CN116141773A - 500MPa grade stainless steel composite board and preparation method thereof - Google Patents

500MPa grade stainless steel composite board and preparation method thereof Download PDF

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Publication number
CN116141773A
CN116141773A CN202310179293.3A CN202310179293A CN116141773A CN 116141773 A CN116141773 A CN 116141773A CN 202310179293 A CN202310179293 A CN 202310179293A CN 116141773 A CN116141773 A CN 116141773A
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composite
rolling
equal
blank
temperature
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CN202310179293.3A
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镇凡
曲锦波
邵春娟
杨浩
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Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Jiangsu Shagang Iron and Steel Research Institute Co Ltd
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Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Jiangsu Shagang Iron and Steel Research Institute Co Ltd
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Priority to CN202310179293.3A priority Critical patent/CN116141773A/en
Publication of CN116141773A publication Critical patent/CN116141773A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/011Layered products comprising a layer of metal all layers being exclusively metallic all layers being formed of iron alloys or steels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/06Coating on the layer surface on metal layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Metal Rolling (AREA)

Abstract

The invention discloses a 500MPa stainless steel composite board and a preparation method thereof. The chemical components of the base layer of the composite board are as follows: c:0.03 to 0.07 percent, si:0.11 to 0.19 percent, mn:1.46 to 1.54 percent, P is less than or equal to 0.010 percent, S is less than or equal to 0.0015 percent, cr:0.21 to 0.29 percent, ni:0.16 to 0.24 percent, cu:0.16 to 0.24 percent, mo:0.16 to 0.24 percent, nb:0.026 to 0.034 percent, ti: 0.011-0.019%, al:0.030 to 0.040 percent, and the balance of Fe; the base layer of the composite board is composed of bainite and a small amount of ferrite, the tensile strength is more than or equal to 630MPa, the elongation after fracture is more than or equal to 18%, the yield ratio is less than or equal to 0.86, and the composite board has excellent surface quality, plate shape and interface bonding quality.

Description

500MPa grade stainless steel composite board and preparation method thereof
Technical Field
The invention belongs to the technical field of steel material preparation, and relates to a 500 MPa-grade stainless steel composite plate and a preparation method thereof.
Background
With the continuous development of science and industry, common alloy or single metal is difficult to meet the requirement of industrial development on the comprehensive performance of materials, and composite boards are generated. The stainless steel composite board takes carbon steel or low alloy steel as a base layer, takes stainless steel as a multi-layer, and realizes metallurgical bonding of a composite interface by methods of explosive cladding, rolling cladding and the like, so that the resources are saved and the cost is reduced on the premise of not reducing the using effect (mechanical strength, corrosion resistance and the like). The stainless steel composite board is widely applied to industries such as petrochemical industry, pressure vessels, power equipment, medical equipment, water conservancy, papermaking, bridges and the like.
In recent years, with the continuous improvement of requirements on safety, long service life and the like of a steel bridge, the rust prevention and corrosion prevention problems of a steel bridge structure are more and more prominent, and if a layer of corrosion-resistant protective material is coated on the surface of bridge steel, the corrosion-resistant protective material is used for replacing a single bridge steel plate, so that the long-term corrosion prevention target which cannot be achieved by a spraying process can be realized. Therefore, the stainless steel composite plate is a ideal choice.
The existing stainless steel composite board adopts modes of explosive cladding, non-vacuum preparation of composite blanks, vacuum electron beam welding blank making and the like, and has the problems of poor surface quality, difficult control of the plate shape, poor interface bonding quality, low yield, low production efficiency and the like.
Disclosure of Invention
The invention aims to provide a 500 MPa-grade stainless steel composite board and a preparation method thereof, wherein the stainless steel composite board has excellent surface quality, board shape and interface bonding quality.
In order to achieve the aim of the invention, an embodiment of the invention provides a preparation method of a 500MPa grade stainless steel composite board. The chemical components of the base layer of the composite board are as follows by mass percent: c:0.03 to 0.07 percent, si:0.11 to 0.19 percent, mn:1.46 to 1.54 percent, P is less than or equal to 0.010 percent, S is less than or equal to 0.0015 percent, cr:0.21 to 0.29 percent, ni:0.16 to 0.24 percent, cu:0.16 to 0.24 percent, mo:0.16 to 0.24 percent, nb:0.026 to 0.034 percent, ti: 0.011-0.019%, al:0.030 to 0.040 percent, and the balance of Fe and unavoidable impurities;
The preparation method comprises the following steps:
1) Preparation of composite blank
Preparing two carbon steel billets with thickness T1, length L1 and width W1 as a base material for forming a composite board base layer; preparing two stainless steel billets with thickness T2, length L2 and width W2 as composite materials for forming composite layers of the composite plates; l2 is less than L1, W2 is less than W1;
carrying out surface treatment on at least one surface of each of the two base materials and the two composite materials;
coating a release agent on one surface of a composite material;
assembling according to the stacking sequence of the base material, the composite material and the base material; the composite material is placed in the middle relative to the base material, the surfaces of the base material and the composite material, which are contacted with each other, are both surfaces subjected to surface treatment, and the surface of the isolating agent is coated on the other composite material;
four sealing strips with the width W3 are prepared, the W3 = 2T 2-1-2 mm, the sealing strips are attached to the four sides of two composite materials, gas shielded welding is carried out between the adjacent sealing strips and between the sealing strips and the base materials, so that the two base materials and the sealing strips form a whole, and a composite blank base blank is obtained;
a round hole is processed on the seal at the groove of the side edge of the composite blank base blank, and a seamless steel tube is welded at the round hole;
Overlaying the grooves on the four sides of the composite blank base blank;
vacuumizing the composite blank through the seamless steel pipe by adopting a vacuum pump, wherein the vacuum degree is less than or equal to 10 -1 Pa, and then maintaining the pressure for more than 4 hours; finally, sealing the seamless steel tube;
2) Rolling of composite billets
Heating the obtained composite blank, wherein the soaking temperature is 1170-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, and t is the thickness of the composite blank;
adopting two-stage controlled rolling of rough rolling and finish rolling, and finishing the rough rolling stage when the finishing rolling temperature is more than or equal to 1000 ℃ and the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate in the rough rolling stage; then, when the surface temperature of the intermediate blank is reduced to below 840 ℃, starting a finish rolling stage, wherein the finish rolling temperature of the finish rolling stage is more than or equal to 780 ℃;
cooling after rolling to obtain a large composite board;
3) Composite board separation straightening
Cutting four sides of a large composite board to remove parts outside the seal, and separating the large composite board into an upper composite board small board and a lower composite board small board;
and (5) transversely flattening and cold straightening the small plates of the composite plate to obtain a stainless steel composite plate finished product.
Preferably, in the step of cooling after rolling, the large composite plate enters an ultra-rapid cooling system for intermittent cooling:
The ultra-fast cooling system is provided with 24 groups of cooling headers arranged along a roller way, the cooling distance of each group of cooling headers is 1M, when the composite board large board passes through the ultra-fast cooling system, the opening and closing states of all 24 groups of cooling headers are controlled in a mode that N groups of cooling headers are opened every time and then M groups of cooling headers are not opened, the cooling water pressure is 0.2MPa, the cooling speed is 3-15 ℃/s, and the final cooling temperature is 380-450 ℃; wherein N takes on the value of 2, 3 or 4, and M takes on the value of 2, 3 or 4.
Preferably, after the intermittent cooling, the cooling bed on the large composite board is naturally cooled to room temperature, and the rolling of the composite blank in the step 2) is finished so far, and the composite board is subjected to the step 3) separation and straightening.
Preferably, in the step 2) of rolling the composite billet:
when the obtained composite blank is heated, five-stage heating including preheating, one heating, two heating, three heating and soaking is adopted, the preheating temperature is less than or equal to 850 ℃, the retention time is (0.45-0.55) t min/mm, the one heating temperature is 1030-1090 ℃, the retention time is (0.35-0.45) t min/mm, the two heating temperature is 1100-1160 ℃, the retention time is (0.25-0.35) t min/mm, the three heating temperature is 1140-1180 ℃, the retention time is (0.15-0.25) t min/mm, and the soaking temperature is 1170-1210 ℃, and the retention time is (0.10-0.20) t min/mm;
In the 'two-stage controlled rolling by rough rolling and finish rolling', during the rough rolling stage, longitudinal rolling is adopted in the 1 st pass, and the rolling reduction is more than or equal to 46mm; the 2 nd pass starts to adopt transverse rolling until the n th pass rolls the composite blank to the target width of the final composite plate, and the rolling reduction of the 2 nd pass is more than or equal to 25mm; the n+1th pass starts to adopt longitudinal rolling, and the rough rolling stage is ended when the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate, and the rolling reduction of the n+1th pass is more than or equal to 30mm; in the whole rough rolling stage, the rolling temperature of the 1 st pass is more than or equal to 1060 ℃, the initial rolling temperature of the rest passes is less than or equal to 1050 ℃, and the final rolling temperature is more than or equal to 1000 ℃;
after the rough rolling stage is finished, watering and cooling are carried out during the period of finishing the rough rolling stage, and when the surface temperature of the intermediate billet is reduced to be lower than 840 ℃, the finish rolling stage is started, wherein the initial rolling temperature of the finish rolling stage is 810-840 ℃, and the finish rolling temperature is more than or equal to 780 ℃.
Preferably, in the step 2) of rolling the composite billet:
heating the obtained composite blank, wherein the soaking temperature is 1200-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, t is the thickness of the composite blank, and the heat preservation time of a soaking section is 30-50 min;
the method comprises the steps of adopting two-stage control rolling of rough rolling and finish rolling, wherein in the rough rolling stage, the initial rolling temperature is less than or equal to 1050 ℃, the final rolling temperature is more than or equal to 1000 ℃, transverse rolling is performed firstly, then longitudinal rolling is performed, at least one pass of rolling reduction is more than or equal to 35mm in the longitudinal rolling process, the total rolling reduction of rough rolling is 40-60%, and the rough rolling stage is finished when the thickness of an intermediate blank is 2.5-3.5 times of the target thickness of a large plate of the composite plate; then, when the temperature is kept, watering and cooling are carried out during the period, and when the surface temperature of the intermediate blank is reduced to be lower than 830 ℃, the finish rolling stage is started; the finishing temperature in the finish rolling stage is more than or equal to 800 ℃, and the total rolling reduction of the finish rolling is 55-75%;
After rolling, the large composite plate enters an ultra-fast cooling system for cooling, the cooling temperature is more than or equal to 730 ℃, the cooling speed is 10-20 ℃/s, and the final cooling temperature is 480-500 ℃.
Preferably, in the step 2) of rolling the composite billet: after the large composite board leaves the ultra-fast cooling system, the large composite board directly enters a straightener for straightening, a cooling bed on the large composite board after straightening is naturally cooled, and when the surface temperature is reduced to below 200 ℃, the large composite board is subjected to cold straightening by adopting a cold straightener.
