CN116140464B - Reclamation sword disc type automation line - Google Patents
Reclamation sword disc type automation line Download PDFInfo
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- CN116140464B CN116140464B CN202310241855.2A CN202310241855A CN116140464B CN 116140464 B CN116140464 B CN 116140464B CN 202310241855 A CN202310241855 A CN 202310241855A CN 116140464 B CN116140464 B CN 116140464B
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- reclamation
- punch
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- blank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The application relates to the technical field of agricultural machinery production, and discloses a reclamation cutter disc type automatic production line which comprises a first punch press, a second punch press, a third punch press and a rotating frame, wherein the rotating frame is used for fixing a plurality of reclamation cutter blanks, and the first punch press, the second punch press and the third punch press are sequentially arranged in different directions around the rotating frame so as to respectively punch the reclamation cutter blanks. The rotary frame comprises a fixed seat, a fixed groove for accommodating the reclamation cutter blank is formed in the fixed seat, and a limiting part which is arranged at an included angle with the fixed groove is further arranged on the fixed seat; the first punch press is located the rotating turret side upwards, and first punch press includes first drift and the second drift of vertical setting, and first drift and second drift can be close to each other or keep away from, and first drift and second drift mutually support and press the reclamation sword base in the fixed slot to laminating on spacing portion. The application can improve the production efficiency of the reclamation cutter.
Description
Technical Field
The application relates to the technical field of agricultural machinery production, in particular to a reclamation cutter disc type automatic production line.
Background
The reclamation cutter is a main working part when the rotary cultivator rotates, is a rotary cultivator accessory used in farmland cultivated land, and has a cutter-shaped structure. At present, in the production and processing of the reclamation cutter, a reclamation cutter blank is generally heated in a red and hot state, and then the reclamation cutter blank is processed into the reclamation cutter through a plurality of production procedures. During processing, the reclamation cutter blank is clamped through the clamping frame, and then the reclamation cutter blank is bent by using the rotating bending machine. After the bending processing, the reclamation cutter blank is subjected to punching processing by a plurality of punching machines, and finally the reclamation cutter is processed.
The reclamation cutter is generally of a non-standard geometric shape, and is in a red-hot state in the process of production and processing, so that the reclamation cutter is inconvenient to move in the processing process of the reclamation cutter. In the existing production process of the reclamation cutter, the reclamation cutter is clamped by a clamp manually and is transmitted among a plurality of production procedures, so that the purpose of processing a reclamation cutter blank into the reclamation cutter is achieved. When the reclamation cutter blanks are manually moved between the stations, at least three operators are often required to move the reclamation cutter blanks between the stations, resulting in low production efficiency of the reclamation cutter. Meanwhile, the red and hot reclamation cutter has high working environment temperature and poor conditions of operators in the production and processing process, and has potential safety hazards. In addition, the quality and production speed of the product of the reclamation cutter are completely dependent on the operation proficiency of operators, and the quality stability of the reclamation cutter is affected.
Disclosure of Invention
The application aims to provide a reclamation cutter disc type automatic production line, which solves the technical problems of low production efficiency, poor working environment of operators and low quality stability in the production and processing process of reclamation cutters, and achieves the technical effects of improving the production efficiency of reclamation cutters, improving the working environment of operators and stabilizing the production quality.
In a first aspect, an embodiment of the present application provides a reclamation cutter disc-type automatic production line, including a first punch press, a second punch press, a third punch press and a rotating frame, where the rotating frame is used to fix a plurality of reclamation cutter blanks, and the first punch press, the second punch press and the third punch press are sequentially arranged in different directions around the rotating frame to respectively perform punching processing on the plurality of reclamation cutter blanks.
In one possible implementation mode, the rotating frame comprises a rotating shaft, a frame body, four fixing arms and four fixing seats, wherein the frame body is fixedly connected to the rotating shaft, the four fixing arms are uniformly and fixedly connected to the frame body, a fixing groove for accommodating a reclamation cutter blank is formed in each fixing seat, the fixing groove is of a linear groove-shaped structure, an opening is formed in the position, close to the end part of the fixing arm, of the fixing groove, a limiting part which is arranged at an included angle with the fixing groove is further arranged on each fixing seat, and the limiting part is concavely arranged on the fixing seat; the first punch press is located the rotating turret side upwards, and first punch press includes first drift and the second drift of vertical setting, and first drift and second drift can be close to each other or keep away from, and first drift and second drift mutually support and press the reclamation sword base in the fixed slot to laminating on spacing portion.
In another possible implementation manner, the second punch is arranged at the top of the rotating frame, the second punch comprises a supporting block and a third punch, the supporting block is fixedly connected to a frame of the second punch, and the third punch is close to or far away from the supporting block above the supporting block; the fixing base is equipped with the notch portion near the tip of fixed arm, the notch portion is convex breach structure, the notch portion is located between fixed slot and the spacing portion, be equipped with on the third drift with notch portion complex bellying, be equipped with the curb plate on one side of bellying on the third drift, the curb plate is mutually supported with the terminal surface of fixing base, be equipped with the draw-in groove between bellying and the curb plate, the draw-in groove is the arc, when the fixed arm moves second punch press department, draw-in groove and the mutual joint location of reclamation sword base, the cooperation sword base in the fixed slot is towards the notch portion internal extrusion kink to the third drift.
In another possible implementation manner, each fixing arm is provided with a sliding groove and a reset spring, the sliding grooves are formed in the length direction of the fixing arm, the fixing base is slidably connected in the sliding grooves, two ends of the reset spring are respectively connected with the end portions of the sliding grooves and the fixing base, and the third punch can push the fixing base to be abutted to the supporting block.
In another possible implementation manner, the third punch is arranged at the opposite side of the first punch, the third punch comprises a fourth punch and a fifth punch, the fourth punch and the fifth punch can be close to or far away from each other, the fourth punch is arranged above the fifth punch, a shaping part forming a convex structure is arranged on the fourth punch, a concave part forming a concave structure is arranged on the fifth punch, the fourth punch and the fifth punch are mutually matched with the concave part, and the fourth punch and the fifth punch can squeeze and bend a reclaimed cutter blank in the concave part.
