CN116200201A - Method and device for acquiring standard temperature of coke oven carbonization chamber and storage medium - Google Patents
Method and device for acquiring standard temperature of coke oven carbonization chamber and storage medium Download PDFInfo
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- 238000003763 carbonization Methods 0.000 title claims abstract description 96
- 239000000571 coke Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000003245 coal Substances 0.000 claims abstract description 48
- 238000004939 coking Methods 0.000 claims abstract description 35
- 230000009471 action Effects 0.000 claims description 25
- 230000008859 change Effects 0.000 claims description 8
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- 238000012935 Averaging Methods 0.000 claims description 2
- 238000012216 screening Methods 0.000 claims 1
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- 238000012937 correction Methods 0.000 abstract description 5
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- 230000001174 ascending effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007620 mathematical function Methods 0.000 abstract description 3
- 230000004044 response Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
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- 230000002159 abnormal effect Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000009529 body temperature measurement Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a method, a device and a storage medium for acquiring standard temperature of a coking chamber of a coke oven, wherein the method, the device and the storage medium form a preliminary standard temperature through a mathematical model according to coking time, and the preliminary standard temperature is not interfered after manual offset calibration, so that high reliability is ensured; meanwhile, the standard temperature calculated by the mathematical model can better show the actual requirements of each carbonization chamber on the temperature in the production process of the coke oven, and has better dynamic response capability and more accuracy. The fitting temperature of the whole furnace forms a final mathematical function by referring to the ascending and descending flame path, the coal charging serial sequence, the flame falling time and the coking index of the coke furnace, and the actual temperature is fitted. Factors such as moisture, heat value, gas flow, environmental temperature and actual coal loading amount of each carbonization chamber are used as feedforward compensation for correction, and real-time performance and accuracy in the adjustment process are ensured.
Description
Technical Field
The invention belongs to the technical field of coke oven control, and particularly relates to a method and a device for acquiring standard temperature of a coking chamber of a coke oven and a storage medium.
Background
The heating of the coke oven is a thermal process in which a single carbonization chamber is intermittent, a whole oven is continuous, and is simultaneously interfered by various factors. There are established factors: measurable factors such as periodic coal charging and coke discharging, moisture change, coal quality and heat value change of coal types and the like; there are also temperature characteristics during heating: such as hysteresis, nonlinearity, time-varying, etc.
At present, most enterprises adopt a manual intermittent temperature measurement method, and the temperature of the coke oven is controlled by modifying the pressure of gas according to operation experience. The method has the defects of high labor intensity, untimely measurement control and the like; and experience judgment is different from person to person, so that timely and accurate judgment is difficult, and meanwhile, in order to avoid coking, the temperature and pressure are often set to be higher, and unnecessary waste is generated.
For example, the existing standard temperature is formed by adding correction of moisture, coal heat value and the like on the basis of artificial experience values, and the setting of the standard temperature of the coke oven still depends on artificial experience; the final effect is different from person to person due to the environment, the adaptability is not strong, and the input rate is low.
In other similar schemes, the temperature fitting of the coking chamber of the coke oven is simply and uniformly summarized, and no functional relation is formed according to the ascending and descending flame path, the coal charging serial sequence, the flame falling time and the coking index of the coke oven; damage to individual temperature measuring elements, commutation of the coke oven, etc. can cause distortion of the fitted temperature.
Disclosure of Invention
The invention aims to provide a method, a device and a storage medium for acquiring standard temperature of a carbonization chamber of a coke oven, wherein the method, the device and the storage medium form a preliminary standard temperature through a mathematical model according to coking time, and the preliminary standard temperature is not interfered after manual offset calibration, so that high reliability is ensured; meanwhile, the standard temperature calculated by the mathematical model can better show the actual requirements of each carbonization chamber on the temperature in the production process of the coke oven, and has better dynamic response capability and more accuracy.
In order to solve the problems, the technical scheme of the invention is as follows:
a method for obtaining standard temperature of a carbonization chamber of a coke oven comprises the following steps:
arranging a coding cable in the carbonization chamber of the coke oven, and arranging a recognizable carbonization chamber number on the coding cable;
the method comprises the steps that a data acquisition device is arranged on a coal charging car or a coke pushing car, and the data acquisition device is used for acquiring the serial numbers of carbonization chambers, coal charging action signals and coke pushing action signal data of the coal charging car or the coke pushing car and transmitting the acquired data to a control device;
the control device calculates coking time according to the carbonization chamber number, the coal loading action signal and the coke pushing action signal data;
and fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
According to an embodiment of the present invention, the fitting the standard carbonization chamber temperature curve by the multi-order gaussian function according to the coking time further includes:
and respectively performing standard temperature curve fitting on a side furnace carbonization chamber and other carbonization chambers of the coke furnace.