Preferably, in the step 2) of rolling the composite billet:
after the large composite board leaves the ultra-rapid cooling system, directly entering a straightener for straightening:
placing the straightened composite board large board at the temperature T f -150℃~T f Performing stack cooling between two steel plates at the temperature of 50 ℃ below zero, wherein the stack cooling time is 0.4min/mm multiplied by 0+/-5 min, and t0 is the thickness of a large composite plate;
naturally cooling the cooling bed on the large composite board after the cold stacking is finished;
T f =550+30[Si]-20[Mn]+15[Cr]-15[Ni]+10[Mo]wherein [ Si ]]、[Mn]、[Mo]、[Cr]、
[ Ni ] is 100 times of the mass percentage of each element in the base material.
Preferably, in the step of "coating a release agent on one surface of a composite material", the release agent used is a composition comprising silicon oxide and magnesium oxideWherein the mass ratio of the silicon oxide to the magnesium oxide is 3:1; the amount of the release agent applied was 20ymg/m 2 Y is the thickness ratio of the composite blank to the composite board large plate;
before the step of assembling according to the stacking sequence of the base material, the composite material and the base material, the composite material coated with the isolating agent is placed in a trolley furnace for heating and drying, the drying temperature is 340-360 ℃, and the drying time is 35-45 min.
Preferably, in the step of "brushing a release agent on one surface of a composite material", the release agent is used as components in weight ratio: 25-35% of silicon nitride, 5-10% of thermosetting amino resin and 55-70% of water; the thickness of the coating release agent is 0.2-0.5 mm;
before the step of assembling according to the stacking sequence of the base material, the composite material and the base material, the composite material coated with the release agent is heated and dried at the temperature of 100-250 ℃ for 20-40 min.
Preferably, in the step of performing gas shielded welding between adjacent seals and between the seal and the base material, the welding current is 235-265A, the welding voltage is 25-29V, the welding speed is 300-360 mm/min, and the temperature between the seal and the base material is controlled to be 135-165 ℃ in the welding process.
Preferably, in the step of performing overlaying welding on grooves on four sides of the composite blank base blank, submerged arc overlaying welding is adopted;
Before welding, baking the welding flux for 2 hours at 350 ℃, and then preserving heat for 1 hour at 150 ℃;
in the welding process, the temperature between the control channels is 135-165 ℃, the welding current is 620-680A, the welding voltage is 28-32V, and the welding speed is 420-480 mm/min.
Preferably, the step of "subjecting at least one surface of each of the two base materials and the two composite materials to surface treatment" includes:
polishing one surface of each composite material to remove surface oxide skin; the method comprises the steps of,
and milling one surface of the two substrates in a manner of complementarily forming, wherein the surface is processed into a transverse inclined surface with the length of L11=L1 and the width of W11 & gtW 1, the substrate is a non-uniform thick blank with the thickness gradually changing in the transverse direction, or the surface is processed into a longitudinal inclined surface with the length of L11 & gtL 1 and the width of W11 & gtW 1, and the substrate is a non-uniform thick blank with the thickness gradually changing in the longitudinal direction.
Preferably, the step of "subjecting at least one surface of each of the two base materials and the two composite materials to surface treatment" includes:
milling one surface of two base materials in a mode of complementation of relative shapes, processing the surface into irregular concave-convex surfaces comprising n planes which are sequentially connected in the transverse direction, wherein the base materials are non-uniform thickness blanks with non-monotonic thickness changes in the transverse direction, the length L12=L1 of the irregular concave-convex surfaces and the total width W12 is larger than W1; or, processing the surface into an irregular concave-convex surface comprising n planes which are sequentially connected along the longitudinal direction, wherein the base material is a non-uniform thickness blank with non-monotonic thickness change along the longitudinal direction, the total length L12 of the irregular concave-convex surface is more than L1, and the width W12=W1; n is more than or equal to 2;
Polishing one surface of each composite material to remove surface oxide skin; and then each composite material is bent to be matched with the corresponding irregular concave-convex surface.
Preferably, in the "the composite is placed centrally with respect to the substrate", the distance from the lateral side of the composite to the corresponding side of the substrate is half the difference in width between the contact surfaces of the composite and the substrate, and the distance from the longitudinal side of the composite to the corresponding side of the substrate is half the difference in length between the contact surfaces of the composite and the substrate.
In order to achieve the aim of the invention, an embodiment of the invention provides a 500MPa grade stainless steel composite board, which is prepared by adopting the preparation method.
Compared with the prior art, the invention has the beneficial effects that: the composite board prepared by the preparation method has the advantages of excellent surface quality, excellent board shape, excellent interface bonding and the like, for example, obvious surface defects such as pits, side scratches and the like of the existing composite board are avoided, for example, the unevenness of the composite board is less than or equal to 3mm/m, the bonding rate of the composite interface of the composite board is 100%, the shearing strength is more than or equal to 300MPa, the total thickness of the composite board is 15-39 mm, the thickness of a base layer is 12-36 mm, the thickness of a composite layer is 3mm, the structure of the base layer is bainite and a small amount of ferrite structure, the yield strength is more than or equal to 500MPa, the tensile strength is more than or equal to 630MPa, the elongation after breaking is more than or equal to 18%, and the yield ratio is less than or equal to 0.86.
Drawings
In the various illustrations of the invention, certain dimensions of structures or portions are exaggerated relative to other structures or portions for clarity of illustration and description, and thus serve only to illustrate the basic structure of the inventive subject matter.
FIG. 1a is a schematic cross-sectional view of a billet according to a first embodiment of the billet surface treatment step of the present invention;
fig. 1b is a schematic transverse cross-section of a billet according to a second embodiment of the blank surface treatment step of the invention, wherein the surface shape change after the surface treatment is indicated by dash-dot lines;
fig. 1c is a schematic longitudinal cross-sectional view of a billet according to a third embodiment of the blank surface treatment step of the present invention, wherein the change in surface shape after surface treatment is indicated by dash-dot lines;
fig. 1d is a schematic transverse cross-sectional view of a billet according to a fourth embodiment of the blank surface treatment step in the present invention, and illustrates the change in surface shape before (a) and after (B) the surface treatment;
fig. 1e is a schematic longitudinal cross-sectional view of a billet according to a fifth embodiment of the blank surface treatment step in the present invention, and illustrates the change in surface shape before (a) and after (B) the surface treatment;
FIG. 2a is a schematic cross-sectional view of a composite blank corresponding to FIG. 1 a;
FIG. 2b is a schematic transverse cross-sectional view of a composite blank corresponding to FIG. 1 b;
FIG. 2c is a schematic longitudinal cross-sectional view of a composite blank corresponding to FIG. 1 c;
FIG. 2d is a schematic transverse cross-sectional view of a composite blank corresponding to FIG. 1 d;
FIG. 2e is a schematic longitudinal cross-sectional view of a composite blank corresponding to FIG. 1 e;
FIGS. 3 a-3 e are schematic cross-sectional views of two composite panels rolled from the composite blank of FIGS. 2 a-2 e, respectively;
fig. 4a to 4f are flow diagrams of different embodiments of the composite billet rolling step of the present invention, respectively.
Detailed Description
The invention provides a preparation method of a 500MPa stainless steel composite board and a composite board prepared based on the method.
Compared with the prior art, such as explosive cladding, non-vacuum preparation of a composite blank, vacuum electron beam welding blank making and the like, the composite plate prepared by the preparation method has the advantages of excellent surface quality, excellent plate shape, excellent interface bonding and the like, such as no obvious surface defects of pits, side scratches and the like of the existing composite plate, such as the unevenness of the composite plate is less than or equal to 3mm/m, the bonding rate of the composite plate is 100%, the shearing strength is more than or equal to 300MPa, the composite plate also has excellent mechanical properties, the total thickness of the composite plate is 15-39 mm, the thickness of a base layer is 12-36 mm, the thickness of the composite layer is 3mm, the structure of the base layer is bainite+a small amount of ferrite structure, the yield strength is more than or equal to 500MPa, the tensile strength is more than or equal to 630MPa, the elongation after breaking is more than or equal to 18%, and the yield ratio is less than or equal to 0.86.
Specifically, the preparation method comprises three general steps of composite blank preparation, composite blank rolling and composite plate separation and straightening.
The total steps of the preparation of the composite blank comprise the following sub-steps:
preparing two carbon steel billets with thickness T1, length L1 and width W1 as base materials; preparing two stainless steel billets with thickness T2, length L2 and width W2 as composite materials;
carrying out surface treatment on at least one surface of each of the two base materials and the two composite materials;
coating a release agent on one surface of a composite material;
assembling according to the stacking sequence of the base material, the composite material and the base material;
four sealing strips with the width W3 are prepared, the W3 = 2T 2-1-2 mm, the sealing strips are attached to the four sides of two composite materials, gas shielded welding is carried out between the adjacent sealing strips and between the sealing strips and the base materials, so that the two base materials and the sealing strips form a whole, and a composite blank base blank is obtained;
a round hole is processed on the seal at the groove of the side edge of the composite blank base blank, and a seamless steel tube is welded at the round hole;
overlaying the grooves on the four sides of the composite blank base blank;
vacuumizing the composite blank through the seamless steel pipe by adopting a vacuum pump, wherein the vacuum degree is less than or equal to 10 -1 Pa, and then maintaining the pressure for more than 4 hours; and finally, sealing the seamless steel tube.
Further, the above sub-steps are described in detail as follows.
Step "preparing two carbon steel billets with length L1 and width W1 as base materials; and preparing two stainless steel billets with the length L2 and the width W2 as composite materials ", namely a billet preparation step.
Wherein, the thickness T1, the length L1 and the width W1 of the carbon steel billet serving as the base material are rectangular billets; similarly, the stainless steel billet as the composite material is also rectangular in thickness T2, length L2, and width W2. And L2 is smaller than L1, W2 is smaller than W1, and the length and width dimensions of the composite material are smaller than those of the base material.
Preferably, the stainless steel billet is austenitic stainless steel.
Further, the stainless steel billet comprises the following chemical components in percentage by mass: c is less than or equal to 0.15%, si is less than or equal to 1.00%, mn is less than or equal to 2.00%, P is less than or equal to 0.045%, S is less than or equal to 0.030%, ni:6.0 to 22.0 percent, cr:16.0 to 26.0 percent, mo is less than or equal to 3.0 percent, and the balance is Fe and unavoidable impurities. The stainless steel billet with the chemical composition can further ensure the performance of the composite board, especially the corrosion resistance of the composite board under the condition of the technical effects, for example, the composite board obtained by the method (namely obtained by rolling the composite board) is boiled in sulfuric acid-copper sulfate solution for 20 hours, and after 180 DEG bending, no intergranular corrosion cracks exist.
The chemical components of the two stainless steel billets may be the same or different, and only one of the chemical components provided by the preferred scheme may be used, or both of the chemical components provided by the preferred scheme may be used or not used.
