CN116173567B - A slag scraping device suitable for automatic adjustment of sewage treatment - Google Patents
A slag scraping device suitable for automatic adjustment of sewage treatment Download PDFInfo
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- CN116173567B CN116173567B CN202310483996.5A CN202310483996A CN116173567B CN 116173567 B CN116173567 B CN 116173567B CN 202310483996 A CN202310483996 A CN 202310483996A CN 116173567 B CN116173567 B CN 116173567B
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- 239000010865 sewage Substances 0.000 title claims abstract description 99
- 238000007790 scraping Methods 0.000 title claims abstract description 36
- 239000002893 slag Substances 0.000 title claims abstract description 26
- 238000004062 sedimentation Methods 0.000 claims abstract description 44
- 239000013049 sediment Substances 0.000 claims abstract description 10
- 239000010802 sludge Substances 0.000 claims description 31
- 230000000750 progressive effect Effects 0.000 claims description 10
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000013019 agitation Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 239000006260 foam Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/18—Construction of the scrapers or the driving mechanisms for settling tanks
- B01D21/183—Construction of the scrapers or the driving mechanisms for settling tanks with multiple scraping mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2433—Discharge mechanisms for floating particles
- B01D21/2438—Discharge mechanisms for floating particles provided with scrapers on the liquid surface for removing floating particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Removal Of Floating Material (AREA)
Abstract
本发明属于污水处理技术领域,公开了一种适用于污水处理自动调整的刮渣装置,包括污水沉淀池,污水沉淀池的内侧壁两两对称设有链轮轴,链轮轴的两端分别设有运行链轮,污水沉淀池的内侧壁处对称设有运行链条,运行链条上阵列设有多阶段刮渣自动调整机构,多阶段刮渣自动调整机构包括轨道循环自适应锁紧组件、浮力型自调整刮板组件和底泥处理刮板调节组件。本发明具体是通过自动调整刮泥板在污水中的面积和刮泥板与运行方向的角度,减少刮泥板对污水的搅动,从而减少对沉淀效果的破坏,且自动调整刮泥板高出污水的高度,解决浮渣厚度过大,而使浮渣从刮泥板上侧越过,影响浮渣刮除效率的技术问题。
The invention belongs to the technical field of sewage treatment, and discloses a slag scraping device suitable for automatic adjustment of sewage treatment, comprising a sewage sedimentation tank, the inner wall of the sewage sedimentation tank is symmetrically arranged in pairs with sprocket shafts, and the two ends of the sprocket shaft are respectively equipped with Running sprockets, running chains are symmetrically arranged on the inner wall of the sewage sedimentation tank, and the array on the running chains is equipped with a multi-stage slag scraping automatic adjustment mechanism. Adjustment scraper assembly and sediment handling scraper adjustment assembly. Specifically, the invention reduces the agitation of the mud scraper to the sewage by automatically adjusting the area of the mud scraper in the sewage and the angle between the mud scraper and the running direction, thereby reducing the damage to the sedimentation effect, and automatically adjusting the height of the mud scraper to The height of the sewage solves the technical problem that the thickness of the scum is too large, so that the scum passes over the upper side of the scraper and affects the efficiency of scum scraping.
Description
技术领域technical field
本发明属于污水处理技术领域,具体是指一种适用于污水处理自动调整的刮渣装置。The invention belongs to the technical field of sewage treatment, and specifically refers to a slag scraping device suitable for automatic adjustment of sewage treatment.
