CN116175381A - Surface treatment equipment for metal casting processing and its treatment process - Google Patents

Abstract

The invention discloses a surface treatment equipment for metal casting processing and its processing technology, belonging to the technical field of metal casting processing, which includes a collection box, a transmission belt is fixed on the top of the collection box, and two vertical plates are fixed inside the collection box , two assembly plates are fixed between the two vertical plates, a rotating roller is installed between the two assembly plates, a servo motor is installed on one of the assembly plates to drive the rotating roller, and a belt is set on the two rotating rollers , the belt is provided with a plurality of mounting plates, the mounting plate is provided with a clamping device, and the mounting plate is provided with a rotating device that drives the clamping device to rotate; the present invention clamps the metal casting, which is convenient for the metal casting Automatic loading and unloading, integrating polishing, cleaning and drying of metal castings, greatly improving the processing efficiency of metal castings, with strong functionality.

Description

Surface treatment equipment for metal casting processing and its treatment process

technical field

The invention relates to the technical field of metal casting processing, in particular to a surface treatment device for metal casting processing and a treatment process thereof.

Background technique

Surface treatment is a process of artificially forming a surface layer on the surface of the base material with mechanical, physical and chemical properties different from the base. Its purpose is to meet the corrosion resistance, wear resistance, decoration and other special functional requirements of the product. For For metal castings, the surface treatment methods we commonly use include mechanical grinding, chemical treatment, surface heat treatment and surface spraying.

When the existing metal castings are processed, the surface is polished, and the surface of the metal castings is polished and polished manually with the help of tools, and then manually cleaned and dried, which is troublesome and inefficient; for this reason we propose a Surface treatment equipment for metal casting processing and its treatment process.

Contents of the invention

Aiming at the deficiencies of the prior art, the present invention provides a surface treatment equipment for metal casting processing and its treatment process, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

In order to achieve the above object, the present invention provides the following technical solutions: a surface treatment equipment for metal casting processing, including a collection box, a transmission belt is fixed on the top of the collection box, two vertical plates are fixed inside the collection box, two Two assembling plates are fixed between the vertical plates, and a rotating roller is installed between the two assembling plates, and a servo motor for driving the rotating roller is arranged on one of the assembling plates, and a belt is set on the two rotating rollers. The belt is provided with a plurality of mounting plates, the mounting plate is provided with a clamping device, and the mounting plate is provided with a rotating device to drive the clamping device to rotate;

Two support columns are fixed on the top of the assembly plate, a top plate is fixed between the tops of the four support columns, and a polishing assembly, a cleaning assembly and a drying assembly are fixed on the bottom of the top plate.

As a preferred technical solution of the present invention, the clamping device includes a rectangular hole opened on the mounting plate, a vertical plate is slidably installed in the rectangular hole, and electric telescopic rods are fixed at both ends of the mounting plate. The piston rod of the appeal rod is fixedly connected with the vertical plate, the vertical plate is rotatably mounted with a cylinder, one end of the cylinder is slidably mounted with a movable rod, and one end of the movable rod is fixed with a clamping plate.

As a preferred technical solution of the present invention, a horizontally arranged guide rod is fixedly installed in the rectangular hole, and the vertical plate is slidably sleeved on the guide rod.

As a preferred technical solution of the present invention, a horizontally arranged push rod motor is fixedly installed in the cylinder, and the end of the movable rod away from the clamping plate is fixedly connected to the push rod of the push rod motor.

As a preferred technical solution of the present invention, the rotating device includes a drive box fixedly installed on the vertical plate, the cylinder body is connected to the drive box in rotation, a motor is fixedly installed in the drive box, and the output shaft of the motor passes through The belt pulley is connected with the cylinder transmission.

As a preferred technical solution of the present invention, the polishing assembly includes a cylinder fixedly installed on the top plate, the piston rod of the cylinder is fixed with a U-shaped frame, and a polishing brush is installed in rotation in the U-shaped frame, and the U-shaped frame is fixed A driving motor is installed, and the output shaft of the driving motor is connected with the polishing brush.

