CN116136892A - Method and system for calculating rolling force of twenty-high rolling mill - Google Patents
Method and system for calculating rolling force of twenty-high rolling mill Download PDFInfo
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Abstract
The invention provides a calculation method and a calculation system for rolling force of a twenty-high rolling mill, which relate to the technical field of rolling and are used for determining the thickness of an inlet, the thickness of an outlet, the width of the inlet, the front tension and the back tension of a metal thin strip according to the technological process data of a certain cold rolling pass; acquiring an original radius of a roller and a friction factor between the roller and a metal thin belt; the rolling force prediction method provided by the invention is adopted to calculate the rolling force in the plastic deformation zone in the cold rolling process of the metal thin strip; considering the influence of front-back tension on the length of the deformation zone, calculating the rolling force of the elastic deformation zone; and obtaining the total rolling force in the whole rolling process by the calculated rolling force of the plastic deformation zone, the rolling force of the inlet elastic deformation zone and the rolling force of the outlet elastic recovery zone. The method is safe, reliable, accurate in calculation, simple and convenient, and capable of improving the plate shape and thickness tolerance of the thin strip through the predicted high-precision rolling force, so that the product is better applied to actual production.
Description
Technical Field
The invention relates to the technical field of rolling, in particular to a method and a system for calculating rolling force of a twenty-high rolling mill.
Background
The precise ultrathin metal has excellent performances of precision, corrosion resistance, surface finish and the like, is widely applied to high-end fields of aerospace, national defense and military industry, instruments and meters, electronic circuits, medical appliances and the like, and is a product with extremely high added value. In recent years, with the continuous and extensive industrialization of 4.0/5.0 intellectualization of industry and the rapid development of industries such as domestic information industry, food, household appliances and the like, the demand of various metal precision strips in the market is rapidly increasing. As demand increases, the demands on the shape, size and mechanical properties of precision, extremely thin metals become more stringent.
Extremely thin metal is typically rolled using a multi-roll mill, with twenty-roll mills being the most widely used, and most of the world's high precision metal strip is produced by a sendzimir 20 roll mill. The Sendzimir 20-roller mill is in tower-shaped dispersion distribution and consists of 8 supporting rollers, 6 second intermediate rollers, 4 first intermediate rollers and 2 working rollers. The rolling device is one of high-precision rolling core equipment, and has the characteristics of large pass reduction rate, strong plate shape control capability, small rolling force, small fluctuation range of finished product thickness tolerance and the like. In order to obtain extremely thin metal meeting the precision requirement and having good plate shape quality, the rolling production process must be accurately formulated, the rolling force is an important equipment parameter of the rolling mill design, and is also a process parameter of the control core of the rolling process, and the prediction precision directly influences the plate shape and thickness tolerance of the extremely thin metal, so that the rolling force needs to be predicted with high precision.
The engineering method is used as a main method for obtaining the rolling force in the rolling process, and a mathematical model for calculating the rolling force used in the application process is mainly derived by researchers based on a balanced differential equation according to the contact arc equation of different rolling deformation areas, the friction condition between a rolled piece and a roller and other assumption conditions so as to be suitable for different rolling conditions. The engineering method is simple, if the parameters are properly processed, the calculation result and the actual error are usually within the allowable range of engineering. But is mainly applied to the cold rolling process of strip steel such as four rolls, six rolls and the like at present, but is not suitable for the cold rolling process of extremely thin metal of a 20-roll mill.
Disclosure of Invention
Aiming at the problem that the rolling force is calculated by using a rolling force model in the rolling process under different production conditions at present, the application provides a twenty-high rolling mill rolling force calculating method and a twenty-high rolling mill rolling force calculating system.
