CN116174516A - A high efficiency cooling trough for copper line production - Google Patents

A high efficiency cooling trough for copper line production Download PDF

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Publication number
CN116174516A
CN116174516A CN202310249236.8A CN202310249236A CN116174516A CN 116174516 A CN116174516 A CN 116174516A CN 202310249236 A CN202310249236 A CN 202310249236A CN 116174516 A CN116174516 A CN 116174516A
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CN
China
Prior art keywords
cooling
copper wire
pipe
wall
gear
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202310249236.8A
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Chinese (zh)
Inventor
杨卫良
徐恒雷
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Jiangxi Kangcheng Teyi New Material Co ltd
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Jiangxi Kangcheng Teyi New Material Co ltd
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Application filed by Jiangxi Kangcheng Teyi New Material Co ltd filed Critical Jiangxi Kangcheng Teyi New Material Co ltd
Priority to CN202310249236.8A priority Critical patent/CN116174516A/en
Publication of CN116174516A publication Critical patent/CN116174516A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Abstract

The invention discloses a high-efficiency cooling water tank for copper wire production, which relates to the field of copper wire cooling and comprises a cooling tank, wherein one side of the cooling tank is provided with a plurality of pretreatment sleeves, each pretreatment sleeve comprises a fixed pipe, a fixed shell and an atomization cooling spray nozzle, and the outer wall of the fixed pipe is provided with a plurality of fixed shells. According to the invention, the copper wire is pre-cooled through the pretreatment sleeve, after the copper wire enters the fixed pipe, the atomized cooling liquid in the fixed shell is sprayed out by the atomized cooling spray nozzle, so that the copper wire is cooled, the copper wire enters the cooling tank after cooling, the copper wire passes through the rotating roller, the moving stroke of the copper wire in the cooling tank can be effectively increased, meanwhile, the rotating roller rotates under the action of friction force of the copper wire, the rotating roller drives the first gear to rotate, the second gear meshed with the first gear rotates along with the rotating roller, the rotating speed is increased by the gearbox, the impeller pump is operated, water is pumped into the cooling tank, the water temperature in the cooling tank is more even, and the cooling effect is better.