As a preferred technical solution of the present invention, the cleaning assembly includes a water tank fixedly installed on the top of the roof, a water pump is fixedly installed on the water tank, the water pump is connected with a delivery pipe, the bottom of the delivery pipe runs through the top plate and is fixed with a shunt pipe, the shunt pipe The bottom is fixed with a plurality of nozzles.

As a preferred technical solution of the present invention, the drying assembly includes a fan fixedly installed on the bottom of the top plate, the fan is connected to a heating box installed on the bottom of the top plate, and an electric heating wire is fixedly installed in the heating box. A connecting pipe is fixed between the box and the conveying pipe.

As a preferred technical solution of the present invention, a discharge pipe is fixedly installed on one side of the collection box.

The invention discloses a treatment process of surface treatment equipment for metal casting processing, which comprises the following steps:

Step 1: Transport the metal castings to the bottom of the belt through the transmission belt, drive the rotating roller to rotate by starting the servo motor, and make the belt move, so that the mounting plate on the belt moves to the top of the metal casting, and then start the electric telescopic rod to drive the vertical plate to move horizontally , cooperate with the push rod motor to drive the movable rod to move, adjust the horizontal position of the clamping plate, and clamp the metal casting by the two clamping plates approaching each other;

Step 2, with the movement of the belt, the metal casting is driven to move to the top of the belt, and the metal casting is polished by starting the drive motor to drive the polishing brush to rotate, and at the same time, the starting motor drives the cylinder to rotate, driving the clamped to rotate, and the metal casting is polished. Multi-directional grinding of castings;

Step 3, through the movement of the belt, the metal casting is driven to move to the bottom of the nozzle, and the water is delivered by starting the water pump through the delivery pipe and the shunt pipe to be sprayed from the nozzle to clean the metal casting;

Step 4, then turn off the water pump, start the fan and the electric heating wire, convey the airflow into the heating box, the airflow heated by the electric heating wire is sent to the conveying pipe through the connecting pipe, and the hot airflow is sprayed from the nozzle to dry the metal casting.

Beneficial effects of the present invention:

The metal casting is conveyed to the bottom of the belt through the transmission belt, and the rotating roller is driven to rotate by starting the servo motor to make the belt move, so that the installation plate on the belt moves to the top of the metal casting, and then the electric telescopic rod is started to drive the vertical plate to move horizontally, and cooperate with the push The rod motor drives the movable rod to move, adjusts the horizontal position of the clamping plate, and clamps the metal casting by the two clamping plates approaching each other, which facilitates the automatic loading and unloading of the metal casting;

Through the movement of the belt, the metal casting is driven to move to the top of the belt, and the metal casting is polished by starting the drive motor to drive the polishing brush to rotate. At the same time, the starting motor drives the cylinder to rotate, driving the clamped to rotate, and the metal casting is multi-directional. Grinding; through the movement of the belt, the metal casting is driven to move to the bottom of the nozzle, and the pump is used to deliver water through the delivery pipe and the shunt pipe to be sprayed from the nozzle to clean the metal casting; then the water pump is turned off, the fan and the heating wire are started, and the air flow is delivered Into the heating box, the heating wire heating air flow is transported to the conveying pipe through the connecting pipe, and the hot air flow is sprayed from the nozzle to dry and dry the metal casting. It integrates polishing, cleaning and drying of the metal casting, which greatly improves the quality of the metal casting. High processing efficiency and strong functionality.

The invention clamps metal castings, facilitates automatic loading and unloading of metal castings, integrates polishing, cleaning and drying of metal castings, greatly improves the processing efficiency of metal castings, and has strong functionality.

Description of drawings

Fig. 1 is the structural representation of surface treatment equipment for metal casting processing of the present invention;

Fig. 2 is a schematic structural view of the polishing brush of the metal casting processing surface treatment equipment of the present invention;

Fig. 3 is the structural representation of the discharge pipe of the surface treatment equipment for metal casting processing of the present invention;

Fig. 4 is the structural representation of the mounting plate of the surface treatment equipment for metal casting processing of the present invention;

Fig. 5 is the structural schematic diagram of the drive box of the surface treatment equipment for metal casting processing of the present invention;

Fig. 6 is a schematic diagram of the internal structure of the heating box of the surface treatment equipment for metal casting processing according to the present invention.

