CN116177988A - Heat accumulating brick and preparation method and application thereof - Google Patents

Heat accumulating brick and preparation method and application thereof Download PDF

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CN116177988A
CN116177988A CN202211712608.8A CN202211712608A CN116177988A CN 116177988 A CN116177988 A CN 116177988A CN 202211712608 A CN202211712608 A CN 202211712608A CN 116177988 A CN116177988 A CN 116177988A
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dickite
parts
weight
tailings
heat storage
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CN116177988B (en
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李建强
郝智藩
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University of Science and Technology Beijing USTB
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
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    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/0056Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using solid heat storage material
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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Abstract

The invention discloses a heat accumulating brick and a preparation method and application thereof, and belongs to the field of heat accumulating materials. The heat accumulating brick of the present invention contains dickite tailing 73-87 weight portions, magnesia 10-24 weight portions and waste pulp liquid 1-3 weight portions. The invention adopts the waste of the dickite tailings, namely the dickite tailings, as the raw material, has low price, effectively utilizes the dickite resources, avoids the massive accumulation of the dickite tailings and improves the environment; meanwhile, the preparation process is simple, and the magnesium-iron heat storage material produced by using the dickite tailings has strong heat storage capacity, the compressive strength can reach 45-110 Mpa, and the volume density can reach 2.0-2.5 g/cm 3

