CN116158461A - Egg pickling device and using method thereof - Google Patents
Egg pickling device and using method thereof Download PDFInfo
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- CN116158461A CN116158461A CN202310368078.8A CN202310368078A CN116158461A CN 116158461 A CN116158461 A CN 116158461A CN 202310368078 A CN202310368078 A CN 202310368078A CN 116158461 A CN116158461 A CN 116158461A
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- 238000005554 pickling Methods 0.000 title claims abstract description 187
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 244000144977 poultry Species 0.000 claims abstract description 50
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 230000010349 pulsation Effects 0.000 claims abstract description 7
- 235000013601 eggs Nutrition 0.000 claims description 204
- 238000003860 storage Methods 0.000 claims description 32
- 230000006835 compression Effects 0.000 claims description 23
- 238000007906 compression Methods 0.000 claims description 23
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 16
- 239000010963 304 stainless steel Substances 0.000 claims description 10
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000007797 corrosion Effects 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 2
- 235000021110 pickles Nutrition 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 8
- 238000001723 curing Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B5/00—Preservation of eggs or egg products
- A23B5/08—Preserving with chemicals
- A23B5/12—Preserving with chemicals in the form of liquids or solids
- A23B5/20—Apparatus for preserving using liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses an egg pickling device, which relates to the technical field of egg processing and comprises a roller, a pickling tank, a driving assembly, two sealing doors and a plurality of egg baskets, wherein the roller is positioned in the pickling tank and is rotationally connected with the pickling tank; the invention also discloses a using method of the poultry egg pickling device, which comprises the steps of placing poultry egg baskets into a roller, and closing a sealing door; injecting pickling liquid into the pickling tank; repeating the pulsation pickling cycle for a plurality of times, and simultaneously controlling the driving assembly to drive the roller to rotate; after pickling is completed and pressure is released, extracting pickling liquid from a pickling tank; the closed door is opened, the egg basket is taken out from the opening at one end of the roller, and the egg basket is filled into the roller at the opening at the other end of the roller, so that the feeding is convenient, the loading capacity is increased, and the pickling uniformity is improved.
Description
Technical Field
The invention relates to the technical field of poultry egg processing, in particular to a poultry egg pickling device and a using method thereof.
Background
The pickling is one of important ways of processing eggs, can effectively prolong the shelf life of the eggs, and reduces the loss caused by spoilage due to long-term storage and transportation of the eggs; the traditional salted egg curing method mainly uses grass ash, salt mud and the like to wrap the eggs, or naturally impregnates the eggs with salt water, and the curing period is long (generally about 1 month).
At present, the poultry egg pickling is mainly performed by manual work, the labor intensity of workers is high, the labor condition is poor, the production efficiency is low, and the product quality is very unstable due to the difference of the technical level of the workers; the delayed development of egg processing compared with poultry industry becomes an important factor for restricting the continuous and healthy development of poultry industry in China; it is reported that the poultry egg pressure pulsation pickling technology can greatly improve pickling efficiency and is suitable for industrial mass production; aiming at the technology, a corresponding device is designed in the prior patent, for example, chinese patent ZL201210103706.1 discloses an egg pickling device, and the device utilizes a control system to control an air compressor and an electromagnetic valve, so that the pickling tank is in a pulsating pressure environment, the pickling efficiency is improved, and the product quality is improved; chinese patent ZL201821439214.9 discloses a novel oscillating pickling device, and the device adopts pressure pulsation pickling technique and has installed balanced oscillating mechanism at pickling tank bottom, and pickling efficiency is high, and pickling homogeneity is good. However, the above device does not change the condition of manual egg pickling, and has the following disadvantages: (1) Each time of feeding needs manual operation, the feeding efficiency is low, and the eggs are easy to collide during feeding, so that the eggs are failed to be pickled. (2) The design of the vertical tank body causes difficult feeding and has certain limit on the loading capacity. (3) Venting or a certain angle of oscillation at the bottom of the curing tank can improve uniformity of the cured product, but is not thorough enough. (4) The removal of the pickled eggs is also done manually, and the machine is stopped for a period of time that is not effectively utilized.
Disclosure of Invention
The invention aims to provide a poultry egg pickling device and a using method thereof, which are used for solving the problems in the prior art, facilitating feeding, increasing loading capacity and improving pickling uniformity.
