CN116197190A - Cleaning system and cleaning method for chemical industrial equipment - Google Patents
Cleaning system and cleaning method for chemical industrial equipment Download PDFInfo
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- CN116197190A CN116197190A CN202211096253.4A CN202211096253A CN116197190A CN 116197190 A CN116197190 A CN 116197190A CN 202211096253 A CN202211096253 A CN 202211096253A CN 116197190 A CN116197190 A CN 116197190A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 199
- 239000000126 substance Substances 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000004744 fabric Substances 0.000 claims abstract description 79
- 230000000694 effects Effects 0.000 claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Cleaning In General (AREA)
Abstract
The invention discloses a cleaning system and a cleaning method for chemical industrial equipment, and belongs to the technical field of chemical equipment. The utility model provides a chemical industry equipment cleaning system, including the work frame, the chemical industry pipe has been placed on the work frame, the top of work frame is connected with first electric putter, the one end that first electric putter kept away from the work frame is connected with the connecting plate, the bottom of connecting plate is connected with the dead lever, the activity of dead lever outside is provided with the sleeve, be provided with the movable plate on the sleeve, be provided with the second electric putter between movable plate and the connecting plate, the sleeve outside is connected with the elastic expansion link, the one end that the elastic expansion link kept away from the sleeve is provided with the clearance piece, the bottom of clearance piece is provided with the extrusion inclined plane, be provided with the cleaning cloth that is used for wiping chemical industry pipe inner wall in the clearance piece; the invention has simple structure and convenient operation, can rapidly clean the chemical pipeline, improves the cleaning efficiency, reduces the labor intensity and the labor capacity of staff, and effectively improves the cleaning effect of the pipeline.
Description
Technical Field
The invention relates to the technical field of chemical equipment, in particular to a cleaning system and a cleaning method for chemical industrial equipment.
Background
In chemical production, a large amount of pipeline is required to transport chemical materials. Some chemical pipelines must be cleaned after use, so as to prevent the residual reactants from damaging the equipment and avoid unnecessary interference in the next use process.
At present, the cleaning mode of the chemical pipe is mainly to brush the pipe body by using a hairbrush manually, but the manual cleaning efficiency is low, the labor intensity is high, the cleaning is not clean enough and not thorough, and the timely use of the chemical pipe is affected; meanwhile, the size of the hairbrush for cleaning cannot be suitable for chemical pipes with different sizes, the practicality is poor, and the outer side of the hairbrush is inevitably stained with impurities in the cleaning process, so that impurities still remain on the pipe body after the cleaning process is finished, the cleaning effect is affected, secondary cleaning of workers is needed, and the workload of the workers is improved.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a cleaning system and a cleaning method for chemical industrial equipment.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a chemical industry equipment cleaning system, includes the work frame, chemical industry pipe has been placed on the work frame, just be provided with the locating component that is used for the centre gripping chemical industry pipe on the work frame, the top of work frame is connected with first electric putter, the one end that work frame was kept away from to first electric putter is connected with the connecting plate, the bottom of connecting plate is connected with the dead lever, the activity of dead lever outside is provided with the sleeve, be provided with the movable plate on the sleeve, be provided with the second electric putter between movable plate and the connecting plate, the sleeve outside is connected with the elastic expansion link, the telescopic one end is kept away from to the elastic expansion link is provided with the clearance piece, the bottom of clearance piece is provided with the extrusion inclined plane, be provided with the cleaning cloth that is used for wiping chemical industry pipe inner wall in the clearance piece, be provided with the change mechanism that is used for changing the cleaning cloth in the clearance piece.
Preferably, the inside wall of the cleaning block is fixedly connected with a guide block, and the fixing rod is provided with a spiral track groove matched with the guide block.
Preferably, the replacing mechanism comprises a winding component arranged on the cleaning block and used for replacing the cleaning cloth, and a transmission component arranged on the sleeve and used for driving the winding component to work, the winding component comprises a first rotating shaft and a second rotating shaft which are arranged on the cleaning block, the cleaning cloth is sleeved on the second rotating shaft, and the tail end of the cleaning cloth is connected with the first rotating shaft.
Preferably, the transmission assembly comprises a fixed gear arranged in a sleeve, the fixed gear is arranged on a fixed rod in a sliding manner, a movable gear meshed with the fixed gear is arranged in the sleeve in a rotating manner, a rotating rod is connected to the movable gear, a first bevel gear is arranged at the bottom of the rotating rod, a second bevel gear is connected to the outer side of the first bevel gear in a meshed manner, a telescopic tube is fixedly connected to the second bevel gear, one end, far away from the second bevel gear, of the telescopic tube penetrates through the sleeve and is connected with a third bevel gear, a fourth bevel gear meshed with the third bevel gear is arranged on a first rotating shaft, an L-shaped plate is arranged on the first rotating shaft in a rotating manner, and the third bevel gear is arranged on the L-shaped plate in a rotating manner through a bearing.
