CN116160076A - Cutting device of jig and working method thereof - Google Patents
Cutting device of jig and working method thereof Download PDFInfo
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- CN116160076A CN116160076A CN202310354914.7A CN202310354914A CN116160076A CN 116160076 A CN116160076 A CN 116160076A CN 202310354914 A CN202310354914 A CN 202310354914A CN 116160076 A CN116160076 A CN 116160076A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/36—Supply or regeneration of working media
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention relates to the technical field of machining equipment, in particular to a cutting device of a jig and a working method thereof, comprising the following steps: cutting unit, liquid supply unit and filtration unit, the filtration unit includes: the drum-shaped filter assembly, the power assembly, the valve body and the collecting tank are rotatably supported by the collecting tank, and processing scraps falling from the outer guide surface are collected; the outer flow guiding surface of the bowl-shaped structure in the drum-shaped filter assembly is provided with a plurality of rings of flow blocking grooves from inside to outside around the axis, and a plurality of through holes are uniformly distributed on the outer flow guiding surface. The jig cutting device can keep cleanliness, ensure the machining precision of the jig and prolong the service life, and more importantly, the filter structure keeping the cleanliness can realize self-cleaning, does not need frequent cleaning or replacement, and can always keep a stable state of effectively filtering machining scraps.
Description
Technical Field
The invention relates to the technical field of machining equipment, in particular to a cutting device of a jig and a working method thereof.
Background
At present, aiming at the machining of jigs, a wire cutting machine tool is often adopted to carry out electric discharge cutting on parts to be machined through molybdenum wires so as to achieve the designed structural form, and the machining mode can meet the high-precision requirement of the jigs. Specifically, the wire-cut molybdenum wire is a molybdenum product which takes refractory metal molybdenum as a base and is added with other metal elements such as lanthanum or magnesium, and the like, has the characteristics of high strength, good conductivity, good toughness, low elongation and the like, and is widely used as an electrode material in wire-cut machining of fast wire-cutting and medium wire-cutting and can cut various high-hardness and brittle materials.
In a specific machining process, after the molybdenum wire discharges the workpiece, machining scraps of the workpiece can be adhered to the molybdenum wire, and the situation that the molybdenum wire is easy to shake due to uneven surface quality in a subsequent use process is caused by the situation.
In the continuous working process of the linear cutting machine, the continuous reciprocating circulation is optimal for the use of the cooling liquid, so that the cooling liquid in the circulation process is always required to be filtered by a filtering device, and the influence of the processing scraps on the surface of a workpiece in the subsequent use process is avoided. At present, the above-mentioned purpose is realized through adopting the filter screen, and the filter effect is stable and reliable, but there is a problem in that the clearance or the change of filter screen need in time go on manually, otherwise can cause the influence to the effect of filter, this obviously can consume certain manufacturing cost to a different extent.
In summary, how to solve the problem that the current filter screen needs to be cleaned or replaced manually in time, thereby reducing the production cost, and becoming a problem that the person skilled in the art needs to solve.
Disclosure of Invention
The invention provides a cutting device of a jig and a working method thereof, thereby effectively solving the problems pointed out in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a cutting device of a jig, comprising:
the cutting unit discharges through the electrode and cuts the workpiece according to the set track;
a liquid supply unit for supplying a cooling liquid to at least the position where the electrode is located, and the cooling liquid circulates;
a filter unit provided in the circulation path of the coolant, for filtering the coolant, the filter unit including:
the drum-shaped filter assembly comprises two bowl-shaped structures which are symmetrically arranged, and edges of the two bowl-shaped structures are bonded to form two convex outer guide surfaces and two convex inner guide surfaces;
the power assembly provides rotating power for the drum-shaped filtering assembly so that the central ranges of the two outer guide surfaces rotate to the falling position of the cooling liquid;
the valve body is arranged in the central range of the bowl-shaped structure, is closed when the bowl opening of the bowl-shaped structure faces downwards, and is opened when the bowl opening of the bowl-shaped structure faces upwards;
the collecting tank is used for rotatably supporting the drum-shaped filtering component and collecting machining scraps falling from the outer guide surface, and the bottom of the collecting tank is provided with a guide pipe which is led upwards and used for flowing out the cooling liquid from the filtering unit;
the outer diversion surface surrounds the axis and is provided with a plurality of circles of concave diversion trenches from inside to outside, and a plurality of through holes are uniformly distributed in the diversion trenches.