In order to achieve the above object, the present invention provides the following solutions:
the invention provides an egg pickling device which comprises a roller, a pickling tank, a driving assembly, two sealing doors and a plurality of egg baskets, wherein the central axis of the roller is overlapped with the central axis of the pickling tank and is horizontally arranged, the roller is positioned in the pickling tank and is in rotary connection with the pickling tank, the driving assembly can drive the roller to rotate along the axis of the roller relative to the pickling tank, the two ends of the roller and the two ends of the pickling tank are respectively opened, the plurality of egg baskets are uniformly distributed in the roller along the circumferential direction of the roller at intervals and are in sliding connection with the roller along the central axis direction of the roller, the egg baskets are used for fixing a plurality of eggs at intervals, the pickling tank is used for being fixed on the ground or a supporting frame, the two sealing doors can seal the openings at the two ends of the pickling tank, the top of the pickling tank is provided with a liquid inlet, a gas inlet and a gas outlet, the liquid inlet and the liquid outlet are respectively used for being respectively connected with the output end of a pickling liquid storage device and the input end and the gas outlet, and the gas outlet is used for being connected with a compression valve.
Preferably, a supporting shaft is coaxially and fixedly arranged at the central shaft of the roller, a plurality of first sliding grooves are uniformly distributed on the outer surface of the supporting shaft along the circumferential direction of the supporting shaft, a plurality of second sliding grooves corresponding to the first sliding grooves one by one are uniformly distributed on the inner wall surface of the roller along the circumferential direction of the supporting shaft, and the sliding parts on the egg basket are in sliding connection with a group of corresponding first sliding grooves and second sliding grooves.
Preferably, the egg basket comprises a blanking disc and an upper disc, the opening edge of the upper disc and the opening edge of the lower disc are respectively provided with a turned edge, the opening of the upper disc and the opening of the lower disc are oppositely arranged, a plurality of egg placing holes are arranged on the bottom surface of the lower disc and the bottom surface of the upper disc in a matrix arrangement, the egg placing holes are in one-to-one correspondence, the egg placing holes are used for fixedly placing one egg, and the turned edges on the upper disc and the turned edges on the lower disc are in butt joint to form the sliding part.
Preferably, the feeding device further comprises a feeding frame and a discharging frame, wherein the feeding frame and the discharging frame are respectively positioned at openings at two ends of the roller, sliding rails which are slidably connected with sliding parts on the egg baskets along the central axis direction of the roller are arranged on the feeding frame and the discharging frame, the egg baskets on the feeding frame are pushed to enter the roller, and the other egg basket at the original position in the roller can be ejected out and slide onto the sliding rails of the discharging frame.
Preferably, the egg feeding device further comprises an egg conveying mechanism and an egg grabbing mechanism, wherein the egg grabbing mechanism adsorbs a plurality of eggs on the egg conveying mechanism through a plurality of vacuum chucks, and the eggs are placed in the egg baskets on the feeding frame through a horizontal position assembly and an up-down displacement assembly.
Preferably, a pushing assembly is arranged on the feeding frame and can push the egg basket to move into the roller.
Preferably, the pickling tank further comprises a supporting frame, wherein two sealing doors are horizontally and slidably connected with the supporting frame, and the two sealing doors are respectively in sealing contact with openings at two ends of the pickling tank under the pressing of a plurality of pressing cylinders.
Preferably, the pickling device further comprises a controller, a pickling liquid storage device and an air compression device, wherein the liquid inlet is communicated with the output end of the pickling liquid storage device through a pressurizing electromagnetic valve, the input end of the pickling liquid storage device is communicated with the liquid outlet, the output end of the air compression device is communicated with the air inlet, the air outlet is provided with a pressure relief electromagnetic valve, and the pickling liquid storage device, the air compression device, the pressurizing electromagnetic valve, the pressure relief electromagnetic valve, the pressing cylinder and the driving assembly are electrically connected with the controller.
Preferably, the pickling tank is a 304 stainless steel tank, the roller is a 304 stainless steel roller, the sealing door is a 304 stainless steel revolving door, and the egg basket is a corrosion-resistant food-grade plastic basket.
