CN116153333A - Wind turbine blade fault diagnosis method based on aerodynamic noise - Google Patents

Wind turbine blade fault diagnosis method based on aerodynamic noise Download PDF

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CN116153333A
CN116153333A CN202310073354.8A CN202310073354A CN116153333A CN 116153333 A CN116153333 A CN 116153333A CN 202310073354 A CN202310073354 A CN 202310073354A CN 116153333 A CN116153333 A CN 116153333A
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朱卫军
吴允安
郭光星
孙振业
付士凤
李春和
尹子吉
彭益松
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Abstract

本发明公开了风力发电机的叶片故障检测领域内的一种基于气动噪声的风力机叶片故障诊断方法,其将风力机叶片气动噪声样本历史数据,过滤降噪后转换成图像数据,构建卷积神经网络模型,建立训练集,将图像数据输入至卷积神经网络模型中进行预训练,其中训练集包括了样本历史数据和扩容数据;再获取待测风力机叶片气动噪声作为声信号,将声信号汇总到数据采集与传输中心的服务器,再通过网络协议将数据传输到工作站的后台服务器;将输入后台服务器的数据,经过降噪后,再转换成图像数据,而后输入卷积神经网络模型,经故障特征确定风力机叶片故障类型。本发明操作简单,能及时了解风力机叶片状况,可以提升风力机叶片的故障检测效率。

Figure 202310073354

The invention discloses an aerodynamic noise-based wind turbine blade fault diagnosis method in the field of wind turbine blade fault detection, which converts the historical data of aerodynamic noise samples of wind turbine blades into image data after filtering and noise reduction, and constructs convolution Neural network model, establish a training set, input image data into the convolutional neural network model for pre-training, the training set includes sample history data and expansion data; then obtain the aerodynamic noise of the wind turbine blade to be tested as the acoustic signal, and convert the acoustic signal The signals are aggregated to the server of the data acquisition and transmission center, and then the data is transmitted to the background server of the workstation through the network protocol; the data input to the background server is converted into image data after noise reduction, and then input into the convolutional neural network model, The fault type of the wind turbine blade is determined by the fault characteristics. The invention is easy to operate, can know the status of the blades of the wind turbine in time, and can improve the fault detection efficiency of the blades of the wind turbine.

Figure 202310073354

Description

一种基于气动噪声的风力机叶片故障诊断方法A Fault Diagnosis Method for Wind Turbine Blades Based on Aerodynamic Noise

技术领域technical field

本发明涉及一种风力发电机的叶片故障检测与机器学习技术领域,特别涉及一种基于气动噪声的风力机叶片故障诊断方法,用于判断叶尖破损、叶片结冰、后缘开裂、前缘磨损及表面脏污等故障。The present invention relates to the technical field of wind turbine blade fault detection and machine learning, in particular to a wind turbine blade fault diagnosis method based on aerodynamic noise, which is used for judging blade tip damage, blade icing, trailing edge cracking, and leading edge Faults such as wear and surface dirt.

背景技术Background technique

风能作为一种清洁的可再生能源越来越受到世界各国的重视。而我国的装机容量以及占比都在逐年攀升,风电行业的发展潜力巨大。但是由于风力机布局位置、环境因素以及长时间运行的影响,风力机叶片易遭到损坏,会产生叶尖破损、叶片结冰、后缘开裂、表面脏污等问题。如果不能及时发现问题,会对风力机叶片造成进一步的破坏。As a clean and renewable energy, wind energy has been paid more and more attention by countries all over the world. However, my country's installed capacity and proportion are increasing year by year, and the development potential of the wind power industry is huge. However, due to the influence of wind turbine layout, environmental factors, and long-term operation, wind turbine blades are easily damaged, and problems such as blade tip damage, blade freezing, trailing edge cracking, and surface dirt will occur. If the problem cannot be found in time, it will cause further damage to the wind turbine blades.

当前,风电场一般采用人工定期巡检的方式,但是此方法存在着一定的问题。例如随着现在风电场的不断投入,从而让风电场的规模越来越大以及部分风力机装设位置偏僻。若采用人工巡检的方式,则需要耗费大量的时间与精力,巡检效率低;同时人工定期巡检会造成问题发现的不及时。目前虽然有无人机巡检,但是采用无人机巡检,受到巡检距离和飞行时间的影响,只能在小范围内使用。如何提高巡检效率以及可以更及时发现问题,是目前风力发电机管理中亟待解决的技术问题。At present, wind farms generally adopt the method of manual periodic inspection, but there are certain problems in this method. For example, with the continuous investment in wind farms, the scale of wind farms is getting bigger and bigger, and some wind turbines are installed in remote locations. If the method of manual inspection is adopted, it will take a lot of time and energy, and the inspection efficiency is low; at the same time, manual periodic inspection will cause problems to be discovered untimely. Although there are drone inspections at present, the use of drone inspections can only be used in a small area due to the inspection distance and flight time. How to improve the inspection efficiency and find problems in a more timely manner is an urgent technical problem to be solved in the management of wind turbines.

发明内容Contents of the invention

本发明的目的是针对上述背景中的技术缺陷,提供一种基于气动噪声的风力机叶片故障诊断方法,使其能够对现有风力机叶片状态进行快速检测,及时发现风力机的叶片故障及其故障类型。The purpose of the present invention is to aim at the technical defect in above-mentioned background, provide a kind of wind turbine blade fault diagnosis method based on aerodynamic noise, make it be possible to carry out fast detection to existing wind turbine blade state, discover the blade failure of wind turbine and its fault in time. Fault type.