Preferably, the fixing rod is provided with a vertical groove, a fixing strip is connected in the vertical groove in a sliding mode, and the fixing strip is fixedly connected with the fixed gear.
Preferably, the fourth bevel gear is provided with two, two the fourth bevel gear structure is the same, and all is connected with third bevel gear meshing, every fourth bevel gear is including setting firmly in first pivot epaxial solid fixed ring, gu fixed ring outside rotates and is provided with driven bevel gear, gu set up the holding tank on the fixed ring, be provided with the cardboard through the round pin axle in the holding tank, cardboard offsets with driven bevel gear's inside wall activity, epaxial being provided with is used for cardboard reset pivoted torsional spring, driven bevel gear's inside wall has been seted up evenly distributed and has been matched with draw-in groove with the cardboard.
Preferably, the cleaning block is provided with a moving groove, the moving block is slidably connected in the moving groove, the first rotating shaft is rotatably arranged on the moving block, and a first elastic element is arranged between the moving block and the inner wall of the moving groove.
Preferably, the cleaning block inner wall is provided with the elastic expansion plate, the last rotation of elastic expansion plate is provided with the tensioning lever, tensioning lever offsets with the cleaning cloth activity.
Preferably, the clamping grooves are formed in the first rotating shaft and the second rotating shaft, clamping plates are arranged in the clamping grooves and are in movable contact with the cleaning cloth, the connecting plates are fixedly connected to the first rotating shaft, screws are arranged on the connecting plates in a threaded mode, and the screws are connected with the clamping plates.
The invention also discloses a cleaning method of the chemical industrial equipment, which comprises a cleaning system of the chemical industrial equipment, and further comprises the following steps:
s1: when the chemical pipe is cleaned, the chemical pipe is placed on the working frame and is coaxially arranged with the fixed rod through the positioning component, the pipe is internally flushed through the water pipe, then the first electric push rod is controlled to act, the connecting plate and the fixed rod connected with the connecting plate are pushed to move, the fixed rod is placed in the chemical pipe, then the second electric push rod is controlled to act, the moving plate drives the sleeve to move outside the fixed rod, the guide block and the spiral track groove are arranged, the sleeve rotates in the moving process, the sleeve drives the cleaning block to move through the elastic telescopic rod, the extrusion inclined plane at the lower side of the cleaning block abuts against the pipe orifice of the chemical pipe, the cleaning block is stressed to extrude the elastic telescopic rod, the elastic telescopic rod is stressed, the cleaning block approaches to the fixed rod, the cleaning block enters the inside of the chemical pipe along with the moving sleeve, and then the cleaning block abuts against the inner wall of the chemical pipe under the pushing of the elastic telescopic rod, so that the cleaning cloth on the cleaning block wipes the residual impurities on the inner wall of the chemical pipe;
s2: the sleeve drives the fixed gear to move in the moving process, the fixed gear slides on the outer side of the fixed rod through the fixed strip, the sleeve rotates relative to the fixed gear when rotating around the fixed rod, the movable gear on the sleeve is meshed with the fixed gear, the movable gear rotates while moving along with the sleeve, the movable gear drives the rotating rod to rotate, a first bevel gear on the outer side of the rotating rod is meshed with a second bevel gear on the outer side of the telescopic pipe, the telescopic pipe rotates, a third bevel gear on the other end of the telescopic pipe is meshed with a fourth bevel gear on the first rotating shaft, the fourth bevel gear drives the first rotating shaft to rotate, the first rotating shaft winds up cleaning cloth sleeved on the second rotating shaft, the cleaning cloth which is not wiped on the second rotating shaft and is propped against the inner wall of the chemical pipe in the winding process, and the clean cleaning cloth wipes the chemical pipe;
s3: along with cleaning cloth is wiped in the chemical industry pipe, the cleaning cloth of rolling on the first pivot is thickened, first elastic element is compressed, make the movable block drive the first pivot to the clearance piece remove, distance between first pivot and the second pivot shortens, the tensioning pole keeps the state of offing with cleaning cloth under the elasticity promotion of elastic expansion plate this moment, make cleaning cloth be in the state of tightening, be convenient for follow-up wiping to the pipeline inner wall, after the pipeline clearance is accomplished, control first electric putter and second electric putter reset.