Further, the valve body includes:
the mounting seat is fixedly connected with the bowl-shaped structure and is provided with a groove, and the center of the bottom of the groove is a through area;
the limiting seat comprises a ring body and a limiting edge, wherein the ring body is coaxially arranged, the limiting edge is vertically connected with one end of the ring body, the ring body is at least partially arranged in the groove, and one end edge of the limiting seat is vertically connected with the edge of the through area;
the switch seat comprises a seat body which is used for the ring body to fit and penetrate through and is used for accommodating the limiting edge, and the seat body is provided with an open end; the device also comprises a flow-through plate for plugging the open end, wherein a plurality of hole sites are arranged on the flow-through plate;
the switch seat is arranged along the axial free movement relative to the ring body, and the hole site is closed when the overcurrent plate is attached to the limit edge and is opened when the overcurrent plate and the limit edge are separated.
Further, an inner ring of the through area of the mounting seat is provided with an inner thread, and the outer wall of the end part of the ring body is provided with an outer thread;
the mounting seat is connected with the ring body through threads.
Further, the inner wall of the open end of the base body is provided with internal threads, and the edge of the overflow plate is provided with external threads;
the base body is connected with the overflow plate through threads.
Further, the valve body further comprises an elastic pad attached to the limiting edge, and the elastic pad is arranged between the overflow plate and the limiting edge.
Further, the bowl-shaped structure is a plastic structure.
Further, the inner wall of the bowl-shaped structure is a smooth surface.
Further, the power assembly comprises two semicircular clamping rings, and the two semicircular clamping rings symmetrically cover the edges of the bowl-shaped structure after being attached;
the two fixing seats are respectively connected with at least two semicircular clamping rings at the joint of the two semicircular clamping rings;
the fixing seats are rotationally connected with the collecting tank, and one of the fixing seats is led out of the collecting tank to be connected with the motor.
Further, the collecting tank comprises a main body and a bottom cover plate, and the bottom cover plate is detachably connected with the main body;
the honeycomb duct is arranged on the bottom cover plate.
The working method of the cutting device of the jig comprises the following steps:
adjusting the symmetry planes of the two bowl-shaped structures to a horizontal initial position;
starting the liquid supply unit so that the circulation process of the cooling liquid is started, and adjusting the position of the cooling liquid supply position relative to the electrode and the central range on the bowl-shaped structure;
starting the cutting unit to perform a cutting action and always ensuring the relative rest of the electrode, the supply and the central range;
and driving the drum-shaped filter assembly to rotate 180 x n degrees around the horizontal axis at a set moment, wherein n is a positive integer.
