CN116162050A - Polythiols and preparation method of high refractive index optical resin thereof - Google Patents

Polythiols and preparation method of high refractive index optical resin thereof Download PDF

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Publication number
CN116162050A
CN116162050A CN202310055803.6A CN202310055803A CN116162050A CN 116162050 A CN116162050 A CN 116162050A CN 202310055803 A CN202310055803 A CN 202310055803A CN 116162050 A CN116162050 A CN 116162050A
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temperature
refractive index
polythiol
optical resin
high refractive
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黄文蓉
黄嘉诚
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Hubei Anka New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/38Low-molecular-weight compounds having heteroatoms other than oxygen
    • C08G18/3855Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
    • C08G18/3876Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C319/00Preparation of thiols, sulfides, hydropolysulfides or polysulfides
    • C07C319/02Preparation of thiols, sulfides, hydropolysulfides or polysulfides of thiols
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C319/00Preparation of thiols, sulfides, hydropolysulfides or polysulfides
    • C07C319/02Preparation of thiols, sulfides, hydropolysulfides or polysulfides of thiols
    • C07C319/12Preparation of thiols, sulfides, hydropolysulfides or polysulfides of thiols by reactions not involving the formation of mercapto groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C319/00Preparation of thiols, sulfides, hydropolysulfides or polysulfides
    • C07C319/22Preparation of thiols, sulfides, hydropolysulfides or polysulfides of hydropolysulfides or polysulfides
    • C07C319/24Preparation of thiols, sulfides, hydropolysulfides or polysulfides of hydropolysulfides or polysulfides by reactions involving the formation of sulfur-to-sulfur bonds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C321/00Thiols, sulfides, hydropolysulfides or polysulfides
    • C07C321/24Thiols, sulfides, hydropolysulfides, or polysulfides having thio groups bound to carbon atoms of six-membered aromatic rings
    • C07C321/28Sulfides, hydropolysulfides, or polysulfides having thio groups bound to carbon atoms of six-membered aromatic rings

Abstract

The invention belongs to the technical field of high-refractive-index optical resins, and particularly relates to a polythiol and a preparation method of the high-refractive-index optical resin. S1: mixing the isothiocyanates, the ultraviolet absorbent, the release agent, the antioxidant and the catalyst, and vacuum defoaming for 20-30min at 30 ℃ to obtain a material A; s2: adding polythiol into the material A obtained in the step S1, and carrying out vacuum defoaming for 30-45min at 15-20 ℃ to obtain a mixture B; s3: and (3) pouring the mixture B obtained in the step (S2) is completed, and the resin is solidified by adopting gradient temperature programming to obtain the optical resin lens with high refractive index.