Compared with the prior art, the invention provides a cleaning system and a cleaning method for chemical industrial equipment, which have the following beneficial effects:
1. according to the cleaning system and the cleaning method for the chemical industrial equipment, the extrusion inclined plane is arranged on the cleaning block, so that the device can automatically adjust the position of the cleaning block, the cleaning device is applicable to chemical pipes with different pipe diameters, manual adjustment is not needed, the practicability is high, when the cleaning block cleans the inner sides of the chemical pipes, the cleaning cloth is automatically replaced, the cleaning cloth always keeps a clean state to clean the chemical pipes, the chemical pipes can be conveniently and quickly cleaned, the cleaning efficiency is high, the labor intensity and the labor amount of workers are reduced, and the cleaning effect on the pipes is effectively improved.
2. According to the chemical industrial equipment cleaning system and the cleaning method, the two fourth bevel gears are arranged and are alternately meshed with the third bevel gears, so that the transmission assembly controls the rolling assembly to roll the cleaning cloth all the time, the chemical pipe is wiped twice, the rolling assembly enables the first rotating shaft to rotate reversely when the electric push rod is prevented from moving backwards, the dirty cleaning cloth pollutes the inner wall of the pipe after cleaning once, and the cleaning effect on the chemical pipe is affected.
3. According to the cleaning system and the cleaning method for the chemical industrial equipment, the first rotating shaft is made to slide in the cleaning block, when the cleaning cloth wound on the first rotating shaft is thickened, the moving block drives the first rotating shaft to move in the cleaning block, the first elastic element is compressed, the distance between the first rotating shaft and the second rotating shaft is shortened, the tensioning rod can be pushed by the elastic force of the elastic expansion plate to keep the state of being propped against the cleaning cloth, so that the cleaning cloth is in a tight state, loosening of the cleaning cloth is avoided, winding of the cleaning cloth by the first rotating shaft is influenced, and the subsequent wiping effect of the cleaning cloth on the inner wall of a pipeline in winding is guaranteed.
4. According to the cleaning system and the cleaning method for the chemical industrial equipment, through the arrangement of the guide blocks and the spiral track grooves, the sleeve rotates in the moving process, so that the cleaning blocks circumferentially rotate in the moving process, cleaning dead angles are avoided, a motor is not required to be arranged to drive the sleeve, the manufacturing cost of the equipment is reduced, and the practicability is high.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of the replacement mechanism according to the present invention;
FIG. 3 is a schematic cross-sectional view of a sleeve according to the present invention;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3 in accordance with the present invention;
FIG. 5 is an enlarged schematic view of part B of FIG. 3 in accordance with the present invention;
FIG. 6 is a schematic view showing the structure of a fourth bevel gear according to the present invention;
FIG. 7 is a schematic cross-sectional view of a cleaning block according to the present invention;
FIG. 8 is a schematic view of the external structure of the first shaft of the present invention;
fig. 9 is a schematic structural view of a fixed gear and a fixed rod according to the present invention.
In the figure: 1. a work frame; 2. chemical pipes; 3. a first electric push rod; 301. a connecting plate; 4. a fixed rod; 401. a spiral track groove; 402. a fixed gear; 403. a vertical groove; 4031. a fixing strip; 5. a sleeve; 501. a movable gear; 502. a rotating lever; 503. a first bevel gear; 504. a second bevel gear; 505. a telescopic tube; 506. a third bevel gear; 6. a second electric push rod; 601. a moving plate; 7. an elastic telescopic rod; 8. cleaning the block; 801. a first rotating shaft; 8011. a connecting plate; 802. a second rotating shaft; 803. a moving groove; 8031. a moving block; 8032. a first elastic element; 9. a cleaning cloth; 10. a guide block; 11. a fourth bevel gear; 111. a fixing ring; 1111. a receiving groove; 1112. a clamping plate; 112. a driven bevel gear; 1121. a clamping groove; 12. an L-shaped plate; 13. an elastic expansion plate; 131. a tension rod; 14. a clamping groove; 141. a clamping plate; 15. and (3) a screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present invention are within the protection scope of the present invention.
In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two elements; the specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Examples:
referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, a chemical industry equipment cleaning system, including work frame 1, chemical industry pipe 2 has been placed on the work frame 1, and be provided with the locating component that is used for centre gripping chemical industry pipe 2 on the work frame 1, the top of work frame 1 is connected with first electric putter 3, the one end that work frame 1 was kept away from to first electric putter 3 is connected with connecting plate 301, the bottom of connecting plate 301 is connected with dead lever 4, the activity of dead lever 4 outside is provided with sleeve 5, be provided with movable plate 601 on the sleeve 5, be provided with second electric putter 6 between movable plate 601 and the connecting plate 301, the sleeve 5 outside is connected with elastic telescopic rod 7, the one end that elastic telescopic rod 7 kept away from sleeve 5 is provided with cleaning block 8, the bottom of cleaning block 8 is provided with the extrusion inclined plane, be provided with the cleaning cloth 9 that is used for wiping chemical industry pipe 2 inner wall in the cleaning block 8, be provided with the change mechanism that is used for changing cleaning cloth 9 in the cleaning block 8.
