000. Since the weight average molecular weight of the acrylic polymer (B) is 1000 or more, the adhesive force and retention characteristics are improved, and the foaming peel resistance is improved. On the other hand, since the weight average molecular weight of the acrylic polymer (B) is 30000 or less, the adhesive force is easily improved and the foaming/peeling resistance is improved.
The weight average molecular weight (Mw) of the acrylic polymer (B) can be obtained by converting the acrylic polymer into polystyrene by GPC. For example, the measurement can be performed using a high performance GPC apparatus "HPLC-8120GPC" manufactured by Tosoh Corp.
Column: TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000
Solvent: tetrahydrofuran (THF)
Flow rate: 0.6 ml/min
The glass transition temperature (Tg) of the acrylic polymer (B) is not particularly limited, but is preferably 20 to 300 ℃, more preferably 30 to 250 ℃, still more preferably 40 to 200 ℃, still more preferably 50 to 150 ℃, still more preferably 60 to 120 ℃, still more preferably 70 to 100 ℃, and particularly preferably 80 to 90 ℃. When the glass transition temperature of the acrylic polymer (B) is 20℃or higher, the foaming/peeling resistance is easily improved, which is preferable. In addition, when the glass transition temperature of the acrylic polymer (B) is 300 ℃ or lower, the adhesive layer has moderate flexibility, good adhesion and good level difference absorbability are easily obtained, and excellent adhesion reliability is easily obtained, and thus it is preferable.
The glass transition temperature (Tg) of the acrylic polymer (B) is the glass transition temperature (theoretical value) represented by the FOX formula.
As Tg of the homopolymer of the monomer constituting the acrylic polymer (B), the values described in table 1 below can be used. The Tg of the homopolymer of the monomer not shown in Table 1 may be a value described in "Polymer Handbook" (3 rd edition, john Wiley & Sons, inc. 1989). Further, as Tg of a homopolymer of the monomer which is not described in the above document, a value (peak top temperature of tan δ based on a viscoelastic test) obtained by the above measurement method can be used.
TABLE 1
TABLE 1
The "DCPMA/MMA=60/40" copolymer in Table 1 means a copolymer of 60 parts by weight of DCPMA and 40 parts by weight of MMA.
The content of the acrylic polymer (B) in the case where the adhesive composition of the present invention contains the acrylic polymers (a) and (B) is not particularly limited, but is preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, still more preferably 2 to 10 parts by weight, still more preferably 2 to 5 parts by weight, based on 100 parts by weight of the acrylic polymer (a). That is, the content of the acrylic polymer (B) in the pressure-sensitive adhesive composition is not particularly limited, but is preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, still more preferably 2 to 10 parts by weight, and still more preferably 2 to 5 parts by weight, based on 100 parts by weight of the total monomer units of the acrylic polymer (a). The content of the acrylic polymer (B) in the pressure-sensitive adhesive composition of the present invention is not particularly limited, and is, for example, preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, still more preferably 2 to 10 parts by weight, and still more preferably 2 to 5 parts by weight, based on 100 parts by weight of the monomer mixture. When the content of the acrylic polymer (B) is 1 part by weight or more, excellent adhesion and excellent foaming/peeling resistance are easily obtained, and are preferable. In addition, when the content of the acrylic polymer (B) is 30 parts by weight or less, excellent transparency and adhesion reliability are easily obtained, which is preferable.
The method for producing the adhesive composition containing the acrylic polymers (a) and (B) is not particularly limited. For example, the acrylic polymer (B), additives, and the like may be added to the mixture of the monomer components constituting the acrylic polymer (a) or a part of the polymer of the mixture of the monomer components constituting the acrylic polymer (a) (the monomer mixture forming the acrylic polymer (a) or a part of the polymer thereof) as needed and mixed.
[1-9 ] rubber Polymer ]
Another preferred embodiment of the adhesive composition of the present invention is a rubber-based adhesive composition containing a rubber-based polymer as a main component. The rubber-based polymer may be: natural rubber; styrene Butadiene Rubber (SBR); polyisoprene (PIP); polyisobutylene (PIB); butene-based polymers containing butene (1-butene, and cis-or trans-2-butene) and/or 2-methylpropene (isobutylene) as main monomers; ase:Sub>A-B-ase:Sub>A block copolymer rubber and its hydrogenated products, and various rubber-based polymers such as styrene-butadiene-styrene block copolymer rubber (SBS), styrene-isoprene-styrene block copolymer rubber (SIS), styrene-isobutylene-styrene block copolymer rubber (SIBS), styrene-vinyl-isoprene-styrene block copolymer rubber (SVIS), styrene-ethylene-butylene-styrene block copolymer rubber (SEBS) which is ase:Sub>A hydrogenated product of SBS, and styrene-ethylene-propylene-styrene block copolymer rubber (SEPS) which is ase:Sub>A hydrogenated product of SIS. These rubber-based polymers may be used singly or in combination of 1 or more than 2.
The adhesive composition of the present invention may contain inorganic fine particles, organic fine particles, and polymer materials other than the base polymer in addition to the above base polymer from the viewpoint of further lowering the dielectric constant in the high frequency band, lowering the dielectric loss, and/or controlling the dielectric constant in the low frequency band, and may contain these alone or in combination of 2 or more. As the inorganic fine particles and the organic fine particles, materials exhibiting insulation properties (insulating fillers) are preferable from the viewpoints of low dielectric constant and low dielectric loss in a high frequency band.
[1-10. Inorganic particles ]
The inorganic fine particles that can be blended in the binder composition of the present invention are not particularly limited, and examples thereof include metal oxides such as silica, alumina, zirconia, and titania; metal salts such as aluminum borate and aluminum hydroxide, minerals such as mica, and inorganic fine particles having a hollow structure such as hollow nanosilica, and the like may be used alone or in combination of 2 or more kinds.
The inorganic fine particles may be surface-treated fine particles from the viewpoint of dispersibility in the base polymer. The surface treatment agent may be any known or customary one, and examples thereof include a silane coupling agent, a titanium coupling agent, an organic acid, a polyol, and a silicone, and a silane coupling agent is preferable. The silane coupling agent may be: vinyl trimethoxysilane, vinyl triethoxysilane, dimethylvinyl methoxysilane, dimethylvinyl ethoxysilane, methyl vinyl dimethoxysilane, methyl vinyl diethoxysilane, vinyl-tris (2-methoxy) silane, vinyl triacetoxy silane, 2-methacryloxyethyl triethoxysilane, 3-methacryloxypropyl trimethoxysilane, 3-methacryloxypropyl triethoxysilane, 3-methacryloxypropyl methyldimethoxysilane, triethoxyphenyl silane, trimethoxyphenyl silane, dimethoxydiphenyl silane, methyldiethoxyphenyl silane, dimethoxymethylphenyl silane, and the like.
The particle diameter (D50) of the inorganic fine particles is not particularly limited, but is preferably 1 to 100nm, more preferably 5 to 80nm, and even more preferably 10 to 50nm from the viewpoints of lowering the dielectric constant in the high frequency band, lowering the dielectric loss, controlling the dielectric constant in the low frequency band, and transparency of the adhesive composition. The central particle diameter refers to a particle diameter (median diameter) of 50% of the cumulative value in the particle size distribution measured by the laser diffraction/scattering method.
When the binder composition of the present invention contains inorganic fine particles, the content thereof is not particularly limited, but is usually 0.01 to 30 parts by weight, preferably 0.05 to 25 parts by weight, more preferably 0.1 to 20 parts by weight, still more preferably 0.15 to 10 parts by weight, and particularly preferably 0.2 to 5 parts by weight, relative to the base polymer (100 parts by weight), from the viewpoints of lowering the dielectric constant in the high frequency band, lowering the dielectric loss, controlling the dielectric constant in the low frequency band, and transparency of the binder composition.
[1-11. Organic microparticles ]
The organic fine particles that can be blended in the adhesive composition of the present invention are not particularly limited, and examples thereof include: the fine particles composed of a polymer such as a styrene-based resin, an acrylic-based resin, a silicone-based resin, an acrylic-styrene-based resin, a vinyl chloride-based resin, a vinylidene chloride-based resin, an amide-based resin, a urethane-based resin, a phenol-based resin, a styrene-conjugated diene-based resin, an acrylic-conjugated diene-based resin, an olefin-based resin, a fluorine-based resin, or a crosslinked product of these polymers, and further, fine particles composed of a polymer-polymer crosslinked product having a hollow structure may be used singly or in combination of 2 or more.
The particle diameter (D50) of the organic fine particles is not particularly limited, but is preferably 1 to 100nm, more preferably 5 to 80nm, and even more preferably 10 to 50nm from the viewpoints of lowering the dielectric constant in the high frequency band, lowering the dielectric loss, controlling the dielectric constant in the low frequency band, and transparency of the adhesive composition. The central particle diameter refers to a particle diameter (median diameter) of 50% of the cumulative value in the particle size distribution measured by the laser diffraction/scattering method.
When the binder composition of the present invention contains organic fine particles, the content thereof is not particularly limited, but from the viewpoints of lowering the dielectric constant in the high frequency band, lowering the dielectric loss, controlling the dielectric constant in the low frequency band, and transparency, the content thereof is usually 0.01 to 30 parts by weight, preferably 0.05 to 25 parts by weight, more preferably 0.1 to 20 parts by weight, still more preferably 0.15 to 10 parts by weight, and particularly preferably 0.2 to 5 parts by weight, relative to the base polymer (100 parts by weight).
[1-12. Polymer Material ]
The polymer material that can be blended in the adhesive composition of the present invention is not particularly limited, and it is preferable that the polymer material has low dielectric constant and dielectric loss and compatibility with the base polymer, and examples thereof include: fluorine resins, fluororubbers, polyethylenes, polypropylenes, polystyrenes, polycarbonates, norbornene resins or addition-copolymerization resins with olefins, polyphenylene oxides, bismaleimide-triazine-resins, polyetherimides, polyimides, polyetheretherketones (PEEK), liquid crystal polymers, rubbers, elastomers, hydrogenated polyolefin resins, terpenes, isoprene, terpene-phenol resins, aromatic modified terpene resins, hydrogenated resins thereof, and the like may be used singly or in combination of 2 or more.
When the adhesive composition of the present invention contains a polymer material, the content thereof is not particularly limited, but from the viewpoints of lowering the dielectric constant in the high frequency band, lowering the dielectric loss, controlling the dielectric constant in the low frequency band, and transparency, the content thereof is usually 0.01 to 50 parts by weight, preferably 0.05 to 40 parts by weight, more preferably 0.1 to 30 parts by weight, still more preferably 0.15 to 20 parts by weight, and particularly preferably 0.2 to 10 parts by weight, relative to the base polymer (100 parts by weight).
[1-13. Rust inhibitor ]
The adhesive composition of the present invention preferably further contains an anti-rust agent. When the adhesive layer contains a rust inhibitor, it is preferable to obtain an excellent corrosion-preventing effect on the antenna element and the metal wiring.
Rust inhibitors are compounds that prevent metals from rusting (rust) and corroding. The rust inhibitor is not particularly limited, and examples thereof include amine compounds, benzotriazole compounds, and nitrite compounds. Furthermore, there may be mentioned: ammonium benzoate, ammonium phthalate, ammonium stearate, ammonium palmitate, ammonium oleate, ammonium carbonate, dicyclohexylamine benzoate, urea, urotropine, thiourea, phenyl carbamate, cyclohexylammonium-N-cyclohexylcarbamate (CHC), and the like. The rust inhibitor may be used alone or in combination of 2 or more.