背景技术Background technique
在污水处理沉淀池中,池底会沉淀有污泥,在液面上会产生很多浮泡、浮沫和浮渣。现有技术中,对于池底的污泥、液面上的泡沫,采用运行带或者链条输送若干刮泥板来进行处理,刮泥板一般是固定连接在运行带或者链条上,基本与运行带垂直状态,且刮泥板的长度是固定不变的。工作时,两侧的链轮分别带动链条转动,从而驱动刮泥板在沉淀池内由上至下地回转运动,将池底污泥刮送到污泥槽内,将液面浮渣刮送到出渣口。但是这种结构在运行时,仍存在以下问题:In the sewage treatment sedimentation tank, sludge will be deposited at the bottom of the tank, and a lot of foam, foam and scum will be produced on the liquid surface. In the prior art, for the sludge at the bottom of the pool and the foam on the liquid surface, a running belt or a chain is used to convey a number of scrapers for treatment. The scrapers are generally fixedly connected to the running belt or chain, and are basically connected to the running belt Vertical state, and the length of the mud scraper is fixed. When working, the sprockets on both sides respectively drive the chain to rotate, thereby driving the mud scraper to rotate from top to bottom in the sedimentation tank, scraping the sludge at the bottom of the tank to the sludge tank, and scraping the scum on the liquid surface to the outlet. Slag mouth. However, when this structure is running, there are still the following problems:
1、由于刮泥板一直处于与链条垂直或者接近垂直的状态,在刮泥板由下至上、再由下至上这两段运动路径中,刮泥板其实处于非工作状态,但该非工作状态时,刮泥板会在垂直方向搅动池内的污水,破坏沉淀效果;1. Since the mud scraper is always in a state of being perpendicular or nearly vertical to the chain, the mud scraper is actually in a non-working state during the movement paths of the mud scraper from bottom to top and then from bottom to top, but the non-working state , the mud scraper will stir the sewage in the pool in the vertical direction, destroying the sedimentation effect;
2、刮泥板处在污水中的部分的面积要尽量小,以减小刮泥板对污水的搅动,从而减少对沉淀效果的破坏,但是刮泥板在对水面上的浮渣刮除时,要高出污水面一段距离,以解决浮渣的厚度太大,而使浮渣从刮泥板上侧越过,影响浮渣刮除的效率的问题;2. The area of the part of the mud scraper in the sewage should be as small as possible to reduce the agitation of the mud scraper to the sewage, thereby reducing the damage to the sedimentation effect, but when the mud scraper scrapes the scum on the water surface , it should be a certain distance above the sewage surface to solve the problem that the thickness of the scum is too large, so that the scum passes over the upper side of the scraper, which affects the efficiency of scum scraping;
3、由于刮泥板的高度是固定的,因此需要控制污水处理沉淀池中的污水液面与运行带或者链条的高度差,以使刮泥板可以将浮渣刮除。3. Since the height of the mud scraper is fixed, it is necessary to control the height difference between the sewage liquid level in the sewage treatment sedimentation tank and the running belt or chain, so that the mud scraper can scrape off the scum.
因此,根据上述问题可设计一种适用于污水处理自动调整的刮渣装置。Therefore, according to the above problems, a slag scraping device suitable for automatic adjustment of sewage treatment can be designed.
发明内容Contents of the invention
针对上述情况,为克服现有技术的缺陷,本发明提供一种适用于污水处理自动调整的刮渣装置,通过自动调整刮泥板在污水中的面积和刮泥板与运行方向的角度,减少刮泥板对污水的搅动,从而减少对沉淀效果的破坏,且自动调整刮泥板高出污水的高度,解决浮渣厚度过大,而使浮渣从刮泥板上侧越过,影响浮渣刮除效率的技术问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a slag scraping device suitable for automatic adjustment of sewage treatment, by automatically adjusting the area of the scraper in the sewage and the angle between the scraper and the running direction, reducing The mud scraper agitates the sewage, thereby reducing the damage to the sedimentation effect, and automatically adjusts the height of the mud scraper above the sewage to solve the problem that the thickness of the scum is too large, so that the scum passes over the upper side of the mud scraper and affects the scum Technical issues of scraping efficiency.
本发明采取的技术方案如下:本发明提出了一种适用于污水处理自动调整的刮渣装置,包括污水沉淀池,污水沉淀池的内侧壁两两对称设有链轮轴,其中一个链轮轴贯穿污水沉淀池侧壁,链轮轴的两端分别设有运行链轮,污水沉淀池的内侧壁处对称设有运行链条,污水沉淀池同一侧的运行链轮通过运行链条连接在一起,所述运行链条上阵列设有多阶段刮渣自动调整机构,所述多阶段刮渣自动调整机构包括轨道循环自适应锁紧组件、浮力型自调整刮板组件和底泥处理刮板调节组件,所述底泥处理刮板调节组件阵列设于运行链条内侧壁,所述浮力型自调整刮板组件设于底泥处理刮板调节组件之间,所述轨道循环自适应锁紧组件对称设于底泥处理刮板调节组件的外部两侧。The technical scheme adopted by the present invention is as follows: The present invention proposes a slag scraping device suitable for automatic adjustment of sewage treatment, including a sewage sedimentation tank, and the inner wall of the sewage sedimentation tank is symmetrically provided with sprocket shafts in pairs, and one of the sprocket shafts runs through the sewage The side wall of the sedimentation tank and the two ends of the sprocket shaft are respectively equipped with running sprockets, and the inner wall of the sewage sedimentation tank is symmetrically equipped with running chains. The running sprockets on the same side of the sewage sedimentation tank are connected together by running chains. The upper array is equipped with a multi-stage slag scraping automatic adjustment mechanism. The multi-stage slag scraping automatic adjustment mechanism includes an orbital circulation self-adaptive locking assembly, a buoyancy type self-adjusting scraper assembly and a bottom sludge treatment scraper adjustment assembly. The processing scraper adjustment assembly array is arranged on the inner wall of the running chain, the buoyancy type self-adjusting scraper assembly is arranged between the bottom sludge treatment scraper adjustment assemblies, and the track cycle self-adaptive locking assembly is symmetrically arranged on the bottom mud treatment scraper assembly. Plate adjustments on both sides of the outside of the assembly.