Description

Polythiols and preparation method of high refractive index optical resin thereof
Technical Field
The invention belongs to the technical field of high-refractive-index optical resins, and particularly relates to a polythiol and a preparation method of the high-refractive-index optical resin.
Background
Currently, the refractive index of the mainstream lens in the market is about 1.50, and in recent years, with the increasing of the myopia degree of teenagers, the demand of resin lenses with higher degrees is increasing, the lower refractive index cannot meet the actual demand, and in order to prepare lenses with higher degrees, the refractive index can only be realized by increasing the thickness of the lenses, but the weight of the glasses is increased. With the continuous development of technology, polyurethane optical resin materials with higher refractive indexes are greatly developed, most of the resin materials are formed by thermal curing polymerization of isocyanate and polythiol, four types of polyurethane resin lenses with refractive indexes of 1.56, 1.60, 1.67 and 1.74 can be prepared, the refractive index of the optical resin is improved to a certain extent, but the requirement of higher lens degree is still difficult to meet, and the development of the optical resin with higher refractive index has become an important point of research in the field of optical lens resins.
Zhang Yunfang et al (synthesis of sulfur-containing high refractive index optical resin monomers, university of Zhongshan university journal of research (Nature sciences), 2006, 27 (4): 73-81) reported that optical lenses having refractive indices up to 1.80 were produced by using pentaerythritol and diphenyl sulfide-4, 4-diisothiocyanate, and U.S. Pat. No. 3, 0158352 reported that optical lenses having refractive indices of 1.80 were produced by using 1,3, 5-benzenetrithiol and 1,3, 5-triazine-2, 4, 6-triisocyanate. However, the lenses obtained from the raw materials have poor impact resistance due to over-strong rigidity, and the finished lenses are fragile and unsafe.
Disclosure of Invention
The invention aims to provide a polythiol and a preparation method of an optical resin thereof, and aims to provide a high refractive index optical resin with refractive index exceeding 1.80 and a preparation method of the high refractive index optical resin.
The technical aim of the invention is realized by the following technical scheme: a polythiol which is one of the formulae (I) -formula (III):
Figure BDA0004060532370000011
the invention is further provided with: the polythiol is prepared by:
s1: 266.3-358g of thiourea and 181.9-198.4g of 1,2, 4-trichlorobenzene are added into 300-510g of carbon tetrachloride under the protection of nitrogen, the temperature is increased to 90-110 ℃, and the reaction is carried out for 3-4.5 hours, thus obtaining a first intermediate.
S2: under the protection of nitrogen, the temperature of the first intermediate is reduced to 25-45 ℃, 260-390g of ammonia water is dripped into the system, and the adding is completed within 30-45 min; after the dripping is finished, controlling the temperature at 50-65 ℃ for 3-5 hours, stopping the reaction, standing for layering, removing supernatant, washing lower liquid with 250-400g of deionized water for three times, removing water phase, decompressing oil phase at 65 ℃ to remove solvent, and obtaining a second intermediate.
S3: and (3) dropwise adding 350-480g of carbon tetrachloride into the second intermediate, dropwise adding 675-750g of disulfide (20 wt% carbon tetrachloride solution) at room temperature under the protection of nitrogen, continuously stirring for 5.5-7 hours after the dropwise adding is finished, and removing carbon tetrachloride from the product at 60 ℃ under negative pressure to obtain the polythiol.
The invention is further provided with: the high refractive index optical resin is prepared from the following raw materials in parts by mass:
Figure BDA0004060532370000021
the invention is further provided with: the isothiocyanate is selected from one of toluene diisoisothiocyanate, 4-diphenyl methane diisoisothiocyanate, diphenyl disulfide-4, 4-diisoisothiocyanate, m-xylylene diisoisothiocyanate and 1,3, 5-triazine-2, 4, 6-triisocyanate.
The invention is further provided with: the catalyst is selected from one or more of dibutyl tin dichloride, stannous octoate, methyl tin trichloride, trimethyl tin chloride and dibutyl tin dilaurate.
The invention is further provided with: the ultraviolet absorber is selected from one or more of UV-234, UV-9, UV-326 and UV-531.
The invention is further provided with: the release agent is one or more selected from DDP-10, DDP-8 and DDP-5.
The invention is further provided with: the antioxidant is selected from one of antioxidant 1010, antioxidant 164 and antioxidant 1076.