In order to achieve the above purpose, the invention provides a method for calculating the rolling force of a twenty-high rolling mill, which comprises the following steps:
step 1: determining the inlet thickness of the metal thin strip according to the technological specification data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
Step 2: based on the inlet thicknessThe outlet thickness->Said inlet width->Said front tensionSaid posterior tension->Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
Step 3: based on the original radius of the rollAnd the friction factor between the roll and the metal strip +.>Calculating the rolling force ++in the plastic deformation zone during the cold rolling process of the metal strip by adopting the rolling force prediction method>;/>
Step 4: considering the influence of front-back tension on the length of the deformation zone, calculating the rolling force of the elastic deformation zone;
step 5: rolling force based on the plastic deformation zoneAnd the rolling force of the elastic deformation zone to obtain the rolling force in the whole rolling processTotal rolling force->。
Preferably, the specific method of the step 3 is as follows:
according to the actual material rolled in situ and the rolling schedule, calculating the deformation resistance of the plastic deformation zone of the cold-rolled metal thin stripDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>;
Deformation resistance based on the plastic deformation zone of the cold rolled metal stripDeformation resistance of the inlet side of the metal stripAnd deformation resistance of the outlet side +.>Obtaining the rolling force in the plastic deformation zone during the cold rolling of the metal strip>;
Wherein, according to the actual material rolled on site and the rolling schedule, the deformation resistance of the cold rolled metal thin strip plastic deformation area is calculatedDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>The expression of (2) is:
wherein ,for the first pass inlet thickness of the metal strip, +.>For the inlet thickness of the plastic deformation zone, < >>Represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Represents the depressed thickness of the elastic recovery zone of the outlet, +.>Is the yield stress of the material in the annealed state, +.>For the undetermined coefficients in the material deformation resistance model, different materials +.> and />And (3) fitting a deformation resistance model according to stress-strain curves of the materials with different values.
Preferably, in the step 3, a rolling force prediction method is adopted to calculate the rolling force in the plastic deformation zone in the cold rolling process of the metal thin stripThe expression of (2) is:
wherein ,is a metal thin strip width->For the reduction of the plastic deformation zone, +.>For friction coefficient>For flattening radius +.>For the inlet thickness of the plastic deformation zone, < >>Represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Represents the depressed thickness of the elastic recovery zone of the outlet, +.>Is the deformation resistance of the plastic deformation zone, +.>For front tension->Is the back tension.
Preferably, the specific method of the step 4 is as follows:
step 4.1: considering the influence of front-back tension on the length of the deformation zone, calculating the depressing thickness of the elastic deformation zone of the inletAnd the depressed thickness of the outlet elastic recovery zone +.>;
Step 4.2: thickness of roll under pressure in the elastic deformation zone of the inlet according to radius of rollAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>;
Step 4.3: calculating the projection of the plastic deformation zone in the rolling direction according to the radius of the roller and the rolling thickness of the plastic deformation zone;
Step 4.4: in the rolling direction based on the inlet elastic deformation zoneProjection of (a)Projection of the outlet elastic deformation zone in the rolling direction +.>And projection of the plastic deformation zone in the rolling direction +.>Considering the influence of the front-back tension on the rolling force of the elastic deformation zone, the rolling force of the inlet elastic deformation zone is calculated>And the rolling force of the outlet elastic deformation zone +.>。
Preferably, in the step 4.1, the reduction thickness of the elastic deformation region of the inlet is calculated in consideration of the influence of the front-rear tension on the length of the deformation regionAnd the depressed thickness of the outlet elastic recovery zone +.>The method of (1) is as follows:
wherein ,is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips, +.>Represents the inlet thickness->Represents the outlet thickness-> and />Deformation resistance of the metal strip on the inlet side and on the outlet side, respectively, < >>For posterior tension->Is the front tension.
Preferably, in the step 4.2, the reduction thickness of the inlet elastic deformation zone is determined according to the radius of the rollerAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>The method of (1) is as follows:
wherein For the inlet thickness of the plastic deformation zone, < >>For the outlet thickness of the plastic deformation zone, +.>Is the flattening radius of the roller;the depressed thickness of the inlet elastic deformation region; />Is the depressed thickness of the exit elastic recovery zone.