为实现上述目的,本发明所采用的技术方案如下:一种基于气动噪声的风力机叶片故障诊断方法,所述方法包括:In order to achieve the above object, the technical solution adopted in the present invention is as follows: a method for diagnosing faults of wind turbine blades based on aerodynamic noise, said method comprising:

(1)将目标风力机叶片气动噪声的样本历史数据以及标签,经过降噪处理后,转换成图像数据,构建卷积神经网络模型,建立训练数据集,将图像数据输入至卷积神经网络模型中进行预训练;(1) Convert the historical sample data and labels of the aerodynamic noise of the target wind turbine blade into image data after noise reduction processing, construct a convolutional neural network model, establish a training data set, and input the image data into the convolutional neural network model pre-training in

(2)获取同一个风电场不同风力机叶片在固定时间尺度的运行参数、大气参数及气动噪声作为采集到的声信号;通过将声信号汇总到数据采集与传输中心的服务器,经过网络协议将数据传输到工作站的后台服务器;获取后台服务器中待测风力机叶片的气动噪声数据,经过降噪处理后,转换成图像数据,而后输入卷积神经网络模型,输出相应的特征值,在人机交互操作界面中,根据风力机叶片气动噪声的样本历史数据及其对应的故障标签显示判断的风力机叶片故障类型;(2) Obtain the operating parameters, atmospheric parameters and aerodynamic noise of different wind turbine blades in the same wind farm at a fixed time scale as the collected acoustic signals; by summarizing the acoustic signals to the server of the data acquisition and transmission center, through the network protocol The data is transmitted to the background server of the workstation; the aerodynamic noise data of the wind turbine blade to be tested in the background server is obtained, and after noise reduction processing, it is converted into image data, and then input into the convolutional neural network model, and the corresponding eigenvalues are output. In the interactive operation interface, the fault type of the wind turbine blade judged is displayed according to the sample historical data of the aerodynamic noise of the wind turbine blade and the corresponding fault label;

所述卷积神经网络的训练数据集包括了样本历史数据和扩容数据,样本历史数据是真实检测到的样本历史数据,但是由于样本历史数据往往不够完全与充足,需要更多的数据,因此需要扩容数据,所述扩容数据包括仿真数据和对样本历史数据进行的数据集增加的数据。The training data set of the convolutional neural network includes sample historical data and expansion data. The sample historical data is actually detected sample historical data, but because the sample historical data is often not complete and sufficient, more data is needed, so it is necessary to Expansion data, the expansion data includes simulation data and data set augmentation performed on historical sample data.

进一步地,所述故障标签对应的故障类型至少包括结冰、裂纹或缺损、前缘磨损、表面砂眼中的一种,其获取是通过局部约束稀疏自编码器的方式,对已有故障进行无监督学习,分出诸多个类别,而后随机选取每个类别中的5段音频,从而判断各个类别的故障类型,从而得到相应的故障标签。Further, the fault type corresponding to the fault tag includes at least one of icing, crack or defect, leading edge wear, and surface sand hole, which is obtained by means of locally constrained sparse autoencoder, which is seamlessly analyzed for existing faults. Supervised learning divides many categories, and then randomly selects 5 pieces of audio in each category to judge the fault type of each category and obtain the corresponding fault label.

本发明中的仿真数据获取方法如下:Simulation data acquisition method among the present invention is as follows:

将样本历史数据中风电场风力机的翼型数据,根据风力机的翼型数据和CST类-形函数以及拉丁超立方采样对该翼型进行调整,对距离叶根80%位置处的翼型增加或减小外形实现新的建模,从而得到新的翼型数据及相应的标签,进而扩大了此翼型下的数据集;再将调整后得到的新的翼型数据输入进openfast、Bladed或HAWC2风电机组仿真平台,设置对应参数,得到在观测点处的气动噪声数据。其有益效果是,在有限的数据集基础上,扩充了数据集,一方面使得样本的分布类型变得更广,避免了数据的过拟合,另一方面数据的增多,会使得可以训练的样本的数量增多,计算机可以从中学习到的信息就会越多,从而提高了收敛性。The airfoil data of the wind farm wind turbine in the sample historical data is adjusted according to the airfoil data of the wind turbine, the CST class-shape function and the Latin hypercube sampling, and the airfoil at 80% of the distance from the blade root is adjusted. Increase or decrease the shape to achieve new modeling, so as to obtain new airfoil data and corresponding labels, and then expand the data set under this airfoil; then input the adjusted new airfoil data into openfast and Bladed Or HAWC2 wind turbine simulation platform, set the corresponding parameters, and get the aerodynamic noise data at the observation point. Its beneficial effect is that on the basis of a limited data set, the data set is expanded, on the one hand, the distribution type of the sample becomes wider, and the over-fitting of the data is avoided; on the other hand, the increase of the data will make it possible to train The larger the number of samples, the more information the computer can learn from them, which improves the convergence.

进一步地,所述获取的气动噪声数据通过声信号采集与传输装置在晴天的指定采集时间段内获取;在雨天或非指定时间段内打开防雨、防尘罩,保护设备安全,其供电方式可由防雨罩顶部的太阳能电板进行供电。Further, the acquired aerodynamic noise data is acquired through the acoustic signal acquisition and transmission device within a specified collection time period on sunny days; in rainy days or non-specified time periods, the rainproof and dustproof covers are opened to protect the safety of the equipment, and its power supply mode It can be powered by a solar panel on top of the rain shield.

进一步地,对样本历史数据进行降噪,转成为图像数据时,依次包括如下分步骤:Further, when the sample historical data is denoised and converted into image data, the following sub-steps are sequentially included:

(1-1)将样本历史数据数据,通过巴特沃斯带通滤波器先进行滤波滤除掉背景噪声以及传输和转换中产生的噪声;(1-1) Filter the sample historical data through a Butterworth bandpass filter to remove background noise and noise generated during transmission and conversion;

(1-2)用经验小波变换进行二次滤波处理,滤除掉风力机内部产生的机械噪声,得到降噪后的气动噪声数据;(1-2) Use empirical wavelet transform for secondary filtering to filter out the mechanical noise generated inside the wind turbine, and obtain the aerodynamic noise data after noise reduction;

(1-3)将降噪后的气动噪声数据,通过梅尔频谱,转换变成了图像数据。(1-3) Convert the denoised aerodynamic noise data into image data through the Mel spectrum.

