CN116180294A - Manufacturing method of degradable garment fabric - Google Patents
Manufacturing method of degradable garment fabric Download PDFInfo
- Publication number
- CN116180294A CN116180294A CN202310216857.6A CN202310216857A CN116180294A CN 116180294 A CN116180294 A CN 116180294A CN 202310216857 A CN202310216857 A CN 202310216857A CN 116180294 A CN116180294 A CN 116180294A
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- China
- Prior art keywords
- frame
- degradable
- yarn
- doubling
- yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004744 fabric Substances 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000004513 sizing Methods 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 238000009940 knitting Methods 0.000 claims abstract description 4
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 238000012216 screening Methods 0.000 claims abstract description 4
- 238000009941 weaving Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 11
- 239000003814 drug Substances 0.000 claims description 10
- 239000012752 auxiliary agent Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 8
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 4
- 238000007792 addition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/12—Physical properties biodegradable
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a manufacturing method of degradable clothing fabric. The method solves the technical problems that the existing clothing fabric can generate certain waste materials after recovery treatment, can not be reused and the like. The manufacturing method of the degradable garment fabric is characterized in that the fabric is manufactured by yarns, and the manufacturing steps of the fabric are as follows: step one: removing impurities in the raw materials, and preparing into a yarn roll after screening and arranging; step two: concentrating a plurality of reels on a pan head for warping treatment; step three: combining the yarns on two or more heads onto one head for doubling; step four: after doubling, sizing water is coated on the yarns; step five: staggering the warp yarns up and down at intervals by a machine, and penetrating weft yarns between the gaps; step six: the yarn is processed and woven into the fabric by knitting or plain weaving. The degradable yarn is manufactured into the degradable fabric, and can be completely decomposed after being recycled, so that no waste is generated.
Description
Technical Field
The invention belongs to the technical field of fabric manufacturing, and relates to a manufacturing method, in particular to a manufacturing method of a degradable garment fabric.
Background
The garment is made of fabric, and the fabric is a material for making the garment. Along with the gradual enhancement of the environmental protection concept of people, more and more products are gradually combined with the recyclable hanging hooks, namely clothes made of fabrics are more and more updated along with the development of productivity and economy, some old clothes are often discarded and recycled, and certain waste materials are generated after the recycling of the existing clothes fabrics, so that the design of a manufacturing method of the degradable clothes fabrics is necessary.
Disclosure of Invention
The invention aims at solving the problems in the prior art and provides a manufacturing method of degradable clothing fabric.
The aim of the invention can be achieved by the following technical scheme: the manufacturing method of the degradable garment fabric is characterized in that the fabric is manufactured by yarns, and the manufacturing steps of the fabric are as follows:
step one: removing impurities in the raw materials, and preparing into a yarn roll after screening and arranging;
step two: concentrating a plurality of reels on a pan head for warping treatment;
step three: combining the yarns on two or more heads onto one head for doubling;
step four: after doubling, sizing water is coated on the yarns;
step five: staggering the warp yarns up and down at intervals by a machine, and penetrating weft yarns between the gaps;
step six: the yarn is processed and woven into the fabric by knitting or plain weaving.
The raw materials adopted in the first step are 95% of terylene and 5% of degradable auxiliary agent.
The step two uses the warper to carry out the warping processing to yarn, the warper includes frame one and frame two, and frame two installs in frame one the rear, install a plurality of placing element that are used for placing the yarn book in the frame one, including mounting one, locking knob, baffle and bracing piece, mounting one slidable mounting is in frame one, locking knob threaded connection is on mounting one, mounting one side installs the bracing piece, installs the baffle on the bracing piece, mounting two is installed to the one end of frame two, rotates on the mounting two and installs guide roll one, mounting three is installed to the middle section of frame two, installs the yarn guide plate on the mounting three, the other end rotation of frame two is installed the collecting roller.
With the above structure, a certain number of reels are placed on a corresponding number of placing elements, and the yarns are guided to and passed through the yarn guide plate by the guide roller I and collected on the collecting roller, thereby finishing warping.
In the second step, the warping speed is 1000-1200m/min, and the diameter of the warp beam is 800-1400mm.
Yarn doubling device has been used in step three to yarn and has been handled, yarn doubling device includes frame three, and frame three sets up in the rear of frame two, four groups doubling rollers have been installed in rotation on the frame three, have set gradually tension roller one and tension roller two behind the doubling roller, are provided with a set of guide roll two behind the tension roller two, tension roller one, tension roller two and guide roll two all rotate and install in frame three.