Examples of the amine compound include: amine compounds having a hydroxyl group such as 2-amino-2-methyl-1-propanol, monoethanolamine, monoisopropanolamine, diethylethanolamine, ammonia, and aqueous ammonia; cyclic amines such as morpholine; cyclic alkylamine compounds such as cyclohexylamine; linear alkylamines such as 3-methoxypropylamine. Examples of nitrite salts include dicyclohexylammonium nitrite (dican), diisopropylammonium nitrite (DIPAN), sodium nitrite, potassium nitrite, and calcium nitrite.
The content of the rust inhibitor is not particularly limited, but is preferably 0.02 to 15 parts by weight based on 100 parts by weight of the base polymer. When the content is 0.02 parts by weight or more, good corrosion resistance can be easily obtained, and it is preferable. On the other hand, when the content is less than 15 parts by weight, it is preferable to easily secure transparency and to easily secure adhesion reliability such as foaming peel resistance.
Among them, the above rust inhibitor is preferably a benzotriazole compound in view of compatibility with the base polymer and transparency. In particular, the rust inhibitor is preferably a benzotriazole compound, from the viewpoint of obtaining the characteristics of adhesion reliability, transparency and corrosion resistance at a high level in a well-balanced manner, and obtaining excellent external appearance.
The content of the benzotriazole-based compound is not particularly limited, but is preferably 0.02 to 3 parts by weight, more preferably 0.02 to 2.5 parts by weight, and still more preferably 0.02 to 2 parts by weight, based on 100 parts by weight of the base polymer. Since the amount of the benzotriazole-based compound is not more than a certain level, adhesion reliability such as foaming peel resistance can be reliably ensured, and further, the haze of the adhesive sheet can be reliably prevented from rising.
The benzotriazole-based compound is not particularly limited as long as it has a benzotriazole skeleton, and a structure represented by the following formula (6) is preferable from the viewpoint of obtaining a more excellent anticorrosive effect.
(wherein, in the above formula (6), R 2 R is R 3 Identical or different, R 2 Is substituent on benzene ring, and represents alkyl with 1-6 carbon atoms, alkoxy with 1-6 carbon atoms, aryl with 6-14 carbon atoms, amino, mono-or di-C 1-10 Alkylamino, amino-C 1-6 Alkyl, mono-or di-C 1-10 alkylamino-C 1-6 Substituents such as alkyl, mercapto, alkoxycarbonyl having 1 to 6 carbon atoms, or alkoxy having 1 to 6 carbon atoms, n is an integer of 0 to 4, and n is 2 or more, n are R 2 May be the same or different, R 3 Represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryl group having 6 to 14 carbon atoms, an amino group, a mono-or di-C 1-10 Alkylamino, amino-C 1-6 Alkyl, mono-or di-C 1-10 alkylamino-C 1-6 Substituents such as alkyl groups, mercapto groups, alkoxycarbonyl groups having 1 to 12 carbon atoms, and alkoxy groups having 1 to 12 carbon atoms. )
From the viewpoint of obtaining a more excellent anticorrosive effect, R is 2 Alkyl groups having 1 to 3 carbon atoms, alkoxycarbonyl groups, and the like are preferable, and methyl groups and the like are more preferable. In addition, n is preferably 0 or 1.
From the same point of view, R is 3 Preferably hydrogen atoms, mono-or di-C 1-10 alkylamino-C 1-6 Alkyl groups and the like, more preferably hydrogen atoms, di C 1~8 Alkylamino C 1~4 Alkyl groups, and the like.
[1-14. Silane coupling agent ]
The adhesive composition of the present invention preferably further contains a silane coupling agent. When the silane coupling agent is contained in the adhesive layer, it is preferable in view of easy obtaining of excellent adhesion to glass (especially excellent adhesion reliability to glass under high temperature and high humidity).
The silane coupling agent is not particularly limited, and examples thereof include gamma-glycidoxypropyl trimethoxysilane, gamma-glycidoxypropyl triethoxysilane, gamma-aminopropyl trimethoxysilane, and N-phenyl-aminopropyl trimethoxysilane. Among them, gamma-glycidoxypropyl trimethoxysilane is preferred. Further, examples of the silane coupling agent include commercially available products such as "KBM-403" (manufactured by Xinyue chemical Co., ltd.). The silane coupling agent may be used alone or in combination of 2 or more.
The content of the silane coupling agent is not particularly limited, but is preferably 0.01 to 1 part by weight, more preferably 0.03 to 0.5 part by weight, based on 100 parts by weight of the base polymer, in view of improving the adhesion reliability to glass.
[1-15. Cross-linking agent ]
The adhesive composition of the present invention preferably further comprises a crosslinking agent. When the crosslinking agent is contained in the adhesive composition, the base polymer is crosslinked to increase the gel fraction, and thus the foaming/peeling resistance is easily improved. For example, since the control of the gel fraction can be easily increased by crosslinking the acrylic polymer, the foaming peel resistance can be easily improved. Examples of the crosslinking agent include: isocyanate-based crosslinking agents, epoxy-based crosslinking agents, melamine-based crosslinking agents, peroxide-based crosslinking agents, urea-based crosslinking agents, metal alkoxide-based crosslinking agents, metal chelate-based crosslinking agents, metal salt-based crosslinking agents, carbodiimide-based crosslinking agents, oxazoline-based crosslinking agents, aziridine-based crosslinking agents, amine-based crosslinking agents, and the like. Among them, when the pressure-sensitive adhesive layer is a pressure-sensitive adhesive composition containing an acrylic polymer as a base polymer, an isocyanate-based crosslinking agent and an epoxy-based crosslinking agent are preferable, and an isocyanate-based crosslinking agent is more preferable, in view of improving the foaming/peeling resistance. The crosslinking agent may be used alone or in combination of 2 or more.
Examples of the isocyanate-based crosslinking agent (polyfunctional isocyanate compound) include: lower aliphatic polyisocyanates such as 1, 2-ethylene diisocyanate, 1, 4-butylene diisocyanate, and 1, 6-hexamethylene diisocyanate; alicyclic polyisocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate, isophorone diisocyanate, hydrogenated toluene diisocyanate, and hydrogenated xylene diisocyanate; aromatic polyisocyanates such as 2, 4-toluene diisocyanate, 2, 6-toluene diisocyanate, 4' -diphenylmethane diisocyanate, and xylene diisocyanate. Examples of the isocyanate-based crosslinking agent include: the trimethylolpropane/toluene diisocyanate adduct [ product of Japanese polyurethane Co., ltd., trade name "Coronate L" ], the trimethylolpropane/hexamethylene diisocyanate adduct [ product of Japanese polyurethane Co., ltd., trade name "Coronate HL" ], the trimethylolpropane/xylene diisocyanate adduct [ product of Sanjing chemical Co., ltd., trade name "Takenate D-110N" ], and the like.
Examples of the epoxy-based crosslinking agent (polyfunctional epoxy compound) include: n, N, N ', N' -tetraglycidyl-m-xylylenediamine, diglycidyl aniline, 1, 3-bis (N, N-diglycidyl aminomethyl) cyclohexane, 1, 6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, sorbitol polyglycidyl ether, trimethylolpropane polyglycidyl ether, adipic acid diglycidyl ester, phthalic acid diglycidyl ester, triglycidyl-tris (2-hydroxyethyl) isocyanurate, resorcinol diglycidyl ether, bisphenol-S-diglycidyl ether, epoxy resins having 2 or more epoxy groups in the molecule, and the like. Examples of the epoxy-based crosslinking agent include those commercially available under the trade name "tetra C" manufactured by mitsubishi gas chemical company.
The content of the crosslinking agent in the pressure-sensitive adhesive composition is not particularly limited, and for example, in the case where the pressure-sensitive adhesive composition contains an acrylic polymer as a base polymer, the content is preferably 0.001 to 10 parts by weight, more preferably 0.01 to 5 parts by weight, based on 100 parts by weight of the acrylic polymer. When the content of the crosslinking agent is 0.001 parts by weight or more, the foaming/peeling resistance is easily improved, and it is preferable. On the other hand, when the content of the crosslinking agent is 10 parts by weight or less, the adhesive layer has moderate flexibility and the adhesion is easily improved, so that it is preferable.
[1-16. Additives ]
The pressure-sensitive adhesive composition of the present invention may contain, if necessary, known additives such as antioxidants, crosslinking accelerators, tackifying resins (rosin derivatives, polyterpene resins, oil-soluble phenols, etc.), antioxidants, colorants (pigments, dyes, etc.), ultraviolet absorbers, chain transfer agents, plasticizers, softeners, surfactants, antistatic agents, etc., within a range that does not impair the characteristics of the present invention. It should be noted that such additives may be used alone or in combination of 2 or more.
When the pressure-sensitive adhesive composition of the present invention contains a tackifier, the content thereof is preferably 0.01 parts by weight or more, more preferably 0.05 parts by weight or less relative to 100 parts by weight of the base polymer, from the viewpoint of imparting moderate tackiness. From the viewpoint of avoiding the peel strength from becoming too high, it is preferably 50 parts by weight or less, more preferably 40 parts by weight or less, based on 100 parts by weight of the base polymer.
In addition, in some embodiments, the adhesive force may be effectively controlled by the composition of the base polymer, tg, gel fraction of the adhesive, or the like, and may be preferably performed without using a tackifier.
[2 adhesive layer ]
[2-1. Dielectric constant of adhesive layer, dielectric loss ]
The adhesive layer of the present invention is formed from the adhesive composition of the present invention, and therefore exhibits a low dielectric constant and a low dielectric loss at millimeter waves in a high frequency band (28 to 60 GHz). That is, the adhesive layer of the present invention can suppress radiation loss of millimeter waves. Further, the adhesive layer of the present invention exhibits a dielectric constant as high as a certain degree at millimeter waves of a low frequency band (100 kHz), and can exhibit high touch sensor sensitivity even in the case where a millimeter wave antenna is arranged on a display.
The dielectric constant of the pressure-sensitive adhesive layer of the present invention at a frequency of 28GHz is preferably 5 or less, more preferably 4.5 or less, still more preferably 4 or less, still more preferably 3.5 or less, and may be 3.4 or less, 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.9 or less. The lower limit of the dielectric constant at 28GHz is not particularly limited, and is preferably 2 or more, but may be 2.1 or more, or 2.2 or more.
The dielectric constant at 28GHz of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
The pressure-sensitive adhesive layer of the present invention can control the dielectric constant at 100kHz to a certain extent, and can improve the sensitivity of a touch sensor (particularly, a capacitive touch sensor). The dielectric constant of the pressure-sensitive adhesive layer of the present invention at a frequency of 100kHz is preferably 2 or more, more preferably 2.1 or more, still more preferably 2.2 or more, particularly preferably 2.3 or more, and may be 2.4 or more, 2.5 or more, 2.6 or more, 2.7 or more, 2.8 or more, 2.9 or more, 3.0 or more, 3.5 or more, or 4.0 or more. The upper limit of the dielectric constant at a frequency of 100kHz is not particularly limited, and is preferably 8 or less, or 7.5 or less or 7 or less from the viewpoint of suppressing malfunction of the touch panel.