As a preferable scheme, the carbon steel billet comprises the following chemical components in percentage by mass: c:0.03 to 0.07 percent, si:0.11 to 0.19 percent, mn:1.46 to 1.54 percent, P is less than or equal to 0.010 percent, S is less than or equal to 0.0015 percent, cr:0.21 to 0.29 percent, ni:0.16 to 0.24 percent, cu:0.16 to 0.24 percent, mo:0.16 to 0.24 percent, nb:0.026 to 0.034 percent, ti: 0.011-0.019%, al:0.030 to 0.040 percent, and the balance of Fe and unavoidable impurities. The carbon steel billet adopting the chemical composition can further improve the mechanical property of the composite board and ensure the toughness under the condition of the technical effects by combining the control of each temperature, time, rolling reduction and cooling speed in the rolling step of the composite board, for example, the impact energy of the composite board at 0 ℃ is more than or equal to 120J, the impact energy of the composite board at-20 ℃ is more than or equal to 120J, and the impact energy of the composite board at-40 ℃ is more than or equal to 120J; the composite board is bent outwards by 180 degrees without cracks, and bent inwards by 180 degrees without cracks.
Similar to the description of the stainless steel plate, the chemical compositions of the two carbon steel billets may be the same or different, and only one of the two carbon steel billets may or may not use the chemical composition provided by the preferred embodiment.
As a preferable scheme, the surface oxide skin pressing depth and the surface pit depth of the carbon steel billet are less than or equal to 0.3mm, and the unevenness is less than or equal to 3mm/m; the stainless steel billet has no scratch on the surface and the unevenness is less than or equal to 2mm/m. Thus, the steel billet is prevented from entering the production line of the composite board with obvious surface defects or plate defects.
Next, as for the step "surface-treating at least one surface of each of the two base materials and the two composite materials", that is, a blank surface-treating step. The present invention is provided with five preferred embodiments, which are described separately below.
< first embodiment of the blank surface treatment step >
In this embodiment, one surface of each base material and each composite material is polished to remove surface scale, exposing metallic luster.
Referring to fig. 1a, for example, polishing is performed on the surface p1a of the base material 11a by using a grinder, belt sander or milling machine to remove surface oxide skin and expose metallic luster; similarly, polishing is performed on the surface p2a of the prepared base material 12a by using a grinder, belt sander or milling machine to remove surface scale and expose metallic luster.
Grinding and polishing the surface p3a of the prepared composite material 21a by adopting a wire wheel to remove surface oxide skin and expose metallic luster; similarly, the surface p4a of the prepared composite material 22a is polished with a wire wheel to remove surface scale and expose metallic luster.
As will be seen later, when assembling, the surface treated (polished in this embodiment) is used as a surface where the base material and the composite material contact each other, for example, the surface p1a and the surface p3a contact each other, and the surface p4a and the surface p2a contact each other, whereby the interface bonding quality can be ensured.
< second embodiment of the blank surface treatment step >
In this embodiment, as in the first embodiment, one surface (e.g., surfaces p3b and p4b in fig. 1 b) of each composite material is polished to remove surface oxide skin and expose metallic luster, which is not described again.
In this embodiment, unlike the first embodiment, the surface treatment of the substrate is performed:
referring to fig. 1b, the surface p1b of the base material 11b is milled to process the surface p1b into a surface p1b0, the surface p1b0 being a laterally inclined surface having a length l11=l1 and a width W11 > W1, and accordingly, the base material 11b is processed into a non-uniform thickness billet having a thickness that is tapered in the lateral direction (i.e., in the width direction), that is, the base material 11b is milled to have a width direction with a side to side height that is gradually increased.
Similarly, the surface p2b of the base material 12b is subjected to milling processing to process the surface p2b into a surface p2b0, the surface p2b0 being a laterally inclined surface having a length l11=l1 and a width W11 > W1, and the base material 12b being correspondingly processed into a non-uniform thickness billet having a thickness that gradually varies in the lateral direction.
In the milling process of the surface p2b of the base material 12b and the surface p1b of the base material 11b, the surfaces are complementary to each other in terms of the relative shape, that is, the processed surface p2b0 and the surface p1b0 are complementary to each other in terms of the relative shape. For example, the lateral inclination angle of the surface p2b0 (for example, the angle with the original surface p2 b) is equal to the lateral inclination angle of the surface p1b0 (for example, the angle with the original surface p1 b), whereby the upper and lower surfaces of the composite blank can be ensured to be parallel at the time of subsequent assembly.
It will be appreciated that the surface oxide scale on the surface p1b of the base material 11b and the surface p2b of the base material 12b can be removed by the above-described milling process, and metallic luster is exposed.
As will be seen later, by using the surface treated (milled in this embodiment) as the surface where the base material and the composite material contact each other, for example, the surface p1b0 and the surface p3b contact each other, and the surface p4b and the surface p2b0 contact each other, the interface bonding quality can be ensured as in the first embodiment, and the embodiment can be further used for preparing non-uniform thickness composite boards with a gradual change in lateral thickness, so as to improve the application scene and range of the composite boards.
< third embodiment of the blank surface treatment step >
This embodiment is substantially the same as the aforementioned second embodiment (surface treatment including surfaces p3c and p4 c), except that: the thickness gradient of the substrate in the transverse direction in the second embodiment is changed to the thickness gradient of the substrate in the longitudinal direction (i.e., in the length direction) in the present embodiment. The following description of the distinguishing points refers to the second embodiment, and the other identical points will not be repeated.
Referring to fig. 1c, the surface p1c of the base material 11c is milled to process the surface p1c into a surface p1c0, the surface p1c0 being a longitudinally inclined surface having a length L11 > L1 and a width w11=w1, and correspondingly, the base material 11c is processed into a non-uniform thickness billet having a thickness gradient in the longitudinal direction.
Similarly, the surface p2c of the base material 12c is subjected to milling processing to process the surface p2c into a surface p2c0, the surface p2c0 being a longitudinally inclined surface having a length L11 > L1 and a width w11=w1, and the base material 12c is correspondingly processed into a non-uniform thickness billet having a thickness that is tapered in the longitudinal direction.
In the milling process of the surface p2c of the base material 12c and the surface p1c of the base material 11c, the surfaces are made complementary to each other in terms of the relative shape, that is, the processed surface p2c0 and the surface p1c0 are made complementary to each other in terms of the relative shape. For example, the longitudinal inclination angle of the surface p2c0 (for example, the angle with the original surface p2 c) is equal to the longitudinal inclination angle of the surface p1c0 (for example, the angle with the original surface p1 c), whereby the upper and lower surfaces of the composite blank can be ensured to be parallel at the time of subsequent assembly.
It will be appreciated that the surface oxide scale on the surface p1c of the base material 11c and the surface p2c of the base material 12c can be removed by the above-described milling process, and metallic luster is exposed.
< fourth embodiment of the blank surface treatment step >
In this embodiment, one surface of each substrate is milled, and the surface is processed into an irregular uneven surface including n planes connected in order in the lateral direction, and the substrate is a non-uniform thickness blank having a non-monotonically changing thickness in the lateral direction, and the length l12=l1 and the total width W12 > W1 of the irregular surface.
For example, referring to fig. 1d, the surface p1d of the substrate 11d is milled, the surface p1d is processed from the horizontal surface in fig. 1d (a) to an irregular concave-convex surface p1d0 shown in fig. 1d (B), the irregular concave-convex surface p1d0 specifically includes n planes sequentially connected in the transverse direction, where n is equal to 2, and in the drawing, 8 planes are exemplified, and as seen in the drawing, 1 st, 3 rd, 5 th, 7 th are all transverse inclined surfaces in the direction from the left to the right of the drawing, and 2 nd, 4 th, 6 th, 8 th are all horizontal surfaces, which is of course only an example, and it is also possible to variously implement n other numbers or include no horizontal surfaces but only transverse inclined surfaces, etc.
Referring to fig. 1d, the substrate 11d is processed into a non-uniform thickness blank having a non-monotonically varying thickness in the transverse direction by milling the surface p1 d.
The length l12=l1 of the irregular concave-convex surface p1d0, that is, is not changed by milling; while the total width W12 of the irregular concave-convex surface p1d0 is greater than W1, it is understood that the total width W12 is the sum of the widths of n planes.
Correspondingly, referring to fig. 1d, the surface p2d of the base material 12d is also milled, and the surface p2d is processed from the horizontal surface in fig. 1d (a) to an irregular concave-convex surface p2d0 shown in fig. 1d (B). When the surface p2d of the base material 12d and the surface p1d of the base material 11d are milled, the surfaces are complementary to each other in terms of the relative shape, that is, the processed surface p2d0 and the surface p1d0 are complementary to each other in terms of the relative shape.
The irregular concave-convex surface p2d0 also specifically includes n planes, in the example shown in the figure, which are connected in series in the lateral direction, in accordance with the relative shape complementation. The length l12=l1 of the irregular concave-convex surface p2d0, that is, is not changed by milling; while the total width W12 of the irregular concave-convex surface p2d0 is greater than W1, it is understood that the total width W12 is the sum of the widths of n planes of the irregular concave-convex surface p2d0.
Referring to fig. 1d, by milling the surface p2d, the base material 12d is processed into a non-uniform blank having a non-monotonically varying thickness in the lateral direction, and if the milled base materials 12d and 11d are placed opposite each other, the sum of the thicknesses of the two is constant, based on the relative shape complementation of the irregular concave-convex surface p2d0 and the irregular concave-convex surface p1d 0. Thus, in the subsequent assembly, the upper and lower surfaces of the composite blank are parallel.
The surface treatment of the two substrates in the present embodiment is described above, and the surface treatment of the two composite materials is described below.
In the present embodiment, the surface p3d of the prepared composite material 21d is polished by a wire wheel to remove surface oxide skin and expose metallic luster; similarly, the surface p4d of the prepared composite material 22d is polished with a wire wheel to remove surface scale and expose metallic luster.
And further, after the surface oxide skin is removed, each composite material is bent to match the surface shape of the base material 11d, 12d, so that each composite material matches the corresponding irregular concave-convex surface. For example, the composite material 21d is folded to be matched with the corresponding irregular concave-convex surface p1d0 so as to facilitate the bonding contact during the subsequent assembly; for another example, the composite material 22d is folded to match the corresponding irregular concave-convex surface p2d0, so that the contact is facilitated in the subsequent assembly.
The surface treatment of this embodiment, like the foregoing first embodiment, can ensure the quality of interface bonding, and can be further used to prepare non-uniform thickness composite boards with non-monotonic change in transverse thickness, so as to improve the applicable scene and range of the composite boards, enhance corrosion resistance compared with the existing steel boards, and avoid frequent welding and dissimilar welding between composite boards with different thicknesses.
< fifth embodiment of the blank surface treatment step >
This embodiment differs from the fourth embodiment described above in that: the change in thickness of the substrate in the transverse direction in the fourth embodiment is changed from the non-monotonic change in thickness of the substrate in the longitudinal direction in the present embodiment.