Preferably, in the step 4.3, the projection of the plastic deformation zone in the rolling direction is calculated according to the radius of the roll and the rolling thickness of the plastic deformation zoneThe method of (1) is as follows:
wherein ,for the roll crushing radius +.>For the inlet thickness of the plastic deformation zone, < >>Is the outlet thickness of the plastic deformation zone.
Preferably, in step 4.4, the rolling force of the elastic deformation zone of the inlet is calculated taking into consideration the influence of the front-back tension on the rolling force of the elastic deformation zoneAnd the rolling force of the outlet elastic deformation zone +.>The method of (1) is as follows:
establishing a coordinate system by taking the midpoint of the inlet cross section of the plastic deformation zone of the metal thin strip as an origin, wherein x, y and z respectively represent the length, width and thickness directions of the metal thin strip;
wherein ,is a metal thin strip width->Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For the roll crushing radius +.>For front tension->For posterior tension->Contact angle for plastic deformation zone +.>Projection of the plastic deformation zone of the metal strip in the rolling direction, < >>For flattening radius +.>,For the projected length of the entry elastic deformation zone of the metal strip in the rolling direction, +.>,/>For the projected length of the elastic recovery zone of the exit of the metal strip in the rolling direction, +.>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips.
Preferably, the specific method of the step 5 is as follows:
considering the elastic flattening of the roll by the front-back tension, according to the initial radius of the rollCalculate the roll's flattening radius +.>;
Rolling force based on the plastic deformation zoneRolling force of the inlet elastic deformation zone +.>Rolling force of said outlet elastic recovery zone +.>And said crush radius +.>Obtaining the total rolling force in the whole rolling process>;
Wherein the elastic flattening of the roller by considering the front-back tension is performed according to the initial radius of the rollerCalculate the roll's flattening radius +.>The method of (1) is as follows:
wherein For the initial radius of the roll, +.>For modulus of elasticity of the roller,/>Poisson's ratio for rolls, +.>Is the width of the metal thin strip +.>For total rolling force->For the inlet thickness of the plastic deformation zone, < >>For the outlet thickness of the plastic deformation zone, +.>For the depressed thickness of the outlet elastic recovery zone, +.>For the influence of tension on the elastic collapse of the roller, +.>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips, +.>Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For posterior tension->Is the front tension.
The application also provides a calculation system of the rolling force of the twenty-high rolling mill, which comprises: the device comprises a size determining module, an acquiring module, a plastic deformation zone rolling force calculating module, an elastic zone rolling force calculating module and a total rolling force calculating module;
the size determining module is used for determining the inlet thickness of the metal thin strip according to the technological process data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
The acquisition module is used for being based on the inlet thicknessThe outlet thickness->Said inlet width->The place of saleFront tension->Said posterior tension->Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
The rolling force calculation module of the plastic deformation zone is used for being based on the original radius of the rollerAnd the friction factor between the roll and the metal strip +.>Calculating the rolling force ++in the plastic deformation zone during the cold rolling process of the metal strip by adopting the rolling force prediction method>;
The elastic zone rolling force calculation module is used for calculating the rolling force of the elastic deformation zone by considering the influence of front-back tension on the length of the deformation zone;
the total rolling force calculation module is used for calculating the rolling force based on the plastic deformation zoneAnd the rolling force of said elastic deformation zone, giving the total rolling force +.>。
Compared with the prior art, the invention has the following advantages and technical effects:
according to the invention, the rolling force in the production process of the 20-roll mill cold-rolled ultrathin metal is predicted by providing a new rolling force calculation model, the deviation between the obtained rolling force and the on-site actual value is small, and the data value is stable. In the calculation process, various influences of on-site process parameters on the rolling process are comprehensively considered, and the calculation problem of rolling force in the process of cold rolling of the ultrathin metal under different rolling conditions is solved. The method is safe, reliable, accurate in calculation, simple and convenient, and capable of improving the plate shape and thickness tolerance of the thin strip through the predicted high-precision rolling force, so that the product is better applied to actual production.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application, illustrate and explain the application and are not to be construed as limiting the application. In the drawings:
FIG. 1 is a schematic flow chart of a method for calculating the rolling force of a twenty-high rolling mill according to the present invention;
FIG. 2 is a schematic illustration of the process flow of the ultra-thin metal rolling process of the present invention;
FIG. 3 is a schematic view of a cold rolling deformation zone according to the present invention;
fig. 4 is a comparison of various model calculations with measured values.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It should be noted that the steps illustrated in the flowcharts of the figures may be performed in a computer system such as a set of computer executable instructions, and that although a logical order is illustrated in the flowcharts, in some cases the steps illustrated or described may be performed in an order other than that illustrated herein.