By adopting the structure, a plurality of yarns on the collecting roller in the warping device sequentially pass through four groups of doubling rollers to be doubled, the yarns sequentially pass through the tension roller I and the tension roller II after doubling is finished, the tension of the doubled yarns is adjusted, and finally the yarns are guided to subsequent treatment through the guide roller II.
The yarn doubling roller is provided with a guide groove for yarns to pass through, the guide groove is provided with a small hole, the end parts of the yarn doubling roller are connected with a medicament box through hoses, and channels are arranged inside the yarn doubling roller and are communicated with the hoses and the holes.
By adopting the structure, when the doubling roller works, the medicament in the medicament box can pass through the hose and is conveyed into the guide groove through the hole, so that the medicament is attached to the yarns in the guide groove.
The medicament in the medicament box is a mixed solution of 35% of bonding auxiliary agent and 65% of degradable auxiliary agent.
And in the third step, the doubling speed is 800m/min, and the doubling length is 76mm.
The yarn sizing device is used for sizing yarns in the step four, the yarn sizing device comprises a frame four, the frame four is arranged at the rear of the frame three, a guide plate is arranged on the frame four, a conveying roller I, a conveying roller II and a conveying roller III are sequentially rotatably arranged in the guide plate, a mounting plate is arranged above the frame, a sizing mechanism for sizing water is arranged on the mounting plate, the sizing mechanism comprises a connecting piece, the connecting piece is connected with a mounting piece four, a plurality of sizing spray heads are arranged on the mounting piece four, a collecting port is arranged on the guide plate, the collecting port is positioned below the sizing mechanism, and a collecting box for collecting sizing water is arranged below the collecting port.
By adopting the structure, the yarn after yarn doubling is completed is sequentially conveyed through the conveying roller II and the conveying roller III through the conveying roller I, when the yarn is positioned between the conveying roller II and the conveying pipe III, the sizing water is sprayed on the yarn by starting the sizing water spray head, sizing yarn treatment is realized, and redundant sizing water flows into the collecting box through the collecting opening to be collected.
In the fourth step, the sizing speed is 50m/min, the sizing temperature is 92 ℃, and the viscosity is 11.5S.
The warp yarn count adopted in the fifth step is 20S, and the weft yarn count adopted is 30S.
Compared with the prior art, the manufacturing method of the degradable garment material has the advantages that: according to the invention, the specific formula is added into the raw materials of the yarn, and the degradable auxiliary agent is added into the yarn for the second time when the yarn is doubled, so that the yarn has complete degradability, and the degradable yarn is manufactured into the degradable fabric through a series of production equipment, so that the degradable fabric can be completely decomposed after being recycled, and no waste is generated.
Drawings
Fig. 1 is a schematic view of a first frame in the present invention.
Fig. 2 is a schematic structural view of a second frame in the present invention.
Fig. 3 is a schematic structural view of the doubling device in the invention.
Fig. 4 is a schematic structural view of the doubling roller in the present invention.
FIG. 5 is a schematic diagram of a doubling roller according to the present invention
Fig. 6 is a schematic structural view of the sizing device in the present invention.
Fig. 7 is a partial enlarged view at a in the present invention.
In the figure, 1, a first rack; 2. a second frame; 3. a first mounting piece; 4. a locking knob; 5. a baffle; 6. a support rod; 7. a second mounting piece; 8. a guide roller I; 9. a third mounting piece; 10. a yarn guide plate; 11. a collection roller; 12. a third frame; 13. yarn doubling rollers; 14. a tension roller I; 15. a tension roller II; 16. a second guide roller; 17. a fourth frame; 18. a guide plate; 19. a first conveying roller; 20. a second conveying roller; 21. a conveying roller III; 22. a mounting plate; 23. a connecting piece; 24. a fourth mounting member; 25. a slurry spray head; 26. a collection box; 27. a hose; 28. a medicament box.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-7, the manufacturing method of the degradable clothing fabric is characterized in that the fabric is processed by yarns, and the manufacturing steps of the fabric are as follows:
step one: removing impurities in the raw materials, and preparing into a yarn roll after screening and arranging;
step two: concentrating a plurality of reels on a pan head for warping treatment;
step three: combining the yarns on two or more heads onto one head for doubling;
step four: after doubling, sizing water is coated on the yarns;
step five: staggering the warp yarns up and down at intervals by a machine, and penetrating weft yarns between the gaps;
step six: the yarn is processed and woven into the fabric by knitting or plain weaving.