In the figure: 1. Collection box; 2. Transmission belt; 3. Vertical plate; 4. Assembly plate; 5. Rotating roller; 6. Belt; 7. Mounting plate; 8. Rectangular hole; Plate; 11, cylinder; 12, movable rod; 13, clamping plate; 14, support column; 15, top plate; 16, cylinder; 17, U-shaped frame; 18, polishing brush; 19, drive motor; 20, water tank ;21, water pump; 22, delivery pipe; 23, shunt pipe; 24, nozzle; 25, servo motor; 26, discharge pipe; 27, drive box; 28, push rod motor; 29, motor; 30, heating box; 31 . Fan; 32. Heating wire; 33. Connecting pipe.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to Figure 1-6, a surface treatment equipment for metal casting processing, including a collection box 1, a transmission belt 2 is fixed on the top of the collection box 1, two vertical plates 3 are fixed in the collection box 1, and the two vertical plates 3 There are two assembly plates 4 fixed between them, and a rotating roller 5 is installed between the two assembly plates 4. One of the assembly plates 4 is provided with a servo motor 25 that drives the rotating roller 5 to rotate, and the two rotating rollers 5 are sleeved with The belt 6 is provided with a plurality of mounting plates 7, the mounting plate 7 is provided with a clamping device, the clamping device includes a rectangular hole 8 opened on the mounting plate 7, and a vertical plate 10 is slidably installed in the rectangular hole 8, The two ends of the mounting plate 7 are fixed with an electric telescopic rod 9, the piston rod of the electric appeal rod 9 is fixedly connected with the vertical plate 10, the vertical plate 10 is rotatably mounted with a cylinder 11, and one end of the cylinder 11 is slidably mounted with a movable rod 12, One end of the movable rod 12 is fixed with a clamping plate 13 .

Wherein, a guide rod arranged horizontally is fixedly installed in the rectangular hole 8 , and the vertical plate 10 is slidably sleeved on the guide rod.

In addition, a horizontal push rod motor 28 is fixedly installed in the cylinder body 11 , and the end of the movable rod 12 away from the clamping plate 13 is fixedly connected with the push rod of the push rod motor 28 .

The mounting plate 7 is provided with a rotating device that drives the clamping device to rotate; the rotating device includes a drive box 27 fixedly installed on the vertical plate 10, the cylindrical body 11 is connected with the drive box 27 in rotation, and a motor 29 is fixedly installed in the drive box 27. The output shaft of the motor 29 is in drive connection with the cylinder body 11 through a pulley.

Two support columns 14 are fixed on the top of the assembly plate 4, a top plate 15 is fixed between the tops of the four support columns 14, and a polishing component, a cleaning component and a drying component are fixed on the bottom of the top plate 15.

The polishing assembly comprises a cylinder 16 fixedly installed on the top plate 15, the piston rod of the cylinder 16 is fixed with a U-shaped frame 17, and a polishing brush 18 is installed in the U-shaped frame 17, and a drive motor 19 is fixedly installed on the U-shaped frame 17. The output shaft of the motor 19 is connected with the transmission of the polishing brush 18 .

The cleaning assembly includes a water tank 20 fixedly mounted on the top of the top plate 15. A water pump 21 is fixedly installed on the water tank 20. The water pump 21 is connected with a delivery pipe 22. The bottom of the delivery pipe 22 runs through the top plate 15 and is fixed with a shunt pipe 23. A plurality of shower heads 24 are fixed.

The drying assembly includes a fan 31 fixedly installed on the bottom of the top plate 15, the fan 31 is connected to a heating box 30 installed on the bottom of the top plate 15, and a heating wire 32 is fixedly installed in the heating box 30, and the heating box 30 and the delivery pipe 22 are fixed. Connecting pipe 33 is arranged.

A discharge pipe 26 is fixedly installed on one side of the collection box 1, from which debris and waste water during processing are discharged.