For example, referring to fig. 1e, the surface p1e of the base material 11e is milled, the surface p1e is processed from the horizontal surface in fig. 1e (a) to an irregular concave-convex surface p1e0 shown in fig. 1e (B), the irregular concave-convex surface p1e0 specifically includes n planes sequentially connected in the longitudinal direction, where n is equal to 2, and in the drawing, 8 planes are exemplified, and as seen in the drawing, 1 st, 3 rd, 5 th, 7 th are longitudinally inclined surfaces in the direction from the left to the right of the drawing, and 2 nd, 4 th, 6 th, 8 th are horizontal surfaces, which is of course only an example, and it is also possible to variously implement n other numbers or include no horizontal surfaces but only longitudinally inclined surfaces, etc.
Referring to fig. 1e, the substrate 11e is processed into a non-uniform thickness blank having a non-monotonically varying thickness in the longitudinal direction by milling the surface p1 e.
The width w12=w1 of the irregular concave-convex surface p1e0, that is, is not changed by milling; while the total length L12 of the irregular concave-convex surface p1e0 is greater than L1, it is understood that the total length L12 is the sum of the lengths of n planes.
Correspondingly, referring to fig. 1e, the surface p2e of the base material 12e is also milled, and the surface p2e is processed from the horizontal surface in fig. 1e (a) to an irregular concave-convex surface p2e0 shown in fig. 1e (B). When the surface p2e of the base material 12e and the surface p1e of the base material 11e are milled, the surfaces are complementary to each other in terms of the relative shapes, that is, the surfaces p2e0 and p1e0 after the milling are complementary to each other.
The irregular concave-convex surface p2e0 also specifically includes n planes, in the example shown in the figure, which are connected in series in the longitudinal direction, in accordance with the relative shape complementation. The irregular concave-convex surface p2e0 has a width w12=w1 and a total length L12 > L1.
Referring to fig. 1e, by milling the surface p2e, the base material 12e is processed into a non-uniform thickness blank having a non-monotonically varying thickness in the longitudinal direction, and the sum of the thicknesses of the two parts is constant if the milled base materials 12e and 11e are placed opposite to each other based on the relative shape complementation of the irregular concave-convex surface p2e0 and the irregular concave-convex surface p1e 0. Thus, in the subsequent assembly, the upper and lower surfaces of the composite blank are parallel.
The surface treatment of the two substrates in the present embodiment is described above, and the surface treatment of the two composite materials is described below.
In the present embodiment, the surface p3e of the prepared composite material 21e is polished by a wire wheel to remove surface oxide skin and expose metallic luster; similarly, the surface p4e of the prepared composite material 22e is polished with a wire wheel to remove surface scale and expose metallic luster.
And further, after the surface oxide skin is removed, each composite material is bent to match the surface shape of the base material 11e, 12e, so that each composite material matches the corresponding irregular concave-convex surface. For example, the composite material 21e is folded to be matched with the corresponding irregular concave-convex surface p1e0 so as to facilitate the bonding contact during the subsequent assembly; for another example, the composite material 22e is bent to match the corresponding irregular concave-convex surface p2e0, so that the contact is facilitated in the subsequent assembly.
The method and the device are the same as the fourth embodiment, the application scene and range of the composite board can be improved, the corrosion resistance is enhanced compared with the existing steel board, and frequent welding and dissimilar welding among the composite boards with different thicknesses are avoided.
While the above description has been made of five preferred embodiments of the sub-steps of the surface treatment of the ingot in the composite ingot preparing step, it should be noted that, although only the surface treatment of one surface of each of the substrate and the composite material is described, it should be noted that, regardless of the above five embodiments, the descaling treatment may be further performed on the other surfaces of each of the substrate and the composite material, and although such additional descaling treatment is not necessary but may be preferable to achieve the technical effects of the present invention; for example, in addition to the descaling of the surface of the substrate facing the side of the composite, the surface of the substrate facing away from the side of the composite (i.e., the surface of the composite plate) may be descaled.
The description of the other sub-steps of the composite blank preparation step is continued below.
The step of "painting a release agent on one surface of a piece of composite material", that is, the step of painting a release agent.
In the previous blank surface treatment step, the surface of the composite material, which is in contact with the base material during assembly, is subjected to surface treatment such as polishing, so as to ensure the interface bonding quality of the composite board; the purpose of the step of brushing the release agent is to avoid the release agent, so that the composite material and the surface contacted when the composite material are assembled are combined in the rolling step of the composite blank, and finally are difficult to separate.
Based on this, a release agent is optionally applied to one of the two composites. If the selected composite material is surface treated in the previous blank surface treatment step and the other is not surface treated, the release agent is applied to the surface which is not surface treated in the release agent application step. If, as mentioned above, both surfaces of the selected composite are surface treated in the previous blank surface treatment step, then in the release agent application step, the release agent is applied to the surface intended to be faced with the other composite at the time of assembly.
For example, taking fig. 1a as an example, a release agent may be applied to the surface p6a of the composite 22a or the surface p5a of the composite 21 a.
With respect to the release agent, two preferred embodiments are provided herein, each of which is described below.
< first embodiment of the Release agent >
In this embodiment, the release agent is a coating solution containing silicon oxide and magnesium oxide, wherein the mass ratio of silicon oxide to magnesium oxide is 3:1. The isolating agent of the embodiment can achieve good isolating effect and ensure the subsequent separation of two composite board small plates.
The preparation method of the release agent comprises the following steps: the method comprises the following steps of mixing release agent powder, binder powder and water according to a mass ratio of 27:3:70, mixing to obtain the fluid release agent coating liquid. Wherein the isolating agent powder is silicon oxide and magnesium oxide, and the mass ratio is 3: 1. The binder powder is polyvinyl alcohol and thermosetting phenolic resin, and the mass ratio is 1: 1.
When the release agent is adopted to paint the surface of the composite material, the amount of the paint release agent is 20ymg/m 2 That is, the weight of the release agent per unit area of the surface of the composite material was 20ymg. Wherein y is the ratio of the thickness of the composite billet produced in the composite billet preparation step to the thickness of the composite plate large plate formed by subsequent rolling, and the ratio is also called a composite billet rolling compression ratio.
Further, according to the present embodiment, after finishing the application of the release agent and before the subsequent assembly, the composite material coated with the release agent is placed in a bogie hearth furnace to be heated and dried, the drying temperature is 340-360 ℃, and the drying time is 35-45 min.
< second embodiment of Release agent >
In this embodiment, the components of the release agent are as follows by weight: 25-35% of silicon nitride, 5-10% of thermosetting amino resin and 55-70% of water. Compared with the existing isolating agent and even compared with the first embodiment of the isolating agent, the isolating agent of the embodiment not only can achieve good isolating effect and ensure the subsequent separation of two composite board small plates, but also has strong chemical stability, high temperature resistance and thermal shock resistance of the active ingredient silicon nitride, and the thermosetting amino resin serving as the binder can be cured at low temperature, has no toxicity and can achieve stronger bonding effect with little consumption, thus the isolating agent is low in cost as a whole, simple to operate and good in isolating and attaching effects.
Here, there is provided a preferred preparation method of the release agent, comprising: firstly, placing 5-10% of silicon nitride (in percentage by weight) into a container such as a beaker, and then pouring 15-25% of water for stirring; after the silicon nitride has no granular feel and no bubble, pouring 2-3% of thermosetting amino resin, and continuing stirring; when the mixture is in a viscous state, continuously pouring the residual silicon nitride and water, stirring for 3-5 min, and pouring the residual thermosetting amino resin; and (5) stirring to be sticky, and preparing the release agent.
When the release agent is adopted to paint the surface of the composite material, the thickness of the paint release agent is 0.2-0.5 mm.
Further, according to the present embodiment, after finishing the application of the release agent and before the subsequent assembly, the composite material coated with the release agent is heated and dried at 100 to 250 ℃ for 20 to 40 minutes.
Next, after the step of applying the release agent, the step of "assembling in the order of stacking the base material, the composite material, and the base material" will be described.
The step of assembling is carried out according to the stacking sequence of the base material, the composite material and the base material, namely the assembling step. Wherein, in addition to the stacking sequence of the base material, the composite material and the base material, the following needs to be satisfied:
1) The surfaces of the base material and the composite material which are contacted with each other are the surfaces subjected to the surface treatment; for example, in the first embodiment of the blank surface treatment step described above, referring to fig. 2a, the surface p2a of the substrate 12a and the surface p4a of the composite material 22a are in contact with each other, and the surface p1a of the substrate 11a and the surface p3a of the composite material 21a are in contact with each other; in the second embodiment of the blank surface treatment step described hereinbefore, with reference to fig. 2b, the surface p1b0 and the surface p3b are in contact with each other, and the surface p4b and the surface p2b0 are in contact with each other; in the third embodiment of the blank surface treatment step described above, referring to fig. 2c, the surface p1c of the substrate 11c and the surface p3c of the composite material 21c are in contact with each other, and the surface p2c of the substrate 12c and the surface p4c of the composite material 22c are in contact with each other; in the fourth embodiment of the blank surface treatment step described above, referring to fig. 2d, the irregular concave-convex surface p1d0 and the surface p3d of the composite material 21d are in contact with each other, and the irregular concave-convex surface p2d0 and the surface p4d of the composite material 22d are in contact with each other; in the fifth embodiment of the blank surface treatment step described above, referring to fig. 2e, the irregular concave-convex surface p1e0 and the surface p3e of the composite material 21e are in contact with each other, and the irregular concave-convex surface p2e0 and the surface p4e of the composite material 22e are in contact with each other;
2) The surface coated with the release agent faces the other composite material; for example, referring to fig. 2a, one of the surface p6a and the surface p5a is coated with a release agent 30a; referring to fig. 2b, one of the surface p6b and the surface p5b is coated with a release agent 30b; referring to fig. 2c, one of the surface p6c and the surface p5c is coated with a release agent 30c; referring to fig. 2d, one of the surface p6d and the surface p5d is coated with a release agent 30d; referring to fig. 2e, one of the surfaces p6e and p5e is coated with a release agent 30e;
3) The composite material is placed in the middle relative to the base material; in this regard, the foregoing describes that the length-width dimensions of the composite material are smaller than the length-width dimensions of the base material, L2 is smaller than L1, W2 is smaller than W1, and when the composite material is assembled, the distances from the two lateral sides of the composite material to the corresponding two lateral sides of the base material are equal, and the distances from the two longitudinal sides of the composite material to the corresponding two lateral sides of the base material are also equal.
The following describes the blank surface treatment step in the fifth embodiment at point 3. Since the composite material is disposed substantially vertically symmetrically, only a group of the base material and the composite material in the composite material will be described as an example, for example, the upper group.