Specifically, as a preferred technical scheme of the invention, when the chemical pipe 2 is cleaned, the chemical pipe 2 is placed on the working frame 1 and is coaxially arranged with the fixed rod 4 through the positioning component, the chemical pipe 2 is cleaned through the water pipe, then the first electric push rod 3 is controlled to act, the connecting plate 301 and the fixed rod 4 connected with the connecting plate 301 are pushed to move, the fixed rod 4 is placed in the chemical pipe 2, then the second electric push rod 6 is controlled to act, the moving plate 601 drives the sleeve 5 to move outside the fixed rod 4, the sleeve 5 drives the cleaning block 8 to move through the elastic telescopic rod 7, the extrusion inclined plane at the lower side of the cleaning block 8 is propped against the pipe orifice of the chemical pipe 2, the cleaning block 8 is stressed to extrude the elastic telescopic rod 7, the elastic telescopic rod 7 is stressed, the cleaning block 8 is close to the fixed rod 4, the cleaning block 8 gets into inside the chemical industry pipe 2 along with the sleeve 5 that removes, cleaning block 8 offsets with the inner wall of chemical industry pipe 2 under the elasticity promotion of elasticity telescopic link 7 afterwards, make the cleaning cloth 9 on the cleaning block 8 clean the residual impurity of chemical industry pipe 2 inner wall, make the device adjust the position of cleaning block 8 voluntarily, make belt cleaning device be applicable to the chemical industry pipe 2 of different pipe diameters, need not to carry out manual regulation to it, the practicality is strong, be convenient for wash chemical industry pipe 2 fast, and cleaning block 8 cleans the chemical industry pipe 2 inboard, change mechanism makes cleaning cloth 9 automatic replacement, make cleaning cloth 9 remain clean state throughout and clean chemical industry pipe 2, abluent efficient, reduce staff's intensity of labour and amount of labour, and effectively improve the cleaning performance to the pipeline.
Referring to fig. 1, 2 and 9, as a preferred technical scheme of the present invention, a guide block 10 is fixedly connected to the inner side wall of the cleaning block 8, and a spiral track groove 401 matched with the guide block 10 is formed on the fixing rod 4; specifically, when the electric push rod pushes the moving plate 601 to move, the moving plate 601 drives the sleeve 5 to move outside the fixed rod 4, and the sleeve 5 rotates in the moving process through the arrangement of the guide block 10 and the spiral track groove 401, so that the cleaning cloth 9 circumferentially rotates in the pipeline, and the inner wall of the pipeline is cleaned.
Referring to fig. 2, 3, 4 and 5, as a preferred technical solution of the present invention, the replacing mechanism includes a winding assembly disposed on the cleaning block 8 for replacing the cleaning cloth 9 and a transmission assembly disposed on the sleeve 5 for driving the winding assembly to work, the winding assembly includes a first rotating shaft 801 and a second rotating shaft 802 disposed on the cleaning block 8, the cleaning cloth 9 is sleeved on the second rotating shaft 802, and the end of the cleaning cloth 9 is connected with the first rotating shaft 801.
Further, the transmission assembly comprises a fixed gear 402 arranged in a sleeve 5, the fixed gear 402 is slidably arranged on a fixed rod 4, a movable gear 501 meshed and connected with the fixed gear 402 is rotationally arranged on the sleeve 5, a rotary rod 502 is connected to the movable gear 501, a first bevel gear 503 is arranged at the bottom of the rotary rod 502, a second bevel gear 504 is meshed and connected to the outer side of the first bevel gear 503, a telescopic tube 505 is fixedly connected to the second bevel gear 504, one end, far away from the second bevel gear 504, of the telescopic tube 505 penetrates through the sleeve 5 and is connected with a third bevel gear 506, a fourth bevel gear 11 meshed with the third bevel gear 506 is arranged on the first rotary shaft 801, an L-shaped plate 12 is rotationally arranged on the first rotary shaft 801, and the third bevel gear 506 is rotationally arranged on the L-shaped plate 12 through a bearing.
Further, a vertical groove 403 is formed on the fixing rod 4, a fixing bar 4031 is slidably connected in the vertical groove 403, and the fixing bar 4031 is fixedly connected with the fixed gear 402.