In another possible implementation manner, an electromagnetic adsorption component is arranged in each fixed seat, the adsorption direction of the electromagnetic adsorption component is opposite to the fixed groove, a controller is arranged on the frame body, and each electromagnetic adsorption component is electrically connected with the controller.
In another possible implementation manner, vibration components are arranged in each fixing seat, diffuse reflection photoelectric sensors are arranged on the surfaces of the fixing seats and used for detecting positions of reclamation cutter blanks, and each vibration component and each diffuse reflection photoelectric sensor are electrically connected with the controller.
In another possible implementation manner, a first pressure-sensitive sensor is arranged on a side wall, away from the notch, of each fixing seat, a second pressure-sensitive sensor is arranged on an end face, matched with the side plate, of each fixing seat, and each first pressure-sensitive sensor and each second pressure-sensitive sensor are electrically connected with the controller.
In another possible implementation, the embodiments of the present application produce reclamation blades as follows: the reclamation cutter blank is obliquely inserted into the fixed groove, the electromagnetic adsorption assembly is electrified to adsorb the reclamation cutter blank, and the reclamation cutter blank is bent relative to the fixed groove through the first punch press, so that the reclamation cutter blank is pressed to be attached to the limiting part; the rotating frame is driven to rotate for 90 degrees, and the reclaimed cutter blanks in the fixed groove are extruded and bent towards the concave part through the second punching machine; the rotating frame is driven to rotate for 90 degrees, and the reclaimed cutter blank in the notch part is extruded and bent through the third punching machine; the driving rotating frame rotates 90 degrees, the electromagnetic adsorption assembly is powered off, the reclamation cutter blank after pressing falls freely in the fixed slot, and when the diffuse reflection photoelectric sensor detects that the reclamation cutter blank after pressing does not fall freely in the fixed slot, the vibration assembly is powered on to drive the fixed seat to vibrate, so that the reclamation cutter blank falls freely in the fixed slot.
In another possible implementation, the embodiment of the present application also produces a reclamation cutter according to the following method: the method comprises the steps of obtaining a first pressure value detected by a first pressure sensor, obtaining a second pressure value detected by a second pressure sensor, sending an alarm signal by a controller when the first pressure value is smaller than a first preset value or the second pressure value is smaller than a second preset value, sending a quality detection signal by the controller when the first pressure value is larger than the first preset value and smaller than a third preset value, or sending a quality detection signal by the controller when the second pressure value is larger than the second preset value and smaller than a fourth preset value.
Compared with the prior art, the embodiment of the application has the beneficial effects that:
based on the above, the embodiment of the application provides a reclamation cutter disc type automatic production line, in the production process of reclamation cutters, operators fix a plurality of reclamation cutter blanks on a rotating frame and drive the reclamation cutter blanks to circularly rotate through the rotating frame, a first punching machine, a second punching machine and a third punching machine are sequentially arranged in different directions around the rotating frame, and in the process that the reclamation cutter blanks are driven to rotate, the reclamation cutter blanks are punched through the first punching machine, the second punching machine and the third punching machine, and in the process, the reclamation cutter blanks are punched respectively. The reclamation cutter blank does not need to be moved among the plurality of punching machines by an operator, the working environment of the operator is improved, the number of operators is reduced, and the production efficiency of the reclamation cutter is improved. Through reducing manual operation, the production precision of the reclamation cutter is improved, and the stability of the production quality of the reclamation cutter is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a turret in a reclamation cutter disc type automation line according to an embodiment of the present application;
FIG. 2 is a schematic view showing a partial structure of a turret of the reclamation cutter disc type automatic production line in FIG. 1;
FIG. 3 is a schematic view of a partial structure of a reclamation cutter disc type automatic production line at a first punch according to an embodiment of the present application;
FIG. 4 is a schematic view of the structure of an embodiment of the present application at a first view angle at a second punch press;
FIG. 5 is a schematic view of the structure of an embodiment of the present application at a second view angle at a second punch press;
FIG. 6 is a schematic diagram of the front view of the second punch according to the embodiment of the present application;
FIG. 7 is a schematic perspective view of a third punch according to an embodiment of the present application;
FIG. 8 is a schematic diagram showing the structure of a third punch according to an embodiment of the present application;
FIG. 9 is a schematic view showing a partial structure of a reclamation cutter on a turret by a third punch process according to an embodiment of the present application;
FIG. 10 is a schematic perspective view of a reclamation cutter blank according to an embodiment of the present application;
FIG. 11 is a schematic view of a partial cross-sectional structure of a fixing arm according to an embodiment of the present application;
FIG. 12 is a schematic diagram of a control structure provided by an embodiment of the present application;
In the figure, 100, a first punch; 110. a first punch; 120. a second punch; 200. a second punch; 210. a support block; 220. a third punch; 221. a boss; 222. a side plate; 223. a clamping groove; 224. a top plate; 300. a third punch; 310. a fourth punch; 311. a shaping part; 320. a fifth punch; 321. a recessed portion; 400. a rotating frame; 401. a first position; 402. a second position; 403. a third position; 404. a fourth position; 410. a rotating shaft; 420. a frame body; 430. a fixed arm; 431. a chute; 432. a return spring; 500. reclamation of the green cutter; 510. a reclamation cutter; 511. a straight line segment; 512. bending sections; 600. a fixing seat; 610. a fixing groove; 620. a limit part; 630. a notch portion; 640. an electromagnetic adsorption assembly; 650. a controller; 660. a vibration assembly; 670. a diffuse reflection photosensor; 681. a first pressure sensitive sensor; 682. a second pressure sensitive sensor.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
It will be understood that when an element or structure is referred to as being "mounted" or "disposed" on another element or structure, it can be directly on the other element or structure or be indirectly on the other element or structure. When an element or structure is referred to as being "connected to" another element or structure, it can be directly connected to the other element or structure or be indirectly connected to the other element or structure.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the apparatus or one component or structure referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The reclamation cutter is generally of a non-standard geometric shape, and is in a red-hot state in the process of production and processing, so that the reclamation cutter is inconvenient to move in the processing process of the reclamation cutter. In the existing production process of the reclamation cutter, the reclamation cutter is clamped by a clamp manually and is transmitted among a plurality of production procedures, so that the purpose of processing a reclamation cutter blank into the reclamation cutter is achieved. When the reclamation cutter blanks are manually moved between the stations, at least three operators are often required to move the reclamation cutter blanks between the stations, resulting in low production efficiency of the reclamation cutter. Meanwhile, the red and hot reclamation cutter has high working environment temperature and poor conditions of operators in the production and processing process, and has potential safety hazards. In addition, the quality and production speed of the product of the reclamation cutter are completely dependent on the operation proficiency of operators, and the quality stability of the reclamation cutter is affected.