Description

A high efficiency cooling trough for copper line production
Technical Field
The invention relates to the field of copper wire cooling, in particular to a high-efficiency cooling water tank for copper wire production.
Background
The copper wire is formed by drawing pure copper rods, the quality of the copper wire is single, copper metals are both arranged on the surface and the inside, the copper wire is yellow in the past, the color is deep and light due to the purity of the copper, the physical property is that the bare copper wire is soft, the conductivity is excellent, and the copper wire is processed by drawing copper wires with different specifications at the drawing position in a drawing machine.
After the copper wire is pulled out in a wire drawing machine, the surface temperature is higher, and the copper wire is coiled into a circular copper wire coil through a coiling device after the operations of cooling, blow-drying, waxing, wire throwing and the like are needed.
The existing copper wire cooling is to pass the copper wire through a cooling water tank, and finish the cooling of the copper wire through cooling water in the water tank, or air compressor is matched with a blowing mechanism to cool the copper wire.
However, the cooling mode has a certain limitation, the copper wire adopts an air cooling mode to cool down slowly, a longer movement stroke is needed to cool down the copper wire, the energy consumption is larger, the use is inconvenient, the water cooling mode of the cooling water tank can achieve the effect of quick cooling, but the length of the cooling water tank is required to be prolonged to increase the residence time of the copper wire in the water tank for complete cooling of the copper wire, but the mode occupies a larger area and is difficult to realize for factories in small places.
Disclosure of Invention
Based on the above, the invention aims to provide a high-efficiency cooling water tank for copper wire production, so as to solve the technical problem that a general copper wire cooling mode has a certain limitation.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high efficiency cooling water tank for copper line production, includes the cooling tank, a plurality of pretreatment cover is installed to one side of cooling tank, the pretreatment cover includes fixed pipe, fixed shell and atomizing cooling shower nozzle, the outer wall of fixed pipe is provided with a plurality of fixed shells, the inner wall annular array of fixed shell is provided with a plurality of atomizing cooling shower nozzle, the inner wall of cooling tank is provided with a plurality of rotor rolls, and the below of rotor rolls is provided with the cooling water export, the both ends of rotor rolls are provided with first gear, first gear engagement has the second gear, the inner wall of second gear is provided with the gearbox, the output of gearbox is connected with the impeller pump, the outer wall of impeller pump is connected with drain pipe and drinking-water pipe respectively, one side of cooling tank is provided with a plurality of clearance cover, actuating mechanism is installed to the outer wall of clearance cover, actuating mechanism's inner wall is provided with the brush, the outer wall of clearance cover is provided with the negative pressure pipe.
The pretreatment sleeve further comprises an air inlet pipe, an air outlet pipe and a flange plate, wherein the air inlet pipe is arranged on the outer wall of the fixed shell, the air outlet pipe is arranged on the outer wall of the fixed pipe, and one end of the fixed pipe is connected with the flange plate.
The invention is further characterized in that a group of mounting plates are arranged on two sides of the top of the cooling groove, and the fixing pipe is fixed on one side of the mounting plates through the flange plate.
The invention further provides that the surface of the rotating roller is provided with a wire groove.
The invention is further arranged that one end of the drain pipe is connected with the side wall of the cooling tank, one end of the water pumping pipe is connected with the bottom of the cooling tank, and one end of the water pumping pipe is positioned at one side of the cooling water outlet.
The invention further provides that the driving mechanism comprises a motor and a synchronous belt mechanism, the motor is arranged on the side wall of the cooling tank, and the output end of the motor is connected with the synchronous belt mechanism.
The invention is further characterized in that the inner wall of the synchronous belt mechanism is provided with a fixed ring, and the inner wall of the fixed ring is provided with a hairbrush.
The invention is further characterized in that the hairbrush is annularly arranged, and the copper wires pass through the middle of the hairbrush.
In summary, the invention has the following advantages: according to the invention, the copper wire is pre-cooled through the pretreatment sleeve, after the copper wire enters the fixed pipe, the atomized cooling liquid in the fixed shell is sprayed out by the atomized cooling spray nozzle, so that the copper wire is cooled, the copper wire enters the cooling tank after cooling, the copper wire passes through the rotating roller, the moving stroke of the copper wire in the cooling tank can be effectively increased, meanwhile, when the copper wire contacts the rotating roller, the rotating roller rotates under the action of the friction force of the copper wire, the rotating roller drives the first gear to rotate, the second gear meshed with the first gear rotates along with the rotating roller, the impeller pump is driven to operate by the speed of the gearbox, the cooling tank is pumped by water, the water temperature around the cooling water outlet is lower, the water pumping pipe pumps cooling water with lower water temperature into a position far away from the cooling water outlet, the water temperature in the cooling tank is more even, the cooling effect is better, and the plurality of first gears are meshed with the second gear in an arrangement mode of planetary gears, so that the first gears can form larger torque to drive the second gear to rotate, the running speed of the impeller pump is higher, the water pumping efficiency is higher, the rotating force of the rotating roller is effectively utilized, the electric pump is reduced, the water is driven by the electric pump to drive the electric power source, the water balls to flow into the cooling pipe, the surface is conveniently cleaned, and the water balls are pumped out of the surface of the cooling pipe, and the water is conveniently cleaned, and the water is pumped out of the surface of the water.