According to one embodiment of the invention, the standard temperature curve fitting of the side furnace carbonization chamber of the coke oven is as follows:
Y=a11*EXP(-((x-b11)/c11)*((x-b11)/c11))
+a12*EXP(-(((x-b12)/c12)*(x-b12)/c12))
+a13*EXP(-(((x-b13)/c13)*(x-b13)/c13))
+a14*EXP(-(((x-b14)/c14)*(x-b14)/c14))
wherein x is coking time, and a 11-a 14, b 11-b 14 and c 11-c 14 are coefficients obtained by iterative computation of a multi-order Gaussian function.
According to one embodiment of the invention, the standard temperature curve fitting of the carbonization chamber outside the carbonization chamber of the edge-removing furnace in the coke oven is as follows:
y=a1*EXP(-((x-b1)/c1)*((x-b1)/c1))
+a2*EXP(-(((x-b2)/c2)*(x-b2)/c2))
+a3*EXP(-(((x-b3)/c3)*(x-b3)/c3))
+a4*EXP(-(((x-b4)/c4)*(x-b4)/c4))
wherein x is coking time, and a 1-a 4, b 1-b 4 and c 1-c 4 are coefficients obtained by iterative computation of a multi-order Gaussian function.
According to an embodiment of the invention, the method for obtaining the standard temperature of the carbonization chamber of the coke oven further comprises the steps of obtaining the whole temperature of the coke oven:
acquiring temperature data of the carbonization chamber in real time, and judging the airflow direction of the flame path to obtain the current flame path type;
according to the acquired carbonization chamber temperature data, performing quality analysis on temperature acquisition equipment to obtain effective temperature data;
summarizing the effective temperature data according to the coal loading serial sequences, and calculating the fitting temperature of each serial sequence;
and averaging the fitting temperatures of all the series to obtain the whole furnace temperature.
According to the embodiment of the invention, the obtained temperature of the whole furnace is screened according to time, and the temperature of the fire path after the change of the fire path for the preset time is selected as the fitting temperature of the whole furnace.
According to an embodiment of the present invention, the preset time is in a range of 5min to 10min.
According to the embodiment of the invention, the compensation control of the moisture, the gas heat value, the gas flow, the ambient temperature and the coal loading amount of the coal is adopted, the fitting temperature of the whole furnace is regulated, the pressure increment of the return gas is output, and the return gas pressure regulating system is compensated in real time.
An acquisition device of standard temperature of a carbonization chamber of a coke oven, comprising:
the data acquisition module is used for acquiring the serial numbers of carbonization chambers, coal loading action signals and coke pushing action signal data of the coal loading vehicle or the coke pushing vehicle, and transmitting the acquired data to the control module;
the control module calculates coking time according to the serial number of the carbonization chamber, the coal loading action signal and the coke pushing action signal data;
and the temperature fitting module is used for fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
A storage medium storing computer readable instructions that, when executed by one or more processors, cause the one or more processors to perform the steps in a method for acquiring a standard temperature of a coking chamber in an embodiment of the present invention.
By adopting the technical scheme, the invention has the following advantages and positive effects compared with the prior art:
according to the method for acquiring the standard temperature of the coke oven carbonization chamber in the embodiment of the invention, the preliminary standard temperature is formed through a mathematical model according to the coking time, and after manual offset calibration, no intervention is performed, so that high reliability is ensured; meanwhile, the standard temperature calculated by the mathematical model can better show the actual requirements of each carbonization chamber on the temperature in the production process of the coke oven, and has better dynamic response capability and more accuracy. The fitting temperature of the whole furnace forms a final mathematical function by referring to the ascending and descending flame path, the coal charging serial sequence, the flame falling time and the coking index of the coke furnace, and the actual temperature is fitted. Factors such as moisture, heat value, gas flow, environmental temperature and actual coal loading amount of each carbonization chamber are used as feedforward compensation for correction, and real-time performance and accuracy in the adjustment process are ensured.
Drawings
FIG. 1 is a flow chart of a method for obtaining standard temperature of a carbonization chamber of a coke oven in an embodiment of the invention;
fig. 2 is a logic block diagram of coke oven temperature control in an embodiment of the present invention.
Detailed Description
The method, the device and the storage medium for acquiring the standard temperature of the carbonization chamber of the coke oven are further described in detail below with reference to the attached drawings and the specific embodiments. Advantages and features of the invention will become more apparent from the following description and from the claims.
