CN116145206A - Intelligent metal frame-conductive polymer anti-corrosion coating, preparation method and application - Google Patents
Intelligent metal frame-conductive polymer anti-corrosion coating, preparation method and application Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G83/00—Macromolecular compounds not provided for in groups C08G2/00 - C08G81/00
- C08G83/008—Supramolecular polymers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D9/00—Electrolytic coating other than with metals
- C25D9/02—Electrolytic coating other than with metals with organic materials
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Abstract
本发明公开了智能金属框架‑导电聚合物防腐涂层及制备方法、应用,制备方法包括:采用常温合成法制备金属有机框架ZIFs;配制混合电解液用于电沉积制备复合涂层;采用恒电位法使用三电极体系,以步骤(2)制备的混合溶液作为电解液,于工作电极表面电沉积复合涂层,获得电化学沉积金属有机框架‑导电聚合物防腐涂层。本发明中的涂层原材料易得且低毒,可在金属基底表面直接、快速、大面积成膜,不受基底形状、表面形态等因素地制约,有效避免了现有的导电聚合物涂层附着力差、服役性能不稳定等缺陷,在服役于酸性土壤、海水浪溅区等的不锈钢材料及燃料电池金属极板方面具有良好的应用前景。
The invention discloses an intelligent metal frame-conductive polymer anti-corrosion coating and its preparation method and application. The preparation method includes: preparing metal-organic framework ZIFs by using a normal temperature synthesis method; preparing a mixed electrolyte for electrodeposition to prepare a composite coating; using a constant potential The method uses a three-electrode system, uses the mixed solution prepared in step (2) as the electrolyte, and electrodeposits a composite coating on the surface of the working electrode to obtain an electrochemically deposited metal-organic framework-conductive polymer anti-corrosion coating. The raw material of the coating in the present invention is easy to obtain and has low toxicity. It can form a film directly, quickly and in a large area on the surface of the metal substrate, and is not restricted by factors such as the shape of the substrate and the surface morphology, effectively avoiding the existing conductive polymer coating. With defects such as poor adhesion and unstable service performance, it has good application prospects in stainless steel materials and fuel cell metal plates serving in acidic soils, seawater splash areas, etc.
Description
技术领域technical field
本发明涉及金属腐蚀防护技术领域,特别涉及智能金属框架-导电聚合物防腐涂层及制备方法与应用。The invention relates to the technical field of metal corrosion protection, in particular to an intelligent metal frame-conductive polymer anticorrosion coating, a preparation method and application thereof.
背景技术Background technique
腐蚀是金属在一定环境中与介质发生化学或电化学反应造成金属变质或性能降低的自然现象。金属腐蚀会对船舶、桥梁、管道、公共建筑物、家用设备等造成不可逆的损害,严重威胁了公共安全并造成了巨大的经济损失和环境污染。不锈钢作为工业上常用的金属材料,在建筑、船舶、石油化工、燃料电池极板等领域有着非常广泛的应用。然而,在氯离子、含硫化合物等腐蚀介质的存在下,不锈钢材料长期服役时的腐蚀过程仍不可避免,据统计每年约有20%的不锈钢发生锈蚀。在实际环境中,不锈钢的腐蚀不可能完全停止,但可通过多种手段降低不锈钢腐蚀的速率而使腐蚀过程可控,从而延长不锈钢材料的使用寿命,降低其应用成本。目前防止不锈钢腐蚀的方法有很多种,其中涂层防腐蚀法是目前提高不锈钢耐蚀性的最主要方法之一。Corrosion is a natural phenomenon in which metals undergo chemical or electrochemical reactions with media in a certain environment, resulting in deterioration or performance degradation of metals. Metal corrosion can cause irreversible damage to ships, bridges, pipelines, public buildings, household equipment, etc., seriously threatening public safety and causing huge economic losses and environmental pollution. As a commonly used metal material in industry, stainless steel is widely used in construction, shipbuilding, petrochemical, fuel cell plates and other fields. However, in the presence of corrosive media such as chloride ions and sulfur-containing compounds, the corrosion process of stainless steel materials during long-term service is still inevitable. According to statistics, about 20% of stainless steel rusts every year. In the actual environment, the corrosion of stainless steel cannot be completely stopped, but the corrosion rate of stainless steel can be reduced by various means to make the corrosion process controllable, thereby prolonging the service life of stainless steel and reducing its application cost. At present, there are many methods to prevent stainless steel corrosion, among which the coating anti-corrosion method is one of the most important methods to improve the corrosion resistance of stainless steel.
传统的防腐蚀涂层主要为树脂类有机涂层,防腐蚀机理为通过在金属基底表面形成物理屏障隔绝腐蚀性物质。然而,由于成膜物质的自身缺陷,所构建的涂层结构中通常存在微孔隙,无法发挥长效的腐蚀防护作用。近年来,构建智能防腐蚀涂层受到了人们的广泛关注,有望攻克涂层单一防护机理无法满足对不锈钢长效、稳定防护的瓶颈难题。导电聚合物(Conductive polymers,CPs)是一类特殊的高分子材料,掺杂后的CPs可由绝缘态向导电态转变,其作为涂层材料不仅可以隔离腐蚀环境,还可在涂层/金属界面处形成氧化膜,将被保护金属的腐蚀电位维持在钝化区,进一步强化涂层的腐蚀防护作用(阳极保护功能)。然而,CPs涂层通常存在微孔、裂纹等缺陷,且长期服役时阴离子的脱掺杂可导致CPs逐渐还原成绝缘态,削弱涂层的阳极保护作用,使涂层逐渐失效。因此,CPs涂层长期服役时的稳定性大大限制了其在腐蚀防护领域的实际应用。Traditional anti-corrosion coatings are mainly resinous organic coatings, and the anti-corrosion mechanism is to isolate corrosive substances by forming a physical barrier on the surface of the metal substrate. However, due to the inherent defects of the film-forming substances, there are usually micropores in the constructed coating structure, which cannot play a long-term corrosion protection role. In recent years, the construction of intelligent anti-corrosion coatings has attracted widespread attention, and it is expected to overcome the bottleneck problem that the single protection mechanism of coatings cannot meet the long-term and stable protection of stainless steel. Conductive polymers (Conductive polymers, CPs) are a special class of polymer materials. After doping, CPs can change from an insulating state to a conductive state. As a coating material, it can not only isolate the corrosive environment, but also protect the coating/metal interface. Form an oxide film at the place, maintain the corrosion potential of the protected metal in the passivation area, and further strengthen the corrosion protection function of the coating (anodic protection function). However, CPs coatings usually have defects such as micropores and cracks, and the dedoping of anions during long-term service can lead to the gradual reduction of CPs to an insulating state, weakening the anodic protection of the coating and making the coating gradually invalid. Therefore, the stability of CPs coatings during long-term service greatly limits their practical application in the field of corrosion protection.
金属有机骨架化合物(Metal organic frameworks,MOFs)是由有机配体和金属离子或团簇通过配位键自组装形成的具有分子内孔隙的有机-无机杂化材料,由于具有高度可调的孔隙率和较大的孔内体积以及丰富的作用位点,广泛应用于生物传感、药物递送和催化领域。目前,MOFs材料作为纳米微胶囊密封缓蚀剂用于增加涂料的防腐蚀性能已有报道。Metal organic frameworks (Metal organic frameworks, MOFs) are organic-inorganic hybrid materials with intramolecular pores formed by the self-assembly of organic ligands and metal ions or clusters through coordination bonds. And large pore volume and abundant action sites, widely used in the fields of biosensing, drug delivery and catalysis. At present, MOFs materials have been reported as nano-microcapsule sealing corrosion inhibitors to increase the anti-corrosion performance of coatings.
