CN116143771A - Preparation method of high-purity lurasidone intermediate - Google Patents

Preparation method of high-purity lurasidone intermediate Download PDF

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CN116143771A
CN116143771A CN202111374229.8A CN202111374229A CN116143771A CN 116143771 A CN116143771 A CN 116143771A CN 202111374229 A CN202111374229 A CN 202111374229A CN 116143771 A CN116143771 A CN 116143771A
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刘宇晶
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Beijing Sunshine Nuohe Pharmaceutical Research Co ltd
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    • C07D417/00Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and sulfur atoms as the only ring hetero atoms, not provided for by group C07D415/00
    • C07D417/02Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and sulfur atoms as the only ring hetero atoms, not provided for by group C07D415/00 containing two hetero rings
    • C07D417/12Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and sulfur atoms as the only ring hetero atoms, not provided for by group C07D415/00 containing two hetero rings linked by a chain containing hetero atoms as chain links
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
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Abstract

The invention discloses a preparation method of a high-purity lurasidone intermediate. The method comprises the following steps: 1) Mixing a crude product of a compound shown in a formula II with toluene, and heating to dissolve; adding active carbon into the mixture, refluxing, stirring and decoloring for 20-40min, filtering to remove the active carbon while the mixture is hot, and collecting filtrate; 2) Heating the filtrate to dissolve, adding methanol, and stirring for 20-40min; then slowly cooling to room temperature, crystallizing for 0.5-1 hour, centrifuging, collecting a filter cake, and drying to obtain a white solid; 3) Mixing the white solid obtained in the step 2) with toluene and methanol, heating the system to dissolve, stirring for 0.5-1.5h, slowly cooling to room temperature, crystallizing for 1.5-2.5 h, centrifuging, collecting filter cakes, and drying to obtain a refined product of the compound shown in the formula II.