Based on the above, the embodiment of the application provides a reclamation cutter disc type automatic production line, in the production process of reclamation cutters, operators fix a plurality of reclamation cutter blanks on a rotating frame and drive the reclamation cutter blanks to circularly rotate through the rotating frame, a first punching machine, a second punching machine and a third punching machine are sequentially arranged in different directions around the rotating frame, and in the process that the reclamation cutter blanks are driven to rotate, the reclamation cutter blanks are punched through the first punching machine, the second punching machine and the third punching machine, and in the process, the reclamation cutter blanks are punched respectively. The reclamation cutter blank does not need to be moved among the plurality of punching machines by an operator, the working environment of the operator is improved, the number of operators is reduced, and the production efficiency of the reclamation cutter is improved. Through reducing manual operation, the production precision of the reclamation cutter is improved, and the stability of the production quality of the reclamation cutter is improved.
In some scenes, the embodiment of the application can be applied to the production of the reclamation cutter, is suitable for carrying out extrusion bending processing forming on reclamation cutter blanks for a plurality of times, is suitable for the production processing of reclamation cutters with different shapes and structures and different materials, and improves the production efficiency of reclamation cutters.
The following describes a specific example of a reclamation cutter disc type automatic production line according to an embodiment of the present application.
As shown in fig. 1 to 11, the reclaimed cutter disc type automatic production line provided by the embodiment of the application comprises a first punch 100, a second punch 200, a third punch 300 and a rotating frame 400, wherein the rotating frame 400 is used for fixing a plurality of reclaimed cutter blanks 500, and the first punch 100, the second punch 200 and the third punch 300 are sequentially arranged in different directions around the rotating frame 400 so as to respectively punch the reclaimed cutter blanks 500.
Specifically, the rotating frame 400 is used for fixing a plurality of reclamation cutter blanks 500, the reclamation cutter blanks 500 are driven when the rotating frame 400 rotates, the reclamation cutter blanks 500 are processed into reclamation cutters, the first punch 100, the second punch 200 and the third punch 300 are used for punching the reclamation cutter blanks 500, and the reclamation cutter blanks 500 are manufactured into reclamation cutters after the punching of the first punch 100, the second punch 200 and the third punch 300.
When the embodiment of the application is used, after the reclamation cutter blank 500 is heated to a red and hot state, the plurality of reclamation cutter blanks 500 are fixed through the rotating frame 400, and then the plurality of reclamation cutter blanks 500 are driven to rotate through the rotating frame 400, so that the reclamation cutter blanks 500 are processed through the first punch 100, the second punch 200 and the third punch 300 respectively, the reclamation cutter blanks 500 are processed to be manufactured into reclamation cutters in steps, the reclamation cutter is processed according to an annular production line, and the production efficiency of the reclamation cutter is improved.
When the embodiment of the application is used, the reclamation cutter blank 500 is only required to be fixed on the rotating frame 400, then the rotating frame 400 drives the reclamation cutter blank 500 to rotate, the reclamation cutter blank 500 does not need to be manually moved, the reclamation cutter blank 500 automatically enters the next process, the reclamation cutter blank 500 is processed through the first punch 100, the second punch 200 and the third punch 300, the manual use is reduced, the reclamation cutter blank 500 is prevented from being manually moved in a red-hot state, the influence of high temperature on the working environment of operators is avoided, and the production environment of the operators is improved. Meanwhile, the reclamation cutter blank 500 is fixed through the rotating frame 400 and is sent to the next process, so that the fixing precision of the reclamation cutter blank 500 is improved, and the production quality stability and the production precision of the reclamation cutter are improved.
Specifically, the first, second and third punches 100, 200 and 300 may be pneumatic or hydraulic punches.
In some implementations, the rotating frame 400 includes a rotating shaft 410, a frame body 420, four fixing arms 430 and four fixing seats 600, the frame body 420 is fixedly connected to the rotating shaft 410, the four fixing arms 430 are uniformly and fixedly connected to the frame body 420, a fixing groove 610 for accommodating the reclamation tool blank 500 is arranged on each fixing seat 600, the fixing groove 610 is of a linear groove-shaped structure, an opening is arranged at the end part of the fixing groove 610, close to the fixing arm 430, of each fixing seat 600, a limiting part 620 which is arranged at an included angle with the fixing groove 610 is also arranged on each fixing seat 600, and the limiting part 620 is concavely arranged on the fixing seat 600; the first punch 100 is disposed on the side of the turret 400, and the first punch 100 includes a first punch 110 and a second punch 120 disposed vertically, where the first punch 110 and the second punch 120 can be close to or far away from each other, and the first punch 110 and the second punch 120 cooperate with each other to press the reclaimed cutter blank 500 in the fixed slot 610 to be attached to the limiting part 620.
Specifically, the rotating frame 400 is supported by the rotating shaft 410, the frame body 420 is a main body structure of the rotating frame 400, four fixing arms 430 are used for supporting the fixing base 600, and the fixing base 600 is used for fixing the reclamation cutter blank 500 so as to process the reclamation cutter blank 500. The fixing groove 610 is used to directly receive and fix the reclamation cutter blank 500 on the fixing base 600, and the limit part 620 is used to support the reclamation cutter blank 500 on the fixing base 600.
In use, as shown in fig. 3, at the first punch 100, an operator places the reclamation cutter blank 500 into the fixing groove 610 so as to perform a first process molding on the reclamation cutter blank 500 through the first punch 100. Wherein, the reclamation cutter blank 500 is in a strip-shaped plate-shaped structure, and the reclamation cutter blank 500 in the strip-shaped plate-shaped structure is limited and arranged in the fixed groove 610 under the action of gravity at the first punch 100. At this time, the first punch 110 and the second punch 120 of the first punch 100 relatively move so that the first punch 110 and the second punch 120 can be mutually coupled to perform bending processing on the reclamation cutter blank 500, the reclamation cutter blank 500 is bent with the reclamation cutter blank 500 through the first punch 100, so that the reclamation cutter blank 500 can be mutually abutted and coupled with the side wall of the fixing groove 610 after being bent, and the reclamation cutter blank 500 can be more stably fixed and limited in the fixing groove 610 so as to facilitate subsequent processing on the reclamation cutter blank 500.