本发明中,对样本历史数据进行的数据集增加的数据,是将经过降噪和梅尔频谱后得到的图像数据,进行翻转,以及图像对比度的调整,从而得到新的数据扩充原本的训练集,通过提高收敛性获取的数据。In the present invention, the data added to the data set of the sample historical data is to flip the image data obtained after noise reduction and Mel spectrum, and adjust the image contrast, so as to obtain new data to expand the original training set , by improving the convergence of the acquired data.

进一步地,上述步骤(2)可以包括如下分步骤:Further, the above step (2) may include the following sub-steps:

(2-1)采集待测风力机叶片的气动噪声,经过数据采集与传输中心,将声信号通过网络协议传输到后台服务器,经过巴特沃斯带通滤波器和经验小波变化降噪后,再通过梅尔频谱转换成图像数据;(2-1) Collect the aerodynamic noise of the wind turbine blade to be tested, and transmit the acoustic signal to the background server through the network protocol through the data collection and transmission center. Convert to image data by Mel spectrum;

(2-2)将图像数据输入到卷积神经网络模型中进行分类,卷积神经网络模型根据预训练中的故障分类输出相应的特征值;(2-2) Input the image data into the convolutional neural network model for classification, and the convolutional neural network model outputs the corresponding feature values according to the fault classification in the pre-training;

(2-3)判断特征值是否在预设阈值范围内,若特征值在预设范围内,则根据特征值进行分类,若特征值超出预设范围,则视为无法确定。(2-3) Determine whether the feature value is within the preset threshold range. If the feature value is within the preset range, it will be classified according to the feature value. If the feature value exceeds the preset range, it will be regarded as undeterminable.

当所述的特征值超出预设范围,判断结果为无法确定时,对其进行人工确认,通过工作站的电脑操作界面调取显示无法确定故障的音频信号与时频图,运维人员根据故障的声信号与时频图在工作站进行故障声音的类型判断,仍无法判断时,再进行现场查看,得到故障结果后,存储结果并矫正原分类结果。采用无监督与人工识别相结合的方式,使得故障识别更加准确。When the characteristic value exceeds the preset range and the judgment result is undeterminable, it shall be manually confirmed, and the audio signal and time-frequency diagram showing that the fault cannot be determined are retrieved through the computer operation interface of the workstation. Acoustic signals and time-frequency diagrams are used to judge the type of fault sound at the workstation. If the judgment still cannot be made, then on-site inspection is carried out. After the fault result is obtained, the result is stored and the original classification result is corrected. The combination of unsupervised and manual identification makes fault identification more accurate.

该所述气动噪声转换成的图片数据和风力机叶片故障类型分类结果均存储在后台服务器。进一步地,所述将存储的图片数据与矫正后的分类结果输入进卷积神经网络作为训练集,再定期更新卷积神经网络模型。The image data converted from the aerodynamic noise and the classification results of the fault type of the wind turbine blades are all stored in the background server. Further, the stored picture data and the corrected classification results are input into the convolutional neural network as a training set, and then the convolutional neural network model is regularly updated.

与现有技术相比,本发明的有益效果是:本发明以风力机叶片气动噪声为信号源,通过样本的样本历史数据与扩充的样本数据建立卷积神经网络的训练集,再通过获取需要判断的风力机叶片的噪声数据,输入到卷积神经网络中,从而判断出属于何种故障类型。例如在结冰状态下的明冰时,声信号的能量主要集中605Hz和190Hz,在结霜冰时,声信号的能量主要集中在108Hz和830Hz;在裂纹或缺损故障中,单个叶片发生损伤的概率最大,会产生高频信号、频谱重心变大、声音信号中能量较大者向高频段偏移,即测得的频率会大于正常工况下的频率。在前缘磨损时,声信号的能量主要分布在1-2kHz。在砂眼缺陷时,声信号的能量主要分布在6-8kHz;不同的故障情况对应的分布频率各不相同,因此可以通过对声信号的时域、频域与能量相结合的方式进行分辨。可以降低由于突然事件造成的不必要的损失以及降低人为判断的工作量,具有判断速度快,操作简单,时间成本和人力成本低等优势。Compared with the prior art, the beneficial effect of the present invention is: the present invention uses the aerodynamic noise of the wind turbine blade as the signal source, establishes the training set of the convolutional neural network through the sample historical data of the sample and the expanded sample data, and then obtains the required The noise data of the judged wind turbine blades are input into the convolutional neural network to determine the type of fault. For example, when there is clear ice in the icing state, the energy of the acoustic signal is mainly concentrated at 605Hz and 190Hz; when it is frosty, the energy of the acoustic signal is mainly concentrated at 108Hz and 830Hz; The probability is the highest, high-frequency signals will be generated, the center of gravity of the spectrum will become larger, and those with greater energy in the sound signal will shift to the high-frequency band, that is, the measured frequency will be greater than the frequency under normal working conditions. When the leading edge is worn, the energy of the acoustic signal is mainly distributed in 1-2kHz. In the case of trachoma defects, the energy of the acoustic signal is mainly distributed at 6-8kHz; different fault conditions correspond to different distribution frequencies, so it can be distinguished by combining the time domain, frequency domain and energy of the acoustic signal. It can reduce unnecessary losses caused by sudden events and reduce the workload of human judgment, and has the advantages of fast judgment speed, simple operation, low time cost and labor cost.

附图说明Description of drawings

图1为本发明实施例提供的基于气动噪声的风力机叶片故障诊断方法示意图。Fig. 1 is a schematic diagram of a method for diagnosing a fault of a wind turbine blade based on aerodynamic noise provided by an embodiment of the present invention.

图2为本发明实施例提供的声信号采集,麦克风的位置俯视示意图。FIG. 2 is a top view schematic diagram of the location of the microphone for acoustic signal collection provided by the embodiment of the present invention.

图3为本发明实施例提供的声信号采集的防雨罩示意图。Fig. 3 is a schematic diagram of a rainproof cover for acoustic signal collection provided by an embodiment of the present invention.