Description

Preparation method of high-purity lurasidone intermediate
Technical Field
The invention belongs to the field of medicines, and particularly relates to a preparation method of a high-purity lurasidone intermediate.
Background
Lurasidone hydrochloride was co-developed by japanese alumni (Dainippon Sumitomo) and martial arts, with us Food and Drug Administration (FDA) approval on 28 th 2010, european drug administration (EMA) approval on 21 st 3 th 2014, and national drug administration (NMPA) approval on 24 th 1 st 2019. Is marketed in the United states by Sumitomo Dakida, in Europe by Takeda, and in China by Sunovion, a Sunoson company, under the trade name
Figure BDA0003363252790000013
Lurasidone hydrochloride is a central dopamine D2 (DRD 2) and 5-hydroxytryptamine (5-HT 2A) receptor antagonist. The composition can be used as single drug or combined with lithium agent and sodium valproate for treating schizophrenia and bipolar I disorder (bipolar depression).
Figure BDA0003363252790000011
In the preparation process of lurasidone hydrochloride, genotoxic impurities (shown in a formula III) with the following epoxy structure are extremely easy to generate, and the content of the genotoxic impurities directly influences the quality of products.
Figure BDA0003363252790000012
Therefore, the purification of the impurities in the raw materials needs to be studied deeply, and the quality of the raw materials is controlled according to specific impurities, so that the quality of the raw materials is further improved.
Disclosure of Invention
The invention aims to provide a preparation method of a high-purity lurasidone intermediate, which can particularly reduce the content of impurities shown in a formula III in the lurasidone intermediate.
The preparation method of the high-purity lurasidone intermediate provided by the invention comprises the following steps:
1) Mixing a crude product of a compound (lurasidone intermediate) shown in a formula II with toluene, and heating to dissolve; adding active carbon into the mixture, refluxing, stirring and decoloring for 20-40min, filtering to remove the active carbon while the mixture is hot, and collecting filtrate;
2) Heating the filtrate to dissolve, adding methanol, and stirring for 20-40min; then slowly cooling to room temperature, crystallizing for 0.5-1 hour, centrifuging, collecting a filter cake, and drying to obtain a white solid;
3) Mixing the white solid obtained in the step 2) with toluene and methanol, heating the system to dissolve, stirring for 0.5-1.5h, slowly cooling to room temperature, crystallizing for 1.5-2.5 h, centrifuging, collecting a filter cake, and drying to obtain the product.
Figure BDA0003363252790000021
In the above method step 1), the content of the compound (impurity) represented by the formula III in the compound represented by the formula II is not more than 150ppm.
In the step 1) of the method, the ratio of the compound shown in the formula II to toluene is 780g:2-3L, which can be 780g:2.4L.
In the above method step 1), the temperature of heating to the solvent may be 50 ℃.
In the step 1) of the method, the addition amount of the activated carbon can be 3% -6% of the mass of the compound shown in the formula II, and further can be 3.5% -5%.
In the above method step 1), the decoloring time may be specifically 30min.
In the above method step 2), the temperature of heating to the solvent may be 50 ℃.
In the step 2) of the method, the volume ratio of the methanol to the toluene in the step 1) is 4:1-6:1, and can be specifically 5:1.
In the above method step 2), the drying temperature is 40-50 ℃, and the drying mode may be air drying.
In the above method step 3), the mixture ratio of the white solid, toluene and methanol may be 700g:2.8L:14L.
In the above method step 3), the temperature of heating to the solvent may be 50 ℃.
In the above method step 3), the crystallization time may be specifically 2 hours.
In the above method step 3), the drying temperature is 40-50 ℃, and the drying mode may be air drying.
The method of the invention also comprises the step of preparing the refined product of the compound shown as the formula II obtained in the step 3) into hydrochloride, and the method is concretely as follows: adding acetone and refined products of the compound shown in the formula II in batches under stirring, and heating the system until reflux is clear; dropwise adding concentrated hydrochloric acid into the system, continuously stirring and refluxing for 0.5h after the dropwise adding, stopping heating, and slowly cooling to 20-30 ℃; continuously cooling to 0-5 ℃ in ice water bath, stirring and crystallizing for 1h; filtering, and drying the filter cake by blowing at 55-60 ℃ to obtain the finished product.
The lurasidone intermediate refined by the method disclosed by the invention has the impurity (the compound shown in the formula III) content as low as 8.4ppm, and is beneficial to improving the quality of bulk drugs.
Detailed Description
The invention will be further illustrated with reference to the following specific examples, but the invention is not limited to the following examples. The methods are conventional methods unless otherwise specified. The starting materials are available from published commercial sources unless otherwise specified.
Example 1,
To a 10L four-necked flask, 2.4L toluene and 780g of a crude product of intermediate 3 (represented by formula II) were successively added with stirring. The system is heated to 50 ℃ for dissolving, 30g of active carbon is added into the system, and the mixture is refluxed, stirred and decolored for 30min. Filtering to remove active carbon while the active carbon is hot, collecting filtrate, transferring the filtrate into a 20L reaction kettle, and heating the system again to 50 ℃ for dissolving. Methanol 12L was added to the system and stirring was continued for 0.5 hours with heating (50 ℃ C.). Slowly cooling to room temperature, crystallizing for 0.5 hr, and centrifuging. Collecting filter cake, and air drying at 40-50deg.C to obtain 700g white solid (i.e. primary refined product).