The invention also provides a using method of the poultry egg pickling device, which comprises the following steps:
s1: the liquid inlet and the liquid outlet are respectively communicated with the output end and the input end of the pickling liquid storage device, the air inlet is communicated with the output end of the air compression device, and the pressure release valve is arranged at the air outlet;
s2: adding egg baskets containing a plurality of eggs into the roller, and closing the sealing door;
s3: injecting pickling liquid into the pickling tank through pickling liquid storage equipment;
s4: repeating the pulsating pickling cycle for a plurality of times (injecting compressed air into the pickling tank through the air compression equipment, keeping the pressure for a certain time, and discharging to normal pressure through the pressure release valve to form a pulsating pickling cycle), and simultaneously controlling the driving assembly to drive the roller to rotate;
s5: after pickling is completed, performing pressure relief through a pressure relief valve, controlling pickling liquid storage equipment to pump out pickling liquid from a pickling tank through a liquid outlet;
s6: opening a sealing door, taking out the egg basket filled with the pickled eggs from the opening at one end of the roller, filling the egg basket filled with the non-pickled eggs into the roller at the opening at the other end of the roller, injecting pickling liquid into the pickling tank through a pickling liquid storage device, and then injecting compressed air into the pickling tank through an air compression device;
s4: the control driving assembly drives the roller to rotate;
s5: after pickling is completed, performing pressure relief through a pressure relief valve, controlling pickling liquid storage equipment to pump out pickling liquid from a pickling tank through a liquid outlet;
s6: opening the sealing door, taking out the egg basket containing the pickled eggs from the opening at one end of the roller, and simultaneously filling the egg basket containing the non-pickled eggs into the roller at the opening at the other end of the roller.
Compared with the prior art, the invention has the following technical effects:
the invention provides a poultry egg pickling device and a use method thereof, wherein the central axis of a roller is horizontally arranged, a plurality of poultry egg baskets are uniformly distributed in the roller at intervals along the circumferential direction of the roller, so that the loading capacity of poultry eggs can be improved; the plurality of egg baskets are in sliding connection with the roller along the central axis direction of the roller, and the two ends of the roller and the two ends of the pickling tank are both opened, so that a worker can take out the pickled eggs from the opening on one side of the roller, and meanwhile, the eggs needing to be pickled are filled from the other side, so that the egg basket is convenient to assemble and disassemble, and the time can be effectively utilized; the driving assembly is further used for driving the roller to rotate in the pickling process, so that uneven pickling liquid can be prevented, and the pickling uniformity of the eggs is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a bird egg curing device according to the present invention;
FIG. 2 is a rear view of the poultry egg curing device of the present invention;
FIG. 3 is a schematic view of an egg gripping mechanism in an egg curing device according to the present invention;
fig. 4 is a schematic structural view of a feeding frame in the poultry egg pickling device provided by the invention;
fig. 5 is a schematic structural view of a blanking tray in the poultry egg pickling device provided by the invention;
fig. 6 is a schematic structural view of a loading tray in the poultry egg pickling device provided by the invention;
fig. 7 is a schematic structural diagram of a pickling tank in the poultry egg pickling device provided by the invention;
fig. 8 is a schematic structural view of a drum in the poultry egg curing device of the present invention;
in the figure: 1-poultry egg conveying mechanism, 2-idler wheels, 3-closed door, 4-controller, 5-air compression equipment, 6-blanking frame, 7-pressing cylinder, 8-pickling tank, 9-liquid inlet pipe, 10-air inlet pipe, 11-pressurizing electromagnetic valve, 12-pressure relief electromagnetic valve, 13-pressure sensor, 14-supporting frame, 15-liquid outlet pipe, 16-pickling liquid storage equipment, 17-vacuum chuck, 18-first cylinder, 19-poultry egg grabbing mechanism, 20-second cylinder, 21-grabbing part slide rail, 22-fourth cylinder third cylinder, 23-limiting plate, 24-material tray pushing frame, 25-positioning block, 26-blanking tray, 27-feeding tray, 28-egg placing hole, 29-supporting idler wheel, 30-supporting shaft, 31-clamping plate, 32-supporting plate, 33-roller, 34-annular rack, 35-driving gear and 36-driving component.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention aims to provide a poultry egg pickling device and a using method thereof, which are used for solving the problems in the prior art, facilitating feeding, increasing loading capacity and improving pickling uniformity.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Example 1