The invention is further provided with: a method for preparing a high refractive index optical resin, comprising the steps of:
s1: mixing the isothiocyanates, the ultraviolet absorbent, the release agent, the antioxidant and the catalyst, and vacuum defoaming for 20-30min at 30 ℃ to obtain a material A;
s2: adding polythiol into the material A obtained in the step S1, and carrying out vacuum defoaming for 30-45min at 15-20 ℃ to obtain a mixture B;
s3: and (3) pouring the mixture B obtained in the step (S3) is completed, curing the resin by adopting gradient temperature programming, so as to obtain the resin lens, wherein the temperature programming is that the initial temperature is 25-35 ℃, the temperature is kept for 1.5-3h, the temperature is increased to 50-65 ℃ through 6-8h, the temperature is increased to 85-90 ℃ through 2-4h, and the temperature is reduced to 95-105 ℃ through 0.5-1.5 h.
The beneficial effects of the invention are as follows: compared with the prior art of 1.80 high refractive index optical resin, the multi-thiol component structure of the ultra-high refractive index optical resin provided by the invention contains four thioether groups formed by sulfur, and the content of sulfur is improved, so that the refractive index of the optical resin is improved to more than 1.80 and 1.8260-1.8570, and the thioether group chain segment can freely rotate, and has an excellent flexible structure, so that the rigid structure formed by the benzene ring structure in the multi-thiol component and the isothiocyanate curing agent after curing is greatly relieved, the brittleness of the optical resin after curing is reduced, the impact resistance of the optical resin is improved, and the impact resistance is improved to 110g of pellets without breakage after impact.
Detailed Description
The technical solutions in the embodiments will be clearly and completely described below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
EXAMPLE 1 preparation of polythiol formula (I)
In the first step, 266.3g of thiourea and 181.9g of 1,2, 4-trichlorobenzene are added into 300g of carbon tetrachloride under the protection of nitrogen, the temperature is increased to 90 ℃, and the reaction is carried out for 3 hours, thus obtaining a first intermediate.
Step two, under the protection of nitrogen, the temperature of the first intermediate is reduced to 25 ℃, 260g of ammonia water is added dropwise into the system, and the addition is completed within 30 min; after the completion of the dropwise addition, the temperature was controlled at 50℃and the reaction was allowed to proceed for 3 hours, the reaction was terminated, the layer was allowed to stand still, the supernatant was removed, the lower layer liquid was washed three times with 250g of deionized water, the aqueous phase was removed, and the oil phase was subjected to removal of the solvent under reduced pressure at 65℃to obtain a second intermediate.
And step three, adding 350g of carbon tetrachloride into the second intermediate, dropwise adding 675g of disulfide (20 wt% carbon tetrachloride solution) at room temperature under the protection of nitrogen, continuously stirring for 5.5 hours after the dropwise adding is finished, and removing carbon tetrachloride from the product at 60 ℃ under negative pressure to obtain the product of the polythiol formula (I).
EXAMPLE 2 preparation of polythiol formula (II)
In the first step, 358g of thiourea and 198.4g of 1,3, 5-trichlorobenzene are added into 510g of carbon tetrachloride under the protection of nitrogen, the temperature is raised to 110 ℃, and the reaction is carried out for 4.5 hours, thus obtaining a first intermediate.
Step two, under the protection of nitrogen, the temperature of the first intermediate is reduced to 45 ℃, 390g of ammonia water is dripped into the system, and the addition is completed within 45 min; after the completion of the dropwise addition, the temperature was controlled at 65℃and the reaction was allowed to proceed for 5 hours, the reaction was terminated, the layer was allowed to stand still, the supernatant was removed, the lower layer liquid was washed three times with 400g of deionized water, the aqueous phase was removed, and the oil phase was subjected to removal of the solvent under reduced pressure at 65℃to obtain a second intermediate.
Adding 480g of carbon tetrachloride into the second intermediate, dropwise adding 750g of disulfide (20 wt% of carbon tetrachloride solution) at room temperature under the protection of nitrogen, continuously stirring for 7 hours after the dropwise adding is finished, and removing carbon tetrachloride from the product at 60 ℃ under negative pressure to obtain the product of the polythiol formula (II).