为了减小活动刮板和固定壳体在污水中的面积,从而减轻活动刮板和固定壳体对污水的搅动,所述底泥处理刮板调节组件包括连接轴、调整套筒、调整滑杆和底泥处理调节弹簧,所述连接轴设于运行链条的内侧壁,所述调整套筒对称设于连接轴的两端下部,所述调整套筒的上端贯穿连接轴侧壁,所述底泥处理调节弹簧的下端设于调整套筒的内底壁,所述调整滑杆滑动设于调整套筒内,所述调整滑杆的下端设于底泥处理调节弹簧的上端,活动刮板和固定壳体跟随运行链条移动至污水沉淀池的底壁时,调整滑杆先与渐进斜坡接触,在渐进斜坡的作用下,调整滑杆克服底泥处理调节弹簧进入到调整套筒内,从而固定壳体作用在连接轴上,活动刮板克服刮板调整弹簧进入到固定壳体内,减小了活动刮板和固定壳体的共同的面积。In order to reduce the area of the movable scraper and the fixed housing in the sewage, thereby reducing the agitation of the sewage by the movable scraper and the fixed housing, the bottom sludge treatment scraper adjustment assembly includes a connecting shaft, an adjustment sleeve, and an adjustment slide bar and the bottom mud treatment adjustment spring, the connecting shaft is set on the inner side wall of the running chain, the adjusting sleeve is symmetrically set on the lower part of both ends of the connecting shaft, the upper end of the adjusting sleeve runs through the side wall of the connecting shaft, and the bottom The lower end of the mud treatment adjustment spring is set on the inner bottom wall of the adjustment sleeve, the adjustment slide bar is slidably set in the adjustment sleeve, the lower end of the adjustment slide bar is set on the upper end of the bottom mud treatment adjustment spring, the movable scraper and When the fixed shell moves to the bottom wall of the sewage sedimentation tank following the running chain, the adjusting slide bar first contacts with the progressive slope, and under the action of the progressive slope, the adjusting slide bar overcomes the sediment treatment adjusting spring and enters the adjusting sleeve, thereby fixing The casing acts on the connecting shaft, and the movable scraper overcomes the scraper adjustment spring and enters into the fixed casing, thereby reducing the common area of the movable scraper and the fixed casing.
优先地,所述浮力型自调整刮板组件包括浮力块、固定壳体、刮板调整弹簧和活动刮板,所述调整滑杆的内侧壁设有升降槽,所述固定壳体设于调整滑杆内侧壁之间,所述固定壳体呈上侧开口的中空腔体设置,所述固定壳体的外侧壁上部对称设有限位滑轴,所述限位滑轴设于升降槽内,所述浮力块设于固定壳体的下壁,所述刮板调整弹簧阵列设于固定壳体的内底壁,所述活动刮板滑动设于固定壳体内,所述活动刮板设于刮板调整弹簧的上端,活动刮板对水面的浮渣处理时,浮力块带动固定壳体和活动刮板漂浮在污水面上,一方面可以减少固定壳体和活动刮板对污水的搅动,另一方面固定壳体和活动刮板始终保持在污水面上,满足对不同厚度的浮渣的刮除,在竖直运行的非工作状态时,在浮力的作用下,浮力块可以保持固定壳体和活动刮板与竖直运行的方向平行,减小固定壳体和活动刮板在非工作状态下对污水的搅动。Preferably, the buoyancy-type self-adjusting scraper assembly includes a buoyancy block, a fixed housing, a scraper adjustment spring and a movable scraper. Between the inner side walls of the slide bars, the fixed housing is arranged as a hollow cavity with an upper opening, and the upper part of the outer side wall of the fixed housing is symmetrically provided with limiting sliding shafts, and the limiting sliding shafts are arranged in the lifting groove. The buoyancy block is arranged on the lower wall of the fixed casing, the scraper adjustment spring array is arranged on the inner bottom wall of the fixed casing, the movable scraper is slidably arranged in the fixed casing, and the movable scraper is arranged on the scraper The upper end of the spring is adjusted by the movable scraper. When the movable scraper handles the scum on the water surface, the buoyancy block drives the fixed shell and the movable scraper to float on the sewage surface. On the one hand, it can reduce the agitation of the fixed shell and the movable scraper to the sewage, and on the other hand On the one hand, the fixed shell and the movable scraper are always kept on the sewage surface to meet the scraping of scum of different thicknesses. In the non-working state of vertical operation, under the action of buoyancy, the buoyancy block can keep the fixed shell Parallel to the vertical running direction of the movable scraper, reducing the agitation of the sewage by the fixed shell and the movable scraper in the non-working state.