图4为本发明实施例提供的风力机与声信号采集的结构图。Fig. 4 is a structural diagram of a wind turbine and acoustic signal acquisition provided by an embodiment of the present invention.

图5为本发明实施例提供的叶片状态检测的训练流程图。Fig. 5 is a training flow chart of blade state detection provided by an embodiment of the present invention.

图中,1-风力机叶片;2-风力机塔筒;3-风力机塔基;4-数据集中模块及传输组件;5-采集与传输模块:101-麦克风;102-数据传输模块;103-备用扩容空模块;6-壁面;7-太阳能板。In the figure, 1-wind turbine blade; 2-wind turbine tower; 3-wind turbine tower base; 4-data concentration module and transmission component; 5-acquisition and transmission module: 101-microphone; 102-data transmission module; 103 -Empty module for spare capacity expansion; 6-wall surface; 7-solar panel.

实施方式Implementation

为使本发明的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and effect of the present invention more clear and definite, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

本发明提供的基于气动噪声的风力机叶片故障诊断方法,可以应用于具有计算能力与交互能力的终端,终端可以执行本发明提供的基于气动噪声的风力机叶片故障诊断方法进行叶片状态的检查。The aerodynamic noise-based wind turbine blade fault diagnosis method provided by the present invention can be applied to a terminal with computing power and interaction capability, and the terminal can execute the aerodynamic noise-based wind turbine blade fault diagnosis method provided by the present invention to check the state of the blade.

本发明提供的基于气动噪声卷积神经网络的风力机叶片状态检测系统,如图所示,风力机塔筒2安装在风力机塔基3上,风力机叶片1及发电机本体设置在风力机塔筒2顶部,麦克风101用于声信号采集,声信号传输到采集与传输模块5,再经过数据集中模块及传输组件4连接至后台服务器。The wind turbine blade state detection system based on the aerodynamic noise convolutional neural network provided by the present invention, as shown in the figure, the wind turbine tower 2 is installed on the wind turbine tower base 3, and the wind turbine blade 1 and the generator body are arranged on the wind turbine On the top of the tower 2, the microphone 101 is used for acoustic signal collection, and the acoustic signal is transmitted to the collection and transmission module 5, and then connected to the background server through the data concentration module and the transmission component 4.

图2所示为噪声信号采集装置,麦克风101用于采集声音信号,经数据传输模块102传输给采集与传输模块5;备用扩容空模块103用于扩容;噪声信号采集装置安装在风力机塔筒2的壁面6上,可经太阳能板7供电。Figure 2 shows the noise signal acquisition device, the microphone 101 is used to collect sound signals, and is transmitted to the acquisition and transmission module 5 through the data transmission module 102; the spare capacity expansion empty module 103 is used for capacity expansion; the noise signal acquisition device is installed on the wind turbine tower On the wall 6 of 2, can supply power through solar panel 7.

本实施例中,麦克风101安装在距地面高度850~950mm,是为了避免麦克风离地过近时造成声音的反射较大以及过高会造成麦克风晃动较大,扩大数据误差;距离塔筒4m,是为了避免离风力机塔筒过近引入塔筒的声波反射;在雨天来临或者在晴天不满足指定采集时间时,会从数据采集与传输模块会升起防雨、防尘罩,同时中断给采集装置的供电,保证设备的安全性,防雨、防尘罩为先从四周升起挡板,再通过距离塔筒最远处的挡板上端的旋转结构,转动顶面挡板进行密封,挡板为太阳板,同时整个数据采集与传输模块以及防雨罩采用的均为斜面结构,这在有效防止雨水、沙尘对数据采集装置造成破坏的基础上,也避免了顶部雨水、沙尘积攒的问题,在晴天的指定采集时间时,防雨、防尘罩会收起来,而顶面挡板则可以把太阳能转换成电能储存进蓄电池,供给该装置使用,实现自产自用,提高资源利用率,如图3所示;同时采用三个麦克风,是为了避免由于偏航单个麦克风可能刚好处于风力机的气动噪声最小处,造成测量得到的实验数据不准确,影响判断三个麦克风关于风力机的塔筒呈圆形分布,每两个麦克风之间的呈120°夹角,并对准风机叶片处,这样可以更加全面的获得风力机气动噪声的数据,同时设置麦克风的采样率2.5kHz。In this embodiment, the microphone 101 is installed at a height of 850-950mm from the ground, in order to avoid the sound reflection caused by the microphone being too close to the ground, and the microphone being too high will cause the microphone to shake greatly and expand the data error; the distance from the tower is 4m, It is to avoid the sound wave reflection from the wind turbine tower too close to the tower; when the rainy day comes or the specified collection time is not met on a sunny day, the rainproof and dustproof cover will be raised from the data acquisition and transmission module, and the transmission will be interrupted at the same time. The power supply of the collection device ensures the safety of the equipment. The rainproof and dustproof cover first raises the baffle from the surroundings, and then rotates the top baffle to seal through the rotating structure at the top of the baffle farthest from the tower. The baffle is a solar panel. At the same time, the entire data acquisition and transmission module and the rain cover are all sloped structures. This not only effectively prevents rain and sand from damaging the data acquisition device, but also avoids rain, sand and dust on the top. For the problem of accumulation, during the designated collection time on a sunny day, the rainproof and dustproof covers will be put away, while the top baffle can convert solar energy into electrical energy and store it in the battery, which will be used by the device to realize self-production and self-use, and increase resource utilization. Utilization rate, as shown in Figure 3; using three microphones at the same time is to avoid the inaccurate experimental data obtained due to the fact that the yaw single microphone may be just at the minimum aerodynamic noise of the wind turbine, which will affect the judgment of the three microphones on the wind power. The tower of the wind turbine is distributed in a circle, and the angle between each two microphones is 120°, and they are aligned with the blades of the wind turbine, so that the data of the aerodynamic noise of the wind turbine can be obtained more comprehensively, and the sampling rate of the microphone is set to 2.5kHz .