The embodiment provides an egg pickling device, as shown in fig. 1-8, the egg pickling device comprises a roller 33, a pickling tank 8, a driving assembly 36, two sealing doors 3, a supporting frame 14, a pickling liquid storage device 16, an air compression device 5, a controller 4 and a plurality of egg baskets, wherein the central axis of the roller 33 is overlapped with the central axis of the pickling tank 8 and horizontally arranged, the roller 33 is positioned in the pickling tank 8 and is in rotary connection with the pickling tank 8, in particular, a plurality of supporting rollers 29 are uniformly distributed on the circumferential direction of the inner wall of the pickling tank 8, the outer wall surface of the roller 33 is in rotary contact with the plurality of supporting rollers 29, and the number of the supporting rollers 29 is at least 3, preferably 4; the driving component 36 can drive the roller 33 to rotate along the axis of the roller 33 relative to the pickling tank 8, specifically, an annular rack 34 is fixedly arranged on the outer wall surface of the roller 33, a driving gear 35 is arranged at the output end of the driving component 36, the driving component 36 is a motor, the driving component 36 can be arranged outside the pickling tank 8, the output shaft of the driving component 36 passes through the outer wall of the pickling tank 8 and is meshed with the annular rack 34 through the driving gear 35, or the driving component 36 is arranged at the top of the inner wall of the pickling tank 8 and is isolated from pickling liquid through a sealing box; both ends of the roller 33 and both ends of the pickling tank 8 are opened, a plurality of egg baskets are uniformly distributed in the roller 33 at intervals along the circumferential direction of the roller 33 and are in sliding connection with the roller 33 along the central axis direction, the egg baskets are used for fixing a plurality of eggs at intervals, and the number of the egg baskets is 6-24, preferably 18; the pickling tank 8 is fixed on the ground or a supporting frame 14, and the two sealing doors 3 can seal openings at two ends of the pickling tank 8, specifically, the two sealing doors 3 are horizontally and slidably connected with the supporting frame 14, the two sealing doors 3 are respectively in sealing contact with openings at two ends of the pickling tank 8 under the pressing of a plurality of pressing cylinders 7, and the number of the pressing cylinders 7 for pressing each sealing door 3 is 3-6, preferably 4; the top of pickling jar 8 is provided with inlet, air inlet and gas vent, the bottom of pickling jar 8 is provided with the leakage fluid dram, the inlet is provided with pressurization solenoid valve 11, the output of pressurization solenoid valve 11 and pickling liquid storage device 16 is through feed liquor pipe 9 intercommunication, the input and the leakage fluid dram of pickling liquid storage device 16 are through drain pipe 15 intercommunication, the output and the air inlet of air compression device 5 are through intake pipe 10 intercommunication, the gas vent is provided with pressure release solenoid valve 12, pickling liquid storage device 16, air compression device 5, pressurization solenoid valve 11, pressure release solenoid valve 12, a plurality of pressure cylinder 7 and drive assembly 36 all with controller 4 electric connection.
Specifically, the pickling tank 8 is a 304 stainless steel tank, the roller 33 is a 304 stainless steel roller 33, the sealing door 3 is a 304 stainless steel revolving door, and the egg basket is a corrosion-resistant food-grade plastic basket; the pickling liquid storage device 16, the air compression device 5 and the controller 4 are all fixed on the supporting frame 14 through bolts; the pickling tank 8 is provided with a pressure sensor 13.
In the specific implementation process, after adding the poultry egg basket with a plurality of poultry eggs into the roller 33, a worker closes the sealing door 3, and controls the pressing cylinder 7 to press and seal the sealing door 3 through the controller 4; then the controller 4 controls the pickling liquid storage device 16 to inject the pickling liquid into the pickling tank 8, and then the pickling tank 8 is subjected to repeated pulsation pickling cycles (compressed air is injected into the pickling tank 8 by the air compression device 5 controlled by the controller 4, and after the pressure is maintained for a certain time, the pickling tank is discharged to normal pressure through the pressure relief valve to be one pulsation pickling cycle), and meanwhile the controller 4 controls the air compression device 5 to inject the compressed air into the pickling tank 8; the driving component 36 is controlled by the controller 4 to drive the roller 33 to rotate; after pickling is completed, the controller 4 controls the pressure relief electromagnetic valve 12 to relieve pressure, and then the controller 4 controls the pickling liquid storage device 16 to pump out pickling liquid from the pickling tank 8 through the liquid outlet; the closing door 3 is opened, the egg basket containing the pickled eggs is taken out from the opening at one end of the roller 33, meanwhile, the egg basket containing the non-pickled eggs is filled into the roller 33 at the opening at the other end of the roller 33, and then the next pickling cycle is carried out.