The dielectric constant at 100kHz of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
The adhesive layer of the invention controls dielectric loss at 28GHz to be low, and can inhibit radiation loss of millimeter waves. The dielectric loss at 28GHz of the pressure-sensitive adhesive layer of the present invention is preferably 0.05 or less, more preferably 0.045 or less, still more preferably 0.04 or less, still more preferably 0.035 or less, still more preferably 0.03 or less, still more preferably 0.025 or less, and particularly preferably 0.02 or less. The lower limit of the dielectric loss at the frequency of 28GHz is not particularly limited, and is preferably 0.0001 or more, but may be 0.0005 or more, or 0.001 or more.
The dielectric loss at 28GHz of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
The pressure-sensitive adhesive layer of the present invention is preferably controlled to have a low dielectric constant at 60GHz, and is preferably capable of suppressing radiation loss of millimeter waves. The dielectric constant of the pressure-sensitive adhesive layer of the present invention at a frequency of 60GHz is not particularly limited, and is preferably 5 or less, more preferably 4.5 or less, still more preferably 4 or less, still more preferably 3.5 or less, and may be 3.4 or less, 3.3 or less, 3.2 or less, 3.1 or less, 3.0 or less, or 2.9 or less. The lower limit of the dielectric constant at 60GHz is not particularly limited, and is preferably 2 or more, but may be 2.1 or more, or 2.2 or more.
The dielectric constant at 60GHz of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
The adhesive layer of the present invention is preferably low in dielectric loss at 60GHz, and is preferably capable of suppressing radiation loss of millimeter waves. The dielectric loss of the pressure-sensitive adhesive layer of the present invention at a frequency of 60GHz is not particularly limited, but is preferably 0.05 or less, more preferably 0.045 or less, more preferably 0.04 or less, more preferably 0.035 or less, more preferably 0.03 or less, more preferably 0.025 or less, particularly preferably 0.02 or less, and may be 0.019 or less, 0.018 or less, 0.017 or less, 0.016 or less, 0.015 or less, 0.014 or less, 0.013 or 0.012 or less. The lower limit of the dielectric loss at the frequency of 60GHz is not particularly limited, and is preferably 0.0001 or more, but may be 0.0005 or more, or 0.001 or more.
The dielectric loss at 60GHz of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
[2-2. Haze and Total light transmittance of adhesive layer ]
The adhesive layer of the present invention is transparent or has transparency. Therefore, the adhesive layer is excellent in visual recognition and appearance. Thus, the adhesive layer of the present invention is suitable for optical applications.
The haze (based on JIS K7136) of the pressure-sensitive adhesive layer of the present invention is not particularly limited, but is preferably 1.2% or less, more preferably 1.1% or less, further preferably 1.0% or less, further preferably 0.9% or less, and particularly preferably 0.8% or less. When the haze is 1.2% or less, excellent transparency and excellent appearance are obtained, which is preferable. The haze can be measured, for example, as follows: an adhesive layer (thickness: 100 μm) was formed, and after standing at normal (23 ℃ C., 50% RH) for at least 24 hours, the layer was attached to a glass slide (for example, a glass slide having a total light transmittance of 91.8% and a haze of 0.4%), and the resultant was measured using a haze meter (trade name "HM-150" manufactured by color technology research Co., ltd.) as a sample.
The total light transmittance (based on JIS K7361-1) of the pressure-sensitive adhesive layer of the present invention in the visible light wavelength region is not particularly limited, but is preferably 85% or more, more preferably 88% or more, still more preferably 89% or more, still more preferably 90% or more, still more preferably 91% or more, and particularly preferably 92% or more. When the total light transmittance is 85% or more, excellent transparency and excellent appearance are obtained, which is preferable. The total light transmittance may be measured, for example, as follows: an adhesive layer (thickness: 100 μm) was formed, and after standing at normal state (23 ℃ C., 50% RH) for at least 24 hours, the adhesive layer was peeled off and bonded to a glass slide (for example, a glass slide having a total light transmittance of 91.8% and a haze of 0.4%) when provided with a separator, and the adhesive layer was measured using a haze meter (trade name "HM-150" manufactured by color technology research Co., ltd.).
The haze and total light transmittance of the adhesive layer of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, etc. constituting the adhesive composition for forming the adhesive layer.
[2-3 gel fraction of adhesive layer ]
The gel fraction (proportion of insoluble components) of the pressure-sensitive adhesive layer of the present invention is not particularly limited, but is preferably 30 to 95%, more preferably 35 to 90%, further preferably 40 to 85%, further preferably 45 to 80%, particularly preferably 50 to 75%. When the gel fraction is 30% or more, the cohesive force of the adhesive layer is improved, indentation is less likely to occur during handling, foaming and peeling at the interface with the adherend are suppressed in a high-temperature environment, and excellent foaming and peeling resistance is easily obtained, which is preferable. It is preferable that the gel fraction is 95% or less, because appropriate flexibility is obtained, adhesiveness and level difference following property are further improved, and foreign matter is not easily absorbed.
(gel fraction)
The gel fraction (ratio of solvent-insoluble components) is specifically a value calculated by the following "gel fraction measurement method", for example.
Taking an adhesive layer from an adhesive sheet: about 0.1g of the solution was wrapped with a porous tetrafluoroethylene sheet (trade name "NTF1122", manufactured by Nito electric Co., ltd.) having an average pore diameter of 0.2 μm, and then bound with kite string, and the weight at this time was measured and used as the weight before impregnation (Z). The pre-dipping weight is the total weight of the adhesive layer (the adhesive layer used above), the tetrafluoroethylene sheet, and the kite string. The total weight of the tetrafluoroethylene sheet and the kite string was also measured in advance, and the measured weight was used as the bag weight (Y).
Next, the article (referred to as "sample") obtained by wrapping the adhesive layer with tetrafluoroethylene sheet and tying with kite string was placed in a 50ml container filled with ethyl acetate or toluene, and allowed to stand at 23℃for 7 days. Thereafter, a sample (after ethyl acetate or toluene treatment) was taken out of the vessel, transferred to an aluminum cup, dried in a dryer at 130 ℃ for 2 hours to remove ethyl acetate or toluene, and then the weight was measured and used as a post-dipping weight (X).
Then, the gel fraction was calculated from the following formula.
Gel fraction [% (wt%) ] = (X-Y)/(Z-Y) ×100
The gel fraction can be controlled by, for example, the monomer composition of the base polymer (for example, acrylic polymer or the like) of the adhesive composition used for forming the adhesive layer, the weight average molecular weight, the amount of the crosslinking agent used (the amount added), the kind of other additives, the amount used, and the like.
[2-4 storage modulus of adhesive layer ]
The storage modulus at 25℃of the pressure-sensitive adhesive layer of the present invention is not particularly limited, but is 0.01MPa or more, more preferably 0.02MPa or more, still more preferably 0.03MPa or more, still more preferably 0.04MPa or more, still more preferably 0.05MPa or more, and particularly preferably 0.1MPa or more. When the storage modulus is 0.01MPa or more, indentation is less likely to occur during handling, and good adhesion reliability is easily obtained, which is preferable. Further, the storage modulus at 25℃of the pressure-sensitive adhesive layer is preferably 5MPa or less, more preferably 4.5MPa or less, further preferably 4.0MPa or less, further preferably 3.5MPa or less, further preferably 3.0MPa or less, further preferably 2.5MPa or less, particularly preferably 2.0MPa or less, from the viewpoints of level difference followability and foreign matter absorbability. The storage modulus of the adhesive layer was measured when dynamic viscoelasticity was performed at a frequency of 1 Hz. The storage modulus is a real part of the shear elastic modulus represented by a complex number, and can be converted from the tensile elastic modulus or the like in consideration of the poisson's ratio of the sample.
The storage modulus of the adhesive layer of the present invention can be controlled by the monomer composition of the base polymer (acrylic polymer), the weight average molecular weight, the amount of the crosslinking agent used (added amount), the kind of other additives, the amount used, and the like.
[2-5. 300% tensile residual stress of adhesive layer ]
The 300% tensile residual stress of the pressure-sensitive adhesive layer of the present invention is not particularly limited, and is preferably 2 to 24N/cm 2 More preferably 2.5 to 20N/cm 2 More preferably 3 to 16N/cm 2 . The 300% tensile residual stress was 2N/cm 2 In the above cases, it is preferable to easily obtain good foaming/peeling resistance. Further, the 300% tensile residual stress was 24N/cm 2 In the following, it is preferable to obtain good stress relaxation properties and to easily obtain good level difference following properties.
When the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer having a 300% tensile residual stress in a specific range, excellent stress relaxation properties can be easily obtained, and excellent level difference following properties can be easily exhibited. For example, the height difference (for example, a height difference having a height of about 45 μm, particularly, a height difference having a height of 20 to 50 μm) can be favorably followed.
The 300% tensile residual stress was as follows: in the environment of 23 ℃ and 50% RH The adhesive layer was stretched in the longitudinal direction to an elongation (strain) of 300%, the elongation was maintained, and the tensile load applied to the adhesive layer after 300 seconds from the completion of stretching was determined, and the value (N/cm) obtained by dividing the tensile load by the initial cross-sectional area (cross-sectional area before stretching) of the adhesive layer 2 ). The initial elongation of the adhesive layer was 100%.
The 300% tensile residual stress of the adhesive layer of the present invention can be controlled by the monomer composition of the base polymer (acrylic polymer), the weight average molecular weight, the amount of the crosslinking agent used (the amount added), the kind of other additives, the amount used, and the like.
[2-6 thickness of adhesive layer ]
The thickness of the pressure-sensitive adhesive layer of the present invention is not particularly limited, but is preferably 10 to 500. Mu.m, more preferably 11 to 400. Mu.m, still more preferably 12 to 350. Mu.m, particularly preferably 12 to 300. Mu.m. When the thickness is equal to or greater than a certain value, the level difference followability and the adhesion reliability are preferably improved. Further, when the thickness is not more than a certain level, foreign matter is not easily absorbed during handling, and the productivity is particularly excellent, which is preferable.
[2-7. Method for producing adhesive layer ]
The method for producing the pressure-sensitive adhesive layer is not particularly limited, and examples thereof include: the adhesive composition is coated (coated) on a substrate or a release liner, and dried, cured, or dried and cured as needed. Curing may be performed by irradiation with active energy rays, heat drying, or the like.
The adhesive composition may be applied (coated) by a known coating method. Coater such as gravure roll coater, reverse roll coater, kiss roll coater, dip roll coater, bar coater, knife coater, spray coater, comma coater, direct coater, etc. may be used.
[3. Adhesive sheet ]
The pressure-sensitive adhesive sheet of the present invention may have the pressure-sensitive adhesive layer of the present invention, and is not particularly limited in other respects.
The pressure-sensitive adhesive sheet of the present invention may be a double-sided pressure-sensitive adhesive sheet having both sides of the pressure-sensitive adhesive layer surface, or may be a single-sided pressure-sensitive adhesive sheet having only one side of the pressure-sensitive adhesive layer surface. Among them, a double-sided adhesive sheet is preferable from the viewpoint of bonding 2 members to each other. In the present specification, the term "pressure-sensitive adhesive sheet" includes a pressure-sensitive adhesive sheet in the form of a tape, that is, a "pressure-sensitive adhesive tape". In this specification, the surface of the adhesive layer is sometimes referred to as an "adhesive face".