现有技术中,申请公告号为CN110387548A的发明专利公开一种金属有机骨架封装缓蚀剂的复合物及其制备方法和应用,以缓蚀剂封装于MOFs纳米壳体构建新型缓蚀体系适用于海水浪溅区的腐蚀环境,利用MOFs材料ZIF-67对酸性环境敏感的特征迅速释放包封缓蚀剂作用于腐蚀区域。然而,该复合物是以缓蚀剂形式添加至酸性腐蚀环境发挥作用,限制了其应用范围。申请公告号为CN112521837A的发明专利公开了一种MOF负载缓蚀剂的填料、自修复防腐蚀涂料及其制备方法,将缓蚀剂封装于hmt-MOF中并将其作为环氧树脂的填料构建防护涂层,赋予了涂层的自修复性能,但包封缓蚀剂的MOFs作为填料在涂层基底的分散性问题也限制其缓蚀性能。In the prior art, the invention patent with the application announcement number of CN110387548A discloses a metal-organic framework-encapsulated corrosion inhibitor compound and its preparation method and application. The corrosion inhibitor is encapsulated in MOFs nanoshells to construct a new corrosion inhibition system suitable for For the corrosion environment in the seawater splash area, the characteristic of MOFs material ZIF-67 sensitive to acidic environment is used to quickly release the encapsulated corrosion inhibitor to act on the corrosion area. However, the compound is added to the acidic corrosion environment in the form of corrosion inhibitor to play a role, which limits its application range. The invention patent with application notification number CN112521837A discloses a MOF-loaded corrosion inhibitor filler, self-repairing anti-corrosion coating and its preparation method. The corrosion inhibitor is encapsulated in hmt-MOF and used as an epoxy resin filler. The protective coating endows the coating with self-healing properties, but the dispersion of MOFs encapsulated with corrosion inhibitors as fillers in the coating substrate also limits its corrosion inhibition performance.
发明内容Contents of the invention
针对背景技术中提到的问题,本发明提供一种智能金属框架-导电聚合物防腐涂层及制备方法与应用,以克服现有防腐涂层无法满足长效、稳定的腐蚀防护,以及现有智能防腐技术中存在的缺陷和不足。本发明的智能金属有机框架-导电聚合物防腐涂层,由具有缓蚀功能的金属有机框架材料ZIFs和CPs材料如聚苯胺(PANI)、聚吡咯(PPY)组成,通过发挥CPs与MOFs的协同作用,实现不锈钢等金属材料在酸性服役环境中的靶向智能腐蚀防护。Aiming at the problems mentioned in the background technology, the present invention provides an intelligent metal frame-conductive polymer anti-corrosion coating and its preparation method and application, so as to overcome the inability of the existing anti-corrosion coating to meet long-term and stable corrosion protection, and the existing Defects and deficiencies in intelligent anti-corrosion technology. The intelligent metal organic framework-conductive polymer anti-corrosion coating of the present invention is composed of metal organic framework materials ZIFs and CPs materials such as polyaniline (PANI) and polypyrrole (PPY) with corrosion inhibition function, through the synergy of CPs and MOFs It can realize the targeted intelligent corrosion protection of stainless steel and other metal materials in the acid service environment.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种金属框架-导电聚合物防腐涂层的制备方法,包括以下步骤:A method for preparing a metal frame-conductive polymer anticorrosion coating, comprising the following steps:
步骤(1)、采用常温合成法制备金属有机框架ZIFs,ZIFs至少包括ZIF-67和/或ZIF-8;Step (1), preparing metal-organic framework ZIFs by normal temperature synthesis method, ZIFs at least including ZIF-67 and/or ZIF-8;
步骤(2)、配制混合电解液用于电沉积制备复合涂层:将导电聚合物单体、十二烷基硫酸钠阴离子表面活性剂分散于去离子水中,然后加入步骤(1)制备的ZIFs,依次超声搅拌均匀,得混合溶液;Step (2), preparing mixed electrolyte for electrodeposition to prepare composite coating: disperse conductive polymer monomer, sodium lauryl sulfate anionic surfactant in deionized water, then add the ZIFs prepared in step (1) , followed by ultrasonic stirring to obtain a mixed solution;
步骤(3)、采用恒电位法使用三电极体系,以步骤(2)制备的混合溶液作为电解液,于工作电极表面电沉积复合涂层,获得电化学沉积金属有机框架-导电聚合物防腐涂层。Step (3), using a three-electrode system using a constant potential method, using the mixed solution prepared in step (2) as an electrolyte, electrodepositing a composite coating on the surface of the working electrode to obtain an electrochemically deposited metal-organic framework-conductive polymer anti-corrosion coating layer.
优选的是,步骤(1)中,所述ZIFs材料由金属盐提供中心金属离子,咪唑类有机物提供有机配体。Preferably, in step (1), the ZIFs material is provided with a metal salt as a central metal ion, and an imidazole organic compound as an organic ligand.
上述任一方案中优选的是,所述金属盐为Zn(NO3)2·6H2O和/或Co(NO3)2·6H2O,咪唑类有机物为2-甲基咪唑。In any of the above schemes, preferably, the metal salt is Zn(NO 3 ) 2 ·6H 2 O and/or Co(NO 3 ) 2 ·6H 2 O, and the imidazole organic compound is 2-methylimidazole.
上述任一方案中优选的是,步骤(1)中,ZIFs材料的制备方法为:将Zn(NO3)2·6H2O、Co(NO3)2·6H2O中至少一种或两种混合的金属盐溶解在水或甲醇中得组分A,将2-甲基咪唑有机配体溶解在水或甲醇中得组分B,待组分A和组分B充分溶解后,将组分B迅速倒入组分A中搅拌使二者混合,室温下静置反应后,离心分离获得沉淀,并经过甲醇反复洗涤后将沉淀干燥,即得到金属有机框架晶体材料ZIF-67、ZIF-8。Preferably in any of the above schemes, in step (1), the preparation method of the ZIFs material is: at least one or both of Zn(NO 3 ) 2 ·6H 2 O and Co(NO 3 ) 2 ·6H 2 O A mixed metal salt is dissolved in water or methanol to obtain component A, and 2-methylimidazole organic ligand is dissolved in water or methanol to obtain component B. After component A and component B are fully dissolved, the component Component B was quickly poured into component A and stirred to mix the two. After standing at room temperature for reaction, the precipitate was obtained by centrifugation, and the precipitate was washed repeatedly with methanol and dried to obtain metal organic framework crystal materials ZIF-67, ZIF- 8.
上述任一方案中优选的是,所述组分A和组分B混合搅拌时间为30min,混合后室温静置反应时间为12~48h,反应后离心分离时间为10~30min,并采用甲醇洗涤3~5次后将沉淀真空干燥,干燥温度为50~80℃,干燥时间为12~48h。In any of the above schemes, it is preferred that the mixing and stirring time of the components A and B is 30 minutes, the reaction time of standing at room temperature after mixing is 12-48 hours, and the centrifugation time after the reaction is 10-30 minutes, and wash with methanol After 3-5 times, the precipitate is vacuum-dried, the drying temperature is 50-80° C., and the drying time is 12-48 hours.
上述步骤中,组分A和组分B混合后室温静置反应时间为12~48h范围内的任意值,如12h,15h,20h,25h,30h,35h,40h,48h;反应后离心分离时间为10~30min范围内的任意值,如10min,20min,30min;采用甲醇洗涤3~5次后将沉淀真空干燥,干燥温度为50~80℃范围内的任意值,如可以为50℃,60℃,70℃,80℃;干燥时间为12~48h范围内的任意值,如可以为12h,15h,20h,25h,30h,35h,40h,48h。In the above steps, after component A and component B are mixed, the reaction time at room temperature is any value within the range of 12-48h, such as 12h, 15h, 20h, 25h, 30h, 35h, 40h, 48h; the centrifugation time after reaction It can be any value within the range of 10-30min, such as 10min, 20min, 30min; after washing with methanol for 3-5 times, the precipitate is vacuum-dried, and the drying temperature is any value within the range of 50-80°C, such as 50°C, 60°C ℃, 70℃, 80℃; the drying time is any value within the range of 12-48h, such as 12h, 15h, 20h, 25h, 30h, 35h, 40h, 48h.
上述任一方案中优选的是,步骤(1)中,ZIF-67和ZIF-8制备过程中,中心离子和配体的摩尔比率分别为1:58和1:70。Preferably in any of the above schemes, in step (1), during the preparation of ZIF-67 and ZIF-8, the molar ratios of the central ion and the ligand are 1:58 and 1:70, respectively.