In the poultry egg pickling device in the embodiment, the central axis of the roller 33 is horizontally arranged, and a plurality of poultry egg baskets are uniformly distributed in the roller 33 at intervals along the circumferential direction of the roller, so that the loading capacity of poultry eggs can be improved; the plurality of egg baskets are also in sliding connection with the roller 33 along the central axis direction, both ends of the roller 33 and both ends of the pickling tank 8 are opened, so that a worker can take out pickled eggs from the opening at one side of the roller 33, and meanwhile, eggs to be pickled are filled from the other side, so that the loading and unloading are convenient, and the time can be effectively utilized; the roller 33 is driven to rotate by the driving component 36 in the pickling process, so that uneven pickling liquid can be prevented, and the pickling uniformity of the eggs can be improved.
Further, a supporting shaft 30 is coaxially and fixedly arranged at the central shaft of the roller 33, specifically, the supporting shaft 30 is fixedly connected with the roller 33 through a plurality of supporting plates 32 in a welding or bolt screwing mode; a plurality of first sliding grooves are uniformly distributed on the outer surface of the supporting shaft 30 along the circumferential direction of the supporting shaft, a plurality of second sliding grooves which are in one-to-one correspondence with the plurality of first sliding grooves are uniformly distributed on the inner wall surface of the roller 33 along the circumferential direction of the supporting shaft, specifically, clamping plates 31 with U-shaped cross sections are welded on the supporting shaft 30 and the inner wall of the roller 33; the sliding part on the egg basket is in sliding connection with a group of corresponding first sliding grooves and second sliding grooves; the egg basket comprises a blanking disc 26 and a feeding disc 27, flanges are arranged at the opening edge of the feeding disc 27 and the opening edge of the blanking disc 26, the opening of the feeding disc 27 is opposite to the opening of the blanking disc 26, a plurality of egg placing holes 28 are arranged on the bottom surface of the blanking disc 26 and the bottom surface of the feeding disc 27 in a matrix arrangement, the egg placing holes 28 correspond to each other one by one, the two egg placing holes 28 are used for fixedly placing one egg, and the flanges on the feeding disc 27 are butted with the flanges on the blanking disc 26 to form sliding parts.
In the specific implementation process, a plurality of eggs are placed in egg placing holes 28 of a blanking disc 26, then an upper charging disc 27 is covered on the blanking disc 26, the upper parts of the eggs are ensured to be positioned in the egg placing holes 28 of the upper charging disc 27, so that the eggs are fixed, and then a egg basket is inserted into a group of corresponding first sliding grooves and second sliding grooves; notably, are: the feeding disc 27 and the discharging disc 26 of the poultry eggs can keep stable relative positions through connecting pieces, and the connecting pieces are concretely clips, bolts and the like; the feeding tray 27 and the discharging tray 26 which are filled with eggs can be not connected, and the relative positions of the feeding tray 27 and the discharging tray 26 are stable through the limit of the first chute and the second chute on the sliding part.
The egg placing holes 28 have a fixing effect on eggs, the loading tray 27 and the unloading tray 26 which are made of corrosion-resistant food-grade plastic materials can reduce the shock to which the eggs shake, prevent the damaged eggs of the eggs knocked on the edges of the egg placing holes 28 from being damaged in the pickling process, further pollute the pickling liquid, and the material has the corrosion-resistant characteristic to ensure that the eggs can be soaked in the pickling liquid for a long time.