Specifically, after the first punch 110 and the second punch 120 are separated by the relative movement, the first punch 110 and the second punch 120 can yield the fixed seat 600 to continue to rotate, so that the fixed seat 600 can continue to rotate to continue to process the reclaimed cutter blank 500.
Wherein, the processing surfaces of the first and second punches 110 and 120 are in a horizontal plane structure, and the reclaimed cutter base 500 is bent and processed by the first and second punches 110 and 120, and the reclaimed cutter base 500 is in a horizontal plane structure at the outer portion of the fixed slot 610.
Meanwhile, in the embodiment of the present application, the reclaimed cutter blank 500 is supported by the limiting portion 620 on the fixing base 600, so that the reclaimed cutter blank 500 is limited by the limiting portion 620, and the precision of the punching bending processing of the reclaimed cutter blank 500 by the first punching machine 100 can be improved.
As shown in fig. 10, the reclamation cutter 510 includes a straight line section 511 and a bent section 512, the straight line section 511 is in a straight line shape, and the bent section 512 is in an arc shape. According to the embodiment of the application, the reclamation cutter blank 500 is bent and processed in the fixed groove 610, so that the reclamation cutter blank 500 can be bent and fixed in the fixed groove 610, and the stability of the reclamation cutter blank 500 fixed in the fixed groove 610 is improved.
Meanwhile, the reclamation cutter blank 500 is bent, so that the reclamation cutter blank 500 forms a straight line section 511 in the fixed groove 610, and mounting holes can be manufactured through stamping on the straight line section 511, so that the reclamation cutter can be mounted on a rotary cultivator conveniently through the straight line section 511, and the mounting convenience of the reclamation cutter is improved. The embodiment of the application fixes and processes the reclamation cutter blank 500 by arranging the fixing groove 610, is convenient for fixing the reclamation cutter blank 500 by the straight line section 511 formed by bending, is convenient for installing and fixing the reclamation cutter by the straight line section 511, simplifies and improves the production process of the reclamation cutter, and improves the production efficiency of the reclamation cutter.
In some implementations, the second punch 200 is disposed on top of the turret 400, the second punch 200 includes a support block 210 and a third punch 220, the support block 210 is fixedly connected to the frame of the second punch 200, and the third punch 220 is close to or far from the support block 210 above the support block 210; the fixing base 600 is provided with a notch 630 near the end of the fixing arm 430, the notch 630 is in a circular arc notch structure, the notch 630 is arranged between the fixing groove 610 and the limiting part 620, the third punch 220 is provided with a boss 221 matched with the notch 630, one side of the boss 221 on the third punch 220 is provided with a side plate 222, the side plate 222 is matched with the end face of the fixing base 600, a clamping groove 223 is arranged between the boss 221 and the side plate 222, the clamping groove 223 is arc-shaped, when the fixing arm 430 moves to the second punch 200, the clamping groove 223 and the reclamation cutter blank 500 are clamped and positioned, and the reclamation cutter blank 500 in the fixing groove 610 is extruded and bent towards the notch 630 by the third punch 220.
Specifically, as shown in fig. 4 to 6, in the embodiment of the present application, by providing the supporting block 210 and the third punch 220, the supporting block 210 is used to vertically support the third punch 220, the frame can stably fix the supporting block 210, and the third punch 220 is close to or far away from the supporting block 210 above the supporting block 210, so as to implement the stamping process of the reclamation tool blank 500. The recess 630 serves to limit and shape the reclamation cutter blank 500, and the protrusion 221 serves to press the reclamation cutter blank 500 into the recess 630. The side plate 222 serves to limit the reclamation cutter blank 500 at one side of the recess portion 630 to achieve press molding of the reclamation cutter blank 500. The catching grooves 223 are used for limiting and positioning in a lateral direction when the reclamation cutter blank 500 is bent.
When the embodiment of the application is used, as shown in fig. 4 to 6, the reclaimed cutter blank 500 is stamped and formed by the third punch 220, so that the reclaimed cutter blank 500 is laterally limited into the clamping groove 223, the clamping groove 223 can limit the reclaimed cutter blank 500, so that the reclaimed cutter blank 500 is limited upwards by the third punch 220 through the protruding part 221 and the clamping groove 223, the reclaimed cutter blank 500 can be limited by the notch part 630 from the lower part of the reclaimed cutter blank 500, the reclaimed cutter blank 500 can be bent upwards in the lateral direction of the length direction of the reclaimed cutter blank 500, and the reclaimed cutter blank 500 can be bent conveniently and efficiently to form an arc-shaped cutter body structure. Meanwhile, in the embodiment of the present application, the side plate 222 limits one side of the reclamation cutter blank 500 in the lateral direction of the recess portion 630, thereby realizing stable limit when the reclamation cutter blank 500 is molded. In the course of bending the reclamation cutter blank 500, the straight line section 511 of the reclamation cutter blank 500 is limited by the top plate 224 of the third punch 220, so that the reclamation cutter blank 500 has strong stability in the process.
When the embodiment of the application is used, the second punch 200 is used for bending the reclamation cutter blank 500 in the lateral direction of the length direction so as to process and form the bending section 512 of the planar structure of the reclamation cutter blank 500, thereby realizing the efficient bending processing of the reclamation cutter blank 500. Compared with the traditional bending processing mode, the embodiment of the application has the advantages that the reclamation cutter blank 500 is punched and bent, the reclamation cutter blank 500 is not required to be manually arranged on the fixing equipment to be fixed, and the reclamation cutter blank 500 is not required to be bent by an external rotating bending component, so that the processing efficiency of the reclamation cutter blank 500 is improved, the labor cost is reduced, and the processing precision of the reclamation cutter is also improved.
Specifically, after the third punch 220 is separated from the supporting block 210, the third punch 220 can make the fixing seat 600 rotate continuously, so that the rotary seat 600 rotates continuously to process the reclamation cutter blank 500 continuously.