By the technical scheme of the invention, the following technical effects can be realized:
the invention provides the jig cutting device capable of always ensuring the cleanliness of the electrode, which can ensure the machining precision of the jig on one hand and prolong the service life of the jig on the other hand, and more importantly, the filter structure capable of maintaining the cleanliness can realize self-cleaning, does not need frequent cleaning or replacement, and can always maintain a stable state of effectively filtering machining scraps.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a schematic diagram of a cutting device of a jig;
FIG. 2 is a schematic diagram of a filter unit;
FIG. 3 is an exploded view of a part of the structure of the filter unit;
FIG. 4 is a schematic view of the structure of the filter unit except for the collecting tank;
FIG. 5 is an exploded schematic view of the valve body;
FIG. 6 is a cross-sectional view of a bowl-like structure with a bowl opening facing downward;
FIG. 7 is an enlarged view of a portion of FIG. 6 at A;
FIG. 8 is a partial enlarged view at B in FIG. 6;
FIG. 9 is a cross-sectional view of the valve body in a closed state;
FIG. 10 is a cross-sectional view of a bowl-like structure with the bowl opening facing upward;
FIG. 11 is an enlarged view of a portion of FIG. 10 at C;
FIG. 12 is a schematic view of a bowl-like structure;
FIG. 13 is a partial enlarged view at D in FIG. 2;
FIG. 14 is a schematic view of the bottom of the collection tank;
reference numerals: 1. a cutting unit; 2. a liquid supply unit; 3. a filtering unit; 31. a bowl-like structure; 31a, an outer guide surface; 31b, an inner guide surface; 31c, a choke groove; 31d, through holes; 32. a power assembly; 32a, a semicircular clasp; 32b, a fixed seat; 32c, a motor; 33. a valve body; 33a, a mounting seat; 33a-1, grooves; 33a-2, a through region; 33b, a limiting seat; 33b-1, a ring body; 33b-2, a limit edge; 33c, a seat body; 33d, an overflow plate; 33d-1, hole site; 33e, elastic pads; 34. a collection tank; 34a, a draft tube; 34b, a main body; 34c, bottom cover plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 14, a cutting device for a fixture includes: a cutting unit 1 for cutting a workpiece according to a set trajectory by discharging an electrode; a liquid supply unit 2 for supplying a cooling liquid to at least the position where the electrode is located, and circulating the cooling liquid; the filter unit 3 is provided in the circulation path of the coolant, and filters the coolant.
The filter unit 3 includes: the drum-shaped filter assembly comprises two bowl-shaped structures 31 which are symmetrically arranged, and the edges of the two bowl-shaped structures 31 are bonded to form two convex outer guide surfaces 31a and two convex inner guide surfaces 31b; a power assembly 32 for providing rotational power to the drum-shaped filter assembly so that the central ranges of the two outer guide surfaces 31a are rotated to the falling position of the cooling liquid; a valve body 33 mounted in the central range of the bowl-shaped structure 31, the valve body 33 being closed when the bowl-shaped structure 31 is downward in the bowl mouth and being opened when the bowl-shaped structure 31 is upward in the bowl mouth; a collecting tank 34 for rotatably supporting the drum-shaped filter assembly and collecting the chips dropped from the outer guide surface 31a, the bottom of the collecting tank 34 having a guide pipe 34a directed upward for the outflow of the cooling liquid from the filter unit 3; wherein, the outer diversion surface 31a surrounds the axis and is provided with a plurality of circles of concave flow blocking grooves 31c from inside to outside, and a plurality of through holes 31d are uniformly distributed in the flow blocking grooves 31 c.
Any shape that can achieve the filtering of the machining chips can be applied to the present invention, and it is only necessary to ensure that the cooling liquid can smoothly enter the drum-shaped filter assembly.
In the invention, the jig cutting device capable of always ensuring the cleanliness of the electrode is provided, the device can ensure the machining precision of the jig on one hand and prolong the service life of the jig on the other hand, and more importantly, the filter structure capable of keeping the cleanliness can realize self-cleaning, does not need frequent cleaning or replacement, and can always keep a stable state of effectively filtering machining scraps.
Specifically, as shown in fig. 1 to 4 and 8, during the process of cutting a workpiece, the electrode and the workpiece are moved relatively, and during the process, the stability of the cooling liquid supply position needs to be ensured, so that timely cleaning of machining scraps and cooling of a high-temperature position are always kept; during the process of falling from the above position, the cooling liquid falls to the center of the outer guide surface 31a of one of the bowl-shaped structures 31, at this time, the bowl-shaped structure 31 faces downward and the valve body 33 is closed, so that the cooling liquid flows in a divergent shape around.