The raw materials adopted in the first step are 95% of terylene and 5% of degradable auxiliary agent.
In the first step of the invention, the raw materials are processed into yarns by adopting the existing equipment.
The second step uses the warping device to process the yarn, the warping device includes first 1 and second 2 frames, second 2 frames are installed in first 1 rear of frame, first 1 frames are equipped with a plurality of placing elements used for placing yarn package, including first 3 of mounting members, locking knob 4, baffle 5 and bracing piece 6, first 3 sliding mounting of mounting members is in first 1 frames, locking knob 4 threaded connection is in first 3 of mounting members, first 3 side mounting of mounting members has bracing piece 6, install baffle 5 on the bracing piece 6, second 7 of mounting members are installed to one end of second 2 frames, first 8 of guide rolls are installed in second 7 of mounting members, third 9 of mounting members are installed in the middle section of second 2 frames, guide plate 10 is installed in third 9 of mounting members, collecting roll 11 is installed in the other end of second 2 frames.
The placement element in the invention can slide on the first frame 1 to adjust the position and is fixed by the locking knob 4.
The collecting roller 11 is provided with the partition, so that a plurality of yarn coils can be conveniently wound simultaneously.
In the second step, the warping speed is 1000-1200m/min, and the diameter of the warp beam is 800-1400mm.
In the third step, yarn doubling treatment is carried out on yarns by using a yarn doubling device, the yarn doubling device comprises a third frame 12, the third frame 12 is arranged at the rear of the second frame 2, four groups of yarn doubling rollers 13 are rotatably arranged on the third frame 12, a first tension roller 14 and a second tension roller 15 are sequentially arranged behind the yarn doubling rollers 13, a group of second guide rollers 16 are arranged behind the second tension roller 15, and the first tension roller 14, the second tension roller 15 and the second guide rollers 16 are rotatably arranged on the third frame 12.
According to the yarn doubling roller 13, the inclined guide grooves for yarns to pass through are formed in the yarn doubling roller 13, and the four groups of yarn doubling rollers 13 are placed at different angles, so that friction force between yarns can be increased in a spiral mode, and the yarn doubling effect is better.
In the third step, the doubling speed is 800m/min, and the doubling length is 76mm.
In the fourth step, a sizing device is used for sizing yarns, the sizing device comprises a fourth frame 17, the fourth frame 17 is arranged at the rear of the third frame 12, a guide plate 18 is installed on the fourth frame 17, a first conveying roller 19, a second conveying roller 20 and a third conveying roller 21 are sequentially installed in the guide plate 18 in a rotating mode, a mounting plate 22 is installed above the frame, a sizing mechanism for sizing water is installed on the mounting plate 22, the sizing mechanism comprises a connecting piece 23, a fourth mounting piece 24 is connected to the connecting piece 23, a plurality of sizing spray heads 25 are installed on the fourth mounting piece 24, a collecting opening is arranged on the guide plate 18, the collecting opening is located below the sizing mechanism, and a collecting box 26 for collecting sizing water is arranged below the collecting opening.
Compared with the traditional immersion mode, the sizing adopts a spraying mode.
The slurry spray head 25 is connected with the existing slurry equipment through a pipeline, and the slurry in the collection box 26 can be recycled through the existing pumping equipment.
In the fourth step, the sizing speed is 50m/min, the sizing temperature is 92 ℃, and the viscosity is 11.5S.
The warp yarn count adopted in the fifth step is 20S, and the weft yarn count adopted is 30S.
The driving of each mechanism in the invention adopts the prior art, such as a motor, a belt wheel and the like. The mechanisms are connected through the prior art and synchronously controlled through the control panel.
All the components are general standard components or components known to the person skilled in the art, and the structures and principles of the components are known to the person skilled in the art through technical manuals or through routine experimental methods.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (10)
1. The manufacturing method of the degradable garment fabric is characterized in that the fabric is manufactured by yarns, and the manufacturing steps of the fabric are as follows:
step one: removing impurities in the raw materials, and preparing into a yarn roll after screening and arranging;
step two: concentrating a plurality of reels on a pan head for warping treatment;
step three: combining the yarns on two or more heads onto one head for doubling;
step four: after doubling, sizing water is coated on the yarns;
step five: staggering the warp yarns up and down at intervals by a machine, and penetrating weft yarns between the gaps;
step six: the yarn is processed and woven into the fabric by knitting or plain weaving.