In some implementations, each fixed arm 430 is provided with a sliding groove 431 and a return spring 432, the sliding grooves 431 are arranged along the length direction of the fixed arm 430, the fixed seat 600 is slidably connected in the sliding grooves 431, two ends of the return spring 432 are respectively connected with the end parts of the sliding grooves 431 and the fixed seat 600, and the third punch 220 can push the fixed seat 600 to be abutted to the supporting block 210.
Specifically, as shown in fig. 2, the sliding groove 431 is used for limiting the fixing seat 600 and accommodating the fixing seat 600 to slide in the sliding groove 431, and the return spring 432 is used for supporting the fixing seat 600, so that the return spring 432 can support the fixing seat 600 at the end of the sliding groove 431, and elastic limiting of the fixing seat 600 is achieved.
When the embodiment of the application is used, the third punch 220 can push the fixed seat 600 when the reclaimed cutter blank 500 is processed through the second punch 200, so that the fixed seat 600 can be stably limited under the support of the support block 210, the fixed seat 600 can be prevented from being directly extruded, the fixed seat 600 is ensured to slide on the frame body 420, the frame body 420 is prevented from deforming under the action of the stamping force, and the service life of the production line is prolonged.
Meanwhile, when the embodiment of the application is used, the reset spring 432 can buffer the fixed seat 600 when the reclaimed cutter blank 500 is not required to be punched through the second punch 200, so that the fixed seat 600 can be buffered in the rotating process, the vibration of the fixed seat 600 in the rotating process is reduced, and the running stability and the silencing effect of the whole equipment of the production line are improved.
Specifically, the sliding groove 431 may be a T-shaped groove, and the fixing base 600 may be slidably connected to the sliding groove 431 by mutually matching with the T-shaped groove.
In some implementations, the third punch 300 is disposed on the opposite side of the first punch 100, the third punch 300 includes a fourth punch 310 and a fifth punch 320, the fourth punch 310 and the fifth punch 320 can be close to or far away from each other, the fourth punch 310 is disposed above the fifth punch 320, a shaping portion 311 forming a convex structure is disposed on the fourth punch 310, a recess 321 forming a concave structure is disposed on the fifth punch 320, the fourth punch 310 and the fifth punch 320 are disposed in cooperation with the recess 630, and the fourth punch 310 and the fifth punch 320 can press and bend the reclaimed cutter blank 500 in the recess 630.
Specifically, as shown in fig. 7 and 8, the fourth and fifth punches 310 and 320 are used to bend the reclamation cutter 500 a third time in cooperation with each other, the shaping portion 311 is used to shape the reclamation cutter 500 from the top, the recess portion 321 is used to support the reclamation cutter 500 from the bottom, and the shaping portion 311 and the recess portion 321 cooperate with each other to shape the reclamation cutter 500.
When the embodiment of the application is used, the fourth punch 310 and the fifth punch 320 can extrude and bend the reclamation cutter blank 500 in the concave part 321, so that the reclamation cutter blank 500 is bent again after being processed by the second punch 200, the reclamation cutter blank 500 can be stably limited, the reclamation cutter blank 500 is extruded to form a curved arc-shaped structure, and then a curved part 512 of the reclamation cutter blank 500 is formed, the curved part 512 can be used as the bending structure of the reclamation cutter, and the curved part 512 is used for renewing the cultivated land in the working process of the reclamation cutter.
Specifically, after the fourth punch 310 and the fifth punch 320 are separated by the relative movement, the fourth punch 310 and the fifth punch 320 can be moved away to allow the fixed seat 600 to continue to rotate, so that the rotary seat 600 can continue to rotate to continue to process the reclaimed cutter blank 500.
In the process of extruding the reclamation cutter blank 500 through the third punch 300, the straight line section 511 of the reclamation cutter blank 500 can be fixed in the fixing groove 610, and the fixation of the reclamation cutter blank 500 is realized, so that the third punch 300 can efficiently process the reclamation cutter blank 500.
As shown in fig. 1, a coordinate system is established with a circle of the turret 400 as an origin, the first punch 100 may be disposed in a 0 degree direction around the turret 400, and a position of the first punch 100 corresponds to the first position 401; the second punch 200 may be disposed in the 90 degree direction of the turret 400, and the position of the second punch 200 corresponds to the second position 402; the third punch 300 may be disposed in the 180 degree direction of the turret 400, and the position of the third punch 300 corresponds to the third position 403; the discharging position of the fixed arm 430 to the reclamation cutter may be disposed in the 270 degree direction of the turret 400, and the discharging position of the reclamation cutter corresponds to the fourth position 404.
After the reclamation cutter blank 500 is processed and manufactured into the reclamation cutter, when the fixed arm 430 rotates to the fourth position 404, that is, when the tail end of the fixed arm 430 faces downwards, the fixed groove 610 faces downwards, and the reclamation cutter freely falls under the action of gravity, so that the automatic discharging of the reclamation cutter is realized, and the complete processing process of the reclamation cutter is completed.
In some implementations, an electromagnetic adsorption assembly 640 is disposed in each fixing base 600, the adsorption direction of the electromagnetic adsorption assembly 640 is opposite to the fixing groove 610, a controller 650 is disposed on the frame 420, and each electromagnetic adsorption assembly 640 is electrically connected with the controller 650.
Specifically, the electromagnetic adsorption assembly 640 can adsorb the reclamation cutter blank 500 within the fixing seat 600, and the reclamation cutter blank 500 can be more stably fixed within the fixing groove 610 under the adsorption of the electromagnetic adsorption assembly 640.
When the embodiment of the application is used, the controller 650 on the frame body 420 controls the power-on and power-off of the electromagnetic adsorption assembly 640, so that the embodiment of the application can adsorb and fix the reclamation cutter blank 500 through the electromagnetic adsorption assembly 640. When the rotating frame 400 rotates to the fixed arm 430 to move to the fourth position 404, after the reclamation cutter blank 500 is processed to form the reclamation cutter, when the fixed arm 430 faces downwards, the controller 650 controls the electromagnetic adsorption assembly 640 to be powered off, the reclamation cutter freely falls under the action of gravity, and the reclamation cutter can be discharged, so that the complete processing process of the reclamation cutter is completed.
The embodiment of the application can improve the fixing and discharging effects of the reclamation cutter by electrifying and de-electrifying the electromagnetic adsorption assembly 640 by the controller, thereby realizing the efficient production of the reclamation cutter.