Specifically, the sleeve 5 drives the fixed gear 402 to move in the moving process, the fixed gear 402 slides on the outer side of the fixed rod 4 through the fixed bar 4031, the sleeve 5 rotates relative to the fixed gear 402 when rotating around the fixed rod 4, so that the movable gear 501 on the sleeve 5 is meshed with the fixed gear 402, the movable gear 501 rotates while moving along with the sleeve 5, the movable gear 501 drives the rotating rod 502 to rotate, the first bevel gear 503 on the outer side of the rotating rod 502 is meshed with the second bevel gear 504 on the outer side of the telescopic tube 505, the telescopic tube 505 rotates, the third bevel gear 506 on the other end of the telescopic tube 505 is meshed with the fourth bevel gear 11 on the first rotating shaft 801, the fourth bevel gear 11 drives the first rotating shaft 801 to rotate, the first rotating shaft 801 winds up the cleaning cloth 9 sleeved on the second rotating shaft 802, the cleaning cloth 9 which is not wiped on the second rotating shaft 802 is abutted against the inner wall of the chemical tube 2, and the clean cleaning cloth 9 wipes the chemical tube 2.
Referring to fig. 5 and 6, as a preferred technical solution of the present invention, two fourth bevel gears 11 are provided, the two fourth bevel gears 11 have the same structure and are engaged with and connected with the third bevel gear 506, each fourth bevel gear 11 includes a fixed ring 111 fixedly provided on the first rotating shaft 801, a driven bevel gear 112 is rotatably provided on the outer side of the fixed ring 111, a receiving slot 1111 is provided on the fixed ring 111, a clamping plate 1112 is provided in the receiving slot 1111 through a pin, the clamping plate 1112 is movably abutted against the inner side wall of the driven bevel gear 112, a torsion spring for resetting and rotating the clamping plate 1112 is provided on the pin, and clamping slots 1121 which are uniformly distributed and matched with the clamping plate 1112 are provided on the inner side wall of the driven bevel gear 112.
Specifically, by arranging two fourth bevel gears 11, when the second electric push rod 6 pushes the sleeve 5 to move through the moving plate 601, the transmission mechanism acts to enable the first rotating shaft 801 to wind the cleaning cloth 9 sleeved on the second rotating shaft 802, at this time, the clamping plate 1112 on one fourth bevel gear 11 is mutually clamped with the clamping groove 1121, the rotation of the fourth bevel gear 11 can drive the first rotating shaft 801 to rotate in the forward direction, the clamping plate 1112 on the other fourth bevel gear 11 is extruded by the driven bevel gear 112 to be stored in the containing groove 1111, and the fourth bevel gear 11 cannot drive the first rotating shaft 801 to rotate; when the electric push rod is recovered, the transmission mechanism drives reversely, at the moment, the original mutually clamped fourth bevel gears 11 which can drive the first rotating shaft 801 to rotate are propped against the clamping plates 1112 by the driven bevel gears 112, so that the clamping plates 1112 are accommodated in the accommodating grooves 1111, and the clamping plates 1112 of the other original fourth bevel gears 11 which are arranged in the accommodating grooves 1111 are mutually clamped with the clamping grooves 1121, so that the fourth bevel gears 11 drive the first rotating shaft 801 to rotate; through setting up two fourth bevel gears 11, and two fourth bevel gears 11 and third bevel gear 506 meshing drive first pivot 801 rotation in turn, make transmission assembly control first pivot 801 roll up clean cloth 9 towards a direction all the time, realize cleaning twice of chemical industry pipe 2, the clearance is effectual, when avoiding electric putter to move back, transmission assembly makes first pivot 801 reversal, sleeve 5 moves back and makes dirty clean cloth 9 cause the pollution to the pipeline inner wall after the clearance is once, influence the cleaning effect to chemical industry pipe 2.
Referring to fig. 7, as a preferred embodiment of the present invention, a moving groove 803 is formed in the cleaning block 8, a moving block 8031 is slidably connected to the moving groove 803, a first rotating shaft 801 is rotatably disposed on the moving block 8031, and a first elastic element 8032 is disposed between the moving block 8031 and an inner wall of the moving groove 803.
Further, the inner wall of the cleaning block 8 is provided with an elastic expansion plate 13, a tensioning rod 131 is rotatably arranged on the elastic expansion plate 13, and the tensioning rod 131 is movably abutted against the cleaning cloth 9.