The pressure-sensitive adhesive sheet of the present invention may be provided with a separator (release liner) on the pressure-sensitive adhesive surface until the time of use.
The adhesive sheet of the present invention may be a so-called "base material-free type" adhesive sheet (hereinafter, sometimes referred to as "base material-free adhesive sheet") having no base material (base material layer), or may be a type of adhesive sheet having a base material (hereinafter, sometimes referred to as "base material-carrying adhesive sheet"). Examples of the substrate-free pressure-sensitive adhesive sheet include: a double-sided adhesive sheet comprising only the above adhesive layer, a double-sided adhesive sheet comprising the above adhesive layer and an adhesive layer other than the above adhesive layer (sometimes referred to as "other adhesive layer"), and the like. On the other hand, as the pressure-sensitive adhesive sheet with a base material, there is exemplified a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer described above on at least one side of the base material, and the like. Among them, a base-free adhesive sheet (base-free double-sided adhesive sheet) is preferable, and the base-free double-sided adhesive sheet including only the adhesive layer is more preferable. In addition, an adhesive sheet having the adhesive layer on both sides of the base material (a double-sided adhesive sheet with a base material) is also preferable. The pressure-sensitive adhesive layers on both sides of the double-sided pressure-sensitive adhesive sheet with a base may be the pressure-sensitive adhesive layer of the present invention, or may be one of the pressure-sensitive adhesive layers of the present invention and the other of the pressure-sensitive adhesive layers. The "base material (base material layer)" does not include a separator that is peeled off at the time of use (attachment) of the pressure-sensitive adhesive sheet.
When the adhesive sheet of the present invention is a base adhesive sheet, radiation loss of millimeter waves due to the base material occurs, and therefore, a base-free adhesive sheet is preferable. When the base material is made of a material having a low dielectric constant and a low dielectric loss, the base material may be a pressure-sensitive adhesive sheet.
[3-1 180℃peel adhesion of adhesive sheet ]
The 180 ° peel adhesion of the adhesive sheet of the present invention to a glass plate at a stretching speed of 300 mm/min (particularly, the 180 ° peel adhesion of the adhesive layer of the present invention to a glass plate) is not particularly limited, but is preferably 3N/20mm or more, more preferably 3.5N/20mm or more, further preferably 4N/20mm or more, further preferably 5N/20mm, further preferably 6N/20mm or more, further preferably 7N/20mm or more, further preferably 8N/20mm or more, further preferably 9N/20mm or more, particularly preferably 10N/20mm or more, from the viewpoint of obtaining sufficient adhesion to an antenna element when the adhesion is high. When the 180 DEG peel adhesion to a glass plate at a tensile speed of 300 mm/min is a constant value or more, the adhesive sheet of the present invention is more excellent in adhesion to glass and in inhibition of floating at a height difference. The upper limit of the 180 ° peel adhesion force of the adhesive sheet of the present invention to a glass sheet at a stretching speed of 300 mm/min is not particularly limited, and is, for example, preferably 30N/20mm or less, more preferably 25N/20mm or less, still more preferably 22N/20mm or less, particularly preferably 20N/20mm or less, and may be 19N/20mm or less, 18N/20mm or less, 17N/20mm or less, 16N/20mm or less, 15N/20mm or less, 14N/20mm or less, 13N/20mm or less, 12N/20mm or 11N/20mm or less. 180 DEG peel adhesion to a glass plate at a drawing speed of 300 mm/min was determined by the following 180 DEG peel adhesion measurement method.
The glass plate is not particularly limited, and examples thereof include a glass plate having a trade name "Soda lime glass #0050" (manufactured by Song Nitro Co., ltd.). In addition, alkali-free glass, chemically strengthened glass, and the like can be cited.
(180 DEG peel adhesion measurement method)
The adhesive surface of the adhesive sheet was bonded to the adherend, and the adherend was pressure-bonded under 1 reciprocating pressure-bonding conditions with a 2kg roller, and cured for 30 minutes at 23℃under an atmosphere of 50% RH. After curing, the adhesive sheet was peeled off from the adherend at a stretching speed of 300 mm/min and a peeling angle of 180℃under an atmosphere of 50% RH at 23℃in accordance with JIS Z0237, and 180℃peel adhesion (N/20 mm) was measured.
The 180 ° peel adhesion of the adhesive sheet of the present invention can be controlled by the monomer composition of the base polymer (acrylic polymer), the weight average molecular weight, the amount of the crosslinking agent used (the amount added), the kind of other additives, the amount used, and the like.
[3-2. Thickness of adhesive sheet ]
The thickness (total thickness) of the pressure-sensitive adhesive sheet of the present invention is not particularly limited, but is preferably 10 to 500. Mu.m, more preferably 11 to 400. Mu.m, still more preferably 12 to 350. Mu.m, particularly preferably 12 to 300. Mu.m. When the thickness is not less than a certain level difference, peeling at the level difference portion is less likely to occur, which is preferable. In addition, when the thickness is not more than a certain level, it is preferable that the excellent appearance is easily maintained at the time of production. The thickness of the adhesive sheet of the present invention does not include the thickness of the separator.
[3-3. Haze and Total light transmittance of adhesive sheet ]
The haze (based on JIS K7136) of the pressure-sensitive adhesive sheet of the present invention is not particularly limited, but is preferably 1.2% or less, more preferably 1.1% or less, further preferably 1.0% or less, further preferably 0.9% or less, and particularly preferably 0.8% or less. When the haze is 1.2% or less, excellent transparency and excellent appearance are obtained, which is preferable. The haze may be measured, for example, as follows: the adhesive sheet was left standing at normal (23 ℃ C., 50% RH) for at least 24 hours, and then peeled off with a separator, and then attached to a glass slide (for example, a glass slide having a total light transmittance of 91.8% and a haze of 0.4%), and measured using a haze meter (trade name "HM-150" manufactured by color technology research, inc.) as a sample.
The total light transmittance (based on JIS K7361-1) of the pressure-sensitive adhesive sheet of the present invention in the visible light wavelength region is not particularly limited, but is preferably 85% or more, more preferably 88% or more, still more preferably 89% or more, still more preferably 90% or more, still more preferably 91% or more, and particularly preferably 92% or more. When the total light transmittance is 85% or more, excellent transparency and excellent appearance are obtained, which is preferable. The total light transmittance may be measured, for example, as follows: the adhesive sheet was left standing at normal (23 ℃ C., 50% RH) for at least 24 hours, and then peeled off with a separator, and then attached to a glass slide (for example, a glass slide having a total light transmittance of 91.8% and a haze of 0.4%), and measured using a haze meter (trade name "HM-150" manufactured by color technology research, inc.) as a sample.
The haze and total light transmittance of the adhesive sheet of the present invention can be adjusted by adjusting the kind of base polymer, monomer composition, kind of additive, content, kind of substrate, thickness, etc. constituting the adhesive composition for forming the adhesive layer.
[3-4. Method for producing pressure-sensitive adhesive sheet ]
The pressure-sensitive adhesive sheet of the present invention is not particularly limited, and is preferably produced by a known or conventional production method. For example, when the pressure-sensitive adhesive sheet of the present invention is a base-free pressure-sensitive adhesive sheet, the pressure-sensitive adhesive layer is formed on the separator by the method described above. In the case where the pressure-sensitive adhesive sheet of the present invention is a pressure-sensitive adhesive sheet with a base material, the pressure-sensitive adhesive sheet can be obtained by directly forming the pressure-sensitive adhesive layer on the surface of the base material (direct forming method), or by temporarily forming the pressure-sensitive adhesive layer on a separator and then transferring (bonding) the pressure-sensitive adhesive layer to the base material to provide the pressure-sensitive adhesive layer on the base material (transfer method).
[3-5. Other layers of adhesive sheet ]
The pressure-sensitive adhesive sheet of the present invention may have other layers in addition to the pressure-sensitive adhesive layer described above. Examples of the other layer include other adhesive layers (adhesive layers other than the adhesive layers formed from the adhesive composition of the present invention)), intermediate layers, and primer layers. The pressure-sensitive adhesive sheet of the present invention may have 2 or more other layers.
[3-6. Substrate for adhesive sheet ]
The base material in the case where the pressure-sensitive adhesive sheet of the present invention is a base-material pressure-sensitive adhesive sheet is not particularly limited, and examples thereof include various optical films such as a plastic film, an Antireflection (AR) film, a polarizing plate, and a retardation plate. Examples of the raw material of the plastic film include polyester resins such as polyethylene terephthalate (PET), (meth) acrylic resins such as polymethyl methacrylate (PMMA), polycarbonates, cellulose Triacetate (TAC), polysulfones, polyarylates, polyimides, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, ethylene-propylene copolymers, cyclic olefin polymers such as "ATON (cyclic olefin polymers, manufactured by JSR corporation)", cyclic olefin polymers such as "ZEONOR (cyclic olefin polymers, manufactured by japanese patent No. Weng Zhushi)", and fluorine polymers. It should be noted that these plastic materials may be used alone or in combination of 2 or more. In addition, a surface treatment layer having a single or multiple functions, which is known and commonly used, may be formed on one or both surfaces of the substrate, such as a hard coat layer, an anti-blocking layer, an anti-reflection layer, an antistatic layer, an easy-to-adhere layer, and a moisture-proof layer. The "base material" is a portion that is attached to the adherend together with the pressure-sensitive adhesive layer when the pressure-sensitive adhesive sheet is attached to the adherend. The separator (release liner) that is peeled off at the time of use (at the time of attachment) of the adhesive sheet is not included in the "base material".
The substrate is preferably transparent. The total light transmittance of the substrate in the visible light wavelength region (based on JIS K7361-1) is not particularly limited, but is preferably 85% or more, more preferably 88% or more. The haze (based on JIS K7136) of the base material is not particularly limited, but is preferably 1.2% or less, more preferably 1.1% or less, further preferably 1.0% or less, further preferably 0.9% or less, and particularly preferably 0.8% or less. Examples of such transparent substrates include PET films, unoriented films such as "ATON" and "ZEONOR". In particular, a non-oriented film is preferable because its characteristics are independent of the direction of the electric field of millimeter waves.
The thickness of the base material is not particularly limited, and is preferably 12 to 500. Mu.m, for example. The substrate may have any of a single layer and a plurality of layers. The surface of the substrate may be subjected to a known and conventional surface treatment such as a physical treatment, e.g., corona discharge treatment, plasma treatment, and electron beam treatment, and a chemical treatment, e.g., primer treatment.
[3-7. Separator for adhesive sheet ]
The pressure-sensitive adhesive sheet of the present invention may be provided with a separator (release liner) on the pressure-sensitive adhesive surface until the time of use. When the pressure-sensitive adhesive sheet of the present invention is a double-sided pressure-sensitive adhesive sheet, each pressure-sensitive adhesive surface may be protected by 2 separators, or may be protected by 1 separator having both sides as release surfaces in a rolled state. The separator is used as a protective material for the pressure-sensitive adhesive layer, and is peeled off when attached to an adherend. In addition, in the case where the adhesive sheet of the present invention is a base-material-free adhesive sheet, the separator also serves as a support for the adhesive layer. The spacer may not be provided.