For the first embodiment of the blank surface treatment step described above, referring to fig. 2a, the length L1, width W1 of the surface p1a of the substrate 11a, the length L2, width W2, l2=l1-L0, w2=w1-W0, and the preferred value ranges of L0 and W0 are 90 to 150mm, respectively; in the assembled state, the distance from the lateral side (corresponding to the long side of the surface p3 a) of the composite material 21a to the lateral side (corresponding to the long side of the surface p1 a) of the base material 11a is half of W0, and the distance from the longitudinal side (corresponding to the short side of the surface p3 a) of the composite material 21a to the longitudinal side (corresponding to the short side of the surface p1 a) of the base material 11a is half of L0.
For the second embodiment of the blank surface treatment step described above, referring to fig. 2b, the length L11, width W11 of the surface p1b0 of the substrate 11b, the length L2, width W2, l2=l11-L0, w2=w11-W0 of the surface p3b of the composite material 21b are preferably in the range of 90 to 150mm, respectively; in the assembled state, the distance from the lateral side (corresponding to the long side of the surface p3 b) of the composite material 21b to the lateral side (corresponding to the long side of the surface p1b 0) of the base material 11b is half of W0, and the distance from the longitudinal side (corresponding to the short side of the surface p3 b) of the composite material 21b to the longitudinal side (corresponding to the short side of the surface p1b 0) of the base material 11b is half of L0.
For the third embodiment of the blank surface treatment step described above, referring to fig. 2c, the preferred values of the length L11, width W11 of the surface p1c0 of the substrate 11c, the length L2, width W2 of the surface p3c of the composite 21c, l2=l11-L0, w2=w11-W0, L0 and W0 are respectively 90 to 150mm; in the assembled state, the distance from the lateral side (corresponding to the long side of the surface p3 c) of the composite material 21c to the lateral side (corresponding to the long side of the surface p1c 0) of the base material 11c is half of W0, and the distance from the longitudinal side (corresponding to the short side of the surface p3 c) of the composite material 21c to the longitudinal side (corresponding to the short side of the surface p1c 0) of the base material 11c is half of L0.
For the fourth embodiment of the blank surface treatment step described above, referring to fig. 2d, the length L12 and width W12 of the irregular concave-convex surface p1d0 of the substrate 11d, and the length L2 and width W2 of the surface p3d of the composite material 21d, l2=l12-L0, w2=w12-W0, and the preferred value ranges of L0 and W0 are 90 to 150mm, respectively; in the assembled state, the distance from the side edge in the widthwise direction of the composite material 21d (corresponding to the long side of the surface p3 d) to the side edge in the widthwise direction of the base material 11d (corresponding to the long side of the irregular concave-convex surface p1d 0) is half of W0, and the distance from the side edge in the longitudinal direction of the composite material 21d (corresponding to the short side of the surface p3 d) to the side edge in the longitudinal direction of the base material 11d (corresponding to the short side of the irregular concave-convex surface p1d 0) is half of L0.
For the fifth embodiment of the blank surface treatment step described above, referring to fig. 2e, the length L12 and width W12 of the irregular concave-convex surface p1e0 of the substrate 11e, and the length L2 and width W2 of the surface p3e of the composite material 21e, l2=l12-L0, w2=w12-W0, and the preferred value ranges of L0 and W0 are 90 to 150mm, respectively; in the assembled state, the distance from the side edge in the widthwise direction of the composite material 21e (corresponding to the long side of the surface p3 e) to the side edge in the widthwise direction of the base material 11e (corresponding to the long side of the irregular concave-convex surface p1e 0) is half of W0, and the distance from the side edge in the longitudinal direction of the composite material 21e (corresponding to the short side of the surface p3 e) to the side edge in the longitudinal direction of the base material 11e (corresponding to the short side of the irregular concave-convex surface p1e 0) is half of L0.
In the above description of the assembling step, in a preferred embodiment, after the assembling step is performed, the stacked four billets are integrally placed under a four-column hydraulic machine, and the opposite surfaces of the two base materials (i.e., the upper surface of the upper base material and the lower surface of the lower base material) are pressurized, where the pressure is not less than 500 tons. Thus, contact between adjacent billets can be made tighter.
Further, in the step of preparing four seals with the width W3, the seals are attached to four sides of two composite materials, and gas shielded welding is carried out between the adjacent seals and between the seals and the base materials, so that two base materials and the seals form a whole to obtain a composite blank base blank, and the four stacked steel blanks form a whole to be connected into the composite blank base blank based on the arrangement of the seals. Specifically, the composite blank base stock is: the two base materials form an upper surface and a lower surface, the two composite materials are positioned in the middle, four seals are enclosed around the two composite materials in a four-sided frame, and the two base materials are connected. In fig. 2 a-2 e, the seals are designated 40a, 40b, 40c, 40d and 40e, respectively.
The width W3=2T2-1-2 mm of the seal, namely the width of the seal is slightly smaller than the sum of the thicknesses of the two composite materials by 1-2 mm. The upper and lower composite materials are wrapped by the seal with the width, so that the wrapping effect is improved.
In the four seals, two seals are respectively attached to two lateral side edges of two composite materials, and the length L31=L2-1-2 mm; the other two seals are respectively attached to two longitudinal side edges of the two composite materials, and the length L32=W2-1-2 mm.
Preferably, the thickness T3 of the seal is 12-15 mm.
The forming mode of each seal may be directly cut out of one steel plate according to the thickness T3, the width W3, the length L31 or the length L32 without welding, or may be formed by splicing a plurality of seals of different lengths by welding, for example, the seal at both side edges in the longitudinal direction of the two composite materials in the fourth embodiment of the blank surface treatment step described above, and the seal at both side edges in the transverse direction of the two composite materials in the fifth embodiment of the blank surface treatment step described above.
Further, the seal adopts the same steel grade as the base material, and is better, the seal is made of the same material as the base material, and the seal comprises the following chemical components in percentage by mass: c:0.12 to 0.16 percent, si:0.21 to 0.29 percent, mn:1.31 to 1.39 percent, P is less than or equal to 0.018, S is less than or equal to 0.0030 percent, cr: 0.06-0.14%, nb: 0.011-0.019%, ti: 0.011-0.019%, al:0.030 to 0.040 percent, and the balance of Fe and unavoidable impurities.
In the step, before the gas shielded welding is carried out between the adjacent sealing strips and between the sealing strips and the base material, a baking gun or electrothermal cotton and the like are adopted to preheat the sealing strips, the preheating temperature is 120-200 ℃, and the two ends and the two sides of each sealing strip can be polished to remove surface oxide skin, so that the welding effect is improved; and/or grooves can be formed at two ends and two sides of each seal.
Further, as a preferred embodiment, in the step of performing gas shielded welding between adjacent seals and between the seal and the base material, the welding current is 235-265A, the welding voltage is 25-29V, the welding speed is 300-360 mm/min, and the temperature between the welding process control channels is 135-165 ℃.
Alternatively, in gas shielded welding, the wire is GMR-65, the wire diameter is 1.2mm, and the gas is shieldedThe volume percentage of the bulk is 75-80 percent Ar+20-25 percent CO 2
Next, for the step of processing a round hole on the seal at the groove on the side edge of the composite blank base blank, and welding a seamless steel tube at the round hole, wherein the groove is formed between two base materials and outside the seal; in this step, a round hole is machined to weld the seamless steel pipe so as to facilitate the subsequent evacuation of the interior of the composite blank.
As a preferred mode, the round hole is formed in the middle of the short side (i.e., the side in the longitudinal direction) of the composite green body, but is not limited thereto.
As a preferable mode, the diameter of the round hole is 8-12 mm; correspondingly, the outer diameter of the seamless steel pipe is consistent with the diameter of the round hole, the wall thickness is 1.2-2 mm, and the length is 200-400 mm.
And then, carrying out overlaying welding on grooves on four sides of the composite blank base blank in the step, and specifically adopting submerged arc overlaying welding. Alternatively, the submerged arc welding wire is GWR-WEF3, the submerged arc welding flux is GXL-105Q, and the diameter of the welding wire is 4.0mm. It will be appreciated that outside the four-sided frame formed by the seal, a four-sided frame shaped filling layer is formed by butt welding in this step, see fig. 2 a-2 e, wherein the filling layers formed by the weld deposit are denoted 50a, 50b, 50c, 50d and 50e, respectively.
As a preferred mode, before welding, the welding flux is baked for 2 hours at 350 ℃ and then is kept at 150 ℃ for 1 hour; in the welding process, the temperature between the control channels is 135-165 ℃, the welding current is 620-680A, the welding voltage is 28-32V, and the welding speed is 420-480 mm/min. Therefore, the submerged arc surfacing technology combines the sealing strip wrapping and gas shielded welding to jointly realize the stable connection of four billets, ensures the connection strength, avoids cracking abnormality in the subsequent composite billet rolling step, and further can further improve the interface bonding effect on the basis of realizing the quality advantage of the composite plate.
In addition, in the welding process, before each welding construction, welding bead attachments need to be cleaned, and welding beads are kept clean; and after welding, covering with heat-insulating cotton to insulate heat.
Next, the step of "vacuum pumping the composite blank through the seamless steel pipe by using a vacuum pump, the vacuum degree
≤10 -1 Pa, and then maintaining the pressure for more than 4 hours; finally, in the sealing treatment of the seamless steel tube, the air suction port of the vacuum pump is abutted with the seamless steel tube, and the seamless steel tube is communicated with the space inside the composite blank (such as the surface gap between the composite material and the base material, the surface gap between the composite material and the composite material, the surface gap between the composite material and the seal, and the like) so as to discharge the air in the space until the vacuum degree is less than or equal to 10 -1 Pa, and the vacuum degree can be ensured by maintaining the pressure for more than 4 hours. Therefore, air in the space can be avoided, and surface oxidation at the composite interface is caused in the subsequent rolling of the composite blank, so that the bonding quality of the composite interface is ensured.
Further, in this step, the seamless steel pipe is subjected to a sealing treatment, which can be performed in a manner that is currently available in the steel field, for example, by heating the seamless steel pipe with a flame gun and flattening the pipe to effect sealing.
The above description is made in detail on the total steps of the preparation of the composite billet, and the preparation method of the present invention further includes the total steps of rolling the composite billet after the total steps of the preparation of the composite billet, as described above. Specifically, the total step of rolling the composite billet comprises the following sub-steps:
Heating the obtained composite blank, wherein the soaking temperature is 1170-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, and t is the thickness of the composite blank;
adopting two-stage controlled rolling of rough rolling and finish rolling, and finishing the rough rolling stage when the finishing rolling temperature is more than or equal to 1000 ℃ and the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate in the rough rolling stage; then, when the surface temperature of the intermediate blank is reduced to below 840 ℃, starting a finish rolling stage, wherein the finish rolling temperature of the finish rolling stage is more than or equal to 780 ℃;
and cooling after rolling to obtain the large composite board.