三个麦克风采集周期均设置为一周,采集时间分别设置为当天8点,14点,20点,均设置采集3分钟,然后三个麦克风分别在每段采集时间内随机截取一段30秒的噪声数据,同时记录采集时间内风力机叶片的运行参数以及大气参数。The acquisition period of the three microphones is set to one week, and the acquisition time is set to 8:00, 14:00, and 20:00 of the day, respectively, and the acquisition is set for 3 minutes, and then the three microphones randomly intercept a period of 30 seconds of noise data during each acquisition time , while recording the operating parameters of the wind turbine blades and the atmospheric parameters within the collection time.

采集到的数据统一汇总到数据采集与传输中心,在采集周期到达指定时间时,通过网络协议统一输送到后台服务器。The collected data is unified and aggregated to the data collection and transmission center, and when the collection cycle reaches the specified time, it is uniformly transmitted to the background server through the network protocol.

通过上述装置进行的基于气动噪声的风力机叶片故障诊断方法,所述方法包括:A wind turbine blade fault diagnosis method based on aerodynamic noise carried out by the above-mentioned device, the method comprising:

(1)将目标风力机叶片气动噪声的样本历史数据以及标签,经过降噪处理后,转换成图像数据,构建卷积神经网络模型,建立训练数据集,将图像数据输入至卷积神经网络模型中进行预训练;(1) Convert the historical sample data and labels of the aerodynamic noise of the target wind turbine blade into image data after noise reduction processing, construct a convolutional neural network model, establish a training data set, and input the image data into the convolutional neural network model pre-training in

(2)获取同一个风电场不同风力机叶片在固定时间尺度的运行参数、大气参数及气动噪声作为采集到的声信号;通过将声信号汇总到数据采集与传输中心的服务器,经过网络协议将数据传输到工作站的后台服务器;获取后台服务器中待测风力机叶片的气动噪声数据,经过降噪处理后,转换成图像数据,而后输入卷积神经网络模型,输出相应的特征值,在人机交互操作界面中,根据风力机叶片气动噪声的样本历史数据及其对应的故障标签显示判断的风力机叶片故障类型;(2) Obtain the operating parameters, atmospheric parameters and aerodynamic noise of different wind turbine blades in the same wind farm at a fixed time scale as the collected acoustic signals; by summarizing the acoustic signals to the server of the data acquisition and transmission center, through the network protocol The data is transmitted to the background server of the workstation; the aerodynamic noise data of the wind turbine blade to be tested in the background server is obtained, and after noise reduction processing, it is converted into image data, and then input into the convolutional neural network model, and the corresponding eigenvalues are output. In the interactive operation interface, the fault type of the wind turbine blade judged is displayed according to the sample historical data of the aerodynamic noise of the wind turbine blade and the corresponding fault label;

所述卷积神经网络的训练数据集包括了样本历史数据和扩容数据,样本历史数据是真实检测到的样本历史数据,但是由于样本历史数据往往不够完全与充足,需要更多的数据,因此需要扩容数据,所述扩容数据包括仿真数据和对样本历史数据进行的数据集增加的数据。The training data set of the convolutional neural network includes sample historical data and expansion data. The sample historical data is actually detected sample historical data, but because the sample historical data is often not complete and sufficient, more data is needed, so it is necessary to Expansion data, where the expansion data includes simulation data and data set augmentation performed on historical sample data.

进一步地,所述故障标签对应的故障类型至少包括结冰、裂纹或缺损、前缘磨损、表面砂眼中的一种,其获取是通过局部约束稀疏自编码器的方式,对已有故障进行无监督学习,分出诸多个类别,而后随机选取每个类别中的5段音频,从而判断各个类别的故障类型,从而得到相应的故障标签。Further, the fault type corresponding to the fault tag includes at least one of icing, crack or defect, leading edge wear, and surface sand hole, which is obtained by means of locally constrained sparse autoencoder, which is seamlessly analyzed for existing faults. Supervised learning divides many categories, and then randomly selects 5 pieces of audio in each category to judge the fault type of each category and obtain the corresponding fault label.

上述仿真数据获取方法如下:The method of obtaining the above simulation data is as follows:

将样本历史数据中风电场风力机的翼型数据,根据风力机的翼型数据和CST类-形函数以及拉丁超立方采样对该翼型进行调整,对距离叶根80%位置处的翼型增加或减小外形实现新的建模,从而得到新的翼型数据及相应的标签,进而扩大了此翼型下的数据集;再将调整后得到的新的翼型数据输入进openfast、Bladed或HAWC2风电机组仿真平台,设置对应参数,得到在观测点处的气动噪声数据。The airfoil data of the wind farm wind turbine in the sample historical data is adjusted according to the airfoil data of the wind turbine, the CST class-shape function and the Latin hypercube sampling, and the airfoil at 80% of the distance from the blade root is adjusted. Increase or decrease the shape to achieve new modeling, so as to obtain new airfoil data and corresponding labels, and then expand the data set under this airfoil; then input the adjusted new airfoil data into openfast and Bladed Or HAWC2 wind turbine simulation platform, set the corresponding parameters, and get the aerodynamic noise data at the observation point.

CST类形函数使用了一个类别函数和一个形状函数来描述翼型的几何外形,它可以在参数较少的情况下给出高精度的拟合曲线。以x为横坐标,y为纵坐标,yTE为尾缘的纵坐标表示的CST类形函数,公式为:The CST type function uses a category function and a shape function to describe the geometric shape of the airfoil, which can give a high-precision fitting curve with fewer parameters. Take x as the abscissa, y as the ordinate, and y TE as the ordinate of the trailing edge to represent the CST type function, the formula is:

Figure SMS_1
Figure SMS_1

其中C(x)为类别函数,N1,N2取不同值可以构建不同的几何外形,美国国家航空咨询委员会对此进行了规定,圆头尖尾翼型类别函数取N1=0.5、N2=1.0;双圆弧翼型,N1=1.0、N2=1.0;S(x)为形状函数,Ai表示引进的权重因子,称为形状函数系数,i=0,1,..n;S(x)为形状函数,是n阶的Bernstein多项式的加权和,通过调节多项式的阶数可以得到不同精度的CST参数化曲线。Among them, C(x) is a category function, and different values of N1 and N2 can be used to construct different geometric shapes, which are stipulated by the National Aviation Advisory Committee of the United States. Arc airfoil, N1=1.0, N2=1.0; S(x) is the shape function, Ai represents the weight factor introduced, called the shape function coefficient, i=0,1,..n; S(x) is the shape The function is the weighted sum of n-order Bernstein polynomials, and CST parameterized curves with different precisions can be obtained by adjusting the order of the polynomials.