Embodiment one:
as shown in FIG. 1, the invention provides a method for calculating the rolling force of a twenty-high rolling mill, which comprises the following steps:
step 1: determining the inlet thickness of the metal thin strip according to the technological specification data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
Step 2: based on inlet thicknessThickness of outlet->Inlet width->Front tension->Post-tension +.>Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
Step 3: based on the original radius of the rollAnd the friction factor between the roll and the metal strip +.>Adopting a rolling force prediction method to calculateCalculating the rolling force in the plastic deformation zone during the cold rolling of a metal strip>;
Step 4: considering the influence of front-back tension on the length of the deformation zone, calculating the rolling force of the elastic deformation zone;
step 5: rolling force based on plastic deformation zoneAnd the rolling force of the elastic deformation zone, to obtain the total rolling force in the whole rolling process +.>。
In this embodiment, the specific method of step 3 is:
according to the actual material rolled in situ and the rolling schedule, calculating the deformation resistance of the plastic deformation zone of the cold-rolled metal thin stripDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>;
Deformation resistance based on cold-rolled metal strip plastic deformation zoneDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>Obtaining the rolling force in the plastic deformation zone during the cold rolling of the metal strip>;
Wherein, according to the actual material rolled on site and the rolling schedule, the deformation resistance of the cold rolled metal thin strip plastic deformation area is calculatedDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>The expression of (2) is:
wherein ,for the first pass inlet thickness of the metal strip, +.>For the inlet thickness of the plastic deformation zone,represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Represents the depressed thickness of the elastic recovery zone of the outlet, +.>Is the yield stress of the material in the annealed state, +.>For the undetermined coefficients in the material deformation resistance model, different materials +.> and />And (3) fitting a deformation resistance model according to stress-strain curves of the materials with different values.
In the embodiment, step 3 adopts a rolling force prediction method to calculate the rolling force in the plastic deformation zone in the cold rolling process of the metal thin stripThe expression of (2) is:
wherein ,is a metal thin strip width->For the reduction of the plastic deformation zone, +.>For friction coefficient>For flattening radius +.>For the inlet thickness of the plastic deformation zone, < >>Represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Representing the depressed thickness of the exit elastic recovery zone. />Is the deformation resistance of the plastic deformation zone, +.>For front tension->Is the back tension.
In this embodiment, the specific method of step 4 is:
step 4.1: considering the influence of front-back tension on the length of the deformation zone, calculating the depressing thickness of the elastic deformation zone of the inletAnd the depressed thickness of the outlet elastic recovery zone +.>;
Step 4.2: thickness of roll under pressure in the elastic deformation zone of the inlet according to radius of rollAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>;
Step 4.3: calculating the projection of the plastic deformation zone in the rolling direction according to the radius of the roller and the rolling thickness of the plastic deformation zone;
Step 4.4: projection in rolling direction based on inlet elastic deformation zoneProjection of the outlet elastic deformation zone in the rolling direction +.>And projection of the plastic deformation zone in the rolling direction +.>Considering the influence of the front-back tension on the rolling force of the elastic deformation zone, calculating the rolling force of the inlet elastic deformation zone +.>And the rolling force of the outlet elastic deformation zone +.>。
In this embodiment, the influence of the tension before and after the deformation zone length is considered in step 4.1, and the reduction thickness of the elastic deformation zone of the inlet is calculatedAnd the depressed thickness of the outlet elastic recovery zone +.>The method of (1) is as follows: />
wherein ,is metalElastic modulus of the thin tape->Poisson's ratio for thin metal strips, +.>Represents the inlet thickness->Represents the outlet thickness-> and />Deformation resistance of the metal strip on the inlet side and on the outlet side, respectively, < >>For posterior tension->Is the front tension.