Further, the poultry egg pickling device further comprises a feeding frame and a discharging frame 6, the feeding frame and the discharging frame 6 are respectively located at openings at two ends of the roller 33 and are fixed on the ground through bolts, sliding rails which are slidably connected with sliding parts on the poultry egg basket along the central axis direction of the roller 33 are arranged on the feeding frame and the discharging frame 6, the poultry egg basket on the feeding frame is pushed to enter the roller 33, the other poultry egg basket at the original position in the roller 33 can be ejected and slide onto the sliding rails of the discharging frame 6, a pushing component is specifically arranged on the feeding frame, a tray pushing frame 24 on the pushing component is slidably connected with the feeding frame, the poultry egg basket can be pushed to move into the roller 33 under the driving of a fourth cylinder and a third cylinder 22 fixed on the feeding frame, a limiting plate 23 is arranged on the feeding frame to limit the poultry egg basket along the vertical direction of the sliding direction in the horizontal plane, and a positioning block 25 is arranged on the feeding frame to limit the poultry egg basket along the sliding direction in the horizontal plane.
In the specific implementation process, after finishing one pickling period, the controller 4 controls the roller 33 to rotate so that one group of corresponding first sliding grooves and corresponding second sliding grooves in the roller 33 are flush with turned edges of poultry egg baskets on the feeding frame, then the controller 4 controls the third air cylinder 22 to drive the tray pushing frame 24 to push the poultry egg baskets into the first sliding grooves and the second sliding grooves which are flush with the first sliding grooves and the second sliding grooves in the roller 33, meanwhile, the other poultry egg basket in the original position in the roller 33 is ejected and falls onto a sliding rail of the discharging frame 6, then the controller controls the roller 33 to rotate by a certain angle so that the next group of corresponding first sliding grooves and second sliding grooves in the roller 33 are flush with turned edges of poultry egg baskets on the feeding frame, and the actions are repeated for a plurality of times until the poultry egg baskets to be pickled are all filled in the roller 33, namely, the taking out of the poultry egg baskets to be pickled and the poultry eggs to be pickled in the roller baskets are finished; the cooperation of material loading frame and unloading frame 6 is used, can realize the automatic unloading of going up of birds, beasts and eggs basket, uses manpower sparingly.
Further, the egg pickling device further comprises an egg conveying mechanism 1 and an egg grabbing mechanism 19, wherein the egg grabbing mechanism 19 is used for simultaneously adsorbing a plurality of eggs on the egg conveying mechanism 1 through a plurality of vacuum chucks 17, and the eggs are placed in egg baskets on the feeding frame through a horizontal position assembly and an up-down displacement assembly.
In the specific implementation process, the position of the eggs conveyed on the egg conveying mechanism 1 corresponds to the position of the vacuum chuck 17 on the grabbing part of the egg grabbing mechanism 19, more specifically, the egg conveying mechanism 1 comprises a plurality of rollers which are circularly driven, each roller is provided with a plurality of rollers at intervals, and one egg is placed between two rollers opposite to each other on two adjacent rollers, so that the eggs are conveyed in a matrix arrangement mode on the egg conveying mechanism 1; the controller 4 controls the vacuum equipment to pump air to the vacuum sucking disc 17 to generate suction force, so that the poultry eggs on the poultry egg conveying mechanism 1 are adsorbed, then the controller 4 controls the up-down displacement assembly to move upwards, the controller 4 controls the horizontal displacement assembly to move the grabbing part to the upper part of the blanking disc 26, then the controller 4 controls the up-down displacement assembly to move downwards, and after the poultry eggs enter the egg placing holes 28, the controller 4 controls the vacuum equipment to stop pumping air to the vacuum sucking disc 17; specifically, the up-down displacement assembly pushes the grabbing part to move up and down through a first cylinder 18 fixed on an egg grabbing mechanism 19; the horizontal displacement assembly moves under the action of the grabbing part sliding rail 21 and the second air cylinder 20, and the roller is a 304 stainless steel roller.