为了使固定壳体和活动刮板在污水面刮除浮渣以及在污水沉淀池底部刮除污泥的过程中始终保持与运行链条垂直的状态,所述轨道循环自适应锁紧组件包括锁紧滑球、锁紧控制杆、锁紧控制弹簧和摩擦压板,所述锁紧控制杆贯穿设于调整滑杆的侧壁上部,所述调整滑杆的内侧壁上部设有回挡槽,所述摩擦压板设于锁紧控制杆的一端,所述摩擦压板设于回挡槽内,所述锁紧滑球设于锁紧控制杆的另一端,所述锁紧控制弹簧套设于锁紧控制杆上,所述锁紧控制弹簧设于锁紧滑球与调整滑杆的外侧壁之间。In order to keep the fixed shell and the movable scraper in the process of scraping scum on the sewage surface and scraping sludge at the bottom of the sewage sedimentation tank, they are always in a state perpendicular to the running chain, the orbital circulation adaptive locking assembly includes a locking sliding ball, locking control rod, locking control spring and friction pressure plate, the locking control rod is set through the upper part of the side wall of the adjustment sliding rod, the upper part of the inner side wall of the adjustment sliding rod is provided with a backstop groove, the The friction pressing plate is arranged at one end of the locking control rod, the friction pressing plate is arranged in the backstop groove, the locking sliding ball is arranged at the other end of the locking control rod, and the locking control spring is sleeved on the locking control lever. On the rod, the locking control spring is arranged between the locking sliding ball and the outer wall of the adjusting sliding rod.
其中,所述污水沉淀池的内侧壁对称设有浅轨道区和深轨道区,所述浅轨道区和深轨道区首尾相切,所述浅轨道区沿运行链条的水平运行方向设置,所述深轨道区沿运行链条的竖直运行方向设置,锁紧滑球在浅轨道区时,摩擦压板与固定壳体或者活动刮板的侧壁接触,从而将固定壳体和活动刮板锁定在与运行链条垂直的状态,锁紧滑球在深轨道区时,摩擦压板与固定壳体或者活动刮板分离,此时再浮力块的作用下,固定壳体和活动刮板保持与竖直运行方向平行。Wherein, the inner wall of the sewage sedimentation tank is symmetrically provided with a shallow track area and a deep track area, the shallow track area and the deep track area are tangent from end to end, the shallow track area is set along the horizontal running direction of the running chain, and the The deep track area is set along the vertical running direction of the running chain. When the locking slide ball is in the shallow track area, the friction pressure plate contacts the side wall of the fixed shell or the movable scraper, thereby locking the fixed shell and the movable scraper in the same position as In the vertical state of the running chain, when the locking sliding ball is in the deep track area, the friction pressure plate is separated from the fixed shell or the movable scraper. At this time, under the action of the buoyancy block, the fixed shell and the movable scraper maintain the vertical running direction parallel.
为了控制摩擦压板与固定壳体和活动刮板的接触和分离,所述锁紧滑球在浅轨道区和深轨道区内滑动。In order to control the contact and separation of the friction pressure plate with the fixed housing and the movable scraper, the locking sliding ball slides in the shallow track area and the deep track area.
当调整套筒经过链条轴后,固定壳体继续保持与运行链条恢复到垂直的状态,所述连接轴的两端与运行链条的侧壁通过扭簧连接。After the adjusting sleeve passes through the chain shaft, the fixed housing continues to maintain a vertical state with the running chain, and the two ends of the connecting shaft are connected to the side walls of the running chain through torsion springs.
其中,所述调整套筒与运行链条呈垂直设置,保证将污水面的浮渣和对污水沉淀池底部的污泥刮除。Wherein, the adjustment sleeve and the running chain are vertically arranged to ensure that the scum on the sewage surface and the sludge at the bottom of the sewage sedimentation tank are scraped off.