上述任一方案中优选的是,步骤(1)中,ZIF-67和ZIF-8制备过程中,产物离心分离转速为8000rmp,分离时间为10~20min,甲醇每次离心清洗时间为10~20min。产物离心分离时间为10~20min范围内的任意值,如可以为10min,15min,20min;甲醇每次离心清洗时间为10~20min,范围内的任意值,如可以为10min,15min,20min。Preferably in any of the above-mentioned schemes, in step (1), during the preparation of ZIF-67 and ZIF-8, the centrifugation speed of the product is 8000rmp, the separation time is 10-20min, and the centrifugal cleaning time of methanol is 10-20min each time . The centrifugation time of the product is any value within the range of 10-20 minutes, such as 10 minutes, 15 minutes, 20 minutes; the time of each centrifugal cleaning of methanol is 10-20 minutes, any value within the range, such as 10 minutes, 15 minutes, 20 minutes.
上述任一方案中优选的是,步骤(1)中,聚合物单体(CPs单体)包括聚苯胺(PANI)、聚吡咯(PPY)中的至少一种。Preferably in any of the above schemes, in step (1), the polymer monomer (CPs monomer) includes at least one of polyaniline (PANI) and polypyrrole (PPY).
上述任一方案中优选的是,步骤(2)中,所述混合溶液中包括浓度为0.1~0.5mol/L的吡咯或苯胺单体,0.05~0.3mol/L的十二烷基硫酸钠和0.5~2mg/mL的ZIFs。Preferably in any of the above schemes, in step (2), the mixed solution includes pyrrole or aniline monomers with a concentration of 0.1 to 0.5 mol/L, sodium lauryl sulfate of 0.05 to 0.3 mol/L and 0.5-2 mg/mL of ZIFs.
吡咯或苯胺单体浓度为0.1~0.5mol/L范围内的任意值,如0.1mol/L,0.2mol/L,0.3mol/L,0.4mol/L,0.5mol/L;十二烷基硫酸钠浓度为0.05~0.3mol/L范围内的任意值,如0.05mol/L,0.1mol/L,0.15mol/L,0.2mol/L,0.25mol/L,0.3mol/L。ZIFs浓度为0.5~2mg/mL范围内的任意值,如0.5mg/mL,1mg/mL,1.5mg/mL,2mg/mL。The concentration of pyrrole or aniline monomer is any value within the range of 0.1-0.5mol/L, such as 0.1mol/L, 0.2mol/L, 0.3mol/L, 0.4mol/L, 0.5mol/L; lauryl sulfate The sodium concentration is any value within the range of 0.05-0.3 mol/L, such as 0.05 mol/L, 0.1 mol/L, 0.15 mol/L, 0.2 mol/L, 0.25 mol/L, 0.3 mol/L. ZIFs concentration is any value within the range of 0.5-2 mg/mL, such as 0.5 mg/mL, 1 mg/mL, 1.5 mg/mL, 2 mg/mL.
上述任一方案中优选的是,步骤(2)中,将混合溶液超声10~20min后持续磁力搅拌10~30min得到均匀的混合电解液。In any of the above schemes, preferably, in step (2), the mixed solution is ultrasonicated for 10-20 minutes and then magnetically stirred for 10-30 minutes to obtain a uniform mixed electrolyte.
该步骤中,混合溶液超声时间为10~20min范围内的任意值,如10min,15min,20min;磁力搅拌10~30min范围内的任意值,如10min,15min,20min,25min,30min。In this step, the ultrasonic time of the mixed solution is any value within the range of 10-20 min, such as 10 min, 15 min, 20 min; the magnetic stirring time is any value within the range of 10-30 min, such as 10 min, 15 min, 20 min, 25 min, 30 min.
上述任一方案中优选的是,步骤(3)中,三电极沉积体系中参比电极和对电极分别为Ag/AgCl电极和铂片电极,工作电极为需要行腐蚀防护的不锈钢基材,电化学沉积过程采用恒电位法沉积,电沉积时间为10~30min。Preferably in any of the above-mentioned schemes, in step (3), the reference electrode and the counter electrode in the three-electrode deposition system are respectively Ag/AgCl electrodes and platinum sheet electrodes, and the working electrodes are stainless steel substrates that require corrosion protection. The chemical deposition process adopts the constant potential deposition method, and the electrodeposition time is 10 to 30 minutes.
上述任一方案中优选的是,所述恒电位法进行电沉积的方法中,对于苯胺和吡咯单体,沉积电压分别为-1.3V和1.4V,电沉积时间为10~30min,所制备的涂层干燥温度为30~50℃,干燥时间为3~5h。该步骤中,电沉积时间为10~30min范围内的任意值,如10min,15min,20min,25min,30min;所制备的涂层干燥温度为30~50℃范围内的任意值,如30℃,35℃,40℃,45℃,50℃,干燥时间为3~5h范围内的任意值,如3h,4h,5h。In any of the above schemes, it is preferred that in the method of electrodeposition by constant potential method, for aniline and pyrrole monomers, the deposition voltages are respectively -1.3V and 1.4V, and the electrodeposition time is 10 to 30min. The prepared The drying temperature of the coating is 30-50°C, and the drying time is 3-5 hours. In this step, the electrodeposition time is any value within the range of 10-30min, such as 10min, 15min, 20min, 25min, 30min; the drying temperature of the prepared coating is any value within the range of 30-50°C, such as 30°C, 35°C, 40°C, 45°C, 50°C, the drying time is any value within the range of 3-5h, such as 3h, 4h, 5h.
上述任一方案中优选的是,电沉积过程中,工作电极为需要防腐蚀处理的不锈钢基材,不锈钢基材表面为任意形状的表面。In any of the above schemes, it is preferred that during the electrodeposition process, the working electrode is a stainless steel substrate that requires anti-corrosion treatment, and the surface of the stainless steel substrate is a surface of any shape.
上述任一方案中优选的是,制备涂层之前对不锈钢的非涂层沉积面进行环氧树脂封装,并对其沉积面进行打磨,随后依次使用去离子水、丙酮、乙醇进行清洗处理。In any of the above schemes, it is preferable to encapsulate the non-coated deposition surface of the stainless steel with epoxy resin before preparing the coating, and to polish the deposition surface, followed by cleaning with deionized water, acetone, and ethanol in sequence.
上述任一方案中优选的是,步骤(3)中,电化学沉积后的金属有机框架-导电聚合物防腐涂层用去离子水清洗并干燥,干燥温度为30~50℃,干燥时间为3~5h。Preferably in any of the above schemes, in step (3), the electrochemically deposited metal-organic framework-conductive polymer anti-corrosion coating is cleaned with deionized water and dried at a drying temperature of 30-50°C and a drying time of 3 ~5h.
本发明还提供一种根据上述任意一项所述方法制备得到的金属有机框架-导电聚合物防腐涂层。The present invention also provides a metal organic framework-conductive polymer anti-corrosion coating prepared according to any one of the methods described above.
本发明还提供一种根据上述任意一项所述方法制备得到的金属有机框架-导电聚合物防腐涂层应用于酸性环境中不锈钢的腐蚀防护。The present invention also provides a metal organic framework-conductive polymer anticorrosion coating prepared according to any one of the methods described above, which is applied to corrosion protection of stainless steel in an acidic environment.
上述任一方案中优选的是,酸性环境为0.1~0.5mol/L硫酸或盐酸溶液。Preferably in any of the above schemes, the acidic environment is a 0.1-0.5 mol/L sulfuric acid or hydrochloric acid solution.
在酸性腐蚀环境中的防腐蚀效果通过电化学测试进行表征。电化学测试通过三电极体系进行,其中待测样品为工作电极,铂片电极为对电极,Ag/AgCl电极为参比电极。The anti-corrosion effect in acidic corrosion environment was characterized by electrochemical test. The electrochemical test is carried out through a three-electrode system, in which the sample to be tested is the working electrode, the platinum sheet electrode is the counter electrode, and the Ag/AgCl electrode is the reference electrode.
上述任一方案中优选的是,具体的电化学测试包括动电位极化测试、开路电位测试及电化学阻抗谱测试。Preferably, in any of the above schemes, the specific electrochemical test includes potentiodynamic polarization test, open circuit potential test and electrochemical impedance spectroscopy test.