Specifically, along with the cleaning cloth 9 being wiped in the chemical pipe 2, the cleaning cloth 9 wound on the first rotating shaft 801 is thickened, the force received by the cleaning cloth 9 is transmitted to the first rotating shaft 801, the moving block 8031 drives the first rotating shaft 801 to move towards the cleaning block 8, the first elastic element 8032 is compressed, the distance between the first rotating shaft 801 and the second rotating shaft 802 is shortened, at the moment, the tensioning rod 131 is kept in a state of being abutted against the cleaning cloth 9 under the pushing of the elastic force of the elastic expansion plate 13, the cleaning cloth 9 is in a tight state, the cleaning cloth 9 is prevented from being loosened, the winding of the cleaning cloth 9 by the first rotating shaft 801 is influenced, and accordingly the subsequent wiping effect of the cleaning cloth 9 on the inner wall of the pipe in winding is ensured.
Referring to fig. 8, as a preferred technical solution of the present invention, a clamping groove 14 is formed on each of a first rotating shaft 801 and a second rotating shaft 802, a clamping plate 141 is disposed in the clamping groove 14, the clamping plate 141 is movably abutted against the cleaning cloth 9, a connecting plate 8011 is fixedly connected to the first rotating shaft 801, a screw 15 is disposed on the connecting plate 8011 in a threaded manner, and the screw 15 is connected to the clamping plate 141; specifically, the distance between the clamping plate 141 and the inner wall of the clamping groove 14 is adjusted by rotating the screw 15, so that the cleaning cloth 9 is clamped and disassembled, and when the cleaning cloth 9 on the second rotating shaft 802 is used, the cleaning cloth 9 can be taken down from the rotating shaft and is installed for use again after being cleaned.
The invention also discloses a cleaning method of the chemical industrial equipment, which comprises a cleaning system of the chemical industrial equipment, and further comprises the following steps:
s1: when the chemical pipe 2 is cleaned, the chemical pipe 2 is placed on the working frame 1 and is coaxially arranged with the fixed rod 4 through the positioning component, the pipe is internally flushed through the water pipe, then the first electric push rod 3 is controlled to act, the connecting plate 301 and the fixed rod 4 connected with the connecting plate 301 are pushed to move, the fixed rod 4 is placed in the chemical pipe 2, then the second electric push rod 6 is controlled to act, the moving plate 601 drives the sleeve 5 to move outside the fixed rod 4, the guide block 10 and the spiral track groove 401 are arranged, the sleeve 5 rotates in the moving process, the sleeve 5 drives the cleaning block 8 to move through the elastic telescopic rod 7, the extrusion inclined plane at the lower side of the cleaning block 8 abuts against the pipe orifice of the chemical pipe 2, the cleaning block 8 is forced to extrude the elastic telescopic rod 7, the elastic telescopic rod 7 is forced to enable the cleaning block 8 to approach the fixed rod 4, the cleaning block 8 enters the inside the chemical pipe 2 along with the moving sleeve 5, and then the cleaning block 8 abuts against the inner wall of the chemical pipe 2 under the pushing of the elastic telescopic rod 7, and the cleaning cloth 9 on the cleaning block 8 wipes residual impurities on the inner wall of the chemical pipe 2;
s2: the sleeve 5 drives the fixed gear 402 to move in the moving process, the fixed gear 402 slides on the outer side of the fixed rod 4 through the fixed bar 4031, the sleeve 5 rotates relative to the fixed gear 402 when rotating around the fixed rod 4, the movable gear 501 on the sleeve 5 is meshed with the fixed gear 402, the movable gear 501 rotates while moving along with the sleeve 5, the movable gear 501 drives the rotating rod 502 to rotate, the first bevel gear 503 on the outer side of the rotating rod 502 is meshed with the second bevel gear 504 on the outer side of the telescopic pipe 505, the telescopic pipe 505 rotates, the third bevel gear 506 on the other end of the telescopic pipe is meshed with the fourth bevel gear 11 on the first rotating shaft 801, the fourth bevel gear 11 drives the first rotating shaft 801 to rotate, the first rotating shaft 801 winds up the cleaning cloth 9 sleeved on the second rotating shaft 802, the cleaning cloth 9 which is not wiped on the second rotating shaft 802 is propped against the inner wall of the chemical pipe 2 in the winding process, and the clean cleaning cloth 9 wipes the chemical pipe 2;
s3: along with the cleaning cloth 9 is wiped in the chemical pipe 2, the cleaning cloth 9 rolled on the first rotating shaft 801 is thickened, the first elastic element 8032 is compressed, the moving block 8031 drives the first rotating shaft 801 to move into the cleaning block 8, the distance between the first rotating shaft 801 and the second rotating shaft 802 is shortened, at the moment, the tensioning rod 131 is pushed by the elastic force of the elastic expansion plate 13 to keep a state of being propped against the cleaning cloth 9, the cleaning cloth 9 is in a tight state, the follow-up wiping of the inner wall of the pipe is facilitated, and after the pipe is cleaned, the first electric push rod 3 and the second electric push rod 6 are controlled to reset.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides a chemical industry equipment cleaning system, includes work frame (1), a serial communication port, place chemical industry pipe (2) on work frame (1), just be provided with the locating component who is used for centre gripping chemical industry pipe (2) on work frame (1), the top of work frame (1) is connected with first electric putter (3), the one end that work frame (1) was kept away from to first electric putter (3) is connected with connecting plate (301), the bottom of connecting plate (301) is connected with dead lever (4), the activity of dead lever (4) outside is provided with sleeve (5), be provided with movable plate (601) on sleeve (5), be provided with second electric putter (6) between movable plate (601) and connecting plate (301), the sleeve (5) outside is connected with elastic telescopic handle (7), the one end that sleeve (5) was kept away from to elastic telescopic handle (7) is provided with cleaning block (8), the bottom of cleaning block (8) is provided with the extrusion inclined plane, be provided with in cleaning block (8) and be used for cleaning cloth (9) of cleaning block (2) inner wall, cleaning cloth (9) are used for changing in cleaning mechanism (9).