Description

Heat accumulating brick and preparation method and application thereof
Technical Field
The invention belongs to the field of heat storage materials, and particularly relates to a heat storage brick and a preparation method and application thereof.
Background
Along with the development of economy, the energy shortage and the environmental problem have become the focus of global common attention, and energy conservation and environmental protection are also attracting more and more attention, and the heat storage technology is one of the important means for solving the energy crisis and realizing industrial energy conservation. The heat accumulating combustion technology can be used for recovering the waste heat of high-temperature flue gas generated by a blast furnace, a hot blast stove, a coke oven and the like, the heat efficiency of the furnace is obviously improved after the waste heat of the flue gas is recovered by using a heat accumulating chamber, and the emission of pollutants can be reduced; the heat storage material is arranged in the heating equipment to play roles of rapid heat absorption, long heat storage time and slow heat release, so that the aim of saving energy is fulfilled; the energy is stored by the heat storage material in the electricity valley period, and the heat is released and heated in the electricity peak period, so that the operation pressure of the power grid can be relieved. The solid oxide heat accumulator has high volume density, high heat accumulating capacity and great development space.
The materials commonly used for the solid heat accumulator are siliceous, high alumina, mafic, corundum, cordierite, magnesia, mullite and the like. The current research is mainly focused on the structure and the shape of the heat exchanger, so that the surface area of the heat exchanger is increased, and the heat exchange capacity is enhanced. Such as honeycomb ceramic heat reservoirs, porous lattice bricks, porous rectangular solids, and the like. In addition, there is a heat accumulator with surface coated with radiation paint to raise the heat absorbing and releasing capacity of the heat accumulator surface and to leave hot fume or other heat as fast as possible. These materials and structures have been embodied on conventional thermal masses.
Patent CN1316399, the heat accumulating brick comprises MgO in percentage by mass: 86-90%, fe 2 O 3 :7~9%,A1 2 O 3 :0.2~1.0%,SiO 2 :1 to 2 percent of CaO:1 to 5 percent. The heat accumulating brick has high temperature resistance and high heat accumulating effect. However, as the price of magnesite increases, the price of the product reaches a point where it is unacceptable in the market.
The patent CN 102603337A takes 55 to 65 percent of magnesite tailings and 35 to 45 percent of iron ore powder as main raw materials, and prepares the magnesia brick through proportioning, mixing, balling, sintering and the like. This patent was an advance over CN1316399, cost-effective and resource-efficient. But its manufacturing process is complicated and needs to be simplified.
The patent CN1316399 is formed by steel slag, talcum, feldspar, kaolin and bauxite, wherein the mass percentage of the steel slag, the talcum, the feldspar, the kaolin and the bauxite is 64% -65%:5% -6%:9% -10%:5% -6%:15% -16%, the heat storage brick can realize low-cost heat storage, but the strength is lower and is difficult to meet the requirements.
Disclosure of Invention
The invention solves the technical problems of complex preparation process, low strength, poor heat storage capability and high heat storage cost of the heat storage brick in the prior art,
in order to solve the technical problems, the first aspect of the present invention provides the following technical solutions:
the heat accumulating brick contains dickite tailing 73-87 weight portions, magnesia 10-24 weight portions and pulp waste liquid precipitate 1-3 weight portions.
As one embodiment of the invention, the heat accumulating brick comprises 73-78 parts by weight of dickite tailings, 19-24 parts by weight of magnesia and 1-3 parts by weight of pulp waste liquid sediment;
the compressive strength of the heat accumulating brick is 45-110 Mpa, and the volume density is 2.0-2.5 g/cm 3
As one embodiment of the invention, the chemical composition of the dickite tailing is SiO by mass percent 2 77%~79%,Al 2 O 3 17%~19%,TiO 2 0.3%~0.5%,Cr 2 O 3 0.01%~0.03%,P 2 O 5 0.02%~0.04%,SO 3 0.02%~0.06%,K 2 O2.2%~2.6%,CaO 0.1%~0.2%,Fe 2 O 3 0.5%~1.5%。
As one embodiment of the invention, the dickite tailings are screened into three types of particles with the particle sizes of 0-0.08 mm, 0.08-1 mm and 1-3 mm; wherein the particle size is 0-0.08 mm, the weight percentage is 25-45%, the particle size is 0.08-1 mm, the weight percentage is 10-20%, the particle size is 1-3 mm, and the weight percentage is 40-60%.
As one embodiment of the invention, the magnesia comprises the chemical components of SiO by mass percent 2 0.2%~0.3%,A1 2 O 3 0.5%~1%,TiO 2 0.2%~0.7%,CaO 0.8%~1.5%,Fe 2 O 3 0.2%~0.5%,MgO 96%~98%;
The granularity of the magnesite is 1-3 mm.
As an embodiment of the invention, the pulp waste liquid is from an ammonium sulfite pulping waste liquid.
As one embodiment of the invention, the pulp waste liquid contains 10.4 to 16.4 percent of solid, 0.31 to 1.32 percent of ash, 3.45 to 5.93 percent of active organic carbon, 0.4 to 2.8 percent of residual ammonium sulfite, 1.01 to 1.87 percent of total nitrogen (N), 0.00236 to 0.00968 percent of total phosphorus (P), 0.29 to 0.59 percent of total potassium (K), 70 to 85 percent of water, 6 to 7 percent of Ph value and 1.044 to 1.076g/L of density.
In a second aspect, the present invention provides a method for preparing a heat accumulating brick according to the first aspect, the method comprising:
s1: weighing all raw materials according to 73-87 parts by weight of dickite tailings, 10-24 parts by weight of magnesia and 1-3 parts by weight of pulp waste liquid sediment, and mixing in a mixer according to a certain feeding sequence to obtain a mixture;
s2: placing the mixture into a press machine to press and form under the pressure of 150-250 MPa to obtain a blank;