The embodiment of the invention provides a method for acquiring the standard temperature of a carbonization chamber of a coke oven, which simulates the dynamic change of the temperature in the combustion process of a coke oven body into a dynamic temperature target, is different from other schemes for fixing the temperature target, and is more accurate, energy-saving and efficient. The method for calculating the fitted temperature of the coke oven analyzes various fault factors of the acquired signals, counts the number of normal and fault signals into temperature statistics, and allows a plurality of temperature points in the same serial sequence to have higher fault tolerance according to the temperature statistics method of the coal charging serial sequence of the coke oven; according to the direction of the flame path air flow, a relatively stable interval after the direction change is selected for calculation, so that disturbance generated by the direction change of the coke oven can be eliminated, and the method is more accurate than other schemes; meanwhile, the real-time monitoring of the temperature measuring element is higher than the real-time performance of manual temperature measurement and is more reliable.
Referring to fig. 1, the method for obtaining the standard temperature of the carbonization chamber of the coke oven comprises the following steps:
s1: arranging a coding cable in the carbonization chamber of the coke oven, and arranging a recognizable carbonization chamber number on the coding cable;
s2: the method comprises the steps that a data acquisition device is arranged on a coal charging car or a coke pushing car, and the data acquisition device is used for acquiring the serial numbers of carbonization chambers, coal charging action signals and coke pushing action signal data of the coal charging car or the coke pushing car and transmitting the acquired data to a control device;
s3: the control device calculates coking time according to the carbonization chamber number, the coal loading action signal and the coke pushing action signal data;
s4: and fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
Specifically, the standard temperature of the single carbonization chamber is calculated by mathematical modeling, and the standard temperature of the carbonization chamber corresponding to the current coking time is used as the standard temperature of the current carbonization chamber after manual correction. Coking time (x) measurement of carbonization chamber: starting from coal charging to coke pushing.
1) Firstly, collecting a coal loading signal of a coal charging car and a coke pushing signal of a coke pushing car in a vehicle-mounted radio station mode;
2) Accurately positioning the carbonization chamber number of coal charging at the current moment or the carbonization chamber number of coke pushing at the current moment through a coding cable;
3) Is transmitted to the APC computer control system of the control room by wireless. The APC computer control system calculates the time used in the whole coking process, namely coking time (x), according to the number of the carbonization chamber and in combination with the coal charging and coke pushing actions of the carbonization chamber.
The standard temperature of the whole furnace is calculated by combining the standard temperature average of each carbonization chamber, and the temperature curves of the side furnace and other carbonization chambers are completely different, so that mathematical model calculation is carried out on the temperatures of the side furnace and the other carbonization chambers separately, and the standard carbonization chamber temperature curves of the laboratory are fitted through a multi-order Gaussian function by Matlab software, so that a final fitting formula is obtained. Different furnace types can be fitted with different formula coefficients according to experimental data, and a stamp-charging coke oven of 5.5 meters is taken as an example:
1) Standard carbonization chamber temperature (y):
y=a1*EXP(-((x-b1)/c1)*((x-b1)/c1))+a2*EXP(-(((x-b2)/c2)*(x-b2)/c2))+
a3*EXP(-(((x-b3)/c3)*(x-b3)/c3))+a4*EXP(-(((x-b4)/c4)*(x-b4)/c4));
x is coking time; EXP: an exponential function based on a natural constant e.
2) Side furnace carbonization chamber temperature (y):
Y=a11*EXP(-((x-b11)/c11)*((x-b11)/c11))+a12*EXP(-(((x-b12)/c12)*(x-b1
2)/c12))+a13*EXP(-(((x-b13)/c13)*(x-b13)/c13))+a14*EXP(-(((x-b14)/c14)*(x-b14)/c14));
x is coking time;
3) Single pore carbonization chamber standard Temperature (TV):
TV=y+JZWD;
JZWD, manually correcting temperature;
4) The standard Temperature (TSV) of the carbonization chamber of the whole furnace is calculated by average calculation from the standard temperature of each carbonization chamber. As a setting value for the compensation adjustment, a single furnace 72 hole is taken as an example:
TSV=(TV1+TV2+……TV71+TV72)/72。
the fitting temperature TSP of the carbonization chamber of the whole furnace, namely the temperature of the coke oven, is a main control object in a temperature control system of the coke oven. The final mathematical function is formed by analyzing factors such as ascending and descending flame paths of the coke oven, coal charging serial sequences, coke oven reversing and the like.