Working principle: The metal casting is conveyed to the bottom of the belt 6 through the transmission belt 2, and the rotating roller 5 is driven to rotate by starting the servo motor 25, so that the belt 6 moves, so that the mounting plate 7 on the belt 6 moves to the top of the metal casting, and then the motor is started. The telescopic rod 9 drives the vertical plate 10 to move horizontally, cooperates with the push rod motor 28 to drive the movable rod 12 to move, adjusts the horizontal position of the clamping plate 13, and clamps the metal casting by the two clamping plates 13 close to each other, which is convenient for the metal casting Automatic loading and unloading;

Through the movement of the belt 6, the metal casting is driven to move to the top of the belt 6, and the metal casting is polished by starting the driving motor 19 to drive the polishing brush 18 to rotate. Carry out multi-directional grinding to the metal casting; through the movement of the belt 6, the metal casting is driven to move to the bottom of the nozzle 24, and the water is delivered by starting the water pump 21 and sprayed from the nozzle 24 through the delivery pipe 22 and the shunt pipe 23 to clean the metal casting; Then turn off the water pump 21, start the blower fan 31 and the heating wire 32, and transport the airflow into the heating box 30, and the heating airflow of the heating wire 32 is delivered to the delivery pipe 22 through the connecting pipe 33, and the hot airflow is sprayed from the nozzle 24 to dry the metal casting. , Integrates polishing, cleaning and drying of metal castings, greatly improves the processing efficiency of metal castings, and has strong functionality.

The invention discloses a treatment process of surface treatment equipment for metal casting processing, which comprises the following steps:

Step 1, convey the metal casting to the bottom of the belt 6 through the transmission belt 2, drive the rotating roller 5 to rotate by starting the servo motor 25, and make the belt 6 move, so that the mounting plate 7 on the belt 6 moves to the top of the metal casting, and then start the motor The telescopic rod 9 drives the vertical plate 10 to move horizontally, cooperates with the push rod motor 28 to drive the movable rod 12 to move, adjusts the horizontal position of the clamping plate 13, and clamps the metal casting by the two clamping plates 13 approaching each other;

Step 2, with the movement of the belt 6, the metal casting is driven to move to the top of the belt 6, and the metal casting is polished by starting the driving motor 19 to drive the polishing brush 18 to rotate, and at the same time, the starting motor 29 drives the cylinder 11 to rotate, driving the clamped Rotating, multi-directional grinding of metal castings;

Step 3, through the movement of the belt 6, the metal casting is driven to move to the bottom of the nozzle 24, and the water is delivered by starting the water pump 21 and sprayed from the nozzle 24 through the delivery pipe 22 and the distribution pipe 23 to clean the metal casting;

Step 4, then turn off the water pump 21, start the fan 31 and the heating wire 32, and deliver the airflow to the heating box 30, and the heating airflow of the heating wire 32 is delivered to the delivery pipe 22 through the connecting pipe 33, and the hot airflow is sprayed from the nozzle 24 to heat the metal casting. Tumble dry.