有益效果Beneficial effect
(1)作为MOFs的一类代表,沸石咪唑骨架(Zeolitic imidazolate frameworks,ZIFs)是一类以咪唑酯为有机配体的四面体框架材料。作为防腐蚀材料,ZIFs具有其它种类MOFs所不具备的稳定性和酸敏特征,且结构中的咪唑类配体赋予了ZIFs天然的缓蚀功能。因此,利用ZIFs与CPs原位复合构建防腐涂层材料,可充分发挥二者优势,通过ZIFs结构和功能的可设计性赋予涂层自修复性质,CPs则附着在ZIFs表面和孔道中形成层叠导电网络,充分发挥阳极保护作用和物理屏障功能,强化涂层的防腐蚀性能,最终实现对金属的智能防护。(1) As a representative class of MOFs, zeolitic imidazolate frameworks (ZIFs) are a class of tetrahedral framework materials with imidazole esters as organic ligands. As anti-corrosion materials, ZIFs have the characteristics of stability and acid sensitivity that other types of MOFs do not have, and the imidazole ligands in the structure endow ZIFs with natural corrosion inhibition function. Therefore, the use of ZIFs and CPs in situ compounding to construct anti-corrosion coating materials can give full play to the advantages of both, and the self-healing properties of the coating can be endowed through the designability of the structure and function of ZIFs, while CPs are attached to the surface and channels of ZIFs to form a layered conductive layer. Network, give full play to the function of anodic protection and physical barrier, strengthen the anti-corrosion performance of the coating, and finally realize the intelligent protection of metals.
(2)本发明提供的金属有机框架-导电聚合物防腐涂层的制备方法,工艺简便,安全环保,能耗低,不受不锈钢基材形状的限制,可以在不锈钢表面快速沉积功能性的金属有机框架-导电聚合物防腐涂层。本发明严格控制CPs单体、十二烷基硫酸钠掺杂剂和ZIFs的浓度以及电沉积条件,将掺杂剂有效插入CPs的主链中并实现ZIFs与CPs的结合。(2) The preparation method of the metal organic framework-conductive polymer anti-corrosion coating provided by the present invention has simple process, safety and environmental protection, low energy consumption, and is not limited by the shape of the stainless steel substrate, and can deposit functional metals quickly on the surface of stainless steel Organic Frameworks - Conductive Polymer Anticorrosion Coatings. The invention strictly controls the concentration of CPs monomer, sodium dodecyl sulfate dopant and ZIFs and electrodeposition conditions, effectively inserts the dopant into the main chain of CPs and realizes the combination of ZIFs and CPs.
(3)本发明构建了智能复合防腐涂层体系,克服了现有被动防腐涂层技术中存在防腐稳定性差的问题。本发明以特种金属有机框架化合物ZIFs赋予涂层自修复功能,并复合导电聚合物强化涂层的阳极保护性能和物理屏障作用。ZIFs由Zn、Co等金属中心离子和具有缓蚀功能的2-甲基咪唑有机配体组装而成,活性位点丰富,有利于与导电聚合物结合,相容性好。所构建的复合涂层可与被保护金属基底相互作用形成金属-N/O配位键、氢键等,有利于提高涂层的附着力,防止腐蚀性物质向涂层/基底界面的渗透。(3) The present invention builds an intelligent composite anti-corrosion coating system, which overcomes the problem of poor anti-corrosion stability in the existing passive anti-corrosion coating technology. The invention uses the special metal organic framework compound ZIFs to endow the coating with self-repair function, and compound the conductive polymer to strengthen the anodic protection performance and physical barrier function of the coating. ZIFs are assembled from metal central ions such as Zn and Co and 2-methylimidazole organic ligands with corrosion inhibition function, and have abundant active sites, which are conducive to combining with conductive polymers and have good compatibility. The constructed composite coating can interact with the protected metal substrate to form metal-N/O coordination bonds, hydrogen bonds, etc., which is conducive to improving the adhesion of the coating and preventing the penetration of corrosive substances to the coating/substrate interface.
(4)本申请的主要作用原理是:由具有缓蚀性质的有机配体所构成的ZIFs材料呈现水稳定性及酸解离性,并对pH变化敏感。在酸性腐蚀介质中,CPs与ZIFs复合构建的复合涂层在金属材料表面构成的物理屏障可有效阻碍腐蚀性物质的向内渗透。在没有腐蚀发生的条件下,CPs可充分发挥阳极保护性能,有效降低基底金属材料的腐蚀电位使其处于钝化状态,ZIFs则保持稳定状态,避免了其中的缓蚀剂活性基团受到环境降解。而当腐蚀性物质的持续侵袭造成涂层局部损伤时,CPs发挥阳极保护作用的同时,腐蚀反应引发的微小范围内的pH变化对ZIFs中配位键的刺激可促进ZIFs的解离,释放配体缓蚀剂作用于涂层破损区域,从而实现腐蚀诱发位点靶向性的缓蚀剂递送,达到涂层的自修复效果。(4) The main working principle of this application is: the ZIFs material composed of organic ligands with corrosion inhibition properties exhibits water stability and acid dissociation, and is sensitive to pH changes. In acidic corrosive media, the physical barrier formed by the composite coating composed of CPs and ZIFs on the surface of metal materials can effectively prevent the inward penetration of corrosive substances. Under the condition of no corrosion, CPs can give full play to the anodic protection performance, effectively reduce the corrosion potential of the base metal material and make it in a passivation state, while ZIFs maintain a stable state, avoiding the degradation of the corrosion inhibitor active groups in the environment . When the continuous attack of corrosive substances causes local damage to the coating, while CPs play an anodic protective role, the pH change in a small range caused by the corrosion reaction stimulates the coordination bonds in ZIFs, which can promote the dissociation of ZIFs and release ligands. The bulk corrosion inhibitor acts on the damaged area of the coating, so as to realize the targeted delivery of the corrosion inhibitor to the corrosion-induced site and achieve the self-healing effect of the coating.
(5)本发明中的涂层原材料易得且低毒,易于制备,可在金属基底表面直接、快速、大面积成膜,不受基底形状、表面形态等因素地制约,有效避免了现有的导电聚合物涂层附着力差、服役性能不稳定等缺陷,在服役于酸性土壤、海水浪溅区等的不锈钢材料及燃料电池金属极板方面具有良好的应用前景。本发明制备的智能金属有机框架-导电聚合物防腐涂层材料实现了金属有机框架和导电聚合物二者防腐蚀优势的有机结合,经电化学实验验证了涂层稳定、可靠的防腐蚀性能,适用于不锈钢材料在酸性土壤、燃料电池内部、海水浪溅区等酸性环境中的腐蚀防护。本发明技术路线合理,涂层制备工艺简单环保,产品性能优良,应用前景广阔。(5) The raw material of the coating in the present invention is easy to obtain and has low toxicity, and is easy to prepare. It can form a film directly, quickly and in a large area on the surface of the metal substrate, and is not restricted by factors such as the shape of the substrate and the surface morphology, effectively avoiding the existing The conductive polymer coating has defects such as poor adhesion and unstable service performance, and has good application prospects in stainless steel materials and fuel cell metal plates serving in acidic soils, seawater splash areas, etc. The intelligent metal-organic framework-conductive polymer anti-corrosion coating material prepared by the present invention realizes the organic combination of the anti-corrosion advantages of the metal-organic framework and the conductive polymer, and the stable and reliable anti-corrosion performance of the coating is verified by electrochemical experiments. It is suitable for corrosion protection of stainless steel materials in acidic environments such as acidic soil, inside of fuel cells, and seawater splash areas. The invention has reasonable technical route, simple and environment-friendly coating preparation process, excellent product performance and wide application prospect.