Specifically, the electromagnetic adsorption assembly 640 may be disposed opposite to the fixing groove 610 such that the electromagnetic adsorption assembly 640 can adsorb and fix the reclamation cutter blank 500 in the fixing groove 610. The electromagnetic adsorption assembly 640 specifically includes a coil and a core, and the electromagnetic adsorption assembly 640 realizes efficient control of the electromagnetic adsorption assembly 640 by energizing and de-energizing the coil of the controller 650.
In some implementations, vibration components 660 are all disposed in each fixing base 600, diffuse reflection photoelectric sensors 670 are disposed on the surface of the fixing base 600, the diffuse reflection photoelectric sensors 670 are used for detecting the existence state of the reclamation cutter blank 500, the diffuse reflection photoelectric sensors 670 detect whether reclamation cutters still exist on the fixing base 600 by using the diffuse reflection principle, the detection direction of the diffuse reflection photoelectric sensors 670 is opposite to the preset position of the reclamation cutters, so that whether reclamation cutters exist on the fixing base can be detected by the diffuse reflection photoelectric sensors 670, and each vibration component 660 and each diffuse reflection photoelectric sensor 670 are electrically connected with the controller 650.
In particular, as shown in fig. 11, the vibration assembly 660 is used to vibrate on the holder 600 to facilitate the unloading of the reclamation cutter on the holder 600. The diffused reflection photosensor 670 serves to detect the position of the reclamation cutter on the holder 600.
In use, the controller 650 can control the vibration of the vibration assembly 660, and the reclamation cutter in the fixing groove 610 of the fixing base 600 can be promoted to discharge when the fixing base 600 vibrates. Meanwhile, the diffused reflection photoelectric sensor 670 can acquire whether a reclamation sword still exists on the fixing base 600, and if the reclamation sword still exists on the fixing base 600, the vibration assembly 660 is controlled to vibrate through the controller 650 to promote the reclamation sword in the fixing groove 610 of the fixing base 600 to be discharged. The embodiment of the application can improve the unloading effect of the reclamation cutter, can automatically detect whether the reclamation cutter is unloaded successfully, and if the reclamation cutter is not unloaded successfully, the controller 650 can control the vibration component 660 to vibrate so as to promote the reclamation cutter to unload. The embodiment of the application improves the automation degree of the reclamation cutter production.
It should be noted that if the reclamation cutter is not successfully automatically discharged from the fixed slot 610, the reclamation cutter can be manually discharged at the first punch 100, and the reclamation cutter blank 500 to be processed is placed in the fixed slot 610, so that smooth production of the reclamation cutter can be ensured.
In some implementations, a first pressure sensor 681 is disposed on a side wall of each fixing base 600 away from the recess 630, and a second pressure sensor 682 is disposed on an end surface of each fixing base 600 matching with the side plate 222, and each first pressure sensor 681 and each second pressure sensor 682 are electrically connected with the controller 650.
Specifically, as shown in fig. 5 and 11, the first pressure sensor 681 can detect a pressure value between the fixing base 600 and the supporting block 210, and the second pressure sensor 682 can detect a pressure value between the fixing base 600 and the third punch 220.
When the embodiment of the application is used, the pressure value between the fixed seat 600 and the supporting block 210 can be obtained through the controller 650, the pressure value between the fixed seat 600 and the third punch 220 can also be obtained, the pressure detection of the controller 650 on the reclamation cutter blank 500 on the fixed seat 600 in the processing process can be realized, and the automatic detection of the reclamation cutter in the processing process can be realized. When the pressure value detected by the first pressure sensor 681 or the second pressure sensor 682 does not conform to the preset value range, the controller 650 sends a signal to overhaul the production line of the reclamation cutter to ensure the production quality of the reclamation cutter.
In some implementations, embodiments of the present application produce reclamation blades according to the following methods, including in particular S1310 to S1340, and in particular S1310 to S1340 are described below.
S1310, the reclamation cutter blank 500 is obliquely inserted into the fixed slot 610, the electromagnetic adsorption assembly 640 is energized to adsorb the reclamation cutter blank 500, and the reclamation cutter blank 500 is bent relative to the fixed slot 610 by the first punch 100, so that the reclamation cutter blank 500 is pressed to be attached to the limit part 620.
Specifically, after the reclamation cutter blank 500 is heated to red heat, the reclamation cutter blank 500 can be obliquely inserted into the fixing groove 610 and then the electromagnetic adsorption assembly 640 can be controlled to be electrified by the controller 650, and the reclamation cutter blank 500 can be adsorbed by the electromagnetic adsorption assembly 640, so that the reclamation cutter blank 500 can be stably fixed in the fixing groove 610. The first press 100 presses and bends at the first position 401, so that the reclaimed cutter base 500 can be pressed and bent for the first time by the first press 100.
S1320, the turret 400 is driven to rotate 90 degrees, and the reclamation cutter blank 500 in the fixed slot 610 is pressed and bent toward the inside of the recess 630 by the second punch 200.
Specifically, after the rotating frame 400 rotates, the reclamation cutter blank 500 in the fixed slot 610 can be pressed and bent toward the inside of the recess 630 by the second punch 200, and the bending process of the reclamation cutter blank 500 in the lateral direction is achieved.
S1330, the turret 400 is driven to rotate 90 degrees, and the reclamation cutter blank 500 in the recess 630 is extruded and bent by the third punch 300.
Specifically, after the rotating frame 400 is driven to rotate again, the reclamation cutter blank 500 in the recess portion 630 can be extrusion-folded by the third punching machine 300, so that the outer reclamation cutter blank 500 can be extrusion-folded in the lateral direction.
And S1340, driving the rotating frame 400 to rotate by 90 degrees, powering off the electromagnetic adsorption assembly 640, enabling the reclamation cutter blank 500 after the reclamation cutter blank 500 is pressed to freely fall from the fixed groove 610, and powering on the vibration assembly 660 to drive the fixed seat 600 to vibrate when the diffuse reflection photoelectric sensor 670 detects that the reclamation cutter blank 500 after the reclamation cutter blank 500 is pressed to freely fall from the fixed groove 610, so that the reclamation cutter blank 500 freely falls from the fixed groove 610.