EXAMPLE 3 preparation of polythiol formula (III)
In the first step, under the protection of nitrogen, adding 320.4 thiourea and 185.3g of 1,2, 3-trichlorobenzene into 450g of carbon tetrachloride, raising the temperature to 100 ℃, and reacting for 4 hours to obtain a first intermediate.
Step two, under the protection of nitrogen, the temperature of the first intermediate is reduced to 30 ℃, 310g of ammonia water is added dropwise into the system, and the addition is completed within 35 min; after the completion of the dropwise addition, the temperature was controlled at 60℃and the reaction was allowed to proceed for 4 hours, the reaction was terminated, the layer was allowed to stand still, the supernatant was removed, then the lower layer liquid was washed three times with 310g of deionized water, the aqueous phase was removed, and the oil phase was subjected to removal of the solvent under reduced pressure at 65℃to obtain a second intermediate.
And step three, adding 420g of carbon tetrachloride into the second intermediate, dropwise adding 715g of disulfide (20 wt% carbon tetrachloride solution) at room temperature under the protection of nitrogen, continuously stirring for 6 hours after the dropwise adding is finished, and removing carbon tetrachloride from the product at 60 ℃ under negative pressure to obtain the product of the polythiol formula (III).
Comparative example 1 preparation of polythiol
Prepared as in example 1, without carrying out the procedure of step three, the second intermediate obtained is the polythiol of comparative example 1.
Comparative example 2 preparation of polythiol
Prepared as in example 2, without carrying out the procedure of step three, the second intermediate obtained is the polythiol of comparative example 2.
Preparation of resin lenses
According to the raw material ratios provided in table 1, optical lenses were prepared according to the preparation methods of optical resin lenses, the obtained lenses were respectively labeled as JP01-JP05, and the lenses corresponding to comparative example 1 and comparative example 2 were respectively DB01 and DB02, the preparation methods thereof being prepared according to JP01 and JP02, respectively. The preparation method of the lens comprises the following steps:
mixing the isothiocyanates, the ultraviolet absorbent, the release agent, the antioxidant and the catalyst, and vacuum defoaming for 20-30min at 30 ℃ to obtain a material A; adding polybasic mercaptan into the material flow A, and carrying out vacuum defoaming for 30-45min at 15-20 ℃ to obtain a mixture B; and (3) pouring the mixture B, curing the resin by adopting gradient temperature programming to obtain a resin lens, wherein the temperature programming is that the initial temperature is 25-35 ℃, the temperature is kept for 1.5-3h, the temperature is increased to 50-65 ℃ for 6-8h, the temperature is increased to 85-90 ℃ for 2-4h, and the temperature is reduced to 95-105 ℃ for 0.5-1.5 h.
TABLE 1 optical resin raw materials
Figure BDA0004060532370000041
Figure BDA0004060532370000051
The testing method comprises the following steps:
1. refractive index: the ND value is measured by a multi-wavelength Abbe refractometer, and the model of the Abbe refractometer is WYA-2S digital Abbe refractometer of Shanghai electric analysis instruments Co., ltd;
2. impact resistance: measuring the bearable steel ball mass of the lens by adopting a falling ball impact tester, and measuring the steel ball mass of 16g, 32g, 50g, 64g, 90g, 110g and 500g with the height of 1.27 m according to an FDA standard measurement method;
3. transmittance: the light transmittance is measured by an optical light transmittance tester, and the manufacturer and model are LS108A of Shenzhen Baichuan electronics Inc.
Table 2, optical lens performance test results
JP01 JP02 JP03 JP04 JP05 DB01 DB02
Refractive index 1.8321 1.8570 1.8260 1.8275 1.8317 1.8012 1.7985
Transmittance/% 91.8 89.6 91.7 90.5 91.5 89.5 87.8
Impact resistance/g 110 110 500 110 110 32 16
The resin lenses DB01, DB02 obtained in comparative examples 1 and 2 have lower refractive index and larger brittleness than the resin lenses JP01, JP02 obtained in examples 1 and 2 of the present invention, because the sulfur content in the comparative examples is lower than that in the examples of the present invention, and thus the refractive index is lower than that in the examples of the present invention, and there is no soft segment in the resin structure, and thus the resin obtained is large in brittleness. The impact resistance obtained by the invention is more excellent, because the polythiol contains 4 flexible sulfur bond structures in the middle, the brittleness of the resin after curing is reduced, and the toughness and the impact resistance are improved.