In this example, step 4.2, the reduction thickness of the entry elastic deformation zone is based on the roll radiusAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>The method of (1) is as follows:
wherein For the inlet thickness of the plastic deformation zone, < >>For the outlet thickness of the plastic deformation zone, +.>Is the flattening radius of the roller;the depressed thickness of the inlet elastic deformation region; />Is the depressed thickness of the exit elastic recovery zone.
In this example, the projection of the plastic deformation zone in the rolling direction is calculated in step 4.3 based on the roll radius, the reduction thickness of the plastic deformation zoneThe method of (1) is as follows:
wherein ,for the roll crushing radius +.>For the inlet thickness of the plastic deformation zone, < >>Is the outlet thickness of the plastic deformation zone.
In this embodiment, the influence of the tension before and after the consideration of step 4.4 on the rolling force of the elastic deformation zone is calculated, and the rolling force of the elastic deformation zone at the inlet is calculatedAnd the rolling force of the outlet elastic deformation zone +.>The method of (1) is as follows:
establishing a coordinate system by taking the midpoint of the inlet cross section of the plastic deformation zone of the metal thin strip as an origin, wherein x, y and z respectively represent the length, width and thickness directions of the metal thin strip;
wherein ,is a metal thin strip width->Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For the roll crushing radius +.>For front tension->For posterior tension->Contact angle for plastic deformation zone +.>Projection of the plastic deformation zone of the metal strip in the rolling direction, < >>For flattening radius +.>,For the projected length of the entry elastic deformation zone of the metal strip in the rolling direction, +.>,/>For the projected length of the elastic recovery zone of the exit of the metal strip in the rolling direction, +.>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips.
In this embodiment, the specific method in step 5 is as follows:
considering the elastic flattening of the roll by the front-back tension, according to the initial radius of the rollCalculate the roll's flattening radius +.>;
Rolling force based on plastic deformation zoneRolling force of inlet elastic deformation zone +.>Rolling force of outlet elastic recovery zone +.>And collapse radius->Obtaining the total rolling force in the whole rolling process>。
In this embodiment, the elastic flattening of the roll by the front-to-back tension is considered, according to the initial radius of the rollCalculate the roll's flattening radius +.>The method of (1) is as follows:
wherein For the initial radius of the roll, +.>For modulus of elasticity of the roller,/>Poisson's ratio for rolls, +.>Is the width of the metal thin strip +.>For total rolling force->For the inlet thickness of the plastic deformation zone, < >>For the outlet thickness of the plastic deformation zone, +.>For the depressed thickness of the outlet elastic recovery zone, +.>For the influence of tension on the elastic collapse of the roller, +.>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips, +.>Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For posterior tension->Is the front tension.
Example two
The application also provides a calculation system of the rolling force of the twenty-high rolling mill, which comprises: the device comprises a size determining module, an acquiring module, a plastic deformation zone rolling force calculating module, an elastic zone rolling force calculating module and a total rolling force calculating module;
the size determining module is used for determining the inlet thickness of the metal thin strip according to the technological process data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
The acquisition module is used for being based on the inlet thicknessThickness of outlet->Inlet width->Front tension->Post-tension +.>Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
The rolling force calculation module of the plastic deformation zone is used for calculating the original radius of the rollerAnd the friction factor between the roll and the metal strip +.>Calculating the rolling force ++in the plastic deformation zone during the cold rolling process of the metal strip by adopting the rolling force prediction method>;
The elastic zone rolling force calculation module is used for calculating the rolling force of the elastic deformation zone by considering the influence of the front-back tension on the length of the deformation zone;
the total rolling force calculation module is used for rolling force based on plastic deformation zoneAnd the rolling force of the elastic deformation zone to obtain the whole rollingTotal rolling force in process->。
Embodiment III:
as shown in FIG. 2, the calculation process of the rolling force predicted by the invention is described below by collecting the on-site rolling process specification and the actually measured rolling force of the metal strip ID1025 with the width of 1000 mm.