此装置中,所述污水沉淀池的另一侧设有渐进斜坡,便于调整滑杆进入到调整套筒内。In this device, the other side of the sewage sedimentation tank is provided with a progressive slope, which is convenient for the adjustment slide bar to enter the adjustment sleeve.
此装置中,所述污水沉淀池的一侧设有污泥收集槽,便于对底部污泥的收集和及时处理。In this device, a sludge collection tank is provided on one side of the sewage sedimentation tank, which facilitates the collection and timely treatment of bottom sludge.
采用上述结构本发明取得的有益效果如下:The beneficial effect that adopts above-mentioned structure the present invention obtains is as follows:
1、当活动刮板和固定壳体运动至污水面对浮渣刮除时,浮力块带动固定壳体和活动刮板上浮到污水面上,且固定壳体和活动刮板保持与运行链条垂直,此时锁紧滑球进入到浅轨道区,锁紧控制杆推动摩擦压板作用在固定壳体或者活动刮板的侧壁,从而将固定壳体和活动刮板锁紧,固定壳体和活动刮板将污水面的浮渣刮除至污水沉淀池的一端,一方面可以减少固定壳体和活动刮板对污水的搅动,另一方面固定壳体和活动刮板始终保持在污水面上,满足对不同厚度的浮渣的刮除;1. When the movable scraper and the fixed shell move to scrape off the scum facing the sewage, the buoyancy block drives the fixed shell and the movable scraper to float to the sewage surface, and the fixed shell and the movable scraper keep perpendicular to the running chain At this time, the locking slider enters the shallow track area, and the locking control lever pushes the friction plate to act on the side wall of the fixed shell or the movable scraper, thereby locking the fixed shell and the movable scraper, and the fixed shell and the movable scraper The scraper scrapes off the scum on the sewage surface to one end of the sewage sedimentation tank. On the one hand, it can reduce the agitation of the sewage by the fixed shell and the movable scraper. On the other hand, the fixed shell and the movable scraper are always kept on the sewage surface. Satisfy the scraping of scum of different thickness;
2、当活动刮板与固定壳体处在污水沉淀池的底部时,调整滑杆在渐进斜坡的作用下,调整滑杆进入到调整套筒内,固定壳体和活动刮板在浮力块的作用下保持竖向状态,此时锁紧滑球再次进入到浅轨道区,锁紧控制杆推动摩擦压板作用在固定壳体或者活动刮板的侧壁,从而将固定壳体和活动刮板锁紧,活动刮板进入到固定壳体内,减少了活动刮板与固定壳体的面积,且活动刮板与固定壳体保持竖直,在运行链条的作用下,将污水沉淀池底部的污泥刮入到污泥收集槽内;2. When the movable scraper and the fixed shell are at the bottom of the sewage sedimentation tank, under the action of the gradual slope, the adjustable slide bar enters the adjustment sleeve, and the fixed shell and the movable scraper are at the bottom of the buoyancy block. The vertical state is maintained under the action. At this time, the locking sliding ball enters the shallow track area again, and the locking control lever pushes the friction platen to act on the side wall of the fixed shell or the movable scraper, thereby locking the fixed shell and the movable scraper. Tight, the movable scraper enters the fixed shell, reducing the area of the movable scraper and the fixed shell, and the movable scraper and the fixed shell are kept vertical, and under the action of the running chain, the sludge at the bottom of the sewage sedimentation tank Scraped into the sludge collection tank;
3、当活动刮板与固定壳体处在竖直的上行和下行状态时,此时锁紧滑球进入到深轨道区,锁紧控制杆带动摩擦压板进入到回挡槽内,摩擦压板与固定壳体或活动刮板分离,浮力块在浮力的作用下上浮,从而使固定壳体和活动刮板倒置,仍保持竖直状态,固定壳体与活动刮板与运行方向保持平行,减小了固定壳体与活动刮板对污水的搅动。3. When the movable scraper and the fixed shell are in the vertical upward and downward states, the locking sliding ball enters the deep track area at this time, and the locking control rod drives the friction pressing plate into the backstop groove, and the friction pressing plate and The fixed shell or the movable scraper is separated, and the buoyancy block floats up under the action of buoyancy, so that the fixed shell and the movable scraper are kept upright, and the fixed shell and the movable scraper are kept parallel to the running direction, reducing The agitation of the sewage by the fixed shell and the movable scraper is improved.