Specifically, in the embodiment of the present application, after the rotating frame 400 rotates 90 degrees, that is, when the fixed arm 430 is at the fourth position value 404, the electromagnetic adsorption component 640 is powered off to adsorb the reclamation cutter blank 500, and the reclamation cutter freely falls from the fixed slot 610 under the action of gravity, so that the automatic unloading of the reclamation cutter is realized, and the automatic unloading of the reclamation cutter can be realized. In this process, the reclamation cutter on the fixed seat 600 is detected by the diffuse reflection photoelectric sensor 670, and if the reclamation cutter 510 does not freely fall from the fixed slot 610, the vibration component 660 is controlled to vibrate, so that the reclamation cutter falls from the vibration on the fixed seat, the efficient unloading of the reclamation cutter is realized, and the production efficiency of the reclamation cutter is improved.
In some implementations, the embodiments of the present application also produce reclamation cutters according to the following methods, including in particular:
the controller 650 transmits an alarm signal when the first pressure value is less than a first preset value or the second pressure value is less than a second preset value, the controller 650 transmits a quality detection signal when the first pressure value is greater than the first preset value and less than a third preset value, or the controller 650 transmits a quality detection signal when the second pressure value is greater than the second preset value and less than a fourth preset value.
Specifically, in order to improve the quality control effect on the production of the reclamation cutter when the production of the reclamation cutter is automatically performed, after the first pressure value detected by the first pressure sensor 681 and the second pressure value detected by the second pressure sensor 682 are obtained, the first pressure value and the second pressure value are analyzed by the controller, so as to realize the quality control of the reclamation cutter.
When the first pressure value is smaller than the first preset value, it indicates that the pressure value between the fixing seat 600 and the supporting block 210 is too small, which indicates that the stamping pressure at the second punch 200 is too small, and the controller determines that the second punch does not extrude the reclaimed cutter blank, so that the production quality of the reclaimed cutter at the second punch 200 is not in compliance with the requirement; or when the second pressure value is smaller than the second preset value, the pressure value between the fixing seat 600 and the third punch 220 is too small, the punching pressure of the reclamation cutter blank 500 at the first punch 100 is too small, the controller judges that the reclamation cutter blank is not extruded at the first punch 100, the production quality of the reclamation cutter at the first punch 100 is not in accordance with the requirement, and at the moment, the controller 650 sends an alarm signal to prompt the shutdown maintenance of the production process of the reclamation cutter so as to ensure the production quality of the reclamation cutter.
For example, the first pressure value and the second pressure value may have a value of 0 or 0.02t.
Specifically, when the first pressure value is larger than a first preset value, the controller judges that the reclaimed cutter blanks are extruded at the second punching machine, and at the moment, the controller does not send an alarm signal; when the stamping pressure at the second punch 200 is smaller than the third preset value, the controller judges that the stamping pressure at the second punch 200 is smaller than the preset value, which possibly causes that the production quality of the reclamation cutter is not in accordance with the requirement, at this time, the controller 650 sends a quality detection signal to prompt that the production quality of the reclamation cutter needs to be detected manually, at this time, the production quality of the reclamation cutter is checked manually, and manual control of the reclamation cutter production process is realized.
The third preset value may be, for example, 0.5t to 0.6t.
Specifically, when the second pressure value is greater than the second preset value, the controller judges that the first punching machine has extruded the reclaimed cutter blank, at this time, the controller does not send an alarm signal, when the second pressure value is less than the fourth preset value, it is indicated that the punching pressure value at the first punching machine 100 is less than the preset value, and the production quality of the reclaimed cutter is possibly not in compliance with the requirement, at this time, the controller 650 sends a quality detection signal to prompt that the production quality of the reclaimed cutter needs to be detected manually, at this time, the production quality of the reclaimed cutter is checked manually, and the manual control of the production process of the reclaimed cutter is realized.
The fourth preset value may be, for example, 0.2t to 0.4t.
According to the embodiment of the application, the production states of the first punch and the second punch can be detected through pressure detection, and the production quality of the reclamation cutter can be detected, so that the efficient and automatic production of the reclamation cutter is realized.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.
Claims (9)
1. The utility model provides a reclamation sword disc type automation line which is characterized in that, include first punch press (100), second punch press (200), third punch press (300) and rotating turret (400), rotating turret (400) are used for fixed a plurality of reclamation sword base (500), first punch press (100), second punch press (200) and third punch press (300) are located in proper order in the different directions around rotating turret (400) to respectively carry out punching processing to a plurality of reclamation sword base (500);
the rotating frame (400) comprises a rotating shaft (410), a frame body (420), four fixing arms (430) and four fixing seats (600), wherein the frame body (420) is fixedly connected to the rotating shaft (410), the four fixing arms (430) are uniformly and fixedly connected to the frame body (420), each fixing arm (430) is provided with a sliding groove (431), the sliding grooves (431) are formed along the length direction of the fixing arm (430), and the fixing seats (600) are slidably connected into the sliding grooves (431);
Each fixed seat (600) is provided with a fixed groove (610) for accommodating the reclamation cutter blank (500), the fixed grooves (610) are of a linear groove-shaped structure, the ends, close to the fixed arms (430), of the fixed grooves (610) are provided with openings, each fixed seat (600) is also provided with a limiting part (620) which is arranged at an included angle with the fixed groove (610), and the limiting parts (620) are concavely arranged on the fixed seats (600); a notch part (630) is arranged at the end part of the fixed seat (600) close to the fixed arm (430), the notch part (630) is in a circular arc notch structure, and the notch part (630) is arranged between the fixed groove (610) and the limiting part (620);
the first punching machine (100) is arranged on the side of the rotating frame (400), the first punching machine (100) comprises a first punch (110) and a second punch (120) which are vertically arranged, the first punch (110) and the second punch (120) can be close to or far away from each other, and the first punch (110) and the second punch (120) are mutually matched to press a reclamation cutter blank (500) in the fixed groove (610) to be attached to the limiting part (620); the second punching machine (200) is used for extruding and bending the reclamation cutter blank (500) in the fixed groove (610) towards the inside of the notch part (630) so as to form an arc-shaped cutter body structure; the third punch press (300) is used for extruding and bending the reclamation cutter blank (500) in the notch part (630) so as to bend the arc-shaped cutter body structure.