Table 1 shows rolling data required for each pass rolling force calculation.
TABLE 1 Rolling force calculation parameters for Metal sheet ID1025
Taking the process parameters of the first pass as an example, the following is a detailed calculation step:
step 1: determining the inlet thickness of the metal thin strip according to the process specification data of cold rolling pass 1Thickness of outlet->Inlet width->Front tension->Post-tension +.>。
Step 3: rolling by the inventionForce calculation model for calculating rolling force in plastic deformation area in cold rolling process of metal thin strip;
As shown in fig. 3, which is a three-dimensional schematic diagram of the cold-rolled deformation zone in the present embodiment, the x, y and z axes are set to be the length, width and thickness directions of the cold-rolled metal strip, respectively, and the origin of coordinates in the figure is selected at the thickness of 1/2 of the metal strip at the entrance of the plastic deformation zone. The inlet thickness of the metal thin strip isThe outlet thickness is +.>The thickness of the plastic deformation zone on the inlet side is +.>An outlet side thickness ofThe initial radius of the roll is +.>The radius of the roll is +.>The exit front tension of the metal strip is +.>Post-entry tension of->Projection of the elastic deformation zone on the entrance side of the metal strip in the rolling direction is +.>Projection of the outlet side elastic recovery area in the rolling direction is +.>Projection of the plastic deformation zone in the rolling direction is。/>Is the included angle between the connecting line of the inlet contact point and the center of the roller and the connecting line of the outlet contact point and the center of the roller in the plastic deformation area during rolling>Contact angle of elastic zone for entrance, +.>The contact angle for the exit elastic recovery zone.
Step 3.1: according to the actual material rolled in situ and rolling schedule, calculating the deformation resistance of the cold-rolled sheet plastic deformation zoneAnd deformation resistance of the entry side and exit side of the metal strip +.> and />:
the rolling force of the plastic deformation zone is further predicted according to the rolling force prediction method provided by the inventionCalculating, countingThe calculation method is as follows:
step 4: considering the influence of front-back tension on the length of the deformation zone, calculating the rolling force of the elastic deformation zone;
step 4.1: considering the influence of front-back tension on the length of the deformation zone, calculating the reduction thickness of the inlet elastic deformation zone and the outlet elastic recovery zone and />:
Step 4.2: calculating projections of the inlet and outlet elastic deformation regions in the rolling direction according to the radius of the roller, the reduction thickness of the inlet and outlet elastic deformation regions and />:
Step 4.3: calculating the projection of the plastic deformation zone in the rolling direction according to the radius of the roller and the rolling thickness of the plastic deformation zone:
Step 4.4: calculating inlet and outlet elasticity in consideration of the influence of front-back tension on rolling force of elastic deformation zoneRolling force of deformation zone and />:
Step 5: the rolling force of the plastic deformation zone calculated by steps 3 and 4Rolling force of inlet elastic deformation zoneRolling force of outlet elastic recovery zone +.>Thereby obtaining the total rolling force +.>。
Step 5.1: considering the elastic flattening of the roll by the front-back tension, according to the initial radius of the rollCalculate the roll's flattening radius +.>:
The rolling force of the rest of the passes in this embodiment can be calculated in the same way.
In summary, the calculation process of the present invention is fully completed. According to the data collected on site, the rolling force predicted by the rolling force calculation model provided by the invention is matched with the rolling force calculated by the Li Kefu model and the ston model and the rolling force actually measured on site, for example, as shown in fig. 4, the error is within 9.6 percent. It can be seen that the rolling force predicted by the rolling force model of the invention is closer to the field measured value.