Claims (9)

1. A polythiol characterized by: the polythiol is one of the formulas (I) - (III):
Figure FDA0004060532360000011
2. a polythiol as claimed in claim 1, wherein: the polythiol is prepared by:
s1: 266.3-358g of thiourea and 181.9-198.4g of 1,2, 4-trichlorobenzene are added into 300-510g of carbon tetrachloride under the protection of nitrogen, the temperature is increased to 90-110 ℃, and the reaction is carried out for 3-4.5 hours, thus obtaining a first intermediate.
S2: under the protection of nitrogen, the temperature of the first intermediate is reduced to 25-45 ℃, 260-390g of ammonia water is dripped into the system, and the adding is completed within 30-45 min; after the dripping is finished, controlling the temperature at 50-65 ℃ for 3-5 hours, stopping the reaction, standing for layering, removing supernatant, washing lower liquid with 250-400g of deionized water for three times, removing water phase, decompressing oil phase at 65 ℃ to remove solvent, and obtaining a second intermediate.
S3: and (3) dropwise adding 350-480g of carbon tetrachloride into the second intermediate, dropwise adding 675-750g of disulfide (20 wt% carbon tetrachloride solution) at room temperature under the protection of nitrogen, continuously stirring for 5.5-7 hours after the dropwise adding is finished, and removing carbon tetrachloride from the product at 60 ℃ under negative pressure to obtain the polythiol.
3. A high refractive index optical resin according to claim 1, characterized in that: the composite material comprises the following raw materials in parts by mass:
Figure FDA0004060532360000012
4. a high refractive index optical resin according to claim 3, wherein: the isothiocyanate is selected from one of toluene diisoisothiocyanate, 4-diphenyl methane diisoisothiocyanate, diphenyl disulfide-4, 4-diisoisothiocyanate, m-xylylene diisoisothiocyanate and 1,3, 5-triazine-2, 4, 6-triisocyanate.
5. A high refractive index optical resin according to claim 3, wherein: the catalyst is selected from one or more of dibutyl tin dichloride, stannous octoate, methyl tin trichloride, trimethyl tin chloride and dibutyl tin dilaurate.
6. A high refractive index optical resin according to claim 3, wherein: the ultraviolet absorber is selected from one or more of UV-234, UV-9, UV-326 and UV-531.
7. A high refractive index optical resin according to claim 3, wherein: the release agent is one or more selected from DDP-10, DDP-8 and DDP-5.
8. A high refractive index optical resin according to claim 3, wherein: the antioxidant is selected from one of antioxidant 1010, antioxidant 164 and antioxidant 1076.
9. A method for producing a high refractive index optical resin according to claim 3, wherein: the method comprises the following steps:
s1: mixing the isothiocyanates, the ultraviolet absorbent, the release agent, the antioxidant and the catalyst, and vacuum defoaming for 20-30min at 30 ℃ to obtain a material A;
s2: adding polythiol into the material A obtained in the step S1, and carrying out vacuum defoaming for 30-45min at 15-20 ℃ to obtain a mixture B;
s3: and (3) pouring the mixture B obtained in the step (S2) is completed, curing the resin by adopting gradient temperature programming, so as to obtain the resin lens, wherein the temperature programming is that the initial temperature is 25-35 ℃, the temperature is kept for 1.5-3h, the temperature is increased to 50-65 ℃ through 6-8h, the temperature is increased to 85-90 ℃ through 2-4h, and the temperature is reduced to 95-105 ℃ through 0.5-1.5 h.
CN202310055803.6A 2023-01-15 2023-01-15 Polythiols and preparation method of high refractive index optical resin thereof Pending CN116162050A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1039429A (en) * 1988-07-14 1990-02-07 三井东圧化学株式会社 Resin with high refractive index contains the lens of this resin and prepares the method for these lens
JPH06134773A (en) * 1992-10-27 1994-05-17 Mitsui Toatsu Chem Inc Method of molding sulfur-containing urethane resin and molding of transparent sulfur-containing urethane resin
CN1111619A (en) * 1994-01-26 1995-11-15 三井东压化学株式会社 Polythiol, process for producing same, sulfur-containing urethane-base resin prepared from the polythiol, proces for producing the resin, and lens
CN101684085A (en) * 2009-08-28 2010-03-31 上海伟星光学有限公司 Method for preparing tetra-sulfenyl polyhydric mercaptan and method for preparing polyurethane-based resin lens by using tetra-sulfenyl polyhydric mercaptan

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1039429A (en) * 1988-07-14 1990-02-07 三井东圧化学株式会社 Resin with high refractive index contains the lens of this resin and prepares the method for these lens
JPH06134773A (en) * 1992-10-27 1994-05-17 Mitsui Toatsu Chem Inc Method of molding sulfur-containing urethane resin and molding of transparent sulfur-containing urethane resin
CN1111619A (en) * 1994-01-26 1995-11-15 三井东压化学株式会社 Polythiol, process for producing same, sulfur-containing urethane-base resin prepared from the polythiol, proces for producing the resin, and lens
CN101684085A (en) * 2009-08-28 2010-03-31 上海伟星光学有限公司 Method for preparing tetra-sulfenyl polyhydric mercaptan and method for preparing polyurethane-based resin lens by using tetra-sulfenyl polyhydric mercaptan

Non-Patent Citations (2)

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Title
张续 等: "异硫氰酸酯和硫醇的合成及含硫聚氨酯光学镜片研究进展", 《 化工新型材料》, pages 265 - 268 *
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