s3: drying the green body in air for 24-48 h, and then drying the green body in an oven at 100-130 ℃ for 24-48 h to obtain a brick blank;
s4: and (3) putting the green bricks into a firing kiln, sintering for 2-4 hours at 1050-1200 ℃, and cooling to obtain the heat accumulating bricks.
In step S1, preferably, the raw materials are weighed according to 73-78 parts by weight of the dickite tailings, 19-24 parts by weight of the magnesite and 1-3 parts by weight of the pulp waste liquid sediment, and mixed in a mixer according to a certain feeding sequence to obtain a mixture;
the feeding sequence is as follows: the earth-opening stone tailing particles with the granularity of 1-3 mm and 0.08-1 mm are fed for 3-5 min; pulp waste liquid is fed for 3-5 min; 0-0.08 mm of dickite tailing particles, and the feeding time is 3-5 min; the magnesia particles are added for 5-10 min;
the mixing time is 15-25 min.
The third aspect of the invention provides the heat storage brick of the first aspect of the invention, or the application of the heat storage brick prepared by the method of the second aspect of the invention in industrial heating.
The technical scheme provided by the invention has at least the beneficial effects that:
the waste-dickite tailings after the dickite tailings are used as raw materials, so that the price is low, the dickite resources are effectively utilized, a large amount of accumulation of the dickite tailings is avoided, and the environment is improved; meanwhile, the preparation process is simple, and the magnesium-iron heat storage material produced by using the dickite tailings has strong heat storage capacity, the compressive strength can reach 45-110 Mpa, and the volume density can reach 2.0-2.5 g/cm 3
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of a heat storage brick according to an embodiment of the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
Example 1
The heat accumulating brick is prepared by the following steps:
s1: taking 37 mass percent of dickite tailing particles with the granularity of 1-3 mm and 11 mass percent of 0.08-1 mm, and feeding for 5min; taking pulp waste liquid with mass fraction of 3% of pulp waste liquid precipitate, and feeding for 5min; taking 25 mass percent of dickite tailing particles with the granularity of 0-0.08 mm, and feeding for 5min; taking 24% by mass of magnesite grains, and feeding for 5min; mixing the materials in a mixer for 5min to obtain a mixture; the pulp waste liquid sediment is solid components in the pulp waste liquid contained in the prepared heat storage brick;
s2: placing the mixture obtained in the step S1 into a press machine, and pressing for 1min under the pressure of 200Mpa to form a blank;
s3: drying the green body in air for 24 hours, and then drying the green body in an oven at 110 ℃ for 24 hours to obtain a brick blank;
s4: and (3) putting the green bricks into a firing kiln, sintering for 2 hours at 1150 ℃, and cooling to obtain the heat accumulating bricks.
In the example, the earth-opening stone tailings comprise the following chemical components in percentage by mass 2 78.01%,Al 2 O 3 17.88%,TiO 2 0.41%,Cr 2 O 3 0.02%,P 2 O 5 0.03%,SO 3 0.04%,K 2 O2.46%,CaO 0.19%,Fe 2 O 3 0.96%;
The chemical composition of the magnesite is SiO in percentage by mass 2 0.28%,A1 2 O 3 0.82%,TiO 2 0.55%,CaO 1.02%,Fe 2 O 3 0.31%,MgO 97.02%;
The paper pulp waste liquid is from waste liquid of pulping by an ammonium sulfite method; the pulp waste liquid contains 16.4% of solid matters, 1.32% of ash, 5.93% of active organic carbon, 2.80% of residual ammonium sulfite, 1.87% of total nitrogen (N), 0.01% of total phosphorus (P), 0.58% of total potassium (K), the balance of 71.1% of water, 6.5 of Ph value and 1.062g/L of density.
Example 2
The heat accumulating brick was prepared by the method described in example 1, except that:
in the step S1, 39 mass percent of the earth-opening stone tailing particles with the granularity of 1-3 mm and 12 mass percent of the earth-opening stone tailing particles with the granularity of 0.08-1 mm are taken and fed for 5min; taking pulp waste liquid with mass fraction of 3% of pulp waste liquid precipitate, and feeding for 5min; taking 27 mass percent of dickite tailing particles with the granularity of 0-0.08 mm, and feeding for 5min; taking the magnesite grains with the mass percentage of 19%, and feeding for 5min.
Example 3
The heat accumulating brick was prepared by the method described in example 1, except that:
in the step S1, taking 41 mass percent of the earth-opening stone tailing particles with the granularity of 1-3 mm and 13 mass percent of the earth-opening stone tailing particles with the granularity of 0.08-1 mm, and feeding for 5min; taking pulp waste liquid with mass fraction of 3% of pulp waste liquid precipitate, and feeding for 5min; taking 29 mass percent of dickite tailing particles with the granularity of 0-0.08 mm, and feeding for 5min; taking 14% by mass of magnesia particles, and feeding for 5min.
Example 4
The heat accumulating brick was prepared by the method described in example 1, except that:
in the step S1, taking 44 mass percent of earth-opening stone tailing particles with the granularity of 1-3 mm and 12 mass percent of the granularity of 0.08-1 mm, and feeding for 5min; taking pulp waste liquid with mass fraction of 3% of pulp waste liquid precipitate, and feeding for 5min; taking 31 mass percent of dickite tailing particles with the granularity of 0-0.08 mm, and feeding for 5min; taking 10% by mass of magnesia particles, and feeding for 5min.
TABLE 1 relevant process parameters for the finished products prepared in examples 1 to 4
Example 1 Example 2 Example 3 Example 4
Porosity% 17.77 19.23 20.01 21.42
Water absorption percentage% 7.44 8.11 8.72 9.63
Bulk density g/cm 3 2.28 2.12 2.07 2.03
Thermal conductivity W/mK 1.41 1.38 1.26 1.18
Specific heat capacity J.kg -1 ·K -1 0.71 0.69 0.67 0.63
Compressive strength Mpa 100.10 64.46 63.17 45.63
Coefficient of thermal diffusion m 2 /s 1.34 0.92 0.88 0.81
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.