The foregoing is merely a preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art within the technical scope of the present application should be covered in the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. The method for calculating the rolling force of the twenty-high rolling mill is characterized by comprising the following steps of:
step 1: determining the inlet thickness of the metal thin strip according to the technological specification data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
Step 2: based on the inlet thicknessThe outlet thickness->Said inlet width->Said front tension->Said posterior tension->Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
Step 3: based on the original radius of the rollAnd the friction factor between the roll and the metal strip +.>Calculating the rolling force ++in the plastic deformation zone during the cold rolling process of the metal strip by adopting the rolling force prediction method>;
Step 4: considering the influence of front-back tension on the length of the deformation zone, calculating the rolling force of the elastic deformation zone;
2. The method for calculating the rolling force of the twenty-high rolling mill according to claim 1, wherein the specific method of the step 3 is as follows:
according to the actual material rolled in situ and the rolling schedule, calculating the deformation resistance of the plastic deformation zone of the cold-rolled metal thin stripDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>;
Deformation resistance based on the plastic deformation zone of the cold rolled metal stripDeformation resistance of the entry side of the metal strip +.>And deformation resistance of the outlet side +.>Obtaining the rolling force in the plastic deformation zone during the cold rolling of the metal strip>;
Wherein, according to the actual material rolled on site and the rolling schedule, the deformation resistance of the cold rolled metal thin strip plastic deformation area is calculatedDeformation resistance of the entry side of the metal strip>And deformation resistance on the outlet side +.>The expression of (2) is:
wherein ,/>Is the inlet thickness of the first pass of the metal thin strip,for the inlet thickness of the plastic deformation zone, < >>Represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Represents the depressed thickness of the elastic recovery zone of the outlet, +.>Is the yield stress of the material in the annealed state, +.>For the undetermined coefficients in the material deformation resistance model, different materials +.> and />And (3) fitting a deformation resistance model according to stress-strain curves of the materials with different values.
3. The method for calculating rolling force of twenty-high rolling mill according to claim 2, wherein in the step 3, rolling force in plastic deformation zone during cold rolling of thin metal strip is calculated by adopting rolling force prediction methodThe expression of (2) is:
wherein ,is a metal thin strip width->For the reduction of the plastic deformation zone, +.>For friction coefficient>In order to collapse the radius,for the inlet thickness of the plastic deformation zone, < >>Represents the inlet thickness->Represents the depressed thickness of the elastically deformed region of the inlet, +.>For the outlet thickness of the plastic deformation zone, +.>Represents the outlet thickness->Represents the depressed thickness of the elastic recovery zone of the outlet, +.>Is the deformation resistance of the plastic deformation zone, +.>For front tension->Is the back tension.
4. The method for calculating the rolling force of the twenty-high rolling mill according to claim 1, wherein the specific method of the step 4 is as follows:
step 4.1: considering the influence of front-back tension on the length of the deformation zone, calculating the depressing thickness of the elastic deformation zone of the inletAnd the depressed thickness of the outlet elastic recovery zone +.>;
Step 4.2: thickness of roll under pressure in the elastic deformation zone of the inlet according to radius of rollAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>;
Step 4.3: calculating the projection of the plastic deformation zone in the rolling direction according to the radius of the roller and the rolling thickness of the plastic deformation zone;
Step 4.4: based on the projection of the inlet elastic deformation zone in the rolling directionProjection of the outlet elastic deformation zone in the rolling direction +.>And projection of the plastic deformation zone in the rolling direction +.>Considering the influence of the front-back tension on the rolling force of the elastic deformation zone, the rolling force of the inlet elastic deformation zone is calculated>And the rolling force of the outlet elastic deformation zone +.>。
5. The method according to claim 4, wherein in step 4.1, the reduction thickness of the inlet elastic deformation zone is calculated in consideration of the influence of the front-rear tension on the length of the deformation zoneAnd the depressed thickness of the outlet elastic recovery zone +.>The method of (1) is as follows:
wherein ,/>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips, +.>Represents the inlet thickness->Represents the outlet thickness-> and />Deformation resistance of the metal strip on the inlet side and on the outlet side, respectively, < >>For posterior tension->Is the front tension.