附图说明Description of drawings
图1为本发明的智能金属有机框架-导电聚合物防腐涂层的制备流程图;Fig. 1 is the preparation flowchart of the intelligent metal organic framework-conductive polymer anticorrosion coating of the present invention;
图2为本发明实施例1中所合成的ZIF-67纳米粒子的形貌图;Fig. 2 is the topography figure of the synthesized ZIF-67 nanoparticle in the embodiment of the present invention 1;
图3为本发明实施例2和对比例2中涂层的形貌图,其中a为实施例2中ZIF-67-PPY防腐涂层的形貌图,b为对比例2中PPY防腐涂层的表面形貌图;Fig. 3 is the topography figure of coating in
图4为本发明实施例2和对比例2在酸性腐蚀环境(0.1mol/L HCl)中长时间服役时电化学阻抗谱的Nyquist图随服役时间的变化,其中a为实施例2中ZIF-67-PPY防腐涂层的Nyquist图,b为对比例2中PPY防腐涂层的Nyquist图;Fig. 4 is the change of the Nyquist figure of the electrochemical impedance spectrum with the service time when the
图5为本发明实施例2与对比例2长时间服役时开路电位随样品服役时间的变化曲线,及实施例2、对比例2和430不锈钢裸钢的动电位极化曲线;Fig. 5 is the change curve of open circuit potential with sample service time when the embodiment of the
图6为本发明实施例4中所合成的ZIF-8纳米粒子的表面形貌图。FIG. 6 is a surface topography diagram of ZIF-8 nanoparticles synthesized in Example 4 of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。在没有特殊说明的情况下,在后续实施例中出现的相关材料均为前序实施例制备获得。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the present invention without any creative work by the technicians. All other obtained embodiments belong to the protection scope of the present invention. Unless otherwise specified, the relevant materials appearing in the subsequent examples are prepared from the previous examples.
本发明的一种智能金属有机框架-导电聚合物防腐涂层的制备方法,制备流程如图1所示,包括以下步骤:A method for preparing an intelligent metal organic framework-conductive polymer anti-corrosion coating of the present invention, the preparation process is shown in Figure 1, including the following steps:
(1)采用常温合成法制备ZIF-67和ZIF-8两种咪唑配体的MOFs材料;(1) Two kinds of MOFs materials with imidazole ligands ZIF-67 and ZIF-8 were prepared by normal temperature synthesis method;
(2)将CPs单体苯胺或吡咯、十二烷基硫酸钠阴离子掺杂剂及ZIFs分散于去离子水中,配制均匀的混合溶液;(2) Disperse CPs monomer aniline or pyrrole, sodium lauryl sulfate anion dopant and ZIFs in deionized water to prepare a uniform mixed solution;
(3)利用三电极体系,在所述混合溶液中电沉积涂层,得到所述金属有机框架-导电聚合物防腐涂层。(3) Using a three-electrode system to electrodeposit a coating in the mixed solution to obtain the metal organic framework-conductive polymer anticorrosion coating.
其中,所述的常温合成法制备的ZIFs为ZIF-67和ZIF-8材料,具体包括晶体生长、离心、洗涤、真空干燥等流程。所述ZIF-67晶体生长更具体的过程为:将一定量Co(NO3)2·6H2O加入至50~100mL水或甲醇中获得组分A,将一定量2-甲基咪唑加入至50~100mL水或甲醇中获得组分B,待A和B充分搅拌溶解后,将B迅速倒入A中搅拌混合,其中金属离子和咪唑配体的摩尔比率为1:58,混合溶液室温下搅拌30min后静置反应12~48h,使晶体生长,离心分离的转速为8000rmp,离心10~30min,使用甲醇离心清洗3~5次,洗涤后的下层沉淀50~80℃真空干燥12~48h;所述ZIF-8晶体生长更具体的过程为:将提供中心金属离子的硝酸盐替换为Zn(NO3)2·6H2O,其中金属离子和咪唑配体的摩尔比率为1:70,其余步骤同ZIF-67。Wherein, the ZIFs prepared by the normal temperature synthesis method are ZIF-67 and ZIF-8 materials, which specifically include processes such as crystal growth, centrifugation, washing, and vacuum drying. The more specific process of ZIF-67 crystal growth is: add a certain amount of Co(NO 3 ) 2 ·6H 2 O to 50-100mL water or methanol to obtain component A, and add a certain amount of 2-methylimidazole to Obtain component B in 50-100mL of water or methanol. After A and B are fully stirred and dissolved, quickly pour B into A and stir to mix. The molar ratio of metal ion and imidazole ligand is 1:58. The mixed solution is at room temperature After stirring for 30 minutes, let it stand for 12-48 hours to make the crystal grow. The speed of centrifugation is 8000rmp, centrifuge for 10-30 minutes, use methanol to wash 3-5 times, and the lower precipitate after washing is vacuum-dried at 50-80°C for 12-48 hours; The more specific process of ZIF-8 crystal growth is: replace the nitrate that provides the central metal ion with Zn(NO 3 ) 2 6H 2 O, wherein the molar ratio of the metal ion to the imidazole ligand is 1:70, and the rest The steps are the same as ZIF-67.
实施例1Example 1
一种智能金属框架-导电聚合物复合导电性防腐涂层,具体为ZIF-67-PANI复合涂层,制备方法具体包括以下步骤:An intelligent metal frame-conductive polymer composite conductive anti-corrosion coating, specifically ZIF-67-PANI composite coating, the preparation method specifically includes the following steps:
第一步:常温合成法制备ZIF-67:取2.70g的Co(NO3)2·6H2O加入至50mL甲醇中获得组分A,将44.24g的2-甲基咪唑加入至100mL甲醇中获得组分B,待A和B充分搅拌溶解后,将B迅速倒入A中搅拌混合,室温下搅拌30min后静置反应48h,使晶体生长。随后8000rmp条件下离心10min,收集沉淀,使用甲醇离心清洗5次,每次10min,洗涤后的下层沉淀于70℃温度下真空干燥24h,获得ZIF-67纳米粒子。本实施例中ZIF-67纳米粒子表面形貌如附图2所示,呈菱形十二面体结构,尺寸为200~400nm。Step 1: Preparation of ZIF-67 by synthetic method at room temperature: Add 2.70 g of Co(NO 3 ) 2 6H 2 O to 50 mL of methanol to obtain component A, and add 44.24 g of 2-methylimidazole to 100 mL of methanol Obtain component B. After A and B are fully stirred and dissolved, quickly pour B into A and stir to mix. Stir at room temperature for 30 minutes and then stand for reaction for 48 hours to make crystals grow. Then centrifuge at 8000rmp for 10min, collect the precipitate, wash with methanol for 5 times, 10min each time, and vacuum-dry the lower precipitate after washing at 70°C for 24h to obtain ZIF-67 nanoparticles. The surface morphology of the ZIF-67 nanoparticles in this example is shown in Figure 2, showing a rhombic dodecahedral structure with a size of 200-400 nm.
第二步:不锈钢基材的处理:使用环氧树脂封装块状430不锈钢的非沉积面,留下1×1cm2的沉积区域和电极夹接触区域,依次使用240、800、1500目的金相砂纸对沉积区域进行打磨,随后依次使用去离子水、丙酮和乙醇对沉积区域进行清洗,最后干燥。Step 2: Treatment of stainless steel substrate: use epoxy resin to encapsulate the non-deposited surface of block 430 stainless steel, leaving a 1×1cm 2 deposition area and the contact area of the electrode clip, and use 240, 800, and 1500-mesh metallographic sandpaper in sequence The deposited area was sanded, then cleaned with deionized water, acetone, and ethanol in sequence, and finally dried.
第三步:通过一锅电沉积法制备金属有机框架-导电聚合物涂层。将苯胺单体、十二烷基硫酸钠以及ZIF-67加入100mL的去离子水中,超声15min,磁力搅拌30min,配制均匀的混合溶液,其中苯胺单体浓度为0.25mol/L,十二烷基硫酸钠浓度为0.3mol/L,ZIF-67浓度为0.5mg/mL。处理好的不锈钢基材作为工作电极,铂片电极为对电极,Ag/AgCl电极为参比电极,恒电位法在不锈钢表面电沉积涂层,电沉积时间为15分钟,沉积电压为-1.3V,获得的涂层标记为ZIF-67-PANI涂层。The third step: the metal-organic framework-conducting polymer coating was prepared by a one-pot electrodeposition method. Add aniline monomer, sodium lauryl sulfate, and ZIF-67 into 100 mL of deionized water, sonicate for 15 minutes, and magnetically stir for 30 minutes to prepare a uniform mixed solution, in which the concentration of aniline monomer is 0.25 mol/L, dodecyl The concentration of sodium sulfate is 0.3mol/L, and the concentration of ZIF-67 is 0.5mg/mL. The treated stainless steel substrate was used as the working electrode, the platinum sheet electrode was used as the counter electrode, and the Ag/AgCl electrode was used as the reference electrode. The coating was electrodeposited on the stainless steel surface by the constant potential method. The electrodeposition time was 15 minutes and the deposition voltage was -1.3V. , the obtained coating is labeled ZIF-67-PANI coating.