附图说明Description of drawings
图1为本发明提出的一种适用于污水处理自动调整的刮渣装置的运行的内部立体结构示意图;Figure 1 is a schematic diagram of the internal three-dimensional structure of the operation of a slag scraping device suitable for automatic adjustment of sewage treatment proposed by the present invention;
图2为本发明提出的一种适用于污水处理自动调整的刮渣装置的主视图;Fig. 2 is a front view of a slag scraping device suitable for automatic adjustment of sewage treatment proposed by the present invention;
图3为本发明提出的一种适用于污水处理自动调整的刮渣装置的浅轨道区和深轨道区在污水沉淀池侧壁的位置示意图;Fig. 3 is a schematic diagram of the positions of the shallow track area and the deep track area on the side wall of the sewage sedimentation tank of a slag scraping device suitable for automatic adjustment of sewage treatment proposed by the present invention;
图4为本发明提出的一种适用于污水处理自动调整的刮渣装置的多阶段刮渣自动调整机构的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of a multi-stage slag-scraping automatic adjustment mechanism of a slag-scraping device suitable for automatic adjustment of sewage treatment proposed by the present invention;
图5为本发明提出的一种适用于污水处理自动调整的刮渣装置的底泥处理刮板调节组件的内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of a bottom sludge treatment scraper adjustment assembly of a slag scraper device suitable for automatic adjustment of sewage treatment proposed by the present invention;
图6为本发明提出的一种适用于污水处理自动调整的刮渣装置的浮力型自调整刮板组件的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a buoyancy-type self-adjusting scraper assembly suitable for automatic adjustment of sewage treatment slag scraping device proposed by the present invention;
图7为本发明提出的一种适用于污水处理自动调整的刮渣装置的浮力型自调整刮板组件的内部结构示意图;Fig. 7 is a schematic diagram of the internal structure of a buoyancy-type self-adjusting scraper assembly suitable for automatic adjustment of sewage treatment slag scraping device proposed by the present invention;
图8为图5中A部分放大图。FIG. 8 is an enlarged view of part A in FIG. 5 .
其中,1、污水沉淀池,2、链轮轴,3、运行链轮,4、运行链条,5、多阶段刮渣自动调整机构,6、轨道循环自适应锁紧组件,7、浮力型自调整刮板组件,8、底泥处理刮板调节组件,9、连接轴,10、调整套筒,11、调整滑杆,12、底泥处理调节弹簧,13、浮力块,14、固定壳体,15、刮板调整弹簧,16、限位滑轴,17、活动刮板,18、升降槽,19、污泥收集槽,20、锁紧滑球,21、锁紧控制杆,22、锁紧控制弹簧,23、摩擦压板,24、回挡槽,25、浅轨道区,26、深轨道区,27、渐进斜坡。Among them, 1. Sewage sedimentation tank, 2. Sprocket shaft, 3. Running sprocket, 4. Running chain, 5. Multi-stage slag scraping automatic adjustment mechanism, 6. Track cycle self-adaptive locking component, 7. Buoyancy type self-adjustment Scraper assembly, 8, bottom sludge treatment scraper adjustment assembly, 9, connecting shaft, 10, adjustment sleeve, 11, adjustment slide rod, 12, bottom sludge treatment adjustment spring, 13, buoyancy block, 14, fixed shell, 15. Scraper adjustment spring, 16. Limit sliding shaft, 17. Movable scraper, 18. Lifting groove, 19. Sludge collection tank, 20. Locking slide ball, 21. Locking control rod, 22. Locking Control spring, 23, friction pressure plate, 24, backstop groove, 25, shallow track area, 26, deep track area, 27, progressive slope.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them; based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " "Outside" and other indication orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific configuration and operation, and therefore should not be construed as limiting the invention.