Adding the white solid, 2.8L toluene and 14L methanol into a 20L reaction kettle, heating the system to 50 ℃ for dissolving, stirring for 1h, slowly cooling to room temperature, crystallizing for 2h, centrifuging, collecting a filter cake, and drying by blowing at 40-50 ℃ to obtain 630g of white solid (namely a secondary refined product).
Adding 6kg of acetone and the secondary refined product in portions under stirring, and heating the system until the solution is clear under reflux. 1kg of concentrated hydrochloric acid is added into the system dropwise, and stirring and reflux are continued for 0.5h after the addition is finished. Stopping heating and slowly cooling to 20-30 ℃. Continuously cooling to 0-5 ℃ in ice water bath, stirring and crystallizing for 1h. Filtering, and drying the filter cake by blowing at 55-60 ℃ to obtain 550g of finished product.
Figure BDA0003363252790000031
And respectively measuring the contents of impurities shown in the formula III in the crude product, the primary refined product, the secondary refined product and the final finished product of the intermediate 3.
The specific measurement method is as follows:
the sample solution is taken to be a proper amount of the sample (intermediate 3), precisely weighed, dissolved by adding dimethyl sulfoxide and quantitatively diluted to a solution of about 5mg per 1 ml.
The reference substance solution is prepared by taking a proper amount of impurity reference substance shown in formula III, precisely weighing, adding dimethyl sulfoxide for dissolving, and quantitatively diluting to obtain a solution containing about 0.1 μg per 1 ml.
The chromatographic conditions are that octadecylsilane chemically bonded silica is used as a chromatographic column, and the specification of the chromatographic column is as follows: 4.6X105 mm,3 μm; 0.005mol/L potassium dihydrogen phosphate solution (pH value is adjusted to 7.0 by 0.2mol/L sodium hydroxide solution) -acetonitrile (40:60, v/v) is taken as a mobile phase; the flow rate is 1.0ml per minute; the detection wavelength is 230nm; the temperature of the sample injection chamber is 25 ℃; the sample volume was 50. Mu.l.
The system applicability requires that the theoretical plate number in the control solution chromatogram is not less than 3000 calculated according to the IM-F peak.
The measuring method precisely measures the solution of the sample and the solution of the reference substance, respectively injects the solution into a liquid chromatograph, and records the chromatograms.
Three batches of crude intermediate 3 were co-purified and the impurity detection (detection of formula III content) results are summarized in table 1.
TABLE 1 impurity detection data summary table
Batch of Crude product Disposable refined product Secondary refined product Finished product
First batch of 98.2ppm 53.5ppm 22.6ppm 11.3ppm
Second batch 110ppm 46ppm 22ppm 10ppm
Third batch 113.5ppm 63.7ppm 33.4ppm 8.4ppm
Comparative example 1:
50.0g of crude intermediate 3 (formula II) (second batch in Table 1) was successively added to a 1L three-necked flask under stirring, 350ml of ethyl acetate was heated to reflux, and 5.0g of activated carbon was added thereto, followed by refluxing, stirring and decoloring for 30 minutes. Filtering while the mixture is hot, removing active carbon, and collecting filtrate. Transferring to a 1L three-neck flask, continuously refluxing for 0.5h, firstly adopting water bath to cool to below 35 ℃, then cooling to 0-5 ℃ in a cold trap, and maintaining the temperature and stirring for 5h. Suction filtration, filter cake collection, and forced air drying at 40-50 ℃ to obtain 42.2g of white solid. The detection result of the impurity was 102.5ppm.
Comparative example 2:
50.0g of crude intermediate 3 (represented by formula II) (second batch in Table 1) was sequentially added to a 2L three-necked flask under stirring, 800ml of acetone was heated to reflux, dissolved, 5.0g of activated carbon was added thereto, and reflux stirring decolorization was continued for 30 minutes. Filtering while the mixture is hot, removing active carbon, and collecting filtrate. Transferring to a 2L three-neck flask, continuously refluxing for 0.5h, firstly adopting water bath to cool to below 35 ℃, then cooling to 0-5 ℃ in a cold trap, and maintaining the temperature and stirring for 5h. Suction filtration, filter cake collection, and forced air drying at 40-50 ℃ to obtain 40.1g of white solid. The detection result of the impurity was 98.3ppm.
Comparative example 3:
50.0g of crude intermediate 3 (represented by formula II) in the form of a second batch in Table 1 was sequentially added to a 2L three-necked flask with stirring, 900ml of absolute ethanol was heated to reflux, dissolved, 5.0g of activated carbon was added thereto, and the mixture was continuously refluxed, stirred and decolorized for 30 minutes. Filtering while the mixture is hot, removing active carbon, and collecting filtrate. Transferring to a 2L three-neck flask, continuously refluxing for 0.5h, firstly adopting water bath to cool to below 35 ℃, then cooling to 0-5 ℃ in a cold trap, and maintaining the temperature and stirring for 5h. Suction filtration, filter cake collection, and forced air drying at 40-50 ℃ to obtain 47.6g of white solid. The detection result of the impurity was 103.7ppm.