Finally, it should be noted that in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. A kind of surface treatment equipment for metal casting processing, comprising collection box (1), it is characterized in that, the top of described collection box (1) is fixed with drive belt (2), and described collection box (1) is fixed with two Two vertical boards (3), two assembly boards (4) are fixed between the two vertical boards (3), rotating rollers (5) are installed between the two assembly boards (4), one of the assembly boards (4) ) is provided with a servo motor (25) that drives the rotating roller (5) to rotate, and a belt (6) is set on the two rotating rollers (5), and a plurality of mounting plates (7) are arranged on the belt (6) , the mounting plate (7) is provided with a clamping device, and the mounting plate (7) is provided with a rotating device that drives the clamping device to rotate; The top of described assembling plate (4) is fixed with two support columns (14), is fixed with top plate (15) between the top of four support columns (14), and the bottom of described top plate (15) is fixed with polishing assembly, Wash and dry components. 2. A kind of surface treatment equipment for metal casting processing according to claim 1, characterized in that, the clamping device comprises a rectangular hole (8) opened on the mounting plate (7), and the rectangular hole (8) ) is slidingly installed with a vertical plate (10), the two ends of the mounting plate (7) are fixed with electric telescopic rods (9), and the piston rod of the electric appeal rod (9) is fixedly connected with the vertical plate (10). Rotate cylinder (11) is installed on the vertical plate (10), one end of cylinder (11) is slidably equipped with movable rod (12), and one end of movable rod (12) is fixed with clamping plate (13). 3. A kind of metal casting processing surface treatment equipment and treatment process thereof according to claim 2, characterized in that, a horizontally arranged guide rod is fixedly installed in the rectangular hole (8), and the vertical plate (10 ) is slidingly sleeved on the guide rod. 4. A kind of surface treatment equipment for metal casting processing according to claim 2, characterized in that, a horizontal push rod motor (28) is fixedly installed in the cylinder body (11), and the movable rod (12) is far away from One end of clamping plate (13) is fixedly connected with the push rod of push rod motor (28). 5. A kind of surface treatment equipment for metal casting processing according to claim 1, characterized in that, the rotating device comprises a driving box (27) fixedly installed on the vertical plate (10), and the cylindrical body (11 ) is rotationally connected with the drive box (27), the motor (29) is fixedly installed in the drive box (27), and the output shaft of the motor (29) is connected with the cylinder body (11) through a belt pulley. 6. A kind of surface treatment equipment for metal casting processing according to claim 1, characterized in that, the polishing assembly comprises a cylinder (16) fixedly mounted on the top plate (15), and the piston rod of the cylinder (16) is fixed U-shaped frame (17) is arranged, and polishing brush (18) is installed in rotation in U-shaped frame (17), and driving motor (19) is fixedly installed on the described U-shaped frame (17), and the output shaft of driving motor (19) Connect with polishing brush (18) transmission. 7. A kind of surface treatment equipment for metal casting processing according to claim 1, characterized in that, the cleaning assembly includes a water tank (20) fixedly installed on the top of the top plate (15), and the water tank (20) is fixedly installed with The water pump (21), the water pump (21) is connected with the conveying pipe (22), the bottom of the conveying pipe (22) runs through the top plate (15) and is fixed with a shunt pipe (23), and the bottom of the shunt pipe (23) is fixed with a plurality of nozzles (twenty four). 8. A kind of surface treatment equipment for metal casting processing according to claim 1, characterized in that, the drying assembly includes a fan (31) fixed to the bottom of the top plate (15), and the fan (31) A heating box (30) installed at the bottom of the top plate (15) is connected, and an electric heating wire (32) is fixedly installed in the heating box (30), and a communication pipe is fixed between the heating box (30) and the delivery pipe (22) (33). 9. The surface treatment equipment for metal casting processing according to claim 1, characterized in that, a discharge pipe (26) is fixedly installed on one side of the collection box (1). 10. A treatment process for surface treatment equipment for metal casting processing according to any one of claims 1-9, characterized in that it comprises the following steps: Step 1, convey the metal casting to the bottom of the belt (6) through the transmission belt (2), drive the rotating roller (5) to rotate by starting the servo motor (25), and make the belt (6) move, so that the mounting plate on the belt (6) (7) move to the top of the metal casting, then start the electric telescopic rod (9) to drive the vertical plate (10) to move horizontally, cooperate with the push rod motor (28) to drive the movable rod (12) to move, and adjust the clamping plate (13) The horizontal position of the metal casting is clamped by two clamping plates (13) approaching each other; Step 2, with the movement of the belt (6), drive the metal casting to move to the top of the belt (6), drive the polishing brush (18) to rotate by starting the drive motor (19) to polish the metal casting, and start the motor (29) at the same time Drive the cylinder (11) to rotate, drive the clamped part to rotate, and perform multi-directional grinding on the metal casting; Step 3, through the movement of the belt (6), drive the metal casting to move to the bottom of the nozzle (24), and start the water pump (21) to deliver water through the delivery pipe (22) and the distribution pipe (23) to spray out from the nozzle (24) , to clean metal castings; Step 4, then turn off the water pump (21), start the blower fan (31) and the heating wire (32), deliver the airflow to the heating box (30), and the heating wire (32) will heat the airflow through the connecting pipe (33) to the delivery pipe ( 22), the metal casting is dried and dried by spraying hot air from the nozzle (24).

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