In this process, when the cooling liquid carrying the processing scraps passes through each stage of flow blocking grooves 31c, the processing scraps are blocked into the flow blocking grooves 31c to a certain extent, meanwhile, the cooling liquid with impurities removed can flow into the drum-shaped filter assembly from the through holes 31d, and in this process, the cooling liquid can naturally flow downwards to the valve body 33 along the inner flow guiding surface 31b of the bottom bowl-shaped structure 31, and the valve body 33 at this position is opened due to the upward direction of the bowl-shaped structure 31, so that the filtered cooling liquid can continuously flow downwards to participate in subsequent circulation.
It should be noted that, the position that the drum-shaped filter assembly needs to reach under the driving of the power assembly 32 is a horizontal position of the symmetry planes of the two bowl-shaped structures 31, so that the bowl-shaped structures 31 can be controlled stably by the power assembly 32 in a manner that the bowl mouths of the bowl-shaped structures 31 face upwards or downwards, and the valve body 33 can be opened and closed effectively.
When the cooling liquid flows through the bowl-shaped structure 31 at the top, the cooling liquid falls into the bowl-shaped structure 31 at the bottom through the through hole 31d, and in this case, the cooling liquid can quickly flow to the valve body 33 at the bottom along the side wall of the bowl-shaped structure 31, so that the cooling liquid can be quickly discharged; since the inner wall of the bottom bowl-shaped structure 31 protrudes downward, the guiding of the cooling liquid is quick, the probability that the cooling liquid penetrates through the through hole 31d of the bottom bowl-shaped structure 31 is low, or even if part of the cooling liquid penetrates through the through hole 31d, the processing scraps in the flow blocking groove 31c rotating from the top to the bottom can be acted, so that the processing scraps can fall down due to gravity and can enter the collecting groove 34 through the action of a small amount of cooling liquid, and the cleaning purpose is realized.
In the above process, during the rotation of the drum-shaped filter assembly, the machining scraps can be partially dropped in the rotation process, and after the rotation, the gravity effect can also realize the secondary cleaning of the machining scraps, and part of cooling liquid and the machining scraps are gathered in the collecting tank 34, so that the cleaning can be intensively obtained.
As a preference to the above embodiment, the valve body 33 includes: the mounting seat 33a is fixedly connected with the bowl-shaped structure 31 and is provided with a groove 33a-1, and the center of the bottom of the groove 33a-1 is a through area 33a-2; the limiting seat 33b comprises a ring body 33b-1 and a limiting edge 33b-2, wherein the ring body 33b-1 is coaxially arranged, the limiting edge 33b-2 is vertically connected with one end of the ring body 33b-1, the ring body 33b-1 is at least partially arranged in the groove 33a-1, and one end edge of the limiting seat is vertically connected with the edge of the through region 33a-2; the switch seat comprises a seat body 33c for the ring body 33b-1 to fit and penetrate, and for accommodating the limit edge 33b-2, wherein the seat body 33c is provided with an open end; the device further comprises a flow-through plate 33d for plugging the open end, and a plurality of hole sites 33d-1 are arranged on the flow-through plate 33 d.
The switch seat is disposed in free movement along the axial direction relative to the ring body 33b-1, and the hole site 33d-1 is closed when the current passing plate 33d is attached to the limit edge 33b-2 and opened when the current passing plate and the limit edge are separated.
As shown in fig. 5 to 7 and 9 to 11, the structure and the working form of the valve body 33 are shown, and in the process of installing the valve body, the valve body can be preassembled first, and then installed integrally with respect to the bowl-shaped structure 31 after being preassembled as a whole; referring to fig. 5, there is shown an exploded schematic view of the various structures, to facilitate assembly of the above structures, the following optimizations may be made:
in the first aspect, an inner ring of the through region 33a-2 of the mounting seat 33a is provided with an inner thread, and an outer wall of the end part of the ring body 33b-1 is provided with an outer thread; the mount 33a is screwed with the ring 33 b-1. That is, the connection between the mounting seat 33a and the limit seat 33b is performed by screw connection, so that the mounting seat 33a and the limit seat 33b are convenient to disassemble and reassemble, and the limit seat 33b can be quickly fixed relative to the mounting seat 33a after the limit seat 33b is mounted relative to the seat body 33 c.