Claims (9)

1. A preparation method of a high-purity lurasidone intermediate, which comprises the following steps:
1) Mixing a crude product of a compound shown in a formula II with toluene, and heating to dissolve; adding active carbon into the mixture, refluxing, stirring and decoloring for 20-40min, filtering to remove the active carbon while the mixture is hot, and collecting filtrate;
2) Heating the filtrate to dissolve, adding methanol, and stirring for 20-40min; then slowly cooling to room temperature, crystallizing for 0.5-1 hour, centrifuging, collecting a filter cake, and drying to obtain a white solid;
3) Mixing the white solid obtained in the step 2) with toluene and methanol, heating the system to dissolve, stirring for 0.5-1.5h, slowly cooling to room temperature, crystallizing for 1.5-2.5 h, centrifuging, collecting a filter cake, and drying to obtain a refined product of the compound shown in the formula II;
Figure FDA0003363252780000011
2. the method according to claim 1, characterized in that: in the step 1), the content of the compound shown in the formula III in the compound shown in the formula II is not higher than 150ppm;
Figure FDA0003363252780000012
in the step 1), the ratio of the compound shown in the formula II to toluene is 780g:2-3L;
in the step 1), heating to the temperature of the solution at 50 ℃;
in the step 1), the addition amount of the activated carbon is 3% -6% of the mass of the compound shown in the formula II;
in the step 1), the decoloring time is 30min.
3. The method according to claim 1 or 2, characterized in that:
in the step 2), the volume ratio of the methanol to the toluene in the step 1) is 4:1-6:1.
4. A method according to any one of claims 1-3, characterized in that:
in the step 2), heating to the temperature of the solution at 50 ℃;
in the step 2), the drying temperature is 40-50 ℃, and the drying mode is forced air drying.
5. The method according to any one of claims 1-4, wherein: in the step 3), the proportion of the white solid, toluene and methanol is 700g:2.8L:14L.
6. The method according to any one of claims 1-5, wherein: in the step 3), the temperature of heating to the solution is 50 ℃.
7. The method according to any one of claims 1-6, wherein: in the step 3), the crystallization time is 2 hours.
8. The method according to any one of claims 1-7, wherein: in the step 3), the drying temperature is 40-50 ℃, and the drying mode is forced air drying.
9. The method according to any one of claims 1-8, wherein: the method also comprises the step of preparing the refined product of the compound shown in the formula II obtained in the step 3) into hydrochloride, and specifically comprises the following steps: adding acetone and refined products of the compound shown in the formula II in batches under stirring, and heating the system until reflux is clear; dropwise adding concentrated hydrochloric acid into the system, continuously stirring and refluxing for 0.5h after the dropwise adding, stopping heating, and slowly cooling to 20-30 ℃; continuously cooling to 0-5 ℃ in ice water bath, stirring and crystallizing for 1h; filtering, and drying the filter cake by blowing at 55-60 ℃ to obtain the finished product.
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014013465A2 (en) * 2012-07-18 2014-01-23 Shasun Pharmaceuticals Limited Salts and hydrates of antipsychotics
CN103554097A (en) * 2013-10-17 2014-02-05 常州大学 Impurity removing method of lurasidone
WO2014102834A2 (en) * 2012-12-31 2014-07-03 Hetero Research Foundation Process for lurasidone
US20140243529A1 (en) * 2013-02-22 2014-08-28 Edmond Pharma S.R.L. Process for the preparation of lurasidone hydrochloride
WO2015056205A1 (en) * 2013-10-17 2015-04-23 Procos S.P.A. Process for the industrial synthesis of lurasidone
WO2016110798A1 (en) * 2015-01-08 2016-07-14 Piramal Enterprises Limited An improved process for the preparation of lurasidone and its intermediate
CN107759583A (en) * 2016-08-22 2018-03-06 天津市汉康医药生物技术有限公司 A kind of exquisite method of Lurasidone
CN115073444A (en) * 2022-08-05 2022-09-20 山东科源制药股份有限公司 Method for refining and removing lurasidone hydrochloride epoxy impurities

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014013465A2 (en) * 2012-07-18 2014-01-23 Shasun Pharmaceuticals Limited Salts and hydrates of antipsychotics
WO2014102834A2 (en) * 2012-12-31 2014-07-03 Hetero Research Foundation Process for lurasidone
US20140243529A1 (en) * 2013-02-22 2014-08-28 Edmond Pharma S.R.L. Process for the preparation of lurasidone hydrochloride
CN103554097A (en) * 2013-10-17 2014-02-05 常州大学 Impurity removing method of lurasidone
WO2015056205A1 (en) * 2013-10-17 2015-04-23 Procos S.P.A. Process for the industrial synthesis of lurasidone
WO2016110798A1 (en) * 2015-01-08 2016-07-14 Piramal Enterprises Limited An improved process for the preparation of lurasidone and its intermediate
CN107759583A (en) * 2016-08-22 2018-03-06 天津市汉康医药生物技术有限公司 A kind of exquisite method of Lurasidone
CN115073444A (en) * 2022-08-05 2022-09-20 山东科源制药股份有限公司 Method for refining and removing lurasidone hydrochloride epoxy impurities

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
"盐酸鲁拉西酮的合成工艺优化及主要杂质研究", 《CHINESE JOURNAL OF NEW DRUGS》, vol. 27, no. 14, 31 December 2018 (2018-12-31), pages 1669 - 1676 *
杨勇 等: "盐酸鲁拉西酮有关物质的合成研究", 《精细与专用化学品》, vol. 26, no. 8, 29 June 2018 (2018-06-29), pages 37 - 39 *

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