Drawings
FIG. 1 is a schematic view of a first view structure according to the present invention;
FIG. 2 is a schematic view of a second view angle structure according to the present invention;
FIG. 3 is a schematic view of the pretreatment sheath of the present invention;
FIG. 4 is a schematic view showing the internal structure of the fixing case of the present invention;
FIG. 5 is a schematic view of a cleaning mechanism according to the present invention;
FIG. 6 is a schematic view of the internal structure of the retaining ring of the present invention;
fig. 7 is a schematic diagram of the power architecture of the vane pump of the present invention.
In the figure: 1. a cooling tank; 2. a pretreatment sleeve; 21. a fixed tube; 22. a fixed case; 23. an air inlet pipe; 24. a water outlet pipe; 25. atomizing and cooling the spray head; 26. a flange plate; 3. a mounting plate; 4. a rotating roller; 5. a protective shell; 6. a wire slot; 7. a cooling water outlet; 8. cleaning the sleeve; 9. a motor; 10. a synchronous belt mechanism; 101. a first synchronization belt; 102. a second timing belt; 11. a negative pressure pipe; 12. a fixing ring; 13. a brush; 14. a first gear; 15. a second gear; 16. a gearbox; 17. a vane pump; 18. a drain pipe; 19. a water pumping pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
A high-efficiency cooling water tank for copper wire production is shown in figures 1-7 and comprises a cooling tank 1, one side of the cooling tank 1 is provided with a plurality of pretreatment sleeves 2, each pretreatment sleeve 2 comprises a fixed pipe 21, a fixed shell 22 and an atomization cooling spray nozzle 25, the outer wall of the fixed pipe 21 is provided with a plurality of fixed shells 22, the inner wall of each fixed shell 22 is annularly provided with a plurality of atomization cooling spray nozzles 25, the inner wall of the cooling tank 1 is provided with a plurality of rotating rollers 4, cooling water outlets 7 are arranged below the rotating rollers 4, two ends of the rotating rollers 4 are provided with first gears 14, the first gears 14 are meshed with second gears 15, the outer sides of the first gears 14 and the second gears 15 are provided with protective shells 5, the first gears 14 and the second gears 15 are protected inside the protective shells 5, the inner wall of each second gear 15 is provided with a gearbox 16, and the output end of each gearbox 16 is connected with an impeller pump 17, the outer wall of the impeller pump 17 is respectively connected with a drain pipe 18 and a water suction pipe 19, one side of the cooling tank 1 is provided with a plurality of cleaning sleeves 8, the outer wall of each cleaning sleeve 8 is provided with a driving mechanism, the inner wall of each driving mechanism is provided with a hairbrush 13, the outer wall of each cleaning sleeve 8 is provided with a negative pressure pipe 11, copper wires are pre-cooled through the pretreatment sleeve 2, after the copper wires enter the fixed pipe 21, an atomized cooling nozzle 25 sprays atomized cooling liquid in the fixed shell 22 to cool the copper wires, the copper wires enter the cooling tank 1 after cooling, the copper wires pass through the rotating roller 4, the rotating roller 4 can effectively increase the movement stroke of the copper wires in the cooling tank 1, meanwhile, when the copper wires contact the rotating roller 4, the rotating roller 4 rotates under the action of friction force of the copper wires, the rotating roller 4 drives the first gear 14 to rotate, and a second gear 15 meshed with the copper wires rotates along with the first gear 14, the speed of the gearbox 16 is increased to enable the impeller pump 17 to operate, the cooling tank 1 is pumped, the water temperature around the cooling water outlet 7 is lower, so that the water pumping pipe 19 pumps the cooling water with lower water temperature into a position far away from the cooling water outlet 7, the water temperature in the cooling tank 1 is more even, the cooling effect is better, the plurality of first gears 14 are meshed with the second gears 15 in the arrangement mode of planetary gears, the first gears 14 can form larger torque to drive the second gears 15 to rotate, the operation speed of the impeller pump 17 is further higher, the water pumping efficiency is higher, the rotating force of the rotating roller 4 is effectively utilized, the consumption of the electric pump on the electric power resource is reduced, after cooling is completed, copper wires enter the cleaning sleeve 8 to be cleaned, the driving mechanism drives the hairbrush 13 to rotate, water drops on the surface of the copper wires are pumped out, the negative pressure pipe 11 sucks the water drops, and the dryness of the surface of the copper wires is effectively improved, and the subsequent processing is facilitated.