In the total rolling step of the composite blank, parameters such as heating temperature, heating time, heat preservation time, various temperatures in rolling, rolling reduction, temperature in cooling, cooling speed and the like are controlled, so that the structure of a base layer of the finally obtained composite plate is guaranteed to be bainite+a small amount of ferrite structure, excellent mechanical properties including yield strength of more than or equal to 500MPa, tensile strength of more than or equal to 630MPa, elongation after breaking of more than or equal to 18%, yield ratio of less than or equal to 0.86 are achieved, and excellent surface quality, plate shape and interface bonding quality can be obtained. Particularly in combination with the chemical composition of the carbon steel sheet as described hereinbefore, a significant further improvement in mechanical properties is achieved.
As a further improvement of the above-described composite bloom rolling overall step, the present invention provides four specific embodiments of the composite bloom rolling overall step, which can be combined with any of the previous composite bloom preparation steps, followed by the composite sheet separation straightening step.
< first embodiment of composite Rolling step >
In this embodiment, referring to fig. 4a, the composite billet rolling step specifically comprises the following sub-steps:
heating the obtained composite blank, wherein the soaking temperature is 1200-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, t is the thickness of the composite blank, and the heat preservation time of a soaking section is 30-50 min;
the method comprises the steps of adopting two-stage control rolling of rough rolling and finish rolling, wherein in the rough rolling stage, the initial rolling temperature is less than or equal to 1050 ℃, the final rolling temperature is more than or equal to 1000 ℃, transverse rolling is performed firstly, then longitudinal rolling is performed, at least one pass of rolling reduction is more than or equal to 35mm in the longitudinal rolling process, the total rolling reduction of rough rolling is 40-60%, and the rough rolling stage is finished when the thickness of an intermediate blank is 2.5-3.5 times of the target thickness of a large plate of the composite plate; then, when the temperature is kept, watering and cooling are carried out during the period, and when the surface temperature of the intermediate blank is reduced to be lower than 830 ℃, the finish rolling stage is started; the finishing temperature in the finish rolling stage is more than or equal to 800 ℃, and the total rolling reduction of the finish rolling is 55-75%;
After rolling, the large composite plate enters an ultra-fast cooling system for cooling, the cooling temperature is more than or equal to 730 ℃, the cooling speed is 10-20 ℃/s, and the final cooling temperature is 480-500 ℃; after the large composite board leaves the ultra-fast cooling system, the large composite board directly enters a straightening machine for 1-3 times of straightening, and is naturally cooled by a cooling bed after being straightened, and when the surface temperature is reduced to below 200 ℃, the cold straightening machine is adopted for cold straightening.
< second embodiment of composite Rolling step >
This embodiment is identical to the first embodiment of the composite-slab rolling step described above in terms of the heating, two-stage controlled rolling aliquoting steps, and differs only in that: cooling and the subsequent steps.
Specifically, in this embodiment, referring to fig. 4b, the composite board large board is intermittently cooled on the ultra-rapid cooling system as follows:
the ultra-fast cooling system is provided with 24 groups of cooling headers arranged along a roller way, the cooling distance of each group of cooling headers is 1M, when the composite board large board passes through the ultra-fast cooling system, the opening and closing states of all 24 groups of cooling headers are controlled in a mode that N groups of cooling headers are opened every time, then M groups of cooling headers are not opened, the cooling water pressure is 0.2MPa, the cooling speed is 3-15 ℃/s, and the final cooling temperature is 380-450 ℃.
For example, when the composite board passes through the ultra-fast cooling system, the control is performed in a manner that 4 groups of cooling headers are opened every time and then 3 groups of cooling headers are not opened, namely, 1-4 groups of cooling headers are opened, 5-7 groups of cooling headers are not opened, 8-11 groups of cooling headers are opened, 12-14 groups of cooling headers are not opened, 15-18 groups of cooling headers are opened, 19-21 groups of cooling headers are not opened, and 22-24 groups of cooling headers are opened.
Compared with the prior art, when the large composite plate passes through the ultra-rapid cooling system by adopting the intermittent cooling mode, the large composite plate runs in the cooling header which is alternately opened and the cooling header which is not opened, so that each part of the large composite plate can be cooled, reddened, cooled and reddened … … to be circulated until the large composite plate leaves the ultra-rapid cooling system. In the cooling-reddening cycle of the composite board large board, the carbon steel substrate continuously generates phase change and self-tempering effects, and the phase change reaction gradually permeates into the core until the whole carbon steel substrate is subjected to phase change. The intermittent cooling process is different from the conventional reciprocating cooling, and the reciprocating cooling has the advantages that the temperature difference or the cooling speed difference between the surface layer and the core is larger, the difference between the tissue and the mechanical property is also larger after the surface layer or the near surface layer has completed the phase change, the intermittent cooling process in the embodiment is that the composite board big board has some parts in a cooling state and some parts in the state of the reversion/self tempering at the same time, and each part of the composite board is alternately cooled and the reversion/self tempered along with time, so that the difference of the temperature, the cooling speed, the tissue, the performance and the like of the big board on the surface layer and the core is smaller, for example, the Vickers hardness difference in the thickness direction of the base layer of the finally obtained composite board is less than or equal to 10, the strength difference between the head and the tail is less than or equal to 40MPa, and the strength difference between the whole board is less than or equal to 40MPa. Furthermore, the plate shape of the composite plate, i.e. the unevenness, can be further improved.
In the embodiment, after the large composite board leaves the ultra-rapid cooling system, the cooling bed on the large composite board is naturally cooled to room temperature, and the rolling of the composite blank in the step 2) is finished so far, and the composite board is subjected to the separation and straightening in the step 3).
< third embodiment of composite Rolling step >
In this embodiment, referring to fig. 4c, the composite billet rolling step specifically includes the following sub-steps:
five-stage heating of preheating, one heating, two heating, three heating and soaking is adopted, the preheating temperature is less than or equal to 850 ℃, the staying time is (0.45-0.55) t min/mm, the one heating temperature is 1030-1090 ℃, the staying time is (0.35-0.45) t min/mm, the two heating temperature is 1100-1160 ℃, the staying time is (0.25-0.35) t min/mm, the three heating temperature is 1140-1180 ℃, the staying time is (0.15-0.25) t min/mm, and the soaking temperature is 1170-1210 ℃, and the staying time is (0.10-0.20) t min/mm;
the two-stage control rolling of rough rolling and finish rolling is adopted, and in the rough rolling stage, longitudinal rolling is adopted in the 1 st pass, and the rolling reduction is more than or equal to 46mm; the 2 nd pass starts to adopt transverse rolling until the n th pass rolls the composite blank to the target width of the final composite plate, and the rolling reduction of the 2 nd pass is more than or equal to 25mm; the n+1th pass starts to adopt longitudinal rolling, and the rough rolling stage is ended when the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate, and the rolling reduction of the n+1th pass is more than or equal to 30mm; in the whole rough rolling stage, the rolling temperature of the 1 st pass is more than or equal to 1060 ℃, the initial rolling temperature of the rest passes is less than or equal to 1050 ℃, and the final rolling temperature is more than or equal to 1000 ℃; after the rough rolling stage is finished, watering and cooling are carried out during the rough rolling stage, and when the surface temperature of an intermediate billet is reduced to below 840 ℃, the finish rolling stage is started, wherein the initial rolling temperature of the finish rolling stage is 810-840 ℃ and the final rolling temperature is 780-810 ℃;
The intermittent cooling is performed by an ultra-fast cooling system, and the specific process of the intermittent cooling is the same as that of the second embodiment of the composite billet rolling step, and is not repeated here;
and 3) after the large composite board leaves the ultra-rapid cooling system, naturally cooling the cooling bed on the large composite board to room temperature, and finishing the rolling of the composite blank in the step 2) so as to enter the step 3) of separating and straightening of the composite board.
In summary, this embodiment differs from the second embodiment of the composite billet rolling step described above in both the heating and rolling steps.
The heating procedure of the embodiment can better control the heating rate of the composite blank at each section, ensure the blank to be heated uniformly, avoid cracking and air leakage of the composite blank caused by the difference of the thermal properties of the base material and the composite material of the composite blank, and further ensure the interface bonding effect.
In the rolling process of the embodiment, the rough rolling adopts the modes of longitudinal rolling, transverse rolling and longitudinal rolling, so that the realization of rolling under high pressure can be ensured, the core part of the composite blank is effectively permeated, the deformation of the core part is promoted, and the combination rate of a composite interface is ensured; when the temperature is reached, an instant cooling device is adopted for cooling, so that the temperature reaching time is reduced, the rolling efficiency is improved, and meanwhile, the overlength of the temperature reaching time is avoided, and the crystal grains of the carbon steel base material grow; and the temperature control in the finish rolling stage can refine grains and ensure that the thick plate of the composite plate has good low-temperature impact toughness. For example, the impact energy of the finally obtained composite board at 0 ℃ is more than or equal to 240J, the impact energy of the finally obtained composite board at-20 ℃ is more than or equal to 200J, and the impact energy of the finally obtained composite board at-40 ℃ is more than or equal to 150J.
Of course, in view of the fact that the present embodiment also employs intermittent cooling, and accordingly, the advantageous effects of the intermittent cooling process are also provided, the description of the second embodiment of the rolling step of the composite billet can be referred to.
< fourth embodiment of composite Rolling step >
This embodiment, referring to fig. 4d, is identical to the first embodiment of the composite billet rolling step described above in terms of the steps of heating, two-stage controlled rolling, cooling, etc., except that: the step after the composite board large board leaves the ultra-rapid cooling system.
Specifically, after leaving the ultra-rapid cooling system, the composite plate is directly fed into a straightener for straightening for 1-3 passes, unlike the first embodiment of the composite blank rolling step, in this embodiment, the composite plate is then placed at a temperature T f -150℃~T f The stack cooling is carried out between two steel plates at the temperature of 50 ℃ below zero, the stack cooling time is 0.4min/mm multiplied by 0+/-5 min, and t0 is the thickness of the large composite plate, so that the large composite plate can be slowly cooled in the stack cooling time and can be clamped by the steel plates to maintain the uniformity of the temperature of the heart surface; and after the cooling is finished, naturally cooling the cooling bed on the large composite board. Wherein, the liquid crystal display device comprises a liquid crystal display device,
T f =550+30[Si]-20[Mn]+15[Cr]-15[Ni]+10[Mo]Wherein [ Si ]]、[Mn]、[Mo]、[Cr]、[Ni]Is 100 times of the mass percent of each element in the base material. The preferred embodiment, particularly the temperature and the time of the two steel plates in the stack cooling, can further improve the structure, performance and shape of the finally obtained composite plate relative to the first embodiment.
As described above, this embodiment is implemented as a variation of the "step after the composite slab leaves the ultrafast cooling system" of the first embodiment of the foregoing composite slab rolling step, and similarly, the "step after the composite slab leaves the ultrafast cooling system" of the second embodiment of the foregoing composite slab rolling step, and the third embodiment of the foregoing composite slab rolling step, may also be implemented as a variation of the techniques (including straightening, stack cooling, and upper cooling bed natural cooling) provided in this embodiment, for example, the fifth embodiment and the sixth embodiment illustrated in fig. 4e and 4f, respectively, to achieve further improvement of the structure, performance, and shape of the composite slab.