The separator may be a conventional separator, and is not particularly limited. Examples thereof include a substrate having a release treatment layer, a low-adhesion substrate made of a fluoropolymer, and a low-adhesion substrate made of a nonpolar polymer. Examples of the substrate having the release-treated layer include plastic films and papers which are surface-treated with a release-treating agent such as silicone-based, long-chain alkyl-based, fluorine-based, or molybdenum sulfide. Examples of the fluorine-based polymer in the low-adhesion base material formed of the fluorine-based polymer include polytetrafluoroethylene, chlorotrifluoroethylene, polyvinylidene fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, and vinyl chloride-vinylidene fluoride copolymer. Examples of the nonpolar polymer include an olefin resin (e.g., polyethylene, polypropylene, etc.), and a polyester substrate (e.g., polyethylene terephthalate substrate, polyethylene naphthalate substrate, polybutylene terephthalate substrate, etc.) may be used. The separator may be formed by a known or conventional method. The thickness of the separator is not particularly limited.
[3-8 use of adhesive sheet, etc. ]
The pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, and therefore is excellent in adhesiveness and foam peeling resistance, and further is excellent in stress relaxation property and excellent in level difference following property. Therefore, the adhesion reliability, particularly at high temperatures, is excellent. In addition, the appearance is excellent.
Therefore, the adhesive sheet of the present invention can be effectively used for bonding members in which foaming at the interface is likely to occur at high temperatures. For example, polymethyl methacrylate (PMMA) sometimes contains unreacted monomers, and foaming due to foreign substances easily occurs at high temperatures. In addition, polycarbonate (PC) is prone to generate evolved gases of water and carbon dioxide at high temperatures. The pressure-sensitive adhesive sheet of the present invention is excellent in foaming peel resistance, and therefore can be effectively used for a plastic adherend containing such a resin.
The pressure-sensitive adhesive sheet of the present invention can be effectively used not only for an adherend having a small linear expansion coefficient but also for an adherend having a large linear expansion coefficient. The adherend having a small linear expansion coefficient is not particularly limited, and examples thereof include: glass plate (linear expansion coefficient: 0.3X10) -5 ~0.8×10 -5 /°c), polyethylene terephthalate substrate (PET film, coefficient of linear expansion: 1.5X10 -5 ~2×10 -5 /(deg.C), and the like. The adherend having a large linear expansion coefficient is not particularly limited, and examples thereof include a resin substrate having a large linear expansion coefficient, and more specifically, a polycarbonate resin substrate (PC, linear expansion coefficient: 7×10 -5 ~8×10 -5 /°c), polymethyl methacrylate resin substrate (PMMA, linear expansion coefficient: 7X 10 -5 ~8×10 -5 V/c), cyclic olefin polymer substrate (COP, linear expansion coefficient: 6X 10 -5 ~7×10 -5 /(c), trade name "ZEONOR" (manufactured by japan requisites Weng Zhushi), trade name "ATON" (manufactured by JSR corporation), and the like.
The pressure-sensitive adhesive sheet of the present invention can be effectively used for bonding an adherend having a small linear expansion coefficient to an adherend having a large linear expansion coefficient. Specifically, the pressure-sensitive adhesive sheet of the present invention is preferably used for bonding a glass adherend (for example, a glass plate, a chemically strengthened glass, a glass lens, or the like) to the resin substrate having a large linear expansion coefficient.
As described above, the pressure-sensitive adhesive sheet of the present invention is useful for bonding adherends of various materials to each other, and is particularly useful for bonding a glass adherend to a plastic adherend. The plastic adherend may be an optical film such as a plastic film having an ITO (indium and tin oxide) layer on the surface.
Furthermore, the pressure-sensitive adhesive sheet of the present invention can be effectively used not only for an adherend having a smooth surface but also for an adherend having a height difference on the surface. In particular, even if at least one of the glass adherend and the resin substrate having a large linear expansion coefficient has a height difference on the surface, the adhesive sheet of the present invention can be effectively used for bonding the glass adherend and the resin substrate having a large linear expansion coefficient.
The adhesive sheet of the present invention is preferably used for manufacturing applications of portable electronic devices. Examples of the portable electronic devices include portable transmitting/receiving devices such as mobile phones, PHS, smart phones, tablet personal computers (tablet personal computers), mobile computers (mobile PCs), portable information terminals (PDAs), electronic notepads, portable televisions, and portable radios, cameras such as portable game consoles, portable audio players, portable DVD players, and digital cameras, and cameras such as portable video cameras.
The pressure-sensitive adhesive sheet of the present invention is preferably used for, for example, attachment of members and modules constituting a portable electronic device, fixation of members and modules constituting a portable electronic device to a case, and the like. More specifically, there can be mentioned: the cover glass, the attachment of the lens (particularly, glass lens) to the touch panel, the touch sensor, the antenna module, the attachment of the cover glass, the attachment of the lens (particularly, glass lens) to the housing, the attachment of the display panel to the housing, the attachment of the antenna module to the housing, the attachment of the input device such as the tablet keyboard and the touch panel to the housing, the attachment of the protection panel of the information display unit to the housing, the attachment of the housings to each other, the attachment of the housing to the decorative sheet, the attachment of the various members constituting the portable electronic device, the module, the attachment, and the like. In the present specification, the display panel refers to a structure including at least a lens (particularly, a glass lens) and a touch panel. Further, the lens in this specification is a concept including both a transparent body exhibiting a refractive effect of light and a transparent body not exhibiting a refractive effect of light. That is, the lens in this specification also includes a simple window panel having no refraction effect.
Furthermore, the pressure-sensitive adhesive sheet of the present invention is preferably used for optical applications. That is, the pressure-sensitive adhesive sheet of the present invention is preferably an optical pressure-sensitive adhesive sheet for optical use. More specifically, for example, the adhesive is preferably used for bonding optical members (for bonding optical members), and for producing products (optical products) using the optical members.
[3-9. Optical Member ]
As an optical member, there is an optical member including at least the adhesive sheet and a substrate, wherein the substrate includes a metal electrode and a wiring (for example, copper, silver, ITO wiring, etc.) on at least one surface, and the adhesive layer of the present invention is attached to the surface of the substrate on the side having the metal electrode and the wiring. The pressure-sensitive adhesive sheet may be provided with a separator on the pressure-sensitive adhesive surface until the time of use, but the pressure-sensitive adhesive sheet in the optical member of the present invention is a pressure-sensitive adhesive sheet at the time of use and therefore does not have a separator.
Further, the optical member preferably has the adhesive layer on a side of the substrate opposite to the side having the metal electrode and the wiring, and more preferably the adhesive layer is attached to a surface of the substrate opposite to the side having the metal electrode and the wiring.
The material constituting the metal electrode and the wiring is not particularly limited, and examples thereof include metals such as titanium, silicon, niobium, indium, zinc, tin, gold, silver, copper, aluminum, cobalt, chromium, nickel, lead, iron, palladium, platinum, tungsten, zirconium, tantalum, and hafnium, and metal oxides such as ITO (indium and tin oxides), zinc oxide, and tin oxide. Further, materials containing 2 or more of these metals and metal oxides, and alloys containing these metals as main components can be exemplified. Among them, gold, silver, copper, and ITO are preferable from the viewpoint of conductivity, silver, copper, and ITO are more preferable from the viewpoint of conductivity and cost, and ITO is further preferable from the viewpoint of transparency. That is, the metal electrode and the wiring are preferably silver, copper or ITO wiring, and particularly preferably ITO wiring. The material constituting the millimeter wave antenna element described later is also the same.
The metal electrode and the wiring may be blackened by forming a film of a nitride, oxide, sulfide, or the like of the metal for the purpose of concealing the electrode and/or the wiring to prevent deterioration in visibility due to reflection of the metal.
The optical member is a member having optical characteristics (for example, polarization, light refraction, light scattering, light reflection, light transmission, light absorption, light diffraction, optical rotation, visual recognition, electromagnetic wave transmission, and the like). Examples of the substrate constituting the optical member include, but are not particularly limited to, a substrate constituting a display device (image display device), an apparatus (optical apparatus) such as an input device, an antenna module, a substrate used for such an apparatus, a polarizing plate, a wavelength plate, a retardation plate, an optical compensation film, a brightness enhancement film, a light guide plate, a reflection film, an antireflection film, an antenna substrate, a hard coat film (a film obtained by hard coating at least one surface of a plastic film such as a PET film), a transparent conductive film (for example, a plastic film having an ITO layer on the surface (preferably, an ITO film such as PET-ITO, polycarbonate, or cyclic olefin polymer), a design film, a decorative film, a surface protection plate, a prism, a lens, a color filter, a transparent substrate (glass substrate such as a glass sensor, a glass display panel (LCD), or a glass plate with a transparent electrode), a substrate on which such a film is laminated (these are sometimes collectively referred to as "functional film"), and the like. The thin films may also have a metal nanowire layer, a conductive polymer layer, or the like. In addition, these films may be screen-printed with fine metal wires. In addition, these films may also have antenna elements. The "plate" and the "film" include plate-like, film-like, sheet-like forms, and the "polarizing film" includes, for example, a "polarizing plate" and a "polarizer". Further, "thin film" includes a thin film sensor and the like.
The thin metal wire may be blackened by forming a film of a nitride, oxide, sulfide, or the like of the metal for the purpose of preventing deterioration in visual recognition due to reflection of the metal.
Examples of the display device include a liquid crystal display device, an organic EL (electro luminescence) display device, a PDP (plasma display panel), and electronic paper. The input device may be a touch panel. The antenna module includes a millimeter wave antenna described later.
The substrate constituting the optical member is not particularly limited, and examples thereof include substrates (e.g., sheet-like, film-like, plate-like substrates, etc.) formed of glass, acrylic resin, polycarbonate, polyethylene terephthalate, cycloolefin polymer, metal film, etc. As described above, the "optical member" in the present invention includes a member (such as a design film, a decorative film, and a surface protective film) that plays a role of decoration and protection while maintaining the visual visibility of a display device and an input device.
When the pressure-sensitive adhesive sheet of the present invention is a pressure-sensitive adhesive sheet with a base material and the pressure-sensitive adhesive sheet constitutes a member having optical characteristics, the base material can be regarded as the base material, and the optical member can be said to be the pressure-sensitive adhesive sheet of the present invention.
When the adhesive sheet of the present invention is a base adhesive sheet and the functional film is used as the base material, the adhesive sheet of the present invention may be used as an "adhesive functional film" having the adhesive layer on at least one side of the functional film.
[3-10. Millimeter wave antenna ]
The pressure-sensitive adhesive sheet of the present invention has a pressure-sensitive adhesive layer (pressure-sensitive adhesive layer of the present invention) having a low dielectric constant and a low dielectric loss in a high frequency band such as millimeter waves, and therefore can suppress radiation loss of millimeter waves. Therefore, the adhesive sheet of the present invention is useful for the purpose of attaching members constituting antennas (millimeter wave antennas) used for millimeter wave communication. Further, since the dielectric constant of the adhesive sheet of the present invention is controlled to be high to a certain extent in the low frequency band (100 kHz), the sensitivity of the touch sensor can be ensured even in the case where the millimeter wave antenna is arranged on the display.