2. The cleaning system of chemical industrial equipment according to claim 1, wherein the inner side wall of the cleaning block (8) is fixedly connected with a guide block (10), and the fixing rod (4) is provided with a spiral track groove (401) matched with the guide block (10).
3. A cleaning system for chemical industrial equipment according to claim 1, characterized in that the replacing mechanism comprises a winding assembly arranged on the cleaning block (8) for replacing the cleaning cloth (9) and a transmission assembly arranged on the sleeve (5) for driving the winding assembly to work, the winding assembly comprises a first rotating shaft (801) and a second rotating shaft (802) which are arranged on the cleaning block (8), the cleaning cloth (9) is sleeved on the second rotating shaft (802), and the tail end of the cleaning cloth (9) is connected with the first rotating shaft (801).
4. A cleaning system for chemical industrial equipment according to claim 3, characterized in that the transmission assembly comprises a fixed gear (402) arranged in a sleeve (5), the fixed gear (402) is slidably arranged on a fixed rod (4), a moving gear (501) engaged with the fixed gear (402) is rotatably arranged in the sleeve (5), a rotating rod (502) is connected to the moving gear (501), a first bevel gear (503) is arranged at the bottom of the rotating rod (502), a second bevel gear (504) is engaged and connected to the outer side of the first bevel gear (503), a telescopic tube (505) is fixedly connected to the second bevel gear (504), one end of the telescopic tube (505) far away from the second bevel gear (504) penetrates through the sleeve (5) and is connected with a third bevel gear (506), a fourth bevel gear (11) engaged with the third bevel gear (506) is arranged on the first rotating shaft (801), an L-shaped plate (12) is rotatably arranged on the first rotating shaft (801), and the third bevel gear (506) is arranged on the L-shaped plate (12).
5. The cleaning system of chemical industrial equipment according to claim 4, wherein the fixing rod (4) is provided with a vertical groove (403), a fixing strip (4031) is slidably connected in the vertical groove (403), and the fixing strip (4031) is fixedly connected with the fixed gear (402).
6. The chemical industry equipment cleaning system according to claim 4, wherein two fourth bevel gears (11) are arranged, the two fourth bevel gears (11) are identical in structure and are meshed with the third bevel gears (506), each fourth bevel gear (11) comprises a fixed ring (111) fixedly arranged on a first rotating shaft (801), a driven bevel gear (112) is rotatably arranged on the outer side of the fixed ring (111), a containing groove (1111) is formed in the fixed ring (111), a clamping plate (1112) is arranged in the containing groove (1111) through a pin shaft, the clamping plate (1112) is movably abutted against the inner side wall of the driven bevel gear (112), a torsion spring for resetting and rotating the clamping plate (1112) is arranged on the pin shaft, and clamping grooves (1121) which are uniformly distributed and matched with the clamping plate (1112) are formed in the inner side wall of the driven bevel gear (112).
7. The cleaning system of chemical industrial equipment according to claim 6, wherein the cleaning block (8) is provided with a moving groove (803), the moving groove (803) is slidably connected with a moving block (8031), the first rotating shaft (801) is rotatably arranged on the moving block (8031), and a first elastic element (8032) is arranged between the moving block (8031) and the inner wall of the moving groove (803).