The total step of rolling the composite blank is described in detail above, and the preparation method of the invention further comprises the total step of separating and straightening the composite plate as described above. Specifically, the total step of separating and straightening the composite board comprises the following sub-steps:
For the large composite board obtained in the previous composite blank rolling total step, a plasma cutting machine is adopted to cut four sides of the large composite board to remove parts outside sealing strips, and the large composite board is separated into an upper composite board small board and a lower composite board small board;
and (5) transversely flattening and cold straightening the small plates of the composite plate to obtain a stainless steel composite plate finished product.
Wherein, regarding the part other than the seal in the step of cutting the four sides thereof to remove the part other than the seal, namely, the edge part on the large plate of the composite plate converted from the seal and the filling layer in the composite blank mentioned above after the previous rolling step of the composite blank. Thus, the part is removed to expose the stainless steel cladding, and the large composite plate is separated into an upper composite plate small plate and a lower composite plate small plate without the connecting function of the part. Referring to fig. 3 a-3 e, corresponding to the five embodiments of the blank surface treatment steps described previously, fig. 3 a-3 e show the cross-sectional shape of two corresponding composite panel platelets (i.e., the final composite panel), respectively.
Each composite plate is composed of a composite layer and a base layer, wherein the composite layer is obtained by rolling an original composite material, the base layer is obtained by rolling an original base material, and in view of the fact, in fig. 3 a-3 e, the composite layer is still marked with the label of the original composite material, and the base layer is also marked with the label of the original base material.
Furthermore, the composite board prepared by the preparation method disclosed by the invention has the advantages that the structure of the base layer is a bainite and a small amount of ferrite structure, the mechanical property is excellent, the interface bonding quality, the plate shape and the surface quality are good, the impact toughness is strong, and the corrosion resistance is excellent.
In a preferred embodiment, the total thickness of the composite board is 15-39 mm, the thickness of the base layer is 12-36 mm, and the thickness of the composite layer is 3mm.
In a preferred embodiment, the yield strength is greater than or equal to 500MPa, the tensile strength is greater than or equal to 630MPa, the elongation after breaking is greater than or equal to 18%, and the yield ratio is less than or equal to 0.86.
In a preferred embodiment, the difference of Vickers hardness in the thickness direction of the base layer of the composite board is less than or equal to 10, the difference of strength at the head and the tail is less than or equal to 40MPa, and the difference of strength at the whole board is less than or equal to 40MPa.
In a preferred embodiment, the composite interface bonding rate of the composite board is 100%, and the shear strength is more than or equal to 300MPa.
In a preferred embodiment, the composite plate has an impact energy of not less than 120J at 0 ℃, an impact energy of not less than 120J at-20 ℃, and an impact energy of not less than 120J at-40 ℃. Even more preferably, the impact energy of the composite board at 0 ℃ is more than or equal to 240J, the impact energy of the composite board at-20 ℃ is more than or equal to 200J, and the impact energy of the composite board at-40 ℃ is more than or equal to 150J.
In a preferred embodiment, the composite panel is 180 ° crack-free when bent outward and 180 ° crack-free when bent inward.
In a preferred embodiment, the composite plate is boiled in a sulfuric acid-copper sulfate solution for 20 hours and after 180 DEG bending, the composite layer is free of intergranular corrosion cracking.
In a preferred embodiment, the composite plate has a degree of unevenness of 3mm/m or less, even more preferably 2mm/m or less.
The above detailed description is merely illustrative of possible embodiments of the present invention, which should not be construed as limiting the scope of the invention, and all equivalent embodiments or modifications that do not depart from the spirit of the invention are intended to be included in the scope of the invention.
The advantages of the invention will be further illustrated by the following examples, which are, of course, only some, but not all of the many variations encompassed by the invention.
In the examples, Q500Q steel grade is selected as a base material, and the chemical components of the base material are as follows in percentage by mass: c:0.05%, si:0.15%, mn:1.5%, P:0.010%, S:0.0015%, cr:0.25%, ni:0.20%, cu:0.20%, mo:0.20%, nb:0.030%, ti:0.015%, al:0.035%; the 316 stainless steel is selected as a composite material, and the chemical components of the composite material are as follows in percentage by mass: c:0.020%, si:0.52%, mn:1.36%, P:0.033%, S:0.003%, ni:10.20%, mo:2.10%, cr:16.20%.
Here, each example was prepared according to the embodiment provided by the present invention to prepare a composite billet having a thickness of 266 mm. Wherein, the substrate thickness type of some examples is "constant thickness" corresponding to the first embodiment of the blank surface treatment step, and the substrate thickness type of other examples is "variable thickness" corresponding to any one of the second to fifth embodiments of the blank surface treatment step.
Further, each example was carried out according to the first embodiment of the clad-bloom rolling step shown in fig. 4a, the second embodiment of the clad-bloom rolling step shown in fig. 4b, the third embodiment of the clad-bloom rolling step shown in fig. 4c, the fourth embodiment of the clad-bloom rolling step shown in fig. 4d, the fifth embodiment of the clad-bloom rolling step shown in fig. 4b, and the sixth embodiment of the clad-bloom rolling step shown in fig. 4c, respectively, of the present invention. The composite board big board with the thickness of 38mm and the thickness of 3mm of the composite layer is obtained, wherein: aiming at the single-sided stainless steel composite board prepared by the composite blank with constant thickness of the base material, the thickness of the single-sided stainless steel composite board is 19mm, and the thickness of the base layer is 16mm; the thickness of the single-sided stainless steel composite board prepared by the composite blank with the variable thickness of the base material is 15-23 mm, the thickness of the base layer is 12-20 mm, and the thickness range is the minimum thickness to the maximum thickness.
The composite panels of these examples were sampled and tested to find:
1) The combination rate of the composite interface is 100 percent;
2) The inner bending is qualified by 180 degrees (no crack), and the outer bending is qualified by 180 degrees (no crack);
3) Boiling in sulfuric acid-copper sulfate solution for 20h, and bending at 180 degrees, wherein the composite layer has no intergranular corrosion cracks;
4) The yield strength is more than or equal to 560MPa, the tensile strength is more than or equal to 670MPa, and the elongation after breaking is more than or equal to 24 percent or even more
26, the yield ratio is less than or equal to 0.84;
5) The shear strength is not less than 450MPa, and even reaches 490MPa for the examples using "heating 2" (i.e. five-stage heating as disclosed herein) and "rolling 2" (i.e. longitudinal, then transverse, then longitudinal rolling as disclosed herein) shown in FIGS. 4c and 4 e;
6) The impact energy at 0 ℃ is more than or equal to 120J, the impact energy at minus 20 ℃ is more than or equal to 120J, and the impact energy at minus 40 ℃ is more than or equal to 120J; while for the embodiments using "heating 2" (i.e., five-stage heating as disclosed herein) and "rolling 2" (i.e., longitudinal, then transverse, then longitudinal rolling as disclosed herein) shown in FIGS. 4c and 4e, the 0℃impact energy is greater than or equal to 240J, -20℃impact energy is greater than or equal to 200J, -40℃impact energy is greater than or equal to 150J;
7) The unevenness is less than or equal to 3mm/m, and for the embodiment adopting the intermittent cooling technology, the unevenness is less than or equal to 2mm/m, and for the embodiment adopting the intermittent cooling technology and simultaneously adopting the stacking cooling technology "
The embodiment of the technology can further achieve the unevenness within 1 mm/m;
8) In addition, for the embodiment employing "intermittent cooling" and simultaneously employing the "heap cooling" technique, the uniformity was measured to be very good, for example, the difference in vickers hardness in the thickness direction of the base layer was 10 or less, the difference in strength between the head and the tail was 40MPa or less, and the difference in strength across the whole plate was 40MPa or less.

Claims (18)

1. The preparation method of the 500 MPa-grade stainless steel composite board is characterized by comprising the following chemical components in percentage by mass: c:0.03 to 0.07 percent, si:0.11 to 0.19 percent, mn:1.46 to 1.54 percent, P is less than or equal to 0.010 percent, S is less than or equal to 0.0015 percent, cr:0.21 to 0.29 percent, ni:0.16 to 0.24 percent, cu:0.16 to 0.24 percent, mo:0.16 to 0.24 percent, nb:0.026 to 0.034 percent, ti: 0.011-0.019%, al:0.030 to 0.040 percent, and the balance of Fe and unavoidable impurities;
the preparation method comprises the following steps:
1) Preparation of composite blank
Preparing two carbon steel billets with thickness T1, length L1 and width W1 as a base material for forming a composite board base layer; preparing two stainless steel billets with thickness T2, length L2 and width W2 as composite materials for forming composite layers of the composite plates; l2 is less than L1, W2 is less than W1;
Carrying out surface treatment on at least one surface of each of the two base materials and the two composite materials;
coating a release agent on one surface of a composite material;
assembling according to the stacking sequence of the base material, the composite material and the base material; the composite material is placed in the middle relative to the base material, the surfaces of the base material and the composite material, which are contacted with each other, are both surfaces subjected to surface treatment, and the surface of the isolating agent is coated on the other composite material;
four sealing strips with the width W3 are prepared, the W3 = 2T 2-1-2 mm, the sealing strips are attached to the four sides of two composite materials, gas shielded welding is carried out between the adjacent sealing strips and between the sealing strips and the base materials, so that the two base materials and the sealing strips form a whole, and a composite blank base blank is obtained;
a round hole is processed on the seal at the groove of the side edge of the composite blank base blank, and a seamless steel tube is welded at the round hole;
overlaying the grooves on the four sides of the composite blank base blank;
vacuumizing the composite blank through the seamless steel pipe by adopting a vacuum pump, wherein the vacuum degree is less than or equal to 10 -1 Pa, and then maintaining the pressure for more than 4 hours; finally, sealing the seamless steel tube;
2) Rolling of composite billets
Heating the obtained composite blank, wherein the soaking temperature is 1170-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, and t is the thickness of the composite blank;
Adopting two-stage controlled rolling of rough rolling and finish rolling, and finishing the rough rolling stage when the finishing rolling temperature is more than or equal to 1000 ℃ and the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate in the rough rolling stage; then, when the surface temperature of the intermediate blank is reduced to below 840 ℃, starting a finish rolling stage, wherein the finish rolling temperature of the finish rolling stage is more than or equal to 780 ℃;
cooling after rolling to obtain a large composite board;
3) Composite board separation straightening
Cutting four sides of a large composite board to remove parts outside the seal, and separating the large composite board into an upper composite board small board and a lower composite board small board;
and (5) transversely flattening and cold straightening the small plates of the composite plate to obtain a stainless steel composite plate finished product.