In the second aspect, the inner wall of the open end of the base 33c is provided with internal threads, and the edge of the flow-through plate 33d is provided with external threads; the seat body 33c is connected with the overflow plate 33d through threads; that is, for the connection between the flow-through plate 33d and the base 33c, the same applies a screw connection method, and after the limit base 33b is mounted on the base 33c, the flow-through plate 33d can be quickly fixed on the base 33 c.
As a preference to the above embodiment, referring also to fig. 5, the valve body 33 further includes an elastic pad 33e attached to the limit edge 33b-2, the elastic pad 33e being disposed between the flow-through plate 33d and the limit edge 33 b-2.
Referring to fig. 6, 7 and 9, when the valve body 33 is positioned at the top, the whole switch seat moves linearly relative to the ring body 33b-1, and falls to a position where the flow-through plate 33d is attached to the limit edge 33b-2, so that the hole site 33d-1 is blocked by the limit edge 33 b-2; in this state, when the coolant falls to the surface of the flow-through plate 33d, it cannot pass through the hole site 33d-1 to reach the middle of the ring body 33b-1, thereby entering the inside of the drum-shaped filter assembly; the cooling liquid can be filtered only by circulating the cooling liquid around the drum-shaped filter assembly through the through holes 31d in the blocking groove 31 c.
Referring to fig. 10 and 11, when the valve body 33 is at the bottom, the whole switch seat moves linearly relative to the ring body 33b-1, and falls to a position where the flow-through plate 33d is separated from the limit edge 33b-2, and at this time, the side wall of the seat body 33c, through which the ring body 33b-1 passes, is attached to the back surface of the limit edge 33b-2, and the flow-through plate 33d is separated from the limit edge 33 b-2; in this state, when the coolant falls to the surface of the flow-through plate 33d through the center of the ring body 33b-1, the coolant flows out of the drum-shaped filter assembly through the hole 33d-1 of the flow-through plate 33d, thereby participating in the subsequent recycling.
In the above process, the sealing performance between the limit edge 33b-2 and the overflow plate 33d can be effectively improved by using the elastic pad 33e, and the combination structure of the overflow plate 33d and the seat body 33c has a certain weight, so that the elastic pad 33e can be deformed when being pressed, thereby effectively improving the sealing performance; the connection between the elastic pad 33e and the limit edge 33b-2 is preferably performed by bonding, and of course, other ways of ensuring stable connection are also within the scope of the present invention.
In the above-described optimization, in order to ensure the stability of the fixing of the mounting seat 33a with respect to the bowl-shaped structure 31, a rim structure may be provided to increase its contact area with respect to the bowl-shaped structure 31.
As a preference to the above-described embodiment, the bowl-like structure 31 is a plastic structure, the structure of which has at least the following advantages:
(1) The plastic structure is light in weight, the work load of the power assembly 32 is small, and more flexible rotation can be realized;
(2) The product cost is low, the choke groove 31c can be directly formed, and the choke groove and the through hole 31d can be obtained through subsequent processing, and a small amount of processing can be realized through a rapid forming mode;
(3) The shape stability is good, and the stable form can be ensured through larger hardness as the metal material, thereby realizing effective filtration.
In an optimized way for the bowl-like structure 31, the inner wall of the bowl-like structure 31 is a smooth surface, which is more advantageous for the flow guiding after the cooling liquid has fallen down, as shown in fig. 12.
As a preferred embodiment, the power assembly 32 includes two semicircular clasps 32a, and the two semicircular clasps 32a symmetrically wrap around the edges of the two bowl-shaped structures 31; the device also comprises two fixing seats 32b which are respectively connected with at least two semicircular clamping rings at the joint of the two semicircular clamping rings 32 a; the fixing bases 32b are rotatably connected with the collecting tank 34, and one of the fixing bases 32b is led out of the collecting tank 34 to be connected with the motor 32 c.