In the present specification, "millimeter wave communication" refers to communication at a frequency of 20GHz to 300 GHz.
As a component constituting the millimeter wave antenna, a substrate (hereinafter, sometimes referred to as "millimeter wave antenna substrate") having an antenna element (hereinafter, sometimes referred to as "millimeter wave antenna element") for transmitting and receiving millimeter waves at least on one side thereof is exemplified.
As the millimeter wave antenna substrate, a plastic film used for the base material of the pressure-sensitive adhesive sheet is exemplified, and from the viewpoint of being able to suppress radiation loss of millimeter waves, a material having a low dielectric constant and a low dielectric loss is preferable, and a cyclic olefin polymer such as "ATON (cyclic olefin polymer, manufactured by JSR corporation)", and "ZEONOR (cyclic olefin polymer, manufactured by japanese patent No. Weng Zhushi)" is particularly preferable.
The dielectric constant of the millimeter wave antenna substrate at 28GHz and 60GHz is preferably 2.0 to 5.0, more preferably 2.1 to 4.5, more preferably 2.2 to 4.0, more preferably 2.2 to 3.5, more preferably 2.2 to 3.4, more preferably 2.2 to 3.3, more preferably 2.2 to 3.2, more preferably 2.2 to 3.1, and particularly preferably 2.2 to 3.0, from the viewpoint of suppressing radiation loss of millimeter waves. The dielectric loss at 28GHz and 60GHz of the millimeter wave antenna substrate is preferably 0.0001 to 0.05, more preferably 0.001 to 0.02, still more preferably 0.002 to 0.019, still more preferably 0.003 to 0.018, still more preferably 0.004 to 0.017, still more preferably 0.005 to 0.016, still more preferably 0.006 to 0.015, still more preferably 0.007 to 0.014, still more preferably 0.008 to 0.013, still more preferably 0.009 to 0.012, and particularly preferably 0.01 to 0.011 from the viewpoint of suppressing the radiation loss of millimeter waves.
The millimeter wave antenna substrate is preferably transparent. The total light transmittance of the millimeter wave antenna substrate in the visible light wavelength region (based on JIS K7361-1) is not particularly limited, but is preferably 85% or more, more preferably 88% or more, still more preferably 89% or more, still more preferably 90% or more, still more preferably 91% or more, and particularly preferably 92% or more. The haze of the millimeter wave antenna substrate (based on JIS K7136) is not particularly limited, but is preferably 1.2% or less, more preferably 1.1% or less, further preferably 1.0% or less, further preferably 0.9% or less, and particularly preferably 0.8% or less.
The thickness of the millimeter wave antenna substrate is preferably 5 to 250 μm from the viewpoint of suppressing radiation loss of millimeter waves while mounting the millimeter wave antenna element. The millimeter wave antenna substrate may have any of a single layer and a plurality of layers. The surface of the millimeter wave antenna substrate may be subjected to a known and conventional surface treatment such as physical treatment such as corona discharge treatment and plasma treatment, chemical treatment such as primer treatment, and a coating layer such as hard coat.
The millimeter wave antenna element provided on the millimeter wave antenna substrate is not particularly limited as long as it can transmit and receive millimeter waves, and a phased array antenna can be preferably used from the viewpoint of effectively receiving millimeter waves by a portable communication device such as a smart phone. A phased array antenna is an antenna in which a plurality of antenna elements are arranged in an array, and the phases of the antenna elements are controlled to realize transmission and reception in a desired direction. That is, the phased array antenna can transmit or receive radio waves in a desired direction by electronically controlling the phases of the antenna elements (beam control) regardless of the direction of the antenna.
As the millimeter wave antenna element, a known antenna can be used without particular limitation, and examples thereof include: loop antenna structures, patch antenna structures, stacked patch antenna structures, patch antenna structures with parasitic elements, inverted-F antenna structures, slot antenna structures, flat-panel inverted-F antenna structures, monopole, dipole, spiral antenna structures, yagi (yagi-uda) antenna structures, surface-integrated waveguide structures, antenna elements with resonant elements formed from a mixture of these designs, and the like. For combinations of different frequency band regions, different kinds of millimeter wave antenna elements may be used. From the viewpoint of effectively receiving millimeter waves in a portable communication device such as a smart phone, a phased array antenna in which patch antenna elements are arrayed is preferable.
The material constituting the millimeter wave antenna element is not particularly limited, and examples thereof include: metals such as titanium, silicon, niobium, indium, zinc, tin, gold, silver, copper, aluminum, cobalt, chromium, nickel, lead, iron, palladium, platinum, tungsten, zirconium, tantalum, hafnium, and the like, and metal oxides such as ITO (indium and tin oxides), zinc oxide, and tin oxide. Further, materials containing 2 or more of these metals and metal oxides, and alloys containing these metals as main components can be exemplified. Among them, silver, copper, and ITO are preferable from the viewpoint of conductivity, and ITO is more preferable from the viewpoints of transparency and visual recognition. That is, the millimeter wave antenna element is particularly preferably made of ITO.
In addition, when the antenna element is made of a metal such as silver or copper, for the purpose of concealing the antenna element to prevent visual recognition degradation due to reflection of the metal, a film of nitride, oxide, sulfide, or the like of the metal may be formed to perform blackening treatment.
The millimeter wave antenna substrate may further include a transmission line path for transmitting a signal transmitted and received by the millimeter wave antenna element to the transceiver circuit. The transmission line path may include a coaxial cable path, a microstrip transmission line, a stripline transmission line, an edge-coupled microstrip transmission line, an edge-coupled stripline transmission line, a waveguide structure (for example, a coplanar waveguide or a grounded coplanar waveguide) for transmitting a signal through a millimeter wave band, a transmission line formed by a combination of these kinds of transmission lines, and the like. The material constituting the transmission line path is not particularly limited, and a material constituting the millimeter wave antenna element may be used.
As a member constituting the millimeter wave antenna, a cover member laminated on the millimeter wave antenna substrate in order to protect the millimeter wave antenna elements arranged on the millimeter wave antenna substrate is exemplified. The cover member is not particularly limited, and for example, an optical film such as glass or plastic film may be used. Examples of the material for the plastic film include: polyester resins such as polyethylene terephthalate (PET), (meth) acrylic resins such as polymethyl methacrylate (PMMA), polycarbonates, cellulose Triacetate (TAC), polysulfones, polyarylates, polyimides, transparent polyimides, polyvinyl chlorides, polyvinyl acetates, fluorine resins, polyethylene, polypropylene, ethylene-propylene copolymers, cyclic olefin polymers such as "ATON (cyclic olefin polymers, manufactured by JSR corporation)", and cyclic olefin polymers such as "ZEONOR (cyclic olefin polymers, manufactured by japan-speed Weng Zhushi)". It should be noted that these plastic materials may be used alone or in combination of 2 or more.
The dielectric constant of the cover member at 28GHz and 60GHz is preferably 2.0 to 5.0, more preferably 2.1 to 4.5, more preferably 2.2 to 4.0, more preferably 2.2 to 3.5, more preferably 2.2 to 3.4, more preferably 2.2 to 3.3, more preferably 2.2 to 3.2, more preferably 2.2 to 3.1, and particularly preferably 2.2 to 3.0, from the viewpoint of suppressing radiation loss of millimeter waves. The dielectric loss of the cover member at 28GHz and 60GHz is preferably 0.0001 to 0.05, more preferably 0.001 to 0.02, still more preferably 0.002 to 0.019, still more preferably 0.003 to 0.018, still more preferably 0.004 to 0.017, still more preferably 0.005 to 0.016, still more preferably 0.006 to 0.015, still more preferably 0.007 to 0.014, still more preferably 0.008 to 0.013, still more preferably 0.009 to 0.012, and particularly preferably 0.01 to 0.011 from the viewpoint of suppressing the radiation loss of millimeter waves.
The cover member is preferably transparent. The total light transmittance of the cover member in the visible light wavelength region (based on JIS K7361-1) is not particularly limited, but is preferably 85% or more, more preferably 88% or more, further preferably 89% or more, further preferably 90% or more, further preferably 91% or more, particularly preferably 92% or more. The haze (based on JIS K7136) of the cover member is not particularly limited, but is preferably 1.2% or less, more preferably 1.1% or less, further preferably 1.0% or less, further preferably 0.9% or less, and particularly preferably 0.8% or less.
The thickness of the cover member is preferably 0.025 to 1.5mm from the viewpoint of suppressing radiation loss of millimeter waves. The cover member may have any of a single layer and a plurality of layers. The surface of the cover member may be subjected to a known and conventional surface treatment such as a physical treatment such as corona discharge treatment or plasma treatment, a chemical treatment such as primer treatment, and a coating layer such as hard coat.
The adhesive sheet of the present invention is preferably used for manufacturing use of a millimeter wave antenna used in a portable communication device. Examples of the mobile communication device include a mobile phone, a PHS, a smart phone, a tablet (tablet computer), a mobile computer (mobile PC), and a portable information terminal (PDA).
The millimeter wave antenna may have members other than the millimeter wave antenna substrate, the cover member, and the adhesive sheet described above, and may have, for example, a polarizing plate, a wavelength plate, a phase difference plate, an optical compensation film, a brightness enhancement film, a light guide plate, a reflection film, an antireflection film, a hard coat film, a transparent conductive film, a design film, a decorative film, a surface protection plate, a prism, a lens, a color filter, a transparent substrate, an image display panel (for example, a liquid crystal display panel, an organic EL panel, a plasma display panel, or the like), and the like. The image display panel may also have a touch sensor.
The millimeter wave antenna may be disposed at any location of the portable communication device, and specifically may be disposed on the front, back, and side of the portable communication device. The front of the portable communication device is a face facing the user when the user uses the portable communication device, and for example, the face having the display panel is the front, and the back and the side are the case. The display panel is a structure composed of at least a lens (in particular, a glass lens) and a touch panel.
The size (width) of the millimeter wave antenna is not limited, and may be formed on the entire surface of each surface of the portable communication device or may be partially disposed. The shape of the millimeter wave antenna is not particularly limited, and may be, for example, a quadrangle, a circle, or a wiring. In addition, the frame may be arranged. The number of millimeter wave antennas to be disposed in the mobile communication device is not limited, and may be 1 or a plurality of antennas may be disposed at arbitrary positions. In the case where a plurality of millimeter wave antennas are arranged, the sizes (widths) may be the same or different. In order to improve visual recognition, a dummy pattern without a millimeter wave antenna may be disposed in a portion of the portable communication device where the millimeter wave antenna is not disposed.
The pressure-sensitive adhesive sheet of the present invention has a pressure-sensitive adhesive layer (pressure-sensitive adhesive layer of the present invention) having a low dielectric constant and a low dielectric loss in a high frequency band such as millimeter waves, and the dielectric constant in a low frequency band (100 kHz) is controlled to be high to a certain extent, and therefore, can exhibit high antenna gain and high sensitivity to a touch sensor (particularly, a capacitive touch sensor). Therefore, the millimeter wave antenna of the present invention can obtain a high antenna gain without impeding the detection function of the touch sensor.