本实施例中所获得的涂层产品结构致密,形貌均匀,主要呈现褶皱状PANI的形貌。动电位极化测试可对电极表面发生的腐蚀行为进行判断,表征材料的腐蚀倾向与程度,从而反映施加涂层后样品的防腐蚀能力。相对于未沉积涂层的430不锈钢基材,本实施例中所获得的涂层样品在0.3mol/L硫酸所模拟的腐蚀环境中的自腐蚀电压提高了310mV,表明显著提高了430不锈钢的耐蚀性。The coating product obtained in this example has a dense structure and a uniform appearance, mainly showing the appearance of wrinkled PANI. The potentiodynamic polarization test can judge the corrosion behavior of the electrode surface, characterize the corrosion tendency and degree of the material, and reflect the corrosion resistance of the sample after the coating is applied. Compared with the 430 stainless steel substrate without coating, the self-corrosion voltage of the coating sample obtained in this embodiment in the corrosive environment simulated by 0.3mol/L sulfuric acid has increased by 310mV, indicating that the resistance of 430 stainless steel has been significantly improved. corrosion.
对比例1Comparative example 1
与实施例1不同之处在于:The difference from Example 1 is:
将苯胺单体和十二烷基硫酸钠加入至100mL的去离子水中,超声15min,磁力搅拌30min,配制均匀的混合溶液,其中苯胺单体浓度为0.25mol/L,十二烷基硫酸钠浓度为0.3mol/L;Add aniline monomer and sodium lauryl sulfate to 100 mL of deionized water, ultrasonicate for 15 minutes, and magnetically stir for 30 minutes to prepare a uniform mixed solution, wherein the concentration of aniline monomer is 0.25 mol/L, and the concentration of sodium lauryl sulfate 0.3mol/L;
其它条件与实施例1相同,恒电位法电沉积获得PANI涂层。Other conditions are the same as in Example 1, and the PANI coating is obtained by electrodeposition by constant potential method.
本对比例中所制备的PANI涂层结构疏松,呈现较多微孔隙和微裂纹。The PANI coating prepared in this comparative example has a loose structure and presents many micropores and microcracks.
实施例2Example 2
一种智能金属框架-导电聚合物复合导电性防腐涂层,具体为ZIF-67-PPY复合涂层,制备方法具体包括以下步骤:An intelligent metal frame-conductive polymer composite conductive anti-corrosion coating, specifically ZIF-67-PPY composite coating, the preparation method specifically includes the following steps:
第一步:常温合成法制备ZIF-67:取2.70g的Co(NO3)2·6H2O加入至25mL水中获得组分A,将44.24g的2-甲基咪唑加入至160mL水中获得组分B,待A和B充分搅拌溶解后,将B迅速倒入A中搅拌混合,室温下搅拌30min后静置反应24h,使晶体生长。随后8000rmp条件下离心15min,收集沉淀,使用甲醇离心清洗3次,每次10min,洗涤后的下层沉淀于60℃温度下真空干燥24h,获得ZIF-67纳米粒子。本实施例中ZIF-67产物的形貌与附图2类似,呈现菱形十二面体结构,尺寸为200~300nm。Step 1: Preparation of ZIF-67 by synthetic method at room temperature: Add 2.70 g of Co(NO 3 ) 2 6H 2 O to 25 mL of water to obtain component A, and add 44.24 g of 2-methylimidazole to 160 mL of water to obtain component A Divide into B. After A and B are fully stirred and dissolved, quickly pour B into A and stir to mix. Stir at room temperature for 30 minutes and then let it stand for 24 hours to make the crystal grow. Then centrifuge at 8000rmp for 15min, collect the precipitate, wash with methanol for 3 times, 10min each time, and vacuum-dry the lower precipitate after washing at 60°C for 24h to obtain ZIF-67 nanoparticles. The morphology of the ZIF-67 product in this example is similar to that of Figure 2, showing a rhombic dodecahedral structure with a size of 200-300 nm.
第二步:不锈钢基材的处理:使用环氧树脂封装430不锈钢片材的非沉积面,留下1×1cm2的沉积区域和电极夹接触区域,依次使用240、800、1500目的金相砂纸对沉积区域进行打磨,随后依次使用去离子水、丙酮和乙醇对沉积区域进行清洗,最后干燥。Step 2: Treatment of stainless steel substrate: Use epoxy resin to encapsulate the non-deposited surface of 430 stainless steel sheet, leaving a 1× 1cm2 deposition area and electrode clamp contact area, and use 240, 800, and 1500-mesh metallographic sandpaper in sequence The deposited area was sanded, then cleaned with deionized water, acetone, and ethanol in sequence, and finally dried.
第三步:通过一锅电沉积法制备金属有机框架-导电聚合物涂层。将吡咯单体、十二烷基硫酸钠以及ZIF-67加入100mL的去离子水中,超声10min,磁力搅拌20min,配制均匀的混合溶液,其中吡咯单体浓度为0.4mol/L,十二烷基硫酸钠浓度为0.15mol/L,ZIF-67浓度为1mg/mL。处理好的不锈钢基材为工作电极,铂片电极为对电极,Ag/AgCl电极为参比电极,恒电位法在不锈钢表面电沉积涂层,其中电沉积时间为10min,沉积电压为1.4V,获得的涂层标记为ZIF-67-PPY涂层。The third step: the metal-organic framework-conducting polymer coating was prepared by a one-pot electrodeposition method. Add pyrrole monomer, sodium lauryl sulfate, and ZIF-67 into 100 mL of deionized water, sonicate for 10 minutes, and magnetically stir for 20 minutes to prepare a uniform mixed solution, in which the concentration of pyrrole monomer is 0.4 mol/L, dodecyl The concentration of sodium sulfate is 0.15 mol/L, and the concentration of ZIF-67 is 1 mg/mL. The treated stainless steel substrate is the working electrode, the platinum sheet electrode is the counter electrode, and the Ag/AgCl electrode is the reference electrode. The constant potential method is used to electrodeposit the coating on the surface of the stainless steel. The electrodeposition time is 10min, and the deposition voltage is 1.4V. The coating obtained is labeled ZIF-67-PPY coating.
本实施例中所获得的金属有机框架-导电聚合物涂层产品结构致密,形貌均匀,如附图3(a)所示。The MOF-conductive polymer coating product obtained in this example has a compact structure and a uniform appearance, as shown in Figure 3(a).
电化学阻抗谱可半定量地评价涂层体系对腐蚀境的物理阻隔性能及界面腐蚀动力学过程,从而反映涂层的防腐蚀能力及涂层破坏的动力学过程。该实施例在0.1mol/L的HCl所模拟的腐蚀环境中服役600h内的电化学阻抗谱的Nyquist图如附图4(a)所示,可见该实施例在服役的前240h内,阻抗一直呈现增大趋势,服役240h后尽管阻抗略有减小,但仍显著高于服役初期。这是由于PPY与ZIF-67可通过阳极保护性能的实施及缓蚀剂的释放发挥协同作用,赋予涂层智能的主动防护能力,当涂层长期服役出现微小缺陷时仍能维持较高的防腐蚀效果。Electrochemical impedance spectroscopy can semi-quantitatively evaluate the physical barrier performance of the coating system to the corrosive environment and the kinetic process of interfacial corrosion, thereby reflecting the anti-corrosion ability of the coating and the kinetic process of coating damage. The Nyquist figure of the electrochemical impedance spectrum in
对比例2Comparative example 2
PPY涂层制备PPY coating preparation
与实施例2不同之处在于:The difference from Example 2 is:
将吡咯单体和十二烷基硫酸钠加入至100mL的去离子水中,超声10min,磁力搅拌20min,配制均匀的混合溶液,其中吡咯单体浓度为0.4mol/L,十二烷基硫酸钠浓度为0.15mol/L;Add pyrrole monomer and sodium lauryl sulfate to 100 mL of deionized water, ultrasonicate for 10 minutes, and magnetically stir for 20 minutes to prepare a uniform mixed solution, in which the concentration of pyrrole monomer is 0.4 mol/L, and the concentration of sodium lauryl sulfate is 0.4 mol/L. 0.15mol/L;
其它条件与实施例2相同,恒电位法电沉积获得PPY涂层。Other conditions are the same as in Example 2, and the PPY coating is obtained by electrodeposition by constant potential method.