On the basis of the above structure, in this embodiment, the pretreatment sleeve 2 further includes an air inlet pipe 23, an outlet pipe 24 and a flange 26, the air inlet pipe 23 is disposed on the outer wall of the fixing shell 22, the outer wall of the fixing tube 21 is provided with the outlet pipe 24, one end of the fixing tube 21 is connected with the flange 26, the air inlet pipe 23 is connected with an atomizer and an air compressor, the air compressor fills atomized cooling liquid generated by the atomizer into the fixing shell 22 through the air inlet pipe 23, the atomized cooling nozzle 25 sprays out, copper wires are pre-cooled, the cooled liquid is discharged from the outlet pipe 24, the atomizer and the air compressor are in the prior art, and the atomized cooling liquid is not shown in the figure.
Wherein, the top both sides of cooling tank 1 are provided with a set of mounting panel 3, and fixed pipe 21 is fixed in one side of mounting panel 3 through ring flange 26, and ring flange 26 has made things convenient for the installation and the dismantlement of pretreatment sheath 2 to follow-up clearance to inside.
Based on the above structure, in this embodiment, the surface of the rotating roller 4 is provided with the wire slot 6, when the copper wire is in the wire slot 6 and contacts with the rotating roller 4, the rotating roller 4 is meshed with the second gear 15 through the first gear 14, so that the gearbox 16 drives the impeller pump 17 to rotate, and the water pumping pipe 19 pumps the cooling water with lower water temperature into a position far away from the cooling water outlet 7.
On the basis of the above structure, in this embodiment, the driving mechanism includes the motor 9 and the synchronous belt mechanism 10, the motor 9 is installed on the side wall of the cooling tank 1, the output end of the motor 9 is connected with the synchronous belt mechanism 10, the inner wall of the synchronous belt mechanism 10 is provided with the fixed ring 12, the synchronous belt mechanism 10 is composed of two groups of synchronous belts, the number of each group of synchronous belts is two, the first synchronous belt 101 and the second synchronous belt 102 are respectively, the first synchronous belt 101 drives the fixed ring 12 of the cleaning sleeve 8 at two ends to rotate, the second synchronous belt 102 drives the fixed ring 12 of the middle cleaning sleeve 8 to rotate, the motor 9 synchronously drives the first synchronous belt 101 and the second synchronous belt 102 to rotate, synchronous rotation of the fixed ring 12 on the cleaning sleeve 8 is achieved, the inner wall of the fixed ring 12 is provided with the brush 13, the brush 13 is in a ring shape, and copper wires pass through the middle of the brush 13, when the copper wires pass through the brush 13, the rotating brush 13 sweeps water drops on the surface of the copper wires, the copper wires are adsorbed by the negative pressure pipe 11, and the negative pressure pipe 11 is connected with the vacuum pump, so that the negative pressure adsorption state in the cleaning sleeve 8 is in a negative pressure adsorption state, and the water drops are adsorbed at the same time.
According to the invention, the cooling effect is improved by increasing the movement stroke of the copper wire in the cooling tank 1, so that the technical problem that a copper wire cooling mode has a certain limitation is avoided;
in the scheme, copper wires are pre-cooled through the pretreatment sleeve 2, when the copper wires enter the fixed pipe 21, an air compressor fills atomized cooling liquid generated by an atomizer into the fixed shell 22 through the air inlet pipe 23, an atomized cooling nozzle 25 sprays atomized cooling liquid in the fixed shell 22, the copper wires are cooled, the cooled liquid is discharged through the water outlet pipe 24, the copper wires enter the cooling tank 1 after cooling, the copper wires pass through the rotating roller 4, the rotating roller 4 can effectively increase the movement stroke of the copper wires in the cooling tank 1, simultaneously when the copper wires contact the rotating roller 4, the rotating roller 4 rotates under the action of friction force of the copper wires, the rotating roller 4 drives the first gear 14 to rotate, the second gear 15 meshed with the first gear rotates along with the first gear, the impeller pump 17 is further driven by the lifting rotation speed of the gearbox 16, the cooling tank 1 is pumped, and the water temperature around the cooling water outlet 7 is lower, so the water pumping pipe 19 pumps the cooling water with lower water temperature into the position far away from the cooling water outlet 7, the water temperature in the cooling tank 1 is more even, the cooling effect is better, the plurality of first gears 14 are meshed with the second gears 15 in the arrangement form of planetary gears, so the first gears 14 can form larger torque to drive the second gears 15 to rotate, further the running speed of the impeller pump 17 is faster, the water pumping efficiency is higher, the rotating force of the rotating roller 4 is effectively utilized, the consumption of the electric pump on the electric power resource is reduced, after the cooling is finished, copper wires enter the cleaning sleeve 8 for cleaning, the motor 9 is started, the motor 9 drives the synchronous belt mechanism 10 to rotate, at the moment, the fixed ring 12 rotates under the action of the synchronous belt mechanism 10, when the copper wires pass through the hairbrushes 13, the rotating hairbrushes 13 sweep water balls on the surfaces of the copper wires, the copper wires are adsorbed by the negative pressure pipe 11, the negative pressure pipe 11 is connected with a vacuum pump, so that the cleaning sleeve 8 is in a negative pressure adsorption state, and has a certain heat absorption effect while adsorbing water drops.
Although embodiments of the invention have been shown and described, the detailed description is to be construed as exemplary only and is not limiting of the invention as the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and modifications, substitutions, variations, etc. may be made in the embodiments as desired by those skilled in the art without departing from the principles and spirit of the invention, provided that such modifications are within the scope of the appended claims.