Claims (10)

1. The heat accumulating brick is characterized by comprising 73-87 parts by weight of dickite tailings, 10-24 parts by weight of magnesia and 1-3 parts by weight of pulp waste liquid precipitate.
2. The heat storage brick according to claim 1, wherein the heat storage brick contains 73-78 parts of dickite tailings, 19-24 parts of magnesia and 1-3 parts of pulp waste liquid;
the compressive strength of the heat accumulating brick is 45-110 Mpa, and the volume density is 2.0-2.5 g/cm 3
3. The heat storage brick according to claim 1, wherein the chemical components in mass percent in the dickite tailings are SiO 2 77%~79%,Al 2 O 3 17%~19%,TiO 2 0.3%~0.5%,Cr 2 O 3 0.01%~0.03%,P 2 O 5 0.02%~0.04%,SO 3 0.02%~0.06%,K 2 O 2.2%~2.6%,CaO 0.1%~0.2%,Fe 2 O 3 0.5%~1.5%。
4. The heat storage brick according to claim 1, wherein the dickite tailings are screened into three types of particles with the particle sizes of 0-0.08 mm, 0.08-1 mm and 1-3 mm; wherein the particle size is 0-0.08 mm, the weight ratio is 25-45%, the particle size is 0.08-1 mm, the weight ratio is 10-20%, and the particle size is 1-3 mm, the weight ratio is 40-60%.
5. The heat storage brick according to claim 1, wherein the chemical composition in mass percent in the magnesite is SiO 2 0.2%~0.3%,Al 2 O 3 0.5%~1%,TiO 2 0.2%~0.7%,CaO0.8%~1.5%,Fe 2 O 3 0.2%~0.5%,MgO 96%~98%;
The granularity of the magnesite is 1-3 mm.
6. The heat storage brick of claim 1 wherein the pulp waste stream is from an ammonium sulfite pulping waste stream.
7. The heat storage brick according to claim 1, wherein the pulp waste liquid contains 10.4% -16.4% of solid matters, 0.31% -1.32% of ash, 3.45% -5.93% of active organic carbon, 0.4% -2.8% of residual ammonium sulfite, 1.01% -1.87% of total nitrogen (N), 0.00236% -0.00968% of total phosphorus (P), 0.29% -0.59% of total potassium (K), 70% -85% of moisture, ph value of 6-7 and density of 1.044-1.076 g/L.
8. A method of making a thermal storage brick according to any one of claims 1 to 7, the method comprising:
s1: weighing all raw materials according to 73-87 parts by weight of dickite tailings, 10-24 parts by weight of magnesia and 1-3 parts by weight of pulp waste liquid sediment, and mixing in a mixer according to a certain feeding sequence to obtain a mixture;
s2: placing the mixture into a press machine to press and form under the pressure of 150-250 MPa to obtain a blank;
s3: drying the green body in air for 24-48 h, and then drying the green body in an oven at 100-130 ℃ for 24-48 h to obtain a brick blank;
s4: and (3) putting the green bricks into a firing kiln, sintering for 2-4 hours at 1050-1200 ℃, and cooling to obtain the heat accumulating bricks.
9. The method according to claim 8, wherein in step S1, preferably, the raw materials are weighed according to 73-78 parts by weight of the dickite tailings, 19-24 parts by weight of the magnesia and 1-3 parts by weight of the pulp waste liquid precipitate, and mixed according to a certain feeding sequence in a mixer to obtain a mixture;
the feeding sequence is as follows: the earth-opening stone tailing particles with the granularity of 1-3 mm and 0.08-1 mm are fed for 3-5 min; pulp waste liquid is fed for 3-5 min; 0-0.08 mm of dickite tailing particles, and the feeding time is 3-5 min; the feeding time of the magnesia particles is 5-10 min;
the mixing time is 15-25 min.
10. Use of a heat accumulating brick according to any one of claims 1 to 7 or prepared by a method according to any one of claims 8 to 9 in industrial heating.
CN202211712608.8A 2022-12-28 2022-12-28 Heat accumulating brick and preparation method and application thereof Active CN116177988B (en)

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CN106594791A (en) * 2016-11-16 2017-04-26 广西大学 Heat accumulating type heat preservation boiler
CN107954599A (en) * 2017-12-25 2018-04-24 安徽同力新材料有限公司 A kind of preparation method of high-performance glass fiber yarn
CN109209486A (en) * 2018-11-06 2019-01-15 福州大学 A method of Goaf Area filler is prepared using copper mining tailing
CN110981405A (en) * 2020-01-03 2020-04-10 福州大学 Method for preparing novel inorganic polymeric material by using tailings
CN115432993A (en) * 2022-09-23 2022-12-06 内蒙古梅捷新能源科技有限公司 Solid heat storage material and preparation method and application thereof

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