本对比例中所制备的PPY涂层形貌如附图3(b)所示,涂层由菜花状PPY颗粒组成,颗粒之间存在微孔隙。该实施例在0.1mol/L的HCl所模拟的腐蚀环境中服役600h内的电化学阻抗谱的Nyquist图如附图4(b)所示,可见该对比例在服役48h时阻抗达到最大,表明在0-48h服役时间内涂层在苛刻的腐蚀环境中耐蚀性优异。然而涂层服役48h后,阻抗呈现直线减小的趋势,由放大的插图可见,服役600h时阻抗甚至低于服役初始阶段的阻抗值,表明涂层失效,该涂层不具备稳定的腐蚀防护作用,防腐蚀效果显著次于实施例2中涂层的防腐蚀效果。The morphology of the PPY coating prepared in this comparative example is shown in Figure 3(b). The coating is composed of cauliflower-like PPY particles with micropores between the particles. The Nyquist figure of the electrochemical impedance spectrum in
涂层在腐蚀环境中长期服役时开路电位(OCP)的变化可以评价其在环境中以钝化或活化形式发生的自发反应、稳态电位的形成及其稳定性,进而反映涂层的防腐蚀性能。附图5(a)为实施例2与对比例2的OCP值随服役时间的变化曲线,可见在600h的服役时间内,本发明中实施例2,即由ZIF-67、PPY、十二烷基硫酸钠构筑的涂层材料相对于对比例2而言具有更高的OCP值,并且在整个服役期间内基本维持较为稳定的数值,表明实施例2具有优异的耐蚀性,涂层能够对不锈钢提供长效、稳定、优异的腐蚀防护作用。The change of the open circuit potential (OCP) of the coating during long-term service in a corrosive environment can evaluate its spontaneous reaction in the form of passivation or activation in the environment, the formation of a steady-state potential and its stability, and then reflect the anti-corrosion properties of the coating. performance. Accompanying drawing 5 (a) is the variation curve of the OCP value of
附图5(b)为实施例2、对比例2以及未施加涂层的不锈钢裸钢在0.1mol/L的HCl所模拟的酸性腐蚀环境中的动电位极化曲线,可见本发明实施例2具有最高的自腐蚀电位和最低的自腐蚀电流密度,相对于不锈钢裸钢,自腐蚀电压提高了495mV。由以上电化学测试结果可见,实施例2的防腐蚀效率更高,这既与涂层致密的结构有关(附图3(a)所示),也得益于CPs、掺杂剂及MOFs三者的协同作用,通过发挥各自的优势,赋予涂层智能的主动防护能力,有效提高了不锈钢的耐蚀性。Accompanying drawing 5 (b) is
实施例3:Example 3:
一种智能金属框架-导电聚合物复合导电性防腐涂层,具体为ZIF-8-PANI复合涂层,制备方法包括以下步骤:An intelligent metal frame-conductive polymer composite conductive anticorrosion coating, specifically a ZIF-8-PANI composite coating, the preparation method comprising the following steps:
第一步:常温合成法制备ZIF-8:取1.17g的Zn(NO3)2·6H2O加入至100mL水中获得组分A,将22.70g的2-甲基咪唑加入至100mL水中获得组分B,待A和B充分搅拌溶解后,将B迅速倒入A中搅拌混合,室温下搅拌30min后静置反应36h,使晶体生长。随后8000rmp条件下离心20min,收集沉淀,使用甲醇离心清洗4次,每次10min,洗涤后的下层沉淀于50℃温度下真空干燥48h,获得ZIF-8纳米粒子。本实施例中ZIF-8纳米粒子形貌呈菱形十二面体结构,尺寸为100-150nm。Step 1: Preparation of ZIF-8 by room temperature synthesis method: Add 1.17g of Zn(NO 3 ) 2 ·6H 2 O to 100mL of water to obtain component A, add 22.70g of 2-methylimidazole to 100mL of water to obtain component A Divide into B. After A and B are fully stirred and dissolved, quickly pour B into A and stir to mix. Stir at room temperature for 30 minutes and then let it stand for 36 hours to make the crystal grow. Then centrifuge at 8000rmp for 20min, collect the precipitate, wash with methanol for 4 times, 10min each time, and vacuum dry the washed lower layer at 50°C for 48h to obtain ZIF-8 nanoparticles. In this embodiment, the ZIF-8 nanoparticles have a rhombic dodecahedron structure and a size of 100-150 nm.
第二步:不锈钢基材的处理:使用环氧树脂封装块状304不锈钢的非沉积面,留下1×1cm2的沉积区域和电极夹接触区域,依次使用240、800、1500目的金相砂纸对沉积区域进行打磨,随后依次使用去离子水、丙酮和乙醇对沉积区域进行清洗,最后干燥。Step 2: Treatment of stainless steel substrate: use epoxy resin to encapsulate the non-deposition surface of block 304 stainless steel, leaving a 1×1cm 2 deposition area and electrode clamp contact area, and use 240, 800, 1500 mesh metallographic sandpaper in sequence The deposited area was sanded, then cleaned with deionized water, acetone, and ethanol in sequence, and finally dried.
第三步:通过一锅电沉积法制备金属有机框架-导电聚合物涂层。将苯胺单体、十二烷基硫酸钠以及ZIF-8加入100mL的去离子水中,超声20min,磁力搅拌20min,配制均匀的混合溶液,其中苯胺单体浓度为0.5mol/L,十二烷基硫酸钠浓度为0.25mol/L,ZIF-8浓度为2mg/mL。处理好的不锈钢基材为工作电极,铂片电极为对电极,Ag/AgCl电极为参比电极,恒电位法在不锈钢表面电沉积涂层,电沉积时间为30分钟,沉积电压为-1.3V,获得的涂层标记为ZIF-67-PANI涂层。The third step: the metal-organic framework-conducting polymer coating was prepared by a one-pot electrodeposition method. Add aniline monomer, sodium lauryl sulfate, and ZIF-8 into 100 mL of deionized water, sonicate for 20 minutes, and magnetically stir for 20 minutes to prepare a uniform mixed solution, in which the concentration of aniline monomer is 0.5 mol/L, dodecyl The concentration of sodium sulfate is 0.25mol/L, and the concentration of ZIF-8 is 2mg/mL. The treated stainless steel substrate is the working electrode, the platinum sheet electrode is the counter electrode, and the Ag/AgCl electrode is the reference electrode. The constant potential method is used to electrodeposit the coating on the surface of the stainless steel. The electrodeposition time is 30 minutes and the deposition voltage is -1.3V. , the obtained coating is labeled ZIF-67-PANI coating.
本实施例中所获得的涂层产品形貌与附图3(a)所示的实施例1的涂层形貌类似,结构致密,形貌均匀,呈现更为复杂的微形貌。相对于未沉积涂层的不锈钢基材,其在0.5mol/L盐酸所模拟的腐蚀环境中的自腐蚀电压提高298mV。The appearance of the coating product obtained in this example is similar to the appearance of the coating in Example 1 shown in Figure 3(a), with a dense structure and uniform appearance, showing a more complex micro-morphology. Compared with the uncoated stainless steel substrate, its self-corrosion voltage increased by 298mV in the corrosive environment simulated by 0.5mol/L hydrochloric acid.
对比例3Comparative example 3
与实施例3不同之处在于:The difference with
将苯胺单体和十二烷基硫酸钠加入至100mL的去离子水中,超声20min,磁力搅拌20min,配制均匀的混合溶液,其中苯胺单体浓度为0.5mol/L,十二烷基硫酸钠浓度为0.25mol/L;Add the aniline monomer and sodium lauryl sulfate into 100 mL of deionized water, ultrasonicate for 20 min, and magnetically stir for 20 min to prepare a uniform mixed solution, in which the concentration of aniline monomer is 0.5 mol/L, and the concentration of sodium lauryl sulfate is 0.5 mol/L. 0.25mol/L;
其它条件与实施例3相同,恒电位法电沉积获得PANI涂层。Other conditions are the same as in Example 3, and the PANI coating is obtained by electrodeposition by constant potential method.