拉丁超立方采样是一种分层抽样的方法,首先它对变量的设计空间进行拆分,拆分成N个等距区间,然后在每个区间中选择一个随机的数据点,那么每个变量就有N个数据点,再将这些数据点随机组合。其优点为:无论优化问题的变量维数为多少,样本点都能均匀分布在设计空间内。Latin hypercube sampling is a method of stratified sampling. First, it splits the design space of variables into N equidistant intervals, and then selects a random data point in each interval, then each variable There are N data points, and then these data points are randomly combined. Its advantage is that no matter how much the variable dimension of the optimization problem is, the sample points can be evenly distributed in the design space.

其有益效果是,在有限的数据集基础上,扩充了数据集,一方面使得样本的分布类型变得更广,避免了数据的过拟合,另一方面数据的增多,会使得可以训练的样本的数量增多,计算机可以从中学习到的信息就会越多,从而提高了收敛性。Its beneficial effect is that on the basis of a limited data set, the data set is expanded, on the one hand, the distribution type of the sample becomes wider, and the over-fitting of the data is avoided; on the other hand, the increase of the data will make it possible to train The larger the number of samples, the more information the computer can learn from them, which improves the convergence.

进一步地,所述获取的气动噪声数据通过声信号采集与传输装置在晴天的指定采集时间段内获取;在雨天或非指定时间段内打开防雨、防尘罩,保护设备安全,其供电方式可由防雨罩顶部的太阳能电板进行供电。Further, the acquired aerodynamic noise data is acquired through the acoustic signal acquisition and transmission device within a specified collection time period on sunny days; in rainy days or non-specified time periods, the rainproof and dustproof covers are opened to protect the safety of the equipment, and its power supply mode It can be powered by a solar panel on top of the rain shield.

进一步地,对样本历史数据进行降噪,转成为图像数据时,依次包括如下分步骤:Further, when the sample historical data is denoised and converted into image data, the following sub-steps are sequentially included:

(1-1)将样本历史数据数据,通过巴特沃斯带通滤波器先进行滤波滤除掉背景噪声以及传输和转换中产生的噪声;(1-1) Filter the sample historical data through a Butterworth bandpass filter to remove background noise and noise generated during transmission and conversion;

(1-2)用经验小波变换进行二次滤波处理,滤除掉风力机内部产生的机械噪声,得到降噪后的气动噪声数据;(1-2) Use empirical wavelet transform for secondary filtering to filter out the mechanical noise generated inside the wind turbine, and obtain the aerodynamic noise data after noise reduction;

(1-3)将降噪后的气动噪声数据,通过梅尔频谱,转换变成了图像数据。(1-3) Convert the denoised aerodynamic noise data into image data through the Mel spectrum.

其中考虑到巴特沃斯滤波器的频率响应在通频带内外都表现出平稳特性,故采用巴特沃斯带通滤波器,主要目的是滤除低频风噪,尽可能保证故障频率范围内信号不衰减,同时考虑到故障类型,设置下限截止频率为100Hz,上限截止频率为20kHz。Considering that the frequency response of the Butterworth filter is stable both inside and outside the passband, the Butterworth bandpass filter is used to filter out low-frequency wind noise and ensure that the signal does not attenuate within the fault frequency range as much as possible. , while taking into account the type of fault, set the lower limit cut-off frequency to 100Hz, and the upper limit cut-off frequency to 20kHz.

经验小波变换先是进行傅里叶频带划分,根据分割算法将频谱分割成N个频带,再根据频带边界坐标构造滤波器组,而后通过小波基函数滤波得到分量信号,再进行信号的重构,得到滤波后的气动噪声数据。The empirical wavelet transform first divides the Fourier frequency bands, divides the spectrum into N frequency bands according to the segmentation algorithm, and then constructs a filter bank according to the band boundary coordinates, and then obtains component signals through wavelet basis function filtering, and then reconstructs the signals to obtain Filtered aerodynamic noise data.

将滤波后得到的数据和仿真扩容数据通入梅尔语谱图,则将音频信号转换成图像的时频图,在时频图中能够较好的观察到气动噪声在时域、频域以及能量的分布,有利于故障的人工判断。梅尔语谱图是对输入信号进行预加重与分帧,将原信号按时间分成若干小块,每一块就是一帧;再对每一帧加一个窗函数,以获得较好的旁瓣下降幅度;而后对每一帧进行傅里叶变换,获取能量谱;最后一步是将梅尔滤波器运用到上一步得到的能量谱上,则得到基于梅尔语谱图的时频图。Pass the data obtained after filtering and the simulation expansion data into the Mel language spectrogram, and convert the audio signal into a time-frequency diagram of the image. In the time-frequency diagram, the aerodynamic noise can be better observed in the time domain, frequency domain and energy distribution, which is conducive to manual judgment of faults. Mel Spectrogram is to pre-emphasize and frame the input signal, divide the original signal into several small blocks according to time, and each block is a frame; then add a window function to each frame to obtain better side lobe reduction Amplitude; then perform Fourier transform on each frame to obtain the energy spectrum; the last step is to apply the Mel filter to the energy spectrum obtained in the previous step, and then obtain the time-frequency map based on the Mel spectrogram.

本发明中,对样本历史数据进行的数据集增加的数据,是将经过降噪和梅尔频谱后得到的图像数据,进行翻转,以及图像对比度的调整,从而得到新的数据扩充原本的训练集,通过提高收敛性获取的数据。In the present invention, the data added to the data set of the sample historical data is to flip the image data obtained after noise reduction and Mel spectrum, and adjust the image contrast, so as to obtain new data to expand the original training set , by improving the convergence of the acquired data.