2. The method for producing a degradable garment material according to claim 1, wherein the raw materials adopted in the first step are 95% of terylene and 5% of degradable auxiliary agent.
3. The method for manufacturing the degradable garment fabric according to claim 1, wherein the step two uses a warping device to warp yarns, the warping device comprises a first frame (1) and a second frame (2), the second frame (2) is installed behind the first frame (1), a plurality of placement elements for placing yarn rolls are installed on the first frame (1), the method comprises a first installation piece (3), a locking knob (4), a baffle (5) and a support rod (6), the first installation piece (3) is slidably installed on the first frame (1), the locking knob (4) is in threaded connection with the first installation piece (3), the support rod (6) is installed on the side face of the first installation piece (3), the baffle (5) is installed on the support rod (6), one end of the second frame (2) is provided with a second installation piece (7), a guide roller (8) is rotatably installed on the second installation piece (7), a third installation piece (9) is installed on the second frame (2), a guide plate (10) is installed on the third installation piece (9), and the second frame (2) is provided with a middle section of yarn collecting roller (11).
4. The method for manufacturing the degradable garment fabric according to claim 1, wherein the warping speed in the second step is 1000-1200m/min, and the diameter of the warp beam is 800-1400mm.
5. The method for manufacturing the degradable garment fabric according to claim 1, wherein yarn doubling is performed on yarns by using a yarn doubling device in the third step, the yarn doubling device comprises a third frame (12), the third frame (12) is arranged behind a second frame (2), four groups of yarn doubling rollers (13) are rotatably arranged on the third frame (12), a first tension roller (14) and a second tension roller (15) are sequentially arranged behind the yarn doubling rollers (13), a second group of guide rollers (16) are arranged behind the second tension roller (15), and the first tension roller (14), the second tension roller (15) and the second guide roller (16) are rotatably arranged on the third frame (12).
6. The method for manufacturing the degradable garment fabric according to claim 1, wherein the doubling speed in the third step is 800m/min, and the doubling length is 76mm.
7. The method for manufacturing the degradable garment fabric according to claim 5, wherein the doubling roller (13) is provided with a guide groove for yarns to pass through, the guide groove is provided with small holes, the end parts of the doubling roller (13) are connected with a medicament box (28) through hoses (27), and the interior of the doubling roller (13) is provided with a channel communicating hose (27) and the holes.
8. The method of making a degradable garment material according to claim 7, wherein the medicament in the medicament box (28) is a mixed solution of 35% of an adhesive aid and 65% of a degradable aid.
9. The method for manufacturing the degradable garment fabric according to claim 1, wherein the yarn is sized by using a sizing device in the fourth step, the sizing device comprises a fourth frame (17), the fourth frame (17) is arranged at the rear of the third frame (12), a guide plate (18) is installed on the fourth frame (17), a first conveying roller (19), a second conveying roller (20) and a third conveying roller (21) are sequentially installed in the guide plate (18) in a rotating mode, a mounting plate (22) is installed above the third frame, a sizing mechanism for sizing water is installed on the mounting plate (22), the sizing mechanism comprises a connecting piece (23), a fourth mounting piece (24) is connected on the connecting piece (23), a plurality of sizing spray heads (25) are installed on the fourth mounting piece (24), a collecting port is arranged on the guide plate (18), the collecting port is located below the sizing mechanism, and a collecting box (26) for collecting sizing water is arranged below the collecting port.
10. The method for manufacturing the degradable garment fabric according to claim 1, wherein in the fourth step, the sizing speed is 50m/min, the sizing temperature is 92 ℃, and the viscosity is 11.5S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310216857.6A CN116180294A (en) | 2023-03-01 | 2023-03-01 | Manufacturing method of degradable garment fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310216857.6A CN116180294A (en) | 2023-03-01 | 2023-03-01 | Manufacturing method of degradable garment fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116180294A true CN116180294A (en) | 2023-05-30 |
Family
ID=86438295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310216857.6A Pending CN116180294A (en) | 2023-03-01 | 2023-03-01 | Manufacturing method of degradable garment fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116180294A (en) |
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