Claims (8)

1. A high efficiency cooling water tank for copper line production, includes cooling tank (1), its characterized in that: a plurality of pretreatment cover (2) are installed to one side of cooling bath (1), pretreatment cover (2) are including fixed pipe (21), fixed shell (22) and atomizing cooling shower nozzle (25), the outer wall of fixed pipe (21) is provided with a plurality of fixed shells (22), the inner wall annular array of fixed shell (22) is provided with a plurality of atomizing cooling shower nozzle (25), the inner wall of cooling bath (1) is provided with a plurality of live-rollers (4), and the below of live-rollers (4) is provided with cooling water export (7), the both ends of live-rollers (4) are provided with first gear (14), first gear (14) meshing has second gear (15), the inner wall of second gear (15) is provided with gearbox (16), the output of gearbox (16) is connected with impeller pump (17), the outer wall of impeller pump (17) is connected with drain pipe (18) and drinking-water pipe (19) respectively, one side of cooling bath (1) is provided with a plurality of clearance cover (8), the both ends of live-roller (4) are provided with first gear (14), the inner wall (13) of second gear (15) is provided with second gear (16), output of second gear (16) is provided with impeller (16).
2. A high efficiency cooling water tank for copper wire production as defined in claim 1, wherein: the pretreatment sleeve (2) further comprises an air inlet pipe (23), an air outlet pipe (24) and a flange plate (26), wherein the air inlet pipe (23) is arranged on the outer wall of the fixed shell (22), the air outlet pipe (24) is arranged on the outer wall of the fixed pipe (21), and one end of the fixed pipe (21) is connected with the flange plate (26).
3. A high efficiency cooling water tank for copper wire production as claimed in claim 2, wherein: a group of mounting plates (3) are arranged on two sides of the top of the cooling groove (1), and the fixing pipe (21) is fixed on one side of the mounting plates (3) through a flange plate (26).
4. A high efficiency cooling water tank for copper wire production as defined in claim 1, wherein: one end of the drain pipe (18) is connected with the side wall of the cooling groove (1), one end of the water pumping pipe (19) is connected with the bottom of the cooling groove (1), and one end of the water pumping pipe (19) is positioned at one side of the cooling water outlet (7).
5. A high efficiency cooling water tank for copper wire production as defined in claim 1, wherein: the driving mechanism comprises a motor (9) and a synchronous belt mechanism (10), the motor (9) is arranged on the side wall of the cooling tank (1), and the output end of the motor (9) is connected with the synchronous belt mechanism (10).
6. A high efficiency cooling water tank for copper wire production as defined in claim 5, wherein: the inner wall of the synchronous belt mechanism (10) is provided with a fixed ring (12), and the inner wall of the fixed ring (12) is provided with a hairbrush (13).
7. A high efficiency cooling water tank for copper wire production as defined in claim 1, wherein: a wire slot (6) is formed in the surface of the rotating roller (4).
8. A high efficiency cooling water tank for copper wire production as defined in claim 1, wherein: the hairbrush (13) is annularly arranged, and copper wires penetrate through the middle of the hairbrush (13).
CN202310249236.8A 2023-03-15 2023-03-15 A high efficiency cooling trough for copper line production Withdrawn CN116174516A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310249236.8A CN116174516A (en) 2023-03-15 2023-03-15 A high efficiency cooling trough for copper line production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310249236.8A CN116174516A (en) 2023-03-15 2023-03-15 A high efficiency cooling trough for copper line production

Publications (1)

Publication Number Publication Date
CN116174516A true CN116174516A (en) 2023-05-30

Family

ID=86434560

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310249236.8A Withdrawn CN116174516A (en) 2023-03-15 2023-03-15 A high efficiency cooling trough for copper line production

Country Status (1)

Country Link
CN (1) CN116174516A (en)

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Application publication date: 20230530