The fixing of the two bowl-shaped structures 31 can be more convenient by the structure, and the transmission of the rotation power is more effective. In order to ensure the stability of the bowl-shaped structure 31 fixed relative to the semicircular clamping ring 32a, a flat edge can be arranged at the edge of the bowl-shaped structure 31, so that the fixation is more stable; the fixation of the semicircular clasp 32a relative to the bowl-shaped structure 31 can be achieved only by the above-mentioned cladding, however, the bowl-shaped structure 31 may rotate relative to the semicircular clasp 32a in this way, but the implementation of the filtering process is not affected; when the rotation is to be avoided, the connection between the two semicircular snap rings 32a can be established, the connection between the semicircular snap ring 32a and the fixing seat 32b can be established, and the bowl-shaped structure 31 can be fixed relative to the semicircular snap ring 32a, and the fixation can be realized through the use of the connecting piece.
As a preference to the above embodiment, as shown in fig. 14, to facilitate cleaning of the interior of the collection tank 34, the collection tank 34 includes a main body 34b and a bottom cover plate 34c, the bottom cover plate 34c being detachably connected to the main body 34 b; the draft tube 34a is disposed on the bottom cover plate 34 c.
In this way, after a certain amount of coolant and machining chips are collected at the bottom of the collection tank 34, the bottom cover plate 34c can be quickly cleaned by removing the bottom cover plate, and the cleaning thoroughness is ensured; the height of the guide tube 34a determines the limit collection amount of the machining chips and part of the cooling liquid in the collecting tank 34, and the guide tube 34a and the bottom cover plate 34c can be arranged in an adjustable mode, so that the selection of the height is convenient. In order to secure the sealability of the above structure, a sealing ring may be provided between the bottom cover plate 34c and the body 34b, thereby avoiding leakage of the cooling liquid.
The working method of the cutting device of the jig comprises the following steps:
s1: the symmetry planes of the two bowl-shaped structures 31 are adjusted to the initial horizontal position, and the drum-shaped filter assembly obtains the initial working state through the step;
s2: starting the liquid supply unit 2 so that the circulation process of the cooling liquid is started and the position of the cooling liquid supply point relative to the central range on the electrode and the bowl-shaped structure 31 is adjusted; so that the cooling liquid can effectively cool the electrodes on the one hand and can accurately fall onto the bowl-shaped structure 31 to be filtered on the other hand; in this step, it is to be noted that the central area is not a specific drop point, but an area with a certain coverage, where the area is selected because different workpieces have different blocking effects on the coolant, because it blocks the coolant from falling down in bundles, which are difficult to concentrate, to a set position; in the invention, due to the arrangement of the plurality of flow blocking grooves 31c, even if proper deviation of the falling positions occurs, the cooling liquid can be ensured to be effectively filtered after passing through the plurality of flow blocking grooves 31 c;
s3: starting the cutting unit 1 to execute cutting action, and always ensuring the relative rest of the electrode, the supply place and the central range; such a stationary state may be readjusted when other parameters change, such as coolant flow increases or workpiece replacement, etc.;
s4: and driving the drum-shaped filter assembly to rotate 180 degrees by n degrees around the horizontal axis at the set moment, wherein n is a positive integer.
The rotation angle is the most rapid when 180 degrees, and is more beneficial to the falling-off of the processing scraps relative to the bowl-shaped structure 31 when a plurality of turns are performed, and the processing scraps can be selected according to actual conditions; in the above step, the selection of the set time may be an automatically determined time point according to the set time interval, or an artificially defined time, for example, a certain time after the shutdown.