A millimeter wave antenna according to claim 5 of the present invention (hereinafter, sometimes referred to as "millimeter wave antenna of the present invention") is a millimeter wave antenna comprising at least the adhesive sheet, a substrate, and an image display panel, wherein the substrate has an antenna element (millimeter wave antenna element) on one side, the adhesive sheet is bonded to the surface of the substrate (millimeter wave antenna substrate) on the side having the antenna element, and the image display panel has a touch sensor, and the other aspects are not particularly limited. The pressure-sensitive adhesive sheet in the millimeter wave antenna of the present invention is a pressure-sensitive adhesive sheet in use, and therefore does not have a separator.
The adhesive sheet of the present invention has an adhesive layer (adhesive layer of the present invention) having a low dielectric constant in a high frequency band such as millimeter waves and a low dielectric loss, and the dielectric constant in a low frequency band (100 kHz) is controlled to be high to some extent, and therefore, the millimeter wave antenna of the present invention exhibits high antenna gain and high sensitivity even to a touch sensor (particularly, a capacitive touch sensor). Therefore, the millimeter wave antenna of the present invention can be suitably arranged on a display (image display panel).
In the millimeter wave antenna of the present invention, the millimeter wave antenna substrate may be disposed at any position as long as it is disposed on a display (image display panel). The size (width) of the millimeter wave antenna is not limited, and may be formed over the entire surface of the image display panel or may be partially disposed. The shape of the millimeter wave antenna is not particularly limited, and may be, for example, a quadrangle, a circle, or a wiring. The display device may be arranged in a frame shape on the image display panel. The number of millimeter wave antennas disposed on the image display panel is not limited, and may be 1 or a plurality of antennas may be disposed at arbitrary positions. In the case where a plurality of millimeter wave antennas are arranged, the sizes (widths) may be the same or different. In order to improve visual recognition, a dummy pattern without a millimeter wave antenna may be arranged on a portion of the image display panel where the millimeter wave antenna is not arranged.
The millimeter wave antenna is preferably configured by bonding a millimeter wave antenna substrate to an image display panel (the adhesive sheet may or may not be provided), and the adhesive sheet is preferably provided from the viewpoint of further suppressing the radiation loss of millimeter waves. Further, an optical member (for example, a polarizing plate or the like) other than the image display panel may be laminated. The optical members other than the image display panel may be single or plural.
In the case of the above-described embodiment, the mode of bonding the millimeter wave antenna substrate of the present invention to the cover member is not particularly limited, and examples thereof include: the present invention also provides a method of attaching (1) the millimeter wave antenna substrate of the present invention to the cover member via the adhesive sheet of the present invention, (2) a method of attaching the adhesive sheet of the present invention including or constituting the millimeter wave antenna substrate to the cover member, (3) a method of attaching the millimeter wave antenna substrate to the cover member via the adhesive tape of the present invention, (4) a method of attaching the adhesive tape of the present invention including or constituting the millimeter wave antenna substrate to the cover member, and the like. In the embodiment (2), the pressure-sensitive adhesive sheet of the present invention is preferably a double-sided pressure-sensitive adhesive sheet in which the base material is a millimeter wave antenna substrate.
In the case of the above embodiment, the mode of bonding the millimeter wave antenna substrate of the present invention to the image display panel is not particularly limited, and examples thereof include: the present invention provides a method of attaching (1) the millimeter wave antenna substrate of the present invention to the image display panel via an adhesive sheet, (2) a method of attaching an adhesive sheet containing or constituting the millimeter wave antenna substrate to the image display panel, (3) a method of attaching a millimeter wave antenna substrate to the image display panel via an adhesive tape, (4) a method of attaching an adhesive tape containing or constituting the millimeter wave antenna substrate to the image display panel, and the like. In the embodiment (2), the pressure-sensitive adhesive sheet is preferably a double-sided pressure-sensitive adhesive sheet in which the base material is a millimeter wave antenna substrate.
The pressure-sensitive adhesive sheet and pressure-sensitive adhesive tape used for bonding the millimeter wave antenna substrate and the image display panel are not particularly limited, and the pressure-sensitive adhesive sheet and pressure-sensitive adhesive tape of the present invention are preferable from the viewpoint of achieving high antenna gain and touch sensor sensitivity.
Hereinafter, preferred embodiments of the millimeter wave antenna of the present invention will be described with reference to the accompanying drawings.
Fig. 1 illustrates a millimeter wave antenna 1 having a cover member 12, an adhesive sheet 10a, a millimeter wave antenna substrate 11, an adhesive sheet 10b, and an image display panel 13 in this order in contact with each other. The millimeter wave antenna substrate 11 includes the millimeter wave antenna element 2 on the surface of the adhesive sheet 10a side, and the adhesive sheet 10a is bonded to the surface of the millimeter wave antenna substrate 11 on the millimeter wave antenna element 2 side. The cover member 12 is preferably glass, the millimeter wave antenna substrate 11 is preferably COP in terms of low dielectric constant and low dielectric loss, and the millimeter wave antenna element 2 is preferably ITO, or silver or copper blackened with a coating film of nitride, oxide, sulfide, or the like in terms of transparency and visual recognition. The adhesive sheet 10b may or may not be the adhesive sheet of the present invention, and is preferably the adhesive sheet of the present invention. The image display panel 13 includes a touch sensor (particularly, a capacitive touch sensor) (not shown).
In the millimeter wave antenna 1 of fig. 1, the adhesive sheet 10a and preferably the adhesive sheet 10b are constituted by the adhesive layer of the present invention having a low dielectric constant and a low dielectric loss in a high frequency band, and therefore, the radiation loss of millimeter waves is suppressed, and millimeter wave communication can be effectively performed. Further, since millimeter wave communication can be efficiently performed, the antenna area can be reduced, and the antenna can be miniaturized. In the millimeter wave antenna 1 of fig. 1, the pressure-sensitive adhesive sheet 10a and preferably the pressure-sensitive adhesive sheet 10b are controlled to have a dielectric constant of a certain level at a low frequency band, and thus, for example, the touch sensor provided in the image display panel 13 can receive a touch input from the upper portion of the cover member 12 with good sensitivity.
Examples
Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.
Example 1
A prepolymer composition was obtained by mixing 0.035 parts by weight of a photopolymerization initiator (trade name "Irgacure184", manufactured by BASF) and 0.035 parts by weight of a photopolymerization initiator (trade name "Irgacure 651", manufactured by BASF) with a monomer mixture composed of 43 parts by weight of 2-ethylhexyl acrylate (2 EHA), 43 parts by weight of isostearyl acrylate (ISTA), 12 parts by weight of N-vinyl-2-pyrrolidone (NVP), and 1 part by weight of 4-hydroxybutyl acrylate (4 HBA), and irradiating the mixture with ultraviolet light until the mixture became about 20 Pa.s in viscosity (BH viscometer No.5 rotator, 10rpm, measurement temperature: 30 ℃), thereby polymerizing a part of the above monomer components.
Next, to 100 parts by weight of the prepolymer composition, 0.075 parts by weight of hexanediol diacrylate (HDDA) and 0.3 parts by weight of a silane coupling agent (trade name "KBM-403", manufactured by Xinyue chemical Co., ltd.) were added and mixed to obtain an adhesive composition (composition before curing).
The adhesive composition was applied to a polyethylene terephthalate (PET) separator (trade name "MRF50", manufactured by mitsubishi chemical corporation) so that the final thickness (thickness of the adhesive layer) was 25 μm, to form a coating layer (adhesive composition layer). Next, a PET separator (trade name "MRF38", manufactured by mitsubishi chemical corporation) was provided on the coating layer, and the coating layer was covered to block oxygen. Thus, a laminate of MRF 50/coating layer (adhesive composition layer)/MRF 38 was obtained.
Next, the laminate was irradiated with illuminance of 5mW/cm from the upper surface (MRF 38 side) of the laminate by a black light lamp (manufactured by Toshiba Co., ltd.) 2 Ultraviolet ray of 300 seconds. The residual monomer was then volatilized by drying at 90℃for 2 minutes. Thus, an adhesive layer containing only the adhesive layer and having adhesion is obtainedThe adhesive layer is provided with a base-material-free double-sided adhesive sheet having both sides protected by a separator.
Example 2
A substrate-free double-sided adhesive sheet was obtained in the same manner as in example 1, except that a prepolymer composition was obtained using a monomer mixture composed of 25 parts by weight of 2-ethylhexyl acrylate (2 EHA), 62 parts by weight of Lauryl Acrylate (LA), 8 parts by weight of N-vinyl-2-pyrrolidone (NVP), and 5 parts by weight of 4-hydroxybutyl acrylate (4 HBA).
Example 3
100 parts by weight of polyisobutylene (trade name "OPPANOL N80", mw:1,050,000, mn:440,000, mw/Mn:2.4, manufactured by BASF corporation) and 22 parts by weight of a fully hydrogenated terpene phenol (a fully hydrogenated terpene phenol having a softening point of 135 ℃ C., a hydroxyl value of 160) as a tackifier were compounded in toluene to prepare an adhesive composition (solution) having a solid content of 13% by weight. The obtained adhesive composition (solution) was applied to a PET separator (trade name "MRF50", manufactured by mitsubishi chemical corporation) so that the final thickness (thickness of the adhesive layer) was 50 μm, to form a coating layer (adhesive composition layer). Subsequently, the coated layer was dried at 130℃for 5 minutes to form an adhesive layer, and an adhesive sheet having an adhesive layer thickness of 50 μm was produced. Further, a PET separator (trade name "MRF38", manufactured by mitsubishi chemical corporation) was attached to the adhesive surface of the adhesive sheet so that the release treated surface was in contact with the adhesive layer. A substrate-free double-sided adhesive sheet having both sides of the adhesive layer protected by the separator was obtained.
Example 4
As an adhesive composition, 100 parts by weight of polystyrene-poly (ethylene/propylene) -polystyrene block copolymer rubber (SEPS: manufactured by Coleus "SEPTON 2063", styrene content: 13%) was mixed with 300 parts by weight of toluene to prepare an adhesive composition. The pressure-sensitive adhesive composition was applied to a release-treated surface of a PET separator (trade name "MRF50", manufactured by Mitsubishi chemical corporation) so that the thickness thereof was 20 μm after drying, and then heated at 130℃for 5 minutes to remove the solvent, thereby producing a pressure-sensitive adhesive sheet. Further, a PET separator (trade name "MRF38", manufactured by mitsubishi chemical corporation) was attached to the adhesive surface of the adhesive sheet so that the release treated surface was in contact with the adhesive layer. A substrate-free double-sided adhesive sheet having both sides of the adhesive layer protected by the separator was obtained.
Comparative example 1
A base-material-free double-sided adhesive sheet was obtained in the same manner as in example 1, except that a prepolymer composition was obtained using a monomer mixture composed of 65 parts by weight of Butyl Acrylate (BA), 13 parts by weight of cyclohexyl acrylate (CHA), 7 parts by weight of 2-hydroxyethyl acrylate (HEA), and 30 parts by weight of 4-hydroxybutyl acrylate (4 HBA).