1) Judging the direction of the flame path air flow: and after reversing, the temperature of the carbonization chamber is acquired at intervals of 30S, the acquired data is stored in a system cache variable area, the temperature trend is judged after the continuous judgment for 3 minutes, when the detected temperature continuously drops and the total drop amplitude is larger than the judgment amplitude (default 5 degrees), the flame path can be considered to be in a falling flame path, otherwise, if the temperature continuously rises, the flame path is judged to be a rising flame path.
2) Quality analysis is carried out on the temperature acquisition signals, and the allowable upper limit and the allowable lower limit of the temperature and the maximum change rate are regulated according to the process requirements; diagnosing abnormal phenomena such as circuit breaking, short circuit, temperature mutation and the like, and alarming and reminding abnormal temperature. The quality (DQ) output is 1 when the temperature is normal, and 0 when the temperature is abnormal; and counting the number of the normal faults and the number of the faults of the temperature acquisition equipment in a serial mode. Taking the serial sequence of the coal-charging 92 serial sequence 1# group as an example, the effective temperature number of the 1# group is as follows:
DQ=DQ1+DQ11+DQ21+DQ31+DQ41+DQ51+DQ61+DQ71+DQ81。
3) Summarizing the temperature signals according to the coal loading serial sequence, and calculating the serial sequence fitting temperature:
TE1=T1*DQ1+T11*DQ11+T21*DQ21+T31*DQ31+T41*DQ41+……T81*DQ81。
temperature of the whole furnace:
TS=average(TE1:TE8).
4) And selecting the calculated temperature of the whole furnace, and selecting the temperature after 5-10 minutes of reversing of the descending flame path as the fitting temperature TSP of the whole furnace. The selection of the commutation time can be selected based on the actual temperature profile of the coke oven.
5) Program code:
IF JL1AVG1100>JL1AVG100 THEN
jl1_ud =true; side downdraft flag
ELSE
Jl1_ud =false; side updraft flag
END_IF;
IF JL1_TIMER>=300AND JL1_UD=TRUE THEN TSP:=JL1_AVG;END_IF;
And (3) compensating and controlling the moisture, the gas heat value, the gas flow, the ambient temperature and the coal loading amount of the coal, and forming a broken line function to carry out correction and compensation according to the influence of each factor on the temperature.
Referring to fig. 2, the standard temperature TSV is taken as a set temperature, the fitting temperature TSP is taken as an adjustment object, the temperature compensation is converted from the moisture content, the gas heat value, the gas flow, the ambient temperature and the coal loading amount of the coal, the temperature compensation is adjusted, the pressure increment of the return gas is output, and the return gas pressure adjustment system is compensated in real time.
According to the method, the invention also provides a device for acquiring the standard temperature of the carbonization chamber of the coke oven, which comprises the following steps:
the data acquisition module is used for acquiring the serial numbers of carbonization chambers, coal loading action signals and coke pushing action signal data of the coal loading vehicle or the coke pushing vehicle, and transmitting the acquired data to the control module;
the control module calculates coking time according to the serial number of the carbonization chamber, the coal loading action signal and the coke pushing action signal data;
and the temperature fitting module is used for fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
The temperature fitting module is also used for fitting the whole furnace temperature according to the method for acquiring the standard temperature of the coke oven carbonization chamber.
The functions and implementation manners of the data acquisition module, the control module and the temperature fitting module in the device are described in the method for acquiring the standard temperature of the carbonization chamber of the coke oven, and are not repeated here.
Another embodiment of the present invention also provides a computer-readable storage medium.
The computer readable storage medium may be a non-volatile computer readable storage medium, and the computer readable storage medium may also be a volatile computer readable storage medium. The computer readable storage medium has instructions stored therein which, when executed on a computer, cause the computer to perform the steps of the method of the order printing apparatus of the first embodiment.
The method for obtaining the standard temperature of the carbonization chamber of the coke oven can be stored in a computer readable storage medium if the method is realized in the form of program instructions and sold or used as a separate product. Based on such understanding, the technical solution of the present embodiment may be essentially or a part contributing to the prior art or all or part of the technical solution may be embodied in the form of software, where the computer software is stored in a storage medium, and includes several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in the embodiments of the present disclosure. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-only memory (ROM), a random access memory (Random access memory, RAM), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
It will be apparent to those skilled in the art that, for convenience and brevity of description, reference may be made to the corresponding procedures in the foregoing method embodiments for identifying the specific implementation of the above-described system and apparatus.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, it is within the scope of the appended claims and their equivalents to fall within the scope of the invention.