进一步地,上述步骤(2)可以包括如下分步骤:Further, the above step (2) may include the following sub-steps:

(2-1)采集待测风力机叶片的气动噪声,经过数据采集与传输中心,将声信号通过网络协议传输到后台服务器,经过巴特沃斯带通滤波器和经验小波变化降噪后,再通过梅尔频谱转换成图像数据;(2-1) Collect the aerodynamic noise of the wind turbine blade to be tested, and transmit the acoustic signal to the background server through the network protocol through the data collection and transmission center. Convert to image data by Mel spectrum;

(2-2)将图像数据输入到卷积神经网络模型中进行分类,卷积神经网络模型根据预训练中的故障分类输出相应的特征值;(2-2) Input the image data into the convolutional neural network model for classification, and the convolutional neural network model outputs the corresponding feature values according to the fault classification in the pre-training;

(2-3)判断特征值是否在预设阈值范围内,若特征值在预设范围内,则根据特征值进行分类,若特征值超出预设范围,则视为无法确定。(2-3) Determine whether the feature value is within the preset threshold range. If the feature value is within the preset range, it will be classified according to the feature value. If the feature value exceeds the preset range, it will be regarded as undeterminable.

不同故障类型得到的声信号就会有较大的区别,在结冰状态下的明冰时,声信号的能量主要集中605Hz和190Hz,在结霜冰时,声信号的能量主要集中在108Hz和830Hz;在裂纹或缺损故障中,单个叶片发生损伤的概率最大,会产生高频信号、频谱重心变大、声音信号中能量较大者向高频段偏移,即测得的频率会大于正常工况下;在前缘磨损时,声信号的能量主要分布在1-2kHz;在砂眼时,声信号的能量主要分布在6-8kHz;不同的故障情况对应的分布频率各不相同,因此可以通过对声信号的时域、频域与能量相结合的方式进行分辨。The acoustic signals obtained by different types of faults will be quite different. When there is clear ice in the icing state, the energy of the acoustic signal is mainly concentrated at 605Hz and 190Hz. When it is frosty, the energy of the acoustic signal is mainly concentrated at 108Hz and 830Hz; in crack or defect faults, the probability of damage to a single blade is the highest, high-frequency signals will be generated, the center of gravity of the spectrum will become larger, and those with greater energy in the sound signal will shift to the high-frequency band, that is, the measured frequency will be greater than that of the normal working frequency. Under normal conditions; when the leading edge is worn, the energy of the acoustic signal is mainly distributed at 1-2kHz; in the case of sand holes, the energy of the acoustic signal is mainly distributed at 6-8kHz; different fault conditions correspond to different distribution frequencies, so it can be passed Distinguish the way in which the time domain, frequency domain and energy of the acoustic signal are combined.

多种故障的频率分布如表1所示:The frequency distribution of various faults is shown in Table 1:

Figure SMS_2
Figure SMS_2

上述裂纹或缺损包括叶片上产生的各种列裂纹、叶片破损等。The above-mentioned cracks or defects include various series of cracks on the blade, damage to the blade, and the like.

所述得到的待测风力机叶片气动噪声的图像数据,输入声信号处理模块中的故障类型判断模块,从而通过卷积神经网络模型,得到特征值,判断特征值是否在预设阈值范围内,若特征值在预设范围内,则根据特征值进行分类,若特征值超出预设范围,则视为无法确定,故需要对其进行更进一步的人工确认,通过工作站的电脑操作界面可以调取显示无法确定故障的音频信号与时频图,运维人员根据故障的声信号与时频图在工作站进行故障声音的类型判断,仍无法判断时,需达到现场进行查看,得到故障结果后,存储结果并矫正原分类结果;The obtained image data of the aerodynamic noise of the blade of the wind turbine to be measured is input into the fault type judgment module in the acoustic signal processing module, thereby obtaining the eigenvalue through the convolutional neural network model, and judging whether the eigenvalue is within the preset threshold range, If the eigenvalue is within the preset range, it will be classified according to the eigenvalue. If the eigenvalue exceeds the preset range, it will be regarded as undetermined, so it needs to be further manually confirmed. It can be called through the computer operation interface of the workstation. The audio signal and time-frequency diagram of the fault that cannot be determined are displayed. The operation and maintenance personnel judge the type of fault sound at the workstation according to the fault sound signal and time-frequency diagram. result and correct the original classification result;

将判断结果输入到人机交互的操作界面;Input the judgment result to the operation interface of human-computer interaction;

其中生成的特征值为一个范围值,若现有5种故障类型,则对应有0-5有6个编号,0为正常,当检测得到的特征值为(0.6,1.4)时为编号1的故障,当检测得到的特征值为(1.6,2.4)时为编号2的故障,以此类推;若检测特征值为[1.4,1.6]、[2.4,2.6]等时,则为无法判断,即超过阈值范围,故需在操作界面对其进行人工确认并矫正分类结果。The generated feature value is a range value. If there are 5 types of faults, there are 6 numbers corresponding to 0-5, and 0 is normal. When the detected feature value is (0.6,1.4), it is number 1. Fault, when the detected feature value is (1.6,2.4), it is the fault number 2, and so on; if the detected feature value is [1.4,1.6], [2.4,2.6], etc., it is unable to judge, that is It exceeds the threshold range, so it needs to be manually confirmed on the operation interface and the classification result is corrected.

其中气动噪声音频与图片数据和分类结果均进行存储。The aerodynamic noise audio and picture data and classification results are all stored.

将存储的图片数据与矫正后的分类结果也输入进卷积神经网络作为训练集,补充完善数据库,更新卷积神经网络模型,在风场运行一年后,数据库趋于完整,可以判断绝大多数的噪声信息,实现完全自动化故障监测。The stored picture data and the corrected classification results are also input into the convolutional neural network as a training set, the database is supplemented and perfected, and the convolutional neural network model is updated. After one year of operation in the wind field, the database tends to be complete and it is possible to judge Most of the noise information, to achieve fully automated fault monitoring.