如图1、图2、图4所示,本发明提出了一种适用于污水处理自动调整的刮渣装置,包括污水沉淀池1,污水沉淀池1的内侧壁两两对称设有链轮轴2,其中一个链轮轴2贯穿污水沉淀池1侧壁,链轮轴2的两端分别设有运行链轮3,污水沉淀池1的内侧壁处对称设有运行链条4,污水沉淀池1同一侧的运行链轮3通过运行链条4连接在一起,运行链条4上阵列设有多阶段刮渣自动调整机构5,多阶段刮渣自动调整机构5包括轨道循环自适应锁紧组件6、浮力型自调整刮板组件7和底泥处理刮板调节组件8,底泥处理刮板调节组件8阵列设于运行链条4内侧壁,浮力型自调整刮板组件7设于底泥处理刮板调节组件8之间,轨道循环自适应锁紧组件6对称设于底泥处理刮板调节组件8的外部两侧。As shown in Figures 1, 2 and 4, the present invention proposes a slag scraping device suitable for automatic adjustment of sewage treatment, including a sewage sedimentation tank 1, and the inner wall of the sewage sedimentation tank 1 is symmetrically provided with sprocket shafts 2 in pairs , one of the sprocket shafts 2 runs through the side wall of the sewage sedimentation tank 1, and the two ends of the sprocket shaft 2 are respectively provided with running sprockets 3, and the inner side wall of the sewage sedimentation tank 1 is symmetrically provided with a running chain 4, and the same side of the sewage sedimentation tank 1 The running sprocket 3 is connected together through the running chain 4, and the array on the running chain 4 is provided with a multi-stage slag scraping
如图1、图4、图5所示,为了减小活动刮板17和固定壳体14在污水中的面积,从而减轻活动刮板17和固定壳体14对污水的搅动,底泥处理刮板调节组件8包括连接轴9、调整套筒10、调整滑杆11和底泥处理调节弹簧12,连接轴9设于运行链条4的内侧壁,调整套筒10对称设于连接轴9的两端下部,调整套筒10的上端贯穿连接轴9侧壁,底泥处理调节弹簧12的下端设于调整套筒10的内底壁,调整滑杆11滑动设于调整套筒10内,调整滑杆11的下端设于底泥处理调节弹簧12的上端,活动刮板17和固定壳体14跟随运行链条4移动至污水沉淀池1的底壁时,调整滑杆11先与渐进斜坡27接触,在渐进斜坡27的作用下,调整滑杆11克服底泥处理调节弹簧12进入到调整套筒10内,从而固定壳体14作用在连接轴9上,活动刮板17克服刮板调整弹簧15进入到固定壳体14内,减小了活动刮板17和固定壳体14的共同的面积。As shown in Figure 1, Figure 4 and Figure 5, in order to reduce the area of the
如图1、图6、图7所示,浮力型自调整刮板组件7包括浮力块13、固定壳体14、刮板调整弹簧15和活动刮板17,调整滑杆11的内侧壁设有升降槽18,固定壳体14设于调整滑杆11内侧壁之间,固定壳体14呈上侧开口的中空腔体设置,固定壳体14的外侧壁上部对称设有限位滑轴16,限位滑轴16设于升降槽18内,浮力块13设于固定壳体14的下壁,刮板调整弹簧15阵列设于固定壳体14的内底壁,活动刮板17滑动设于固定壳体14内,活动刮板17设于刮板调整弹簧15的上端,活动刮板17对水面的浮渣处理时,浮力块13带动固定壳体14和活动刮板17漂浮在污水面上,一方面可以减少固定壳体14和活动刮板17对污水的搅动,另一方面固定壳体14和活动刮板17始终保持在污水面上,满足对不同厚度的浮渣的刮除,在竖直运行的非工作状态时,在浮力的作用下,浮力块13可以保持固定壳体14和活动刮板17与竖直运行的方向平行,减小固定壳体14和活动刮板17在非工作状态下对污水的搅动。As shown in Figure 1, Figure 6 and Figure 7, the buoyancy type self-adjusting
如图1、图3、图4、图7所示,为了使固定壳体14和活动刮板17在污水面刮除浮渣以及在污水沉淀池1底部刮除污泥的过程中始终保持与运行链条4垂直的状态,轨道循环自适应锁紧组件6包括锁紧滑球20、锁紧控制杆21、锁紧控制弹簧22和摩擦压板23,锁紧控制杆21贯穿设于调整滑杆11的侧壁上部,调整滑杆11的内侧壁上部设有回挡槽24,摩擦压板23设于锁紧控制杆21的一端,摩擦压板23设于回挡槽24内,锁紧滑球20设于锁紧控制杆21的另一端,锁紧控制弹簧22套设于锁紧控制杆21上,锁紧控制弹簧22设于锁紧滑球20与调整滑杆11的外侧壁之间。As shown in Fig. 1, Fig. 3, Fig. 4 and Fig. 7, in order to make the fixed