本对比例中所制备的PANI涂层由结构疏松,呈现较多微孔隙和微裂纹。The PANI coating prepared in this comparative example has a loose structure and presents more micropores and microcracks.
实施例4Example 4
一种智能金属框架-导电聚合物复合导电性防腐涂层,具体为ZIF-8-PPY复合涂层的制备方法,包括以下步骤:An intelligent metal frame-conductive polymer composite conductive anticorrosion coating, specifically a preparation method for a ZIF-8-PPY composite coating, comprising the following steps:
第一步:常温合成法制备ZIF-8:取1.17g的Zn(NO3)2·6H2O加入至20mL甲醇中获得组分A,将22.70g的2-甲基咪唑加入至100mL甲醇中获得组分B,待A和B充分搅拌溶解后,将B迅速倒入A中搅拌混合,室温下搅拌30min后静置反应24h,使晶体生长。随后8000rmp条件下离心15min,收集沉淀,使用甲醇离心清洗3次,每次15min,洗涤后的下层沉淀于60℃温度下真空干燥48h,获得ZIF-8纳米粒子。本实施例中ZIF-8纳米粒子的形貌如附图6所示,产物呈菱形十二面体结构,尺寸为70~100nm。Step 1: Preparation of ZIF-8 by synthetic method at room temperature: Add 1.17g of Zn(NO 3 ) 2 ·6H 2 O to 20mL of methanol to obtain component A, and add 22.70g of 2-methylimidazole to 100mL of methanol Obtain component B. After A and B are fully stirred and dissolved, quickly pour B into A and stir to mix. Stir at room temperature for 30 minutes and then stand for reaction for 24 hours to make crystals grow. Then, centrifuge at 8000rmp for 15min, collect the precipitate, wash with methanol for 3 times, each time for 15min, and vacuum dry the lower precipitate after washing at 60°C for 48h to obtain ZIF-8 nanoparticles. The morphology of ZIF-8 nanoparticles in this example is shown in Figure 6, and the product has a rhombic dodecahedral structure with a size of 70-100 nm.
第二步:不锈钢基材的处理:使用环氧树脂封装304不锈钢片材的非沉积面,留下1×1cm2的沉积区域和电极夹接触区域,依次使用240、800、1500目的金相砂纸对沉积区域进行打磨,随后依次使用去离子水、丙酮和乙醇对沉积区域进行清洗,最后干燥。Step 2: Treatment of stainless steel substrate: use epoxy resin to encapsulate the non-deposition surface of 304 stainless steel sheet, leaving a 1×1cm 2 deposition area and electrode clamp contact area, and use 240, 800, 1500 mesh metallographic sandpaper in sequence The deposited area was sanded, then cleaned with deionized water, acetone, and ethanol in sequence, and finally dried.
第三步:通过一锅电沉积法制备金属有机框架-导电聚合物涂层。将吡咯单体、十二烷基硫酸钠以及ZIF-8加入100mL的去离子水中,超声10min,磁力搅拌20min,配制均匀的混合溶液,其中吡咯单体浓度为0.2mol/L,十二烷基硫酸钠浓度为0.1mol/L(SDS),ZIF-8浓度为1.5mg/mL。处理好的不锈钢基材为工作电极,铂片电极为对电极,Ag/AgCl电极为参比电极,恒电位法在不锈钢表面电沉积涂层,其中电沉积时间为20分钟,沉积电压为1.4V,获得的涂层标记为ZIF-8-PPY涂层。The third step: the metal-organic framework-conducting polymer coating was prepared by a one-pot electrodeposition method. Add pyrrole monomer, sodium lauryl sulfate, and ZIF-8 into 100 mL of deionized water, sonicate for 10 minutes, and magnetically stir for 20 minutes to prepare a uniform mixed solution, wherein the concentration of pyrrole monomer is 0.2 mol/L, dodecyl The concentration of sodium sulfate was 0.1 mol/L (SDS), and the concentration of ZIF-8 was 1.5 mg/mL. The treated stainless steel substrate is the working electrode, the platinum sheet electrode is the counter electrode, and the Ag/AgCl electrode is the reference electrode. The constant potential method is used to electrodeposit the coating on the surface of the stainless steel. The electrodeposition time is 20 minutes and the deposition voltage is 1.4V. , the obtained coating is labeled ZIF-8-PPY coating.
本实施例中所获得的金属有机框架-导电聚合物涂层产品结构致密,形貌均匀。相对于未沉积涂层的304不锈钢基材,其在0.5mol/L硫酸所模拟的腐蚀环境中的自腐蚀电压提高463mV。The MOF-conductive polymer coating product obtained in this example has a compact structure and a uniform appearance. Compared with the uncoated 304 stainless steel substrate, its self-corrosion voltage increased by 463mV in the corrosive environment simulated by 0.5mol/L sulfuric acid.
对比例4Comparative example 4
与实施例4不同之处在于:The difference with embodiment 4 is:
将吡咯单体和十二烷基硫酸钠加入至100mL的去离子水中,超声10min,磁力搅拌20min,配制均匀的混合溶液,其中吡咯单体浓度为0.2mol/L,十二烷基硫酸钠浓度为0.1mol/L;Add pyrrole monomer and sodium lauryl sulfate to 100 mL of deionized water, ultrasonicate for 10 min, and magnetically stir for 20 min to prepare a uniform mixed solution, wherein the concentration of pyrrole monomer is 0.2 mol/L, and the concentration of sodium lauryl sulfate is 0.2 mol/L. 0.1mol/L;
其它条件与实施例1相同,恒电位法电沉积获得PPY涂层。Other conditions are the same as in Example 1, and the PPY coating is obtained by electrodeposition by constant potential method.
本对比例中所制备的PPY涂层形貌与附图3(b)所示的对比例2形貌类似,涂层由菜花状PPY颗粒组成,颗粒之间存在微孔隙。The morphology of the PPY coating prepared in this comparative example is similar to that of the comparative example 2 shown in Figure 3(b). The coating is composed of cauliflower-like PPY particles with micropores between the particles.
由实施例1~4可知,本发明的智能金属有机框架-导电聚合物防腐涂层材料的制备方法简便,能耗低,可通过调控各组分的配比获得结构致密、形貌均匀的复合涂层结构,且涂层的构建不受金属基底形貌、形状的限制,所得到的涂层材料除了具备良好的物理屏障作用,还可充分发挥导电聚合物和金属有机框架的优势,为基底金属提供阳极保护及涂层微小损伤处的智能自修复功能。因此,在酸性腐蚀环境中,本发明中的智能金属有机框架-导电聚合物防腐涂层可为不锈钢材料提供稳定、长效的防护作用。本发明对不锈钢材料在酸性土壤、燃料电池内部、海水浪溅区等酸性环境中的腐蚀防护方面具有极大意义。From Examples 1 to 4, it can be seen that the preparation method of the intelligent metal organic framework-conductive polymer anti-corrosion coating material of the present invention is simple and low in energy consumption, and a composite with dense structure and uniform appearance can be obtained by adjusting the ratio of each component. The structure of the coating, and the construction of the coating is not limited by the morphology and shape of the metal substrate. In addition to having a good physical barrier effect, the obtained coating material can also give full play to the advantages of conductive polymers and metal-organic frameworks. Metal provides anodic protection and intelligent self-healing function where the coating is slightly damaged. Therefore, in an acidic corrosion environment, the intelligent metal organic framework-conductive polymer anticorrosion coating in the present invention can provide stable and long-term protection for stainless steel materials. The invention has great significance for corrosion protection of stainless steel materials in acidic environments such as acidic soil, fuel cell interior, and seawater splashing area.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Cited By (2)
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CN117180522A (en) * | 2023-09-13 | 2023-12-08 | 浙江大学 | A ZIF-8 coating-modified zinc-based implant and its preparation method |
CN117264470A (en) * | 2023-10-27 | 2023-12-22 | 东北大学 | Bionic coating for preventing marine organism from fouling and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117180522A (en) * | 2023-09-13 | 2023-12-08 | 浙江大学 | A ZIF-8 coating-modified zinc-based implant and its preparation method |
CN117264470A (en) * | 2023-10-27 | 2023-12-22 | 东北大学 | Bionic coating for preventing marine organism from fouling and preparation method thereof |
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