Example two
The embodiment provides a method for using the poultry egg pickling device in the first embodiment, which specifically comprises the following steps:
s1: the liquid inlet and the liquid outlet are respectively communicated with the output end and the input end of the pickling liquid storage device 16, the air inlet is communicated with the output end of the air compression device 5, and a pressure release valve is arranged at the air outlet;
s2: adding a poultry egg basket in which a plurality of poultry eggs are placed into the drum 33, and closing the sealing door 3;
s3: injecting pickling liquid into the pickling tank 8 through the pickling liquid storage device 16;
s4: repeating the pulsating pickling cycle for a plurality of times (compressed air is injected into the pickling tank 8 through the air compression device 5, and the pickling tank is discharged to normal pressure through the pressure release valve for one time after a certain time, and simultaneously controlling the driving assembly 36 to drive the roller 33 to rotate;
s5: after the pickling is completed, the pressure is released through a pressure release valve, and then the pickling liquid storage device 16 is controlled to pump out the pickling liquid from the pickling tank 8 through a liquid outlet;
s6: opening the sealing door 3, taking out the egg basket filled with the pickled eggs from the opening at one end of the roller 33, simultaneously filling the egg basket filled with the non-pickled eggs into the roller 33 at the opening at the other end of the roller 33, injecting pickling liquid into the pickling tank 8 through the pickling liquid storage device 16, and then injecting compressed air into the pickling tank 8 through the air compression device 5;
s4: the control driving assembly 36 drives the roller 33 to rotate;
s5: after the pickling is completed, the pressure is released through a pressure release valve, and then the pickling liquid storage device 16 is controlled to pump out the pickling liquid from the pickling tank 8 through a liquid outlet;
s6: the closing door 3 is opened, the egg basket containing the pickled eggs is taken out from the opening at one end of the roller 33, and meanwhile, the egg basket containing the unharmed eggs is filled into the roller 33 at the opening at the other end of the roller 33.
According to the using method of the poultry egg pickling device, the central axis of the roller 33 is horizontally arranged, and a plurality of poultry egg baskets are uniformly distributed in the roller 33 at intervals along the circumferential direction of the roller, so that the loading capacity of poultry eggs can be improved; the plurality of egg baskets are also in sliding connection with the roller 33 along the central axis direction, both ends of the roller 33 and both ends of the pickling tank 8 are opened, so that a worker can take out pickled eggs from the opening at one side of the roller 33, and meanwhile, eggs to be pickled are filled from the other side, so that the loading and unloading are convenient, and the time can be effectively utilized; the roller 33 is driven to rotate by the driving component 36 in the pickling process, so that uneven pickling liquid can be prevented, and the pickling uniformity of the eggs can be improved.
The principles and embodiments of the present invention have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present invention; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.
Claims (10)
1. A kind of birds, beasts and eggs pickle the device, characterized in that: comprising the following steps: the utility model provides a pickling tank, drive assembly, two closed doors and a plurality of birds, beasts and eggs basket, the central axis of cylinder with the central axis coincidence and the level setting of pickling tank, the cylinder is located in the pickling tank and with the pickling tank rotates to be connected, drive assembly can drive the cylinder along its axis for the pickling tank rotates, the both ends of cylinder with the both ends of pickling tank all open, a plurality of birds, beasts and eggs basket are in follow in the cylinder along the circumference interval equipartition of cylinder, and with the cylinder is followed its central axis direction sliding connection, birds, beasts and eggs basket is used for the interval to fix a plurality of birds, beasts and eggs basket, the pickling tank is used for fixing on ground or support frame, two closed doors can be sealed the opening at pickling tank both ends, the top of pickling tank is provided with inlet, air inlet and gas vent, the bottom of pickling tank is provided with the leakage fluid dram, the inlet with the leakage fluid dram is used for pickling liquid storage device's output and input intercommunication respectively, the air inlet is used for air compressor device's output intercommunication, be used for the relief valve to connect.
2. An egg curing device according to claim 1, wherein: a supporting shaft is coaxially and fixedly arranged at the central shaft of the roller, a plurality of first sliding grooves are uniformly distributed on the outer surface of the supporting shaft along the circumferential direction of the supporting shaft, the inner wall surface of the roller is uniformly distributed with a plurality of second sliding grooves corresponding to the first sliding grooves one by one along the circumferential direction of the inner wall surface of the roller, and the sliding part on the egg basket is in sliding connection with a group of corresponding first sliding grooves and second sliding grooves.
3. An egg curing device according to claim 2, wherein: the egg basket comprises a blanking disc and a feeding disc, flanging is arranged at the opening edge of the feeding disc and the opening edge of the blanking disc, the opening of the feeding disc and the opening of the blanking disc are arranged oppositely, a plurality of egg placing holes are arranged on the bottom surface of the blanking disc and the bottom surface of the feeding disc in a matrix arrangement mode, the egg placing holes correspond to each other one by one, the egg placing holes are used for fixedly placing one egg, and the flanging on the feeding disc and the flanging on the blanking disc are in butt joint to form the sliding part.