Examples 5 to 42
A reaction vessel equipped with a condenser, a nitrogen inlet, a thermometer and a stirrer was charged with a mixture of the monomer components shown in Table 2, 0.2 parts by weight of 2,2' -Azobisisobutyronitrile (AIBN) as a thermal polymerization initiator, and ethyl acetate as a polymerization solvent in which the monomer components were 70% by weight, and nitrogen was circulated and the mixture was stirred for about 1 hour. Thereafter, the reaction vessel was heated to 70℃and reacted for 6 hours. Further, the reaction vessel was heated to 80℃and reacted for 3 hours to obtain a (meth) acrylic polymer having a weight average molecular weight (Mw) of 40 ten thousand. To this (meth) acrylic polymer solution (100 parts by weight of solid content), 0.1 part by weight of an isocyanate-based crosslinking agent (trade name "Coronate HX", manufactured by Tosoh Corp., 100% by weight of solid content), 0.01 part by weight of dioctyltin dilaurate (trade name "EMBILIZER OL-1", manufactured by Tokyo fine chemical co., ltd.) as a crosslinking accelerator, and 5 parts by weight of acetylacetone as a crosslinking retarder were added on a solid content basis, and the mixture was uniformly mixed to prepare an adhesive composition of this example.
The adhesive composition was applied to a polyethylene terephthalate (PET) separator (trade name "MRF38", manufactured by mitsubishi chemical corporation) so that the final thickness (thickness of the adhesive layer) was 25 μm, to form a coating layer (adhesive composition layer). Then, the mixture was dried at 130℃for 120 minutes to volatilize the solvent and the residual monomers. Further, a PET separator (trade name "MRE38", manufactured by mitsubishi chemical corporation) was provided on the coating layer, and a base-material-free double-sided pressure-sensitive adhesive sheet having only a pressure-sensitive adhesive layer and having both sides protected by the separator was obtained.
The unit of the values shown in Table 2 is "parts by weight". The monomer components shown in table 2 are as follows.
LMA: lauryl methacrylate
LA: lauryl acrylate
2-EHA: 2-ethylhexyl acrylate
i-NA: isononyl acrylate
L-7MA: methacrylic acid C 12-13 Alkyl esters
IDMA: isodecyl methacrylate
HEMA: methacrylic acid 2-hydroxy ethyl ester
MMA: methyl methacrylate
MMA-macromer: methyl methacrylate macromer
CHMA: cyclohexyl methacrylate
IBXMA: isobornyl methacrylate
MAA: methacrylic acid
NVP: n-vinylpyrrolidone
PHE-1G: 2-Phenoxyethyl methacrylate
BzMA: benzyl methacrylate
M-20G: methacrylic acid 2- (2-methoxyethoxy) ethyl ester
TABLE 2
(Table 2)
[ evaluation of Property ]
The substrate-free double-sided adhesive sheets of examples and comparative examples were subjected to the following measurement or evaluation. The evaluation results are shown in tables 3 and 4.
(1) Evaluation of dielectric constant and dielectric loss
The adhesive layers themselves (obtained by peeling the silicone-treated PET separator from the double-sided adhesive sheet) obtained in examples and comparative examples were measured for dielectric constants and dielectric losses at frequencies of 28GHz and 60GHz and dielectric constants at 100kHz by the following means. The measurement was performed in a region of a circle having a diameter of 8cm in the case of 28GHz, and in a region of a circle having a diameter of 4cm in the case of 60 GHz. 3 samples were prepared for each specimen, and the average of the measured values of the 3 samples was used as the relative permittivity and dielectric loss.
The measuring method comprises the following steps: JIS R1660-2 open resonator method
The device comprises: KEYCOM Corporation, interference resonator method dielectric constant measurement system measurement environment: 23+ -1deg.C, 52+ -1% RH
(2) Total light transmittance and haze
One separator was peeled off from the double-sided pressure-sensitive adhesive sheet, and the double-sided pressure-sensitive adhesive sheet was bonded to a glass slide (manufactured by Song Nitro Kabushiki Kaisha, "white polish No.1", thickness 0.8 to 1.0mm, total light transmittance 92%, haze 0.2%), and the other separator was peeled off, whereby a test piece having a layer of double-sided pressure-sensitive adhesive sheet (pressure-sensitive adhesive layer)/glass slide was produced.
The total transmittance and haze in the visible light range of the test piece were measured using a haze meter (device name "HM-150", manufactured by color research Co., ltd.) at 23.+ -. 1 ℃ and in an environment of 52.+ -. 1% RH. 3 samples were prepared for each specimen, and the average of the measured values of the 3 samples was used as the total transmittance and haze in the visible light range.
(3) Transmission and reception characteristics
The transmission/reception characteristics of the adhesive layers obtained in examples and comparative examples (obtained by peeling the silicone-treated PET separator from the double-sided adhesive sheet) were evaluated by using a square microstrip antenna (group 4, group 2, chapter 5 "planar antenna" of the society for electronic communication and information) shown in FIG. 2, and referring to URL: http:// www.ieice hbkb/files/04/04 gun 02hen _05. Pdf. Specifically, as the antenna substrate 24, an antenna film 26 was produced in which a patch antenna 23 for millimeter waves having a shape shown in fig. 2 was formed on the front surface of a COP base material (trade name: ZEONOR, manufactured by japan patent application name Weng Zhushi) having a thickness of 100 μm, and a copper ground layer 25 having a thickness of 1 μm was formed on the back surface. The size of the patch antenna 23 for millimeter waves was adjusted so as to be optimal when laminated with the adhesive of each example and comparative example (longitudinal A:2.8 to 3.2mm, transverse B:4.13 mm). The adhesive layer 22 of each example and comparative example was attached to the patch antenna 23 side of the antenna film 26 so as not to enter air bubbles or foreign matter, and then attached to a chemically strengthened glass (manufactured by corning corporation) having a thickness of 0.7mm as the cover glass 21, to prepare an antenna laminate 2A of the cover glass 21, the adhesive layer 22, and the antenna film 26. The microstrip line 23a connected to the millimeter wave patch antenna 23 of the various antenna laminates 2A was used to evaluate the transmission/reception characteristics in the 30GHz band, and the gain (5.7 dB) was improved and the reduction (deterioration) was set to be x as compared with the gain (5.7 dB) when the adhesive layer was not used (when the antenna film 26 was disposed adjacently on the cover glass 21).
TABLE 3
(Table 3)
TABLE 4
(Table 4)
The modifications of the present invention are described below.
[ additional note 1] an adhesive composition having a dielectric constant of 2 to 5 at a frequency of 28GHz,
the dielectric constant at a frequency of 100kHz is 2 to 8,
the dielectric loss at 28GHz is 0.0001-0.05.
[ additional note 2] the adhesive composition according to additional note 1, which has a dielectric constant of 2 to 5 at a frequency of 60GHz,
the dielectric loss at the frequency of 60GHz is 0.0001-0.05.
[ additional note 3] an adhesive composition having a dielectric constant of 2 to 5 at a frequency of 60GHz,
the dielectric constant at a frequency of 100kHz is 2 to 8,
the dielectric loss at the frequency of 60GHz is 0.0001-0.05.
[ appendix 4] an adhesive layer formed from the adhesive composition of any one of appendixes 1 to 3.
[ additional note 5] an adhesive sheet having the adhesive layer described in additional note 4.
The millimeter wave antenna according to item 7 includes at least the adhesive sheet according to item 5, a substrate having an antenna element on at least one surface, the adhesive sheet being attached to a surface of the substrate on the side having the antenna element, and an image display panel having a touch sensor.
Description of the reference numerals
1. Millimeter wave antenna
10a, 10b pressure-sensitive adhesive sheet
11. Millimeter wave antenna substrate
12. Covering member
2. Millimeter wave antenna element
13. Image display panel
2A antenna laminate
21. Cover glass
22. Adhesive layer
23. Patch antenna for millimeter wave
23a microstrip line
24. Antenna substrate
25. Copper ground layer
26. Antenna film
Claims (6)
1. An adhesive composition having a dielectric constant of 2 to 5 at a frequency of 28GHz,
the dielectric constant at a frequency of 100kHz is 2 to 8,
the dielectric loss at 28GHz is 0.0001-0.05.
2. The adhesive composition according to claim 1, which has a dielectric constant of 2 to 5 at a frequency of 60GHz,
the dielectric loss at the frequency of 60GHz is 0.0001-0.05.
3. An adhesive composition having a dielectric constant of 2 to 5 at a frequency of 60GHz,
the dielectric constant at a frequency of 100kHz is 2 to 8,
the dielectric loss at the frequency of 60GHz is 0.0001-0.05.
4. An adhesive layer formed from the adhesive composition of any one of claims 1 to 3.
5. An adhesive sheet having the adhesive layer according to claim 4.
6. A millimeter wave antenna comprising at least the adhesive sheet according to claim 5, a substrate having an antenna element on at least one surface, and an image display panel having a touch sensor, wherein the adhesive sheet is bonded to the surface of the substrate on the side having the antenna element.
Applications Claiming Priority (5)
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JP2020164071 | 2020-09-29 | ||
JP2020-164071 | 2020-09-29 | ||
JP2021-120710 | 2021-07-21 | ||
JP2021120710A JP2022056352A (en) | 2020-09-29 | 2021-07-21 | Adhesive composition, adhesive layer and pressure sensitive adhesive sheet |
PCT/JP2021/033796 WO2022070900A1 (en) | 2020-09-29 | 2021-09-14 | Pressure-sensitive adhesive composition, pressure-sensitive adhesive layer, and pressure-sensitive sheet |
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CN116209726A true CN116209726A (en) | 2023-06-02 |
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CN (1) | CN116209726A (en) |
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JP2023016420A (en) * | 2021-07-21 | 2023-02-02 | 日東電工株式会社 | Adhesive composition, adhesive layer, and adhesive sheet |
JP2023016418A (en) * | 2021-07-21 | 2023-02-02 | 日東電工株式会社 | Adhesive composition, adhesive layer, and adhesive sheet |
JP2023016419A (en) * | 2021-07-21 | 2023-02-02 | 日東電工株式会社 | Adhesive composition, adhesive layer, and adhesive sheet |
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JP2013151638A (en) * | 2011-12-27 | 2013-08-08 | Yamaichi Electronics Co Ltd | Coverlay film, flexible wiring board, and production method therefor |
WO2014147903A1 (en) * | 2013-03-22 | 2014-09-25 | 東亞合成株式会社 | Adhesive composition, and coverlay film and flexible copper-clad laminate using same |
JP2018035226A (en) * | 2016-08-30 | 2018-03-08 | リンテック株式会社 | Adhesive composition, and adhesive sheet |
US11139588B2 (en) * | 2018-04-11 | 2021-10-05 | Apple Inc. | Electronic device antenna arrays mounted against a dielectric layer |
JP2019218452A (en) * | 2018-06-19 | 2019-12-26 | 大日本印刷株式会社 | Thermosetting adhesive sheet for substrate with built-in component and manufacturing method of substrate with built-in component |
CN112771719B (en) * | 2018-10-05 | 2024-03-29 | Agc株式会社 | Antenna system |
CN110708406B (en) * | 2019-10-09 | 2021-05-18 | Oppo广东移动通信有限公司 | Shell, preparation method thereof and electronic equipment |
CN110982489A (en) * | 2019-10-16 | 2020-04-10 | 山东金鼎电子材料有限公司 | High-frequency glue and high-frequency flexible copper clad laminate applying same |
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- 2021-09-14 WO PCT/JP2021/033796 patent/WO2022070900A1/en active Application Filing
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