The foregoing has outlined and described the basic principles, features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Cutting device of tool, its characterized in that includes:
the cutting unit discharges through the electrode and cuts the workpiece according to the set track;
a liquid supply unit for supplying a cooling liquid to at least the position where the electrode is located, and the cooling liquid circulates;
a filter unit provided in the circulation path of the coolant, for filtering the coolant, the filter unit including:
the drum-shaped filter assembly comprises two bowl-shaped structures which are symmetrically arranged, and edges of the two bowl-shaped structures are bonded to form two convex outer guide surfaces and two convex inner guide surfaces;
the power assembly provides rotating power for the drum-shaped filtering assembly so that the central ranges of the two outer guide surfaces rotate to the falling position of the cooling liquid;
the valve body is arranged in the central range of the bowl-shaped structure, is closed when the bowl opening of the bowl-shaped structure faces downwards, and is opened when the bowl opening of the bowl-shaped structure faces upwards;
the collecting tank is used for rotatably supporting the drum-shaped filtering component and collecting machining scraps falling from the outer guide surface, and the bottom of the collecting tank is provided with a guide pipe which is led upwards and used for flowing out the cooling liquid from the filtering unit;
the outer diversion surface surrounds the axis and is provided with a plurality of circles of concave diversion trenches from inside to outside, and a plurality of through holes are uniformly distributed in the diversion trenches.
2. The jig cutting apparatus of claim 1, wherein the valve body comprises:
the mounting seat is fixedly connected with the bowl-shaped structure and is provided with a groove, and the center of the bottom of the groove is a through area;
the limiting seat comprises a ring body and a limiting edge, wherein the ring body is coaxially arranged, the limiting edge is vertically connected with one end of the ring body, the ring body is at least partially arranged in the groove, and one end edge of the limiting seat is vertically connected with the edge of the through area;
the switch seat comprises a seat body which is used for the ring body to fit and penetrate through and is used for accommodating the limiting edge, and the seat body is provided with an open end; the device also comprises a flow-through plate for plugging the open end, wherein a plurality of hole sites are arranged on the flow-through plate;
the switch seat is arranged along the axial free movement relative to the ring body, and the hole site is closed when the overcurrent plate is attached to the limit edge and is opened when the overcurrent plate and the limit edge are separated.
3. The fixture cutting device according to claim 2, wherein the inner ring of the through area of the mounting seat is provided with an internal thread, and the outer wall of the end part of the ring body is provided with an external thread;
the mounting seat is connected with the ring body through threads.
4. A cutting device of a jig according to claim 2 or 3, wherein the inner wall of the open end of the base is provided with internal threads, and the edge of the flow-through plate is provided with external threads;
the base body is connected with the overflow plate through threads.
5. The jig cutting device of claim 2, wherein the valve body further comprises an elastic pad attached to the limit edge, the elastic pad being disposed between the flow-through plate and the limit edge.
6. The jig cutting apparatus of claim 1, wherein the bowl-like structure is a plastic structure.
7. The jig cutting apparatus of claim 1, wherein the inner wall of the bowl-like structure is a smooth surface.
8. The cutting device of the jig according to claim 1, wherein the power assembly comprises two semicircular clasps, and the two semicircular clasps symmetrically wrap the edges of the bowl-shaped structure after being attached;
the two fixing seats are respectively connected with at least two semicircular clamping rings at the joint of the two semicircular clamping rings;
the fixing seats are rotationally connected with the collecting tank, and one of the fixing seats is led out of the collecting tank to be connected with the motor.
9. The jig cutting apparatus of claim 1, wherein the collection tank comprises a main body and a bottom cover plate detachably connected to the main body;
the honeycomb duct is arranged on the bottom cover plate.
10. A method of operating a cutting device for a jig as claimed in claim 1, comprising the steps of:
adjusting the symmetry planes of the two bowl-shaped structures to a horizontal initial position;
starting the liquid supply unit so that the circulation process of the cooling liquid is started, and adjusting the position of the cooling liquid supply position relative to the electrode and the central range on the bowl-shaped structure;
starting the cutting unit to perform a cutting action and always ensuring the relative rest of the electrode, the supply and the central range;
and driving the drum-shaped filter assembly to rotate 180 x n degrees around the horizontal axis at a set moment, wherein n is a positive integer.
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