6. The method according to claim 4, wherein in step 4.2, the rolling force is calculated based on the roll radius and the rolling thickness of the inlet elastic deformation regionAnd the depressed thickness of the outlet elastic deformation zone +.>Calculating projection of the inlet elastic deformation zone in the rolling direction +.>Projection of the outlet elastic deformation zone in the rolling direction +.>The method of (1) is as follows:
7. The method according to claim 4, wherein in step 4.3, the rolling force of the twenty-high rolling mill is calculated based on the roll radius and the rolling force of the plastic deformation zoneCalculating the projection of the plastic deformation area in the rolling directionThe method of (1) is as follows:
8. The method according to claim 4, wherein in step 4.4, the rolling force of the inlet elastic deformation zone is calculated taking into consideration the influence of the front-rear tension on the rolling force of the elastic deformation zoneAnd the rolling force of the outlet elastic deformation zone +.>The method of (1) is as follows:
establishing a coordinate system by taking the midpoint of the inlet cross section of the plastic deformation zone of the metal thin strip as an origin, wherein x, y and z respectively represent the length, width and thickness directions of the metal thin strip;
wherein ,/>Is a metal thin strip width->Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For the roll crushing radius +.>For front tension->For posterior tension->Contact angle for plastic deformation zone +.>Projection of the plastic deformation zone of the metal strip in the rolling direction, < >>For flattening radius +.>,/>For the projected length of the entry elastic deformation zone of the metal strip in the rolling direction, +.>,/>For the projected length of the elastic recovery zone of the exit of the metal strip in the rolling direction, +.>Is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips.
9. The method for calculating the rolling force of the twenty-high rolling mill according to claim 4, wherein the specific method of the step 5 is as follows:
considering the elastic flattening of the roll by the front-back tension, according to the initial radius of the rollCalculate the roll's flattening radius +.>;/>
Rolling force based on the plastic deformation zoneRolling force of the inlet elastic deformation zone +.>Rolling force of said outlet elastic recovery zone +.>And said crush radius +.>Obtaining the total rolling force in the whole rolling process>;
Wherein, the consideration is before and afterTension versus elastic collapse of rolls, based on initial radius of rollsCalculate the roll's flattening radius +.>The method of (1) is as follows:
wherein />For the initial radius of the roll, +.>For modulus of elasticity of the roller,/>Poisson's ratio for rolls, +.>Is the width of the metal thin strip +.>For total rolling force->For the inlet thickness of the plastic deformation zone, < >>For the outlet thickness of the plastic deformation zone, +.>For the depressed thickness of the outlet elastic recovery zone,in order to influence the tension on the elastic collapse of the roll,/>is the elastic modulus of the metal ribbon, +.>Poisson's ratio for thin metal strips, +.>Represents the thickness of the entrance of the metal strip, < >>Represents the thickness of the outlet of the metal thin strip, +.>For posterior tension->Is the front tension.
10. A twenty-high rolling mill rolling force calculation system, comprising: the device comprises a size determining module, an acquiring module, a plastic deformation zone rolling force calculating module, an elastic zone rolling force calculating module and a total rolling force calculating module;
the size determining module is used for determining the inlet thickness of the metal thin strip according to the technological process data of the cold rolling preset passThickness of outlet->Inlet width->Front tension->Post-tension +.>;
The acquisition module is used for being based on the inlet thicknessThe outlet thickness->Said inlet width->Said front tension->Said posterior tension->Obtaining the original radius of the roller>And the friction factor between the roll and the metal strip +.>;
The rolling force calculation module of the plastic deformation zone is used for being based on the original radius of the rollerAnd the friction factor between the roll and the metal strip +.>Calculating the rolling force ++in the plastic deformation zone during the cold rolling process of the metal strip by adopting the rolling force prediction method>;
The elastic zone rolling force calculation module is used for calculating the rolling force of the elastic deformation zone by considering the influence of front-back tension on the length of the deformation zone;
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