2. The reclamation cutter disc type automatic production line according to claim 1, wherein the second punching machine (200) is arranged at the top of the rotating frame (400), the second punching machine (200) comprises a supporting block (210) and a third punching head (220), the supporting block (210) is fixedly connected to a frame of the second punching machine (200), and the third punching head (220) is close to or far away from the supporting block (210) above the supporting block (210);
be equipped with on the third drift (220) with recess (630) complex bellying (221), be equipped with curb plate (222) on the third drift (220) one side of bellying (221), curb plate (222) with the terminal surface of fixing base (600) is mutually supported, bellying (221) with be equipped with draw-in groove (223) between curb plate (222), draw-in groove (223) are the arc, fixed arm (430) are moved to second punch press (200) department, draw-in groove (223) with reclamation sword base (500) joint location each other, third drift (220) will reclamation sword base (500) in fixed slot (610) are towards buckle in recess (630).
3. The reclamation cutter disc type automatic production line according to claim 2, wherein a reset spring (432) is arranged on each fixed arm (430), two ends of the reset spring (432) are respectively connected with the end part of the sliding groove (431) and the fixed seat (600), and the third punch (220) can push the fixed seat (600) to be abutted to the supporting block (210).
4. The reclamation cutter disc type automatic production line according to claim 3, characterized in that the third punch (300) is arranged on the opposite side of the first punch (100), the third punch (300) comprises a fourth punch (310) and a fifth punch (320), the fourth punch (310) and the fifth punch (320) can be mutually close to or far away from each other, the fourth punch (310) is arranged above the fifth punch (320), a shaping part (311) forming a protruding structure is arranged on the fourth punch (310), a concave part (321) forming a concave structure is arranged on the fifth punch (320), the fourth punch (310) and the fifth punch (320) are mutually matched with the concave part (630), and the fourth punch (310) and the fifth punch (320) can squeeze a reclamation cutter blank (500) in the concave part (630).
5. The reclamation cutter disc type automatic production line according to claim 4, wherein an electromagnetic adsorption assembly (640) is arranged in each fixed seat (600), the adsorption direction of the electromagnetic adsorption assembly (640) is opposite to the fixed groove (610), a controller (650) is arranged on the frame body (420), and each electromagnetic adsorption assembly (640) is electrically connected with the controller (650).
6. The reclamation cutter disc type automatic production line according to claim 5, wherein each fixing seat (600) is internally provided with a vibration component (660), the surface of each fixing seat (600) is provided with a diffuse reflection photoelectric sensor (670), the diffuse reflection photoelectric sensors (670) are used for detecting the position of the reclamation cutter blank (500), and each vibration component (660) and each diffuse reflection photoelectric sensor (670) are electrically connected with the controller (650).
7. The reclamation cutter disc type automatic production line according to claim 6, characterized in that a first pressure-sensitive sensor (681) is arranged on a side wall of each fixing seat (600) far away from the notch part (630), a second pressure-sensitive sensor (682) is arranged on an end surface of each fixing seat (600) matched with the side plate (222), and each first pressure-sensitive sensor (681) and each second pressure-sensitive sensor (682) are electrically connected with the controller (650).
8. The reclamation cutter disk type automatic production line according to claim 7, wherein the reclamation cutters are produced according to the following method:
obliquely inserting a reclamation cutter blank (500) into the fixed groove (610), electrifying the electromagnetic adsorption assembly (640) to adsorb the reclamation cutter blank (500), and bending the reclamation cutter blank (500) relative to the fixed groove (610) through the first punch press (100) so that the reclamation cutter blank (500) is pressed to be attached to the limiting part (620);
the rotating frame (400) is driven to rotate by 90 degrees, and the reclamation cutter blank (500) in the fixed groove (610) is extruded and bent towards the inside of the notch part (630) through the second punching machine (200);
the rotating frame (400) is driven to rotate by 90 degrees, and the reclaimed cutter blank (500) in the notch part (630) is extruded and bent through the third punching machine (300);
the rotary frame (400) is driven to rotate by 90 degrees, the electromagnetic adsorption component (640) is powered off, the reclamation cutter blank (500) after being pressed freely falls from the fixed groove (610), and when the diffuse reflection photoelectric sensor (670) detects that the reclamation cutter blank (500) after being pressed does not freely fall from the fixed groove (610), the vibration component (660) is powered on to drive the fixed seat (600) to vibrate, so that the reclamation cutter blank (500) freely falls from the fixed groove (610).
9. The reclamation cutter disk-type automated production line according to claim 8, further producing reclamation cutters according to the following method:
acquiring a first pressure value detected by the first pressure sensor (681), acquiring a second pressure value detected by the second pressure sensor (682), sending an alarm signal by the controller (650) when the first pressure value is smaller than a first preset value or the second pressure value is smaller than a second preset value, sending a quality detection signal by the controller (650) when the first pressure value is larger than the first preset value and smaller than a third preset value, or sending a quality detection signal by the controller (650) when the second pressure value is larger than the second preset value and smaller than a fourth preset value.
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| CN202310241855.2A CN116140464B (en) | 2023-03-14 | 2023-03-14 | Reclamation sword disc type automation line |
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| CN202310241855.2A CN116140464B (en) | 2023-03-14 | 2023-03-14 | Reclamation sword disc type automation line |
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| CN113584471A (en) * | 2021-06-15 | 2021-11-02 | 中国农业机械化科学研究院 | Reclamation knife and wear-resistant coating preparation device and method thereof |
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| CN106171062B (en) * | 2016-07-28 | 2018-12-14 | 江苏大学 | A kind of tilting latent deep rotary cultivator attachment of soil reverse |
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|---|---|---|---|---|
| CN1681629A (en) * | 2002-09-06 | 2005-10-12 | 貝特彻工业公司 | Low-cost ring blade for rotary knives |
| CN111822941A (en) * | 2019-04-22 | 2020-10-27 | 中国科学院金属研究所 | Manufacturing method of wear-resistant rotary blade |
| CN110405103A (en) * | 2019-08-05 | 2019-11-05 | 浙江凌宇机械股份有限公司 | A kind of brake disc production line |
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| KR102248391B1 (en) * | 2020-02-06 | 2021-05-04 | 박정헌 | Punching head in the form of a turret |
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