8. A cleaning system for chemical industrial equipment according to claim 7, characterized in that the inner wall of the cleaning block (8) is provided with an elastic expansion plate (13), the elastic expansion plate (13) is rotatably provided with a tensioning rod (131), and the tensioning rod (131) is movably abutted against the cleaning cloth (9).
9. The chemical industry equipment cleaning system according to claim 8, wherein the first rotating shaft (801) and the second rotating shaft (802) are provided with clamping grooves (14), clamping plates (141) are arranged in the clamping grooves (14), the clamping plates (141) are movably abutted against the cleaning cloth (9), connecting plates (8011) are fixedly connected to the first rotating shaft (801), screws (15) are arranged on the connecting plates (8011) in a threaded mode, and the screws (15) are connected with the clamping plates (141).
10. A method of cleaning a chemical industrial plant comprising a chemical industrial plant cleaning system according to any one of claims 1-9, further comprising the steps of:
s1: when the chemical pipe (2) is cleaned, the chemical pipe (2) is placed on the working frame (1), and is coaxially arranged with the fixed rod (4) through the positioning component, the pipe is flushed, then the first electric push rod (3) is controlled to act, the connecting plate (301) and the fixed rod (4) connected with the connecting plate (301) are pushed to move, the fixed rod (4) is placed in the chemical pipe (2), then the second electric push rod (6) is controlled to act, the moving plate (601) drives the sleeve (5) to move outside the fixed rod (4), the guide block (10) and the spiral track groove (401) are arranged, the sleeve (5) rotates in the moving process, the sleeve (5) drives the cleaning block (8) to move through the elastic telescopic rod (7), the extrusion inclined plane at the lower side of the cleaning block (8) is propped against the pipe orifice of the chemical pipe (2), the elastic telescopic rod (7) is stressed, the cleaning block (8) is pushed to approach the fixed rod (4), the cleaning block (8) moves along with the elastic telescopic rod (7), the cleaning block (8) moves along with the inner wall (8) of the chemical pipe (2) to push the cleaning block (5) to move along with the inner wall (2), the cleaning cloth (9) on the cleaning block (8) wipes the impurities remained on the inner wall of the chemical tube (2);
s2: the sleeve (5) drives the fixed gear (402) to move in the moving process, the fixed gear (402) slides on the outer side of the fixed rod (4) through the fixed bar (4031), the sleeve (5) rotates relative to the fixed gear (402) when rotating around the fixed rod (4), the movable gear (501) on the sleeve (5) is meshed with the fixed gear (402), the movable gear (501) rotates while moving along with the sleeve (5), the movable gear (501) drives the rotating rod (502) to rotate, the first bevel gear (503) on the outer side of the rotating rod (502) is meshed with the second bevel gear (504) on the outer side of the telescopic tube (505), the telescopic tube (505) rotates and enables the third bevel gear (506) on the other end to be meshed with the fourth bevel gear (11) on the first rotating shaft (801), the fourth bevel gear (11) drives the first rotating shaft (801) to rotate, the first rotating shaft (801) is enabled to rotate on the cleaning cloth (9) sleeved on the second rotating shaft (802), the cleaning cloth (9) on the second rotating shaft (802) is enabled to be not yet in contact with the cleaning cloth (9) on the outer side of the telescopic tube (505), and the cleaning cloth (2) on the inner wall of the chemical tube (2) is enabled to clean in the rolling process;
s3: along with cleaning cloth (9) is cleaned in chemical industry pipe (2), the cleaning cloth (9) of rolling on first pivot (801) is thickened, first elastic element (8032) is compressed, make movable block (8031) drive first pivot (801) to remove in clearance piece (8), distance between first pivot (801) and second pivot (802) shortens, tensioning pole (131) keeps under the elasticity promotion of elastic expansion plate (13) with the state of offing of cleaning cloth (9) this moment, make cleaning cloth (9) be in the state of tightening, be convenient for follow-up wiping to the pipeline inner wall, after the pipeline clearance is accomplished, control first electric putter (3) and second electric putter (6) reset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211096253.4A CN116197190B (en) | 2022-09-08 | 2022-09-08 | Cleaning system and cleaning method for chemical industrial equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211096253.4A CN116197190B (en) | 2022-09-08 | 2022-09-08 | Cleaning system and cleaning method for chemical industrial equipment |
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| CN116197190A true CN116197190A (en) | 2023-06-02 |
| CN116197190B CN116197190B (en) | 2024-09-13 |
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| CN202211096253.4A Active CN116197190B (en) | 2022-09-08 | 2022-09-08 | Cleaning system and cleaning method for chemical industrial equipment |
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|---|---|
| CN116197190B (en) | 2024-09-13 |
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