本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and modifications to some of the technical features according to the disclosed technical content without creative work. Deformation, these replacements and deformations are all within the protection scope of the present invention.

Claims (10)

1. A wind turbine blade fault diagnosis method based on aerodynamic noise is characterized by comprising the following steps:
(1) Sample historical data and labels of pneumatic noise of a target wind turbine blade are converted into image data after noise reduction treatment, a convolutional neural network model is built, a training data set is built, and the image data is input into the convolutional neural network model for pre-training;
(2) Acquiring operation parameters, atmospheric parameters and aerodynamic noise of different wind turbine blades of the same wind farm in a fixed time scale as acquired acoustic signals; the sound signals are summarized to a server of a data acquisition and transmission center, and data are transmitted to a background server of a workstation through a network protocol; acquiring aerodynamic noise data of a wind turbine blade to be detected in a background server, converting the aerodynamic noise data into image data after noise reduction treatment, inputting a convolutional neural network model, outputting corresponding characteristic values, and displaying and judging the fault type of the wind turbine blade according to sample historical data of aerodynamic noise of the wind turbine blade and corresponding fault labels in a man-machine interaction operation interface;
the training data set of the convolutional neural network comprises sample historical data and capacity expansion data, wherein the sample historical data are truly detected data, and the capacity expansion data comprise simulation data and data for increasing the data set of the sample historical data.
2. The wind turbine blade fault diagnosis method based on aerodynamic noise according to claim 1, wherein the fault type corresponding to the fault label at least comprises one of icing, cracking or defect, front edge abrasion and surface sand hole, the acquisition is to perform unsupervised learning on the existing fault by means of local constraint sparse self-encoder, a plurality of categories are separated, then 5 sections of audio in each category are randomly selected, and the fault type of each category is judged to obtain the corresponding fault label.
3. The aerodynamic noise-based wind turbine blade fault diagnosis method according to claim 1, characterized in that the simulation data acquisition method is as follows:
acquiring sample historical data of wing profile data of a wind turbine of a wind power plant, adjusting the wing profile according to the wing profile data of the wind turbine, a CST class-shape function and Latin hypercube sampling, and increasing or decreasing the wing profile at the position 80% away from a blade root to realize new modeling, thereby obtaining new wing profile data and corresponding labels, and further expanding a data set under the wing profile;
and inputting the new wing profile data obtained after adjustment into a openfast, bladed or HAWC2 wind turbine generator simulation platform, and setting corresponding parameters to obtain aerodynamic noise data at the observation point.
4. The aerodynamic noise-based wind turbine blade failure diagnosis method according to claim 1, characterized in that the obtained aerodynamic noise data is obtained by means of an acoustic signal acquisition and transmission device during a specified acquisition time period on a sunny day.
5. The aerodynamic noise-based wind turbine blade fault diagnosis method according to claim 1, wherein the noise reduction of the sample history data into image data comprises the following sub-steps in sequence:
(1-1) filtering the sample history data by means of a butterworth band-pass filter to remove background noise and noise generated during transmission and conversion;
(1-2) performing secondary filtering treatment by using empirical wavelet transformation, and filtering mechanical noise generated in the wind turbine to obtain noise-reduced pneumatic noise data;
(1-3) converting the noise-reduced aerodynamic noise data into image data by means of mel frequency spectrum.
6. The aerodynamic noise-based wind turbine blade fault diagnosis method according to claim 5, wherein the data added to the data set of the sample history data is data obtained by inverting the image data obtained by noise reduction and mel frequency spectrum, and adjusting the image contrast, thereby obtaining new data expansion original training set, and obtaining data by improving convergence.
7. The aerodynamic noise based wind turbine blade failure diagnosis method according to claim 1, characterized in that step (2) comprises the sub-steps of:
(2-1) acquiring aerodynamic noise of a wind turbine blade to be detected, transmitting an acoustic signal to a background server through a network protocol through a data acquisition and transmission center, reducing noise through a Butterworth band-pass filter and empirical wavelet variation, and converting the noise into image data through a Mel frequency spectrum;
(2-2) inputting the image data into a convolutional neural network model for classification, and outputting corresponding characteristic values by the convolutional neural network model according to fault classification in pre-training;
and (2-3) judging whether the characteristic value is within a preset threshold range, classifying according to the characteristic value if the characteristic value is within the preset threshold range, and judging that the characteristic value cannot be determined if the characteristic value exceeds the preset range.
8. The wind turbine blade fault diagnosis method based on aerodynamic noise according to claim 7, wherein the characteristic value exceeds a preset range, when the judging result is that the characteristic value cannot be confirmed, the characteristic value is manually confirmed, an audio signal and a time-frequency diagram which cannot confirm the fault are called and displayed through a computer operation interface of a workstation, an operation and maintenance person judges the type of fault sound in the workstation according to the fault sound signal and the time-frequency diagram, when the fault sound cannot be judged, the operation and maintenance person checks the operation and maintenance person on site again, and after the fault result is obtained, the result is stored and the original classification result is corrected.
9. The aerodynamic noise-based wind turbine blade fault diagnosis method according to claim 8, wherein the aerodynamic noise converted picture data and wind turbine blade fault type classification results are stored in a background server.
10. The wind turbine blade fault diagnosis method based on aerodynamic noise according to claim 9, wherein the stored picture data and the corrected classification result are input into a convolutional neural network as a training set, and the convolutional neural network model is updated periodically.
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Publication number Priority date Publication date Assignee Title
CN117287357A (en) * 2023-10-17 2023-12-26 华能(福建)能源开发有限公司清洁能源分公司 Intelligent online voiceprint monitoring method and system for icing condition of fan blade

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117287357A (en) * 2023-10-17 2023-12-26 华能(福建)能源开发有限公司清洁能源分公司 Intelligent online voiceprint monitoring method and system for icing condition of fan blade

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