4. An egg curing device according to claim 1, wherein: the feeding frame and the discharging frame are respectively positioned at the openings at the two ends of the roller, sliding rails which are slidably connected with sliding parts on the egg baskets along the central axis direction of the roller are arranged on the feeding frame and the discharging frame, the egg baskets on the feeding frame are pushed to enter the roller, and the other egg basket at the original position in the roller can be ejected out and slide onto the sliding rails of the discharging frame.
5. An egg curing device according to claim 4, wherein: the egg grabbing mechanism adsorbs a plurality of eggs on the egg conveying mechanism through a plurality of vacuum chucks, and the eggs are placed in the egg baskets on the feeding frame through a horizontal position assembly and an up-down displacement assembly.
6. An egg curing device according to claim 4, wherein: the feeding frame is provided with a pushing component, and the pushing component can push the poultry egg basket to move into the roller.
7. An egg curing device according to claim 1, wherein: still include the support frame, two the closure door all with support frame horizontal sliding connection, two the closure door all respectively under the press of a plurality of pressing cylinder with pickling tank's both ends opening sealing contact.
8. An egg curing device according to claim 7, wherein: still include controller, pickling liquid storage device and air compression equipment, the inlet pass through the pressurization solenoid valve with pickling liquid storage device's output intercommunication, pickling liquid storage device's input with the leakage fluid dram intercommunication, air compression device's output with the air inlet intercommunication, the gas vent is provided with the pressure release solenoid valve, pickling liquid storage device air compression device the pressurization solenoid valve pressure release solenoid valve a plurality of press the cylinder with drive assembly all with controller electric connection.
9. An egg curing device according to claim 1, wherein: the pickling tank is a 304 stainless steel tank, the roller is a 304 stainless steel roller, the sealing door is a 304 stainless steel revolving door, and the egg basket is a corrosion-resistant food-grade plastic basket.
10. A method of using an egg curing device according to any one of claims 1 to 9, wherein: the method comprises the following steps:
s1: the liquid inlet and the liquid outlet are respectively communicated with the output end and the input end of the pickling liquid storage device, the air inlet is communicated with the output end of the air compression device, and the pressure release valve is arranged at the air outlet;
s2: adding egg baskets containing a plurality of eggs into the roller, and closing the sealing door;
s3: injecting pickling liquid into the pickling tank through the pickling liquid storage device, and then injecting compressed air into the pickling tank through the air compression device;
s4: the driving assembly is controlled to drive the roller to rotate for repeated pulsation pickling cycle (compressed air is injected into the pickling tank through the air compression equipment, after the air is kept for a certain time, the air is discharged to normal pressure through the pressure release valve to form one pulsation pickling cycle), and meanwhile the driving assembly is controlled to drive the roller to rotate;
s5: after pickling is completed, performing pressure relief through a pressure relief valve, controlling pickling liquid storage equipment to pump out pickling liquid from a pickling tank through a liquid outlet;
s6: opening the sealing door, taking out the egg basket containing the pickled eggs from the opening at one end of the roller, and simultaneously filling the egg basket containing the non-pickled eggs into the opening at the other end of the roller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310368078.8A CN116158461A (en) | 2023-04-08 | 2023-04-08 | Egg pickling device and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310368078.8A CN116158461A (en) | 2023-04-08 | 2023-04-08 | Egg pickling device and using method thereof |
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| CN202310368078.8A Pending CN116158461A (en) | 2023-04-08 | 2023-04-08 | Egg pickling device and using method thereof |
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| CN215898805U (en) * | 2021-08-04 | 2022-02-25 | 中国农业大学 | Poultry egg pickling device |
| CN219205773U (en) * | 2023-04-08 | 2023-06-20 | 中国农业大学 | Poultry egg pickling device |
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| CN101091577A (en) * | 2007-06-27 | 2007-12-26 | 中国农业大学 | Method and arrangement for preserving salted egg |
| CN102630970A (en) * | 2012-04-10 | 2012-08-15 | 中国农业大学 | Device for pickling eggs |
| CN111196390A (en) * | 2020-02-25 | 2020-05-26 | 振野(惠州)实业有限公司 | Poultry egg sorting and packaging device |
| CN215013291U (en) * | 2021-04-30 | 2021-12-07 | 亳州学院 | Pulsation pickling device |
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