2. The method for preparing the 500 MPa-grade stainless steel composite plate according to claim 1, wherein in the step of cooling after rolling, the composite plate large plate enters an ultra-rapid cooling system to be cooled intermittently:
the ultra-fast cooling system is provided with 24 groups of cooling headers arranged along a roller way, the cooling distance of each group of cooling headers is 1M, when the composite board large board passes through the ultra-fast cooling system, the opening and closing states of all 24 groups of cooling headers are controlled in a mode that N groups of cooling headers are opened every time and then M groups of cooling headers are not opened, the cooling water pressure is 0.2MPa, the cooling speed is 3-15 ℃/s, and the final cooling temperature is 380-450 ℃; wherein N takes on the value of 2, 3 or 4, and M takes on the value of 2, 3 or 4.
3. The method for preparing the 500 MPa-grade stainless steel composite plate according to claim 2, wherein after intermittent cooling, the cooling bed on the large composite plate is naturally cooled to room temperature, and the rolling of the composite blank in the step 2) is completed so far, and the composite plate is separated and straightened in the step 3).
4. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 2, wherein in the step 2) of rolling the composite blank:
when the obtained composite blank is heated, five-stage heating including preheating, one heating, two heating, three heating and soaking is adopted, the preheating temperature is less than or equal to 850 ℃, the retention time is (0.45-0.55) t min/mm, the one heating temperature is 1030-1090 ℃, the retention time is (0.35-0.45) t min/mm, the two heating temperature is 1100-1160 ℃, the retention time is (0.25-0.35) t min/mm, the three heating temperature is 1140-1180 ℃, the retention time is (0.15-0.25) t min/mm, and the soaking temperature is 1170-1210 ℃, and the retention time is (0.10-0.20) t min/mm;
in the 'two-stage controlled rolling by rough rolling and finish rolling', during the rough rolling stage, longitudinal rolling is adopted in the 1 st pass, and the rolling reduction is more than or equal to 46mm; the 2 nd pass starts to adopt transverse rolling until the n th pass rolls the composite blank to the target width of the final composite plate, and the rolling reduction of the 2 nd pass is more than or equal to 25mm; the n+1th pass starts to adopt longitudinal rolling, and the rough rolling stage is ended when the thickness of the intermediate blank is 2.5-3.5 times of the target thickness of the large composite plate, and the rolling reduction of the n+1th pass is more than or equal to 30mm; in the whole rough rolling stage, the rolling temperature of the 1 st pass is more than or equal to 1060 ℃, the initial rolling temperature of the rest passes is less than or equal to 1050 ℃, and the final rolling temperature is more than or equal to 1000 ℃;
After the rough rolling stage is finished, watering and cooling are carried out during the period of finishing the rough rolling stage, and when the surface temperature of the intermediate billet is reduced to be lower than 840 ℃, the finish rolling stage is started, wherein the initial rolling temperature of the finish rolling stage is 810-840 ℃, and the finish rolling temperature is more than or equal to 780 ℃.
5. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 1, wherein in the step 2) of rolling the composite blank:
heating the obtained composite blank, wherein the soaking temperature is 1200-1220 ℃, the total heating time is more than or equal to 1.2×tmin/mm, t is the thickness of the composite blank, and the heat preservation time of a soaking section is 30-50 min;
the method comprises the steps of adopting two-stage control rolling of rough rolling and finish rolling, wherein in the rough rolling stage, the initial rolling temperature is less than or equal to 1050 ℃, the final rolling temperature is more than or equal to 1000 ℃, transverse rolling is performed firstly, then longitudinal rolling is performed, at least one pass of rolling reduction is more than or equal to 35mm in the longitudinal rolling process, the total rolling reduction of rough rolling is 40-60%, and the rough rolling stage is finished when the thickness of an intermediate blank is 2.5-3.5 times of the target thickness of a large plate of the composite plate; then, when the temperature is kept, watering and cooling are carried out during the period, and when the surface temperature of the intermediate blank is reduced to be lower than 830 ℃, the finish rolling stage is started; the finishing temperature in the finish rolling stage is more than or equal to 800 ℃, and the total rolling reduction of the finish rolling is 55-75%;
after rolling, the large composite plate enters an ultra-fast cooling system for cooling, the cooling temperature is more than or equal to 730 ℃, the cooling speed is 10-20 ℃/s, and the final cooling temperature is 480-500 ℃.
6. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 5, wherein in the step 2) of rolling the composite blank: after the large composite board leaves the ultra-fast cooling system, the large composite board directly enters a straightener for straightening, a cooling bed on the large composite board after straightening is naturally cooled, and when the surface temperature is reduced to below 200 ℃, the large composite board is subjected to cold straightening by adopting a cold straightener.
7. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 2 or 5, wherein in the step 2) of rolling the composite blank:
after the large composite board leaves the ultra-rapid cooling system, directly entering a straightener for straightening:
placing the straightened composite board large board at the temperature T f -150℃~T f Performing stack cooling between two steel plates at the temperature of 50 ℃ below zero, wherein the stack cooling time is 0.4min/mm multiplied by 0+/-5 min, and t0 is the thickness of a large composite plate;
naturally cooling the cooling bed on the large composite board after the cold stacking is finished;
T f =550+30[Si]-20[Mn]+15[Cr]-15[Ni]+10[Mo]wherein [ Si ]]、[Mn]、[Mo]、[Cr]、
[ Ni ] is 100 times of the mass percentage of each element in the base material.
8. The method for manufacturing a 500 MPa-grade stainless steel composite sheet according to claim 1, wherein in the step of "brushing a release agent on one surface of a composite sheet", the release agent used is a coating liquid containing silicon oxide and magnesium oxide, wherein the mass ratio of silicon oxide to magnesium oxide is 3:1; the amount of the release agent applied was 20ymg/m 2 Y is the thickness ratio of the composite blank to the composite board large plate;
before the step of assembling according to the stacking sequence of the base material, the composite material and the base material, the composite material coated with the isolating agent is placed in a trolley furnace for heating and drying, the drying temperature is 340-360 ℃, and the drying time is 35-45 min.
9. The method for preparing a 500 MPa-grade stainless steel composite plate according to claim 1, wherein in the step of brushing a release agent on one surface of a composite material, the release agent comprises the following components in weight ratio: 25-35% of silicon nitride, 5-10% of thermosetting amino resin and 55-70% of water; the thickness of the coating release agent is 0.2-0.5 mm;
before the step of assembling according to the stacking sequence of the base material, the composite material and the base material, the composite material coated with the release agent is heated and dried at the temperature of 100-250 ℃ for 20-40 min.
10. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 1, wherein in the step of performing gas shielded welding between adjacent seals and between the seal and the base material, the welding current is 235-265A, the welding voltage is 25-29V, the welding speed is 300-360 mm/min, and the temperature between the welding process control channels is 135-165 ℃.
11. The method for manufacturing a 500 MPa-grade stainless steel composite plate according to claim 1, wherein in the step of "overlaying grooves on four sides of the composite base blank", submerged arc overlaying is adopted;
before welding, baking the welding flux for 2 hours at 350 ℃, and then preserving heat for 1 hour at 150 ℃;
in the welding process, the temperature between the control channels is 135-165 ℃, the welding current is 620-680A, the welding voltage is 28-32V, and the welding speed is 420-480 mm/min.
12. The method for manufacturing a 500 MPa-grade stainless steel composite sheet according to claim 1, wherein the step of "subjecting at least one surface of each of the two base materials and the two composite materials to surface treatment" comprises:
polishing one surface of each composite material to remove surface oxide skin; the method comprises the steps of,
and milling one surface of the two substrates in a manner of complementarily forming, wherein the surface is processed into a transverse inclined surface with the length of L11=L1 and the width of W11 & gtW 1, the substrate is a non-uniform thick blank with the thickness gradually changing in the transverse direction, or the surface is processed into a longitudinal inclined surface with the length of L11 & gtL 1 and the width of W11 & gtW 1, and the substrate is a non-uniform thick blank with the thickness gradually changing in the longitudinal direction.
13. The method for manufacturing a 500 MPa-grade stainless steel composite sheet according to claim 1, wherein the step of "subjecting at least one surface of each of the two base materials and the two composite materials to surface treatment" comprises:
milling one surface of two base materials in a mode of complementation of relative shapes, processing the surface into irregular concave-convex surfaces comprising n planes which are sequentially connected in the transverse direction, wherein the base materials are non-uniform thickness blanks with non-monotonic thickness changes in the transverse direction, the length L12=L1 of the irregular concave-convex surfaces and the total width W12 is larger than W1; or, processing the surface into an irregular concave-convex surface comprising n planes which are sequentially connected along the longitudinal direction, wherein the base material is a non-uniform thickness blank with non-monotonic thickness change along the longitudinal direction, the total length L12 of the irregular concave-convex surface is more than L1, and the width W12=W1; n is more than or equal to 2;
polishing one surface of each composite material to remove surface oxide skin; and then each composite material is bent to be matched with the corresponding irregular concave-convex surface.
14. The method according to claim 12 or 13, wherein in the step of centering the composite material with respect to the base material, the distance from the lateral side of the composite material to the corresponding side of the base material is half of the difference in width between the composite material and the base material, and the distance from the longitudinal side of the composite material to the corresponding side of the base material is half of the difference in length between the composite material and the base material.
15. A500 MPa grade stainless steel composite board is characterized in that the composite board is prepared by adopting the preparation method of any one of claims 1 to 14, the structure of a base layer is a bainite+ferrite structure, the yield strength is more than or equal to 500MPa, the tensile strength is more than or equal to 630MPa, the elongation after break is more than or equal to 18%, and the yield ratio is less than or equal to 0.86.
16. The 500 MPa-grade stainless steel composite plate of claim 15, wherein the composite interface bonding rate of the composite plate is 100% and the shear strength is greater than or equal to 300MPa.
17. The 500 MPa-grade stainless steel composite panel of claim 15, wherein the composite panel has an impact energy of greater than or equal to 120J at 0 ℃, an impact energy of greater than or equal to 120J at-20 ℃, and an impact energy of greater than or equal to 120J at-40 ℃;
the total thickness of the composite board is 15-39 mm, the thickness of the base layer is 12-36 mm, the thickness of the composite layer is 3mm, and the unevenness of the composite board is less than or equal to 3mm/m.
18. The 500 MPa-grade stainless steel composite panel of claim 17, wherein the composite panel has an impact energy at 0 ℃ of greater than or equal to 240J, an impact energy at-20 ℃ of greater than or equal to 200J, and an impact energy at-40 ℃ of greater than or equal to 150J;
the Vickers hardness difference of the base layer of the composite board in the thickness direction is less than or equal to 10, the strength difference between the head and the tail is less than or equal to 40MPa, the strength difference of the whole board is less than or equal to 40MPa, and the unevenness of the composite board thick board is less than or equal to 2mm/m.
CN202310179293.3A 2023-02-28 2023-02-28 500MPa grade stainless steel composite board and preparation method thereof Pending CN116141773A (en)

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