如图1、图3所示,污水沉淀池1的内侧壁对称设有浅轨道区25和深轨道区26,浅轨道区25和深轨道区26首尾相切,浅轨道区25沿运行链条4的水平运行方向设置,深轨道区26沿运行链条4的竖直运行方向设置,锁紧滑球20在浅轨道区25时,摩擦压板23与固定壳体14或者活动刮板17的侧壁接触,从而将固定壳体14和活动刮板17锁定在与运行链条4垂直的状态,锁紧滑球20在深轨道区26时,摩擦压板23与固定壳体14或者活动刮板17分离,此时再浮力块13的作用下,固定壳体14和活动刮板17保持与竖直运行方向平行。As shown in Figure 1 and Figure 3, the inner wall of the sewage sedimentation tank 1 is symmetrically provided with a
如图1、图3、图4所示,为了控制摩擦压板23与固定壳体14和活动刮板17的接触和分离,锁紧滑球20在浅轨道区25和深轨道区26内滑动。As shown in Fig. 1, Fig. 3 and Fig. 4, in order to control the contact and separation of the
如图1所示,当调整套筒10经过链条轴后,固定壳体14继续保持与运行链条4恢复到垂直的状态,连接轴9的两端与运行链条4的侧壁通过扭簧连接。As shown in Figure 1, after the
如图1、图2所示,调整套筒10与运行链条4呈垂直设置,保证将污水面的浮渣和对污水沉淀池1底部的污泥刮除。As shown in Fig. 1 and Fig. 2, the
如图1、图2所示,污水沉淀池1的另一侧设有渐进斜坡27,便于调整滑杆11进入到调整套筒10内。As shown in FIG. 1 and FIG. 2 , the other side of the sewage sedimentation tank 1 is provided with a
如图1所示,污水沉淀池1的一侧设有污泥收集槽19,便于对底部污泥的收集和及时处理。As shown in Figure 1, a
具体使用时,外部的电机和减速机带动链轮轴2转动,链轮轴2带动运行链轮3转动,运行链轮3带动运行链条4转动,当活动刮板17和固定壳体14运动至污水面对浮渣刮除时,浮力块13带动固定壳体14和活动刮板17上浮到污水面上,且固定壳体14和活动刮板17保持与运行链条4垂直,此时锁紧滑球20进入到浅轨道区25,此时推动锁紧滑球20向调整滑杆11一侧移动,锁紧滑球20带动锁紧控制杆21向内移动,锁紧控制杆21推动摩擦压板23作用在固定壳体14或者活动刮板17的侧壁,从而将固定壳体14和活动刮板17锁紧,固定壳体14和活动刮板17将污水面的浮渣刮除至污水沉淀池1的一端,然后利用浮渣吸出设备将浮渣清理,当固定壳体14和活动刮板17运行至竖直方向,调整套筒10绕过链轮轴2后,连接轴9在扭簧的作用下,固定壳体14和活动刮板17与运行链条4保持垂直,此时锁紧滑球20进入到深轨道区26,锁紧控制弹簧22推动锁紧滑球20向外运动,锁紧滑球20带动锁紧控制杆21向外移动,锁紧控制杆21带动摩擦压板23进入到回挡槽24内,此时摩擦压板23与固定壳体14或活动刮板17分离,浮力块13在浮力的作用下上浮,从而使固定壳体14和活动刮板17倒置,仍保持竖直状态,固定壳体14与活动刮板17与运行方向保持平行,减小了固定壳体14与活动刮板17对污水的搅动,当固定壳体14和活动刮板17运行至渐进斜坡27处,调整滑杆11在渐进斜坡27的作用下,调整滑杆11进入到调整套筒10内,此时固定壳体14和活动刮板17在浮力块13的作用下上浮,限位滑轴16与升降槽18的一端接触后,固定壳体14和活动刮板17在浮力块13的作用下保持竖向状态,此时锁紧滑球20再次进入到浅轨道区25,此时推动锁紧滑球20向调整滑杆11一侧移动,锁紧滑球20带动锁紧控制杆21向内移动,锁紧控制杆21推动摩擦压板23作用在固定壳体14或者活动刮板17的侧壁,从而将固定壳体14和活动刮板17锁紧,活动刮板17进入到固定壳体14内,减少了活动刮板17与固定壳体14的面积,且活动刮板17与固定壳体14保持竖直,在运行链条4的作用下,将污水沉淀池1底部的污泥刮入到污泥收集槽19内,然后利用污泥吸出设备将污泥及时吸走,在运行链条4的作用下,活动刮板17和固定壳体14再次进入到非工作状态,锁紧滑球20进入到深轨道区26,活动刮板17与固定壳体14在浮力块13的作用下保持竖直状态,与运行方向相同,减少了对污水的搅动。During specific use, the external motor and reducer drive the sprocket shaft 2 to rotate, the sprocket shaft 2 drives the running sprocket 3 to rotate, and the running sprocket 3 drives the running chain 4 to rotate. When the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its implementations have been described above, and this description is not limiting. What is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structure and an embodiment similar to the technical solution, it shall fall within the scope of protection of the present invention.
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