Claims (10)
1. A method for obtaining standard temperature of a carbonization chamber of a coke oven, comprising the steps of:
arranging a coding cable in the carbonization chamber of the coke oven, and arranging a recognizable carbonization chamber number on the coding cable;
the method comprises the steps that a data acquisition device is arranged on a coal charging car or a coke pushing car, and the data acquisition device is used for acquiring the serial numbers of carbonization chambers, coal charging action signals and coke pushing action signal data of the coal charging car or the coke pushing car and transmitting the acquired data to a control device;
the control device calculates coking time according to the carbonization chamber number, the coal loading action signal and the coke pushing action signal data;
and fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
2. The method for obtaining the standard temperature of the carbonization chamber of the coke oven according to claim 1, wherein fitting the standard carbonization chamber temperature curve by a multi-order gaussian function according to the coking time further comprises:
and respectively performing standard temperature curve fitting on a side furnace carbonization chamber and other carbonization chambers of the coke furnace.
3. The method for obtaining the standard temperature of the carbonization chamber of the coke oven as claimed in claim 2, wherein the standard temperature curve fitting of the side carbonization chamber of the coke oven is as follows:
Y=a11*EXP(-((x-b11)/c11)*((x-b11)/c11))
+a12*EXP(-(((x-b12)/c12)*(x-b12)/c12))
+a13*EXP(-(((x-b13)/c13)*(x-b13)/c13))
+a14*EXP(-(((x-b14)/c14)*(x-b14)/c14))
wherein x is coking time, and a 11-a 14, b 11-b 14 and c 11-c 14 are coefficients obtained by iterative computation of a multi-order Gaussian function.
4. The method for obtaining the standard temperature of the carbonization chamber of the coke oven as claimed in claim 2, wherein the standard temperature curve fitting of the carbonization chamber outside the carbonization chamber of the edge removing furnace in the coke oven is as follows:
y=a1*EXP(-((x-b1)/c1)*((x-b1)/c1))
+a2*EXP(-(((x-b2)/c2)*(x-b2)/c2))
+a3*EXP(-(((x-b3)/c3)*(x-b3)/c3))
+a4*EXP(-(((x-b4)/c4)*(x-b4)/c4))
wherein x is coking time, and a 1-a 4, b 1-b 4 and c 1-c 4 are coefficients obtained by iterative computation of a multi-order Gaussian function.
5. The method for obtaining the standard temperature of the carbonization chamber of the coke oven as claimed in claim 1, further comprising obtaining the whole oven temperature of the coke oven:
acquiring temperature data of the carbonization chamber in real time, and judging the airflow direction of the flame path to obtain the current flame path type;
according to the acquired carbonization chamber temperature data, performing quality analysis on temperature acquisition equipment to obtain effective temperature data;
summarizing the effective temperature data according to the coal loading serial sequences, and calculating the fitting temperature of each serial sequence;
and averaging the fitting temperatures of all the series to obtain the whole furnace temperature.
6. The method for obtaining the standard temperature of the carbonization chamber of the coke oven according to claim 5, further comprising screening the obtained whole furnace temperature according to time, and selecting the temperature of the flame path after the change for a preset time as the fitting temperature of the whole furnace.
7. The method for obtaining the standard temperature of the carbonization chamber of the coke oven as claimed in claim 6, wherein the preset time is in the range of 5min to 10min.
8. The method for obtaining the standard temperature of the carbonization chamber of the coke oven according to claim 6, wherein the compensation control of the moisture, the gas heat value, the gas flow, the ambient temperature and the coal loading amount of the coal is adopted to adjust the fitting temperature of the whole oven, output the pressure increment of the return gas and compensate the pressure adjustment system of the return gas in real time.
9. A device for obtaining a standard temperature of a carbonization chamber of a coke oven, comprising:
the data acquisition module is used for acquiring the serial numbers of carbonization chambers, coal loading action signals and coke pushing action signal data of the coal loading vehicle or the coke pushing vehicle, and transmitting the acquired data to the control module;
the control module calculates coking time according to the serial number of the carbonization chamber, the coal loading action signal and the coke pushing action signal data;
and the temperature fitting module is used for fitting a standard carbonization chamber temperature curve through a multi-order Gaussian function according to the coking time to obtain the standard temperature of the carbonization chamber of the coke oven.
10. A storage medium storing computer readable instructions that, when executed by one or more processors, cause the one or more processors to perform the steps in the method of obtaining the standard temperature of the carbonization chamber of the coke oven of any one of claims 1 to 8.
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CN114266412A (en) * | 2021-12-29 | 2022-04-01 | 浙江中控技术股份有限公司 | Optimization method and device for coking production, electronic equipment and storage medium |
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