CN116119103A

CN116119103A - Material dishing system and method

Info

Publication number: CN116119103A
Application number: CN202310159841.6A
Authority: CN
Inventors: 侯世荣; 倪玮; 吴宣; 苗林森
Original assignee: Truking Technology Ltd
Current assignee: Truking Technology Ltd
Priority date: 2023-02-23
Filing date: 2023-02-23
Publication date: 2023-05-16

Abstract

The invention discloses a material dishing system, which comprises a material conveying device, wherein the material conveying device comprises a material input mechanism and a material conveying mechanism which are sequentially arranged, one side of the material conveying mechanism is provided with an inclined dishing device, a plurality of groups of material conveying components and detection mechanisms are arranged on the material conveying mechanism, a plurality of material placing parts are arranged on the material conveying components, the detection mechanisms are used for detecting whether materials are missing in the material placing parts, the inclined dishing device is in butt joint with at least one group of material conveying components, and a material backflow mechanism used for returning materials on the material conveying components with missing materials to the material input mechanism is arranged between the material input mechanism and the material conveying mechanism. The invention also discloses a material dishing method, which is carried out by adopting a material dishing system and comprises the following steps: feeding; dishing or returning. The material dishing system and the material dishing method have the advantages of not only realizing non-shortage dishing, but also enabling unqualified materials to timely flow back to realize dishing again, improving production efficiency and the like.

Description

Material dishing system and method

Technical Field

The invention relates to the technical field of food and drug packaging mechanical equipment, in particular to a material dishing system and a material dishing method.

Background

The utility model provides a magnetic suspension thing flow bottle system that current application number is CN202010560619.3, including servo group of dialling, the magnetic suspension delivery track, first sabot station, second sabot station and a plurality of magnetic suspension active cell that is used for single row fortune bottle and moves along the magnetic suspension delivery track, the magnetic suspension delivery track is annular, servo group of dialling locates one side of magnetic suspension delivery track for convey the bottle on the wire drawing filling and sealing machine to the magnetic suspension active cell, first sabot station and second sabot station are located the side of magnetic suspension delivery track, be used for loading into the single row bottle on the magnetic suspension active cell in disk or the bottle protection frame. The specific tray loading process is as follows: after the bottle collecting table is fully filled with a tray of bottles, the tray loading pushing mechanism integrally pushes the fully filled bottles on the bottle collecting table into the tray or the bottle protecting frame of the tray loading station to finish tray loading. The existing magnetic levitation material bottle feeding system has the following defects:

1) The bottle body may be lack of bottles in the conveying process, if the bottles in the bottle row are lack of bottles, the requirement of tray loading cannot be met, and the existing magnetic suspension material bottle feeding system cannot realize the bottle tray without lack of bottles; the bottle rows without bottles can not flow back to the conveying mechanism in time, so that the re-tray loading is realized, and the efficiency is low;

2) The bottle is the level by sabot push mechanism and pushes away in the disk body of sabot station, when sabot push mechanism retreats and bottle separation, the bottle moves a small amount of distances backward along with sabot push mechanism easily, causes the bottle to put in place, and the sabot effect is poor, appears the clearance between the bottle, makes the bottle appear collision each other and garrulous bottle in follow-up removal in-process.

Disclosure of Invention

The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a material dishing system and a material dishing method which can not only realize dishing without shortage, but also timely reflow unqualified materials to realize dishing again and improve production efficiency.

In order to solve the technical problems, the invention adopts the following technical scheme:

the utility model provides a material sabot system, includes material conveyor, material conveyor is including material input mechanism and the material conveying mechanism that sets gradually, one side of material conveying mechanism is equipped with slope sabot device, be equipped with multiunit material conveying component and detection mechanism on the material conveying mechanism, be equipped with a plurality of material on the material conveying component and place the portion, detection mechanism is arranged in detecting the material and places whether lack the material in the portion, slope sabot device dock at least a set of material conveying component, be equipped with between material input mechanism and the material conveying mechanism and be used for returning the material on the material conveying component of missing material to material input mechanism's material reflux mechanism.

As a further improvement of the above technical scheme:

the output end of the material input mechanism is provided with a material buffer mechanism, and the material reflux mechanism is arranged between the material buffer mechanism and the material conveying mechanism.

The material conveying device further comprises a variable-pitch conveying mechanism and a feeding pulling wheel, wherein the material input mechanism, the variable-pitch conveying mechanism, the feeding pulling wheel and the material conveying mechanism are sequentially arranged, and the variable-pitch conveying mechanism is arranged on one side of the material caching mechanism.

The inclined tray loading device comprises an inclined tray loading mechanism for obliquely placing the tray body and an inclined tray loading mechanism arranged between the material conveying mechanism and the inclined tray loading mechanism, wherein the inclined tray loading mechanism is in butt joint with at least one group of material conveying components and used for obliquely loading materials on the material conveying components into the tray body on the inclined tray loading mechanism.

The disc tilting mechanism comprises a disc lifting assembly, a disc discharging assembly rotatably arranged on the disc lifting assembly and a disc tilting driving assembly used for driving the disc discharging assembly to rotate, wherein the disc lifting assembly is provided with a horizontal limiting part and a tilting limiting part which are used for limiting the horizontal position and the tilting position of the disc discharging assembly respectively.

One side of the tray body is provided with a setting-out door for materials to enter and exit, and the tray assembly is provided with a switching mechanism for switching the setting-out door.

The inclined tray loading mechanism comprises a material inclined assembly for inclining materials and an inclined transfer mechanism used for transferring the inclined materials on the material inclined assembly to the tray body on the inclined tray mechanism in an inclined manner, wherein the material inclined assembly is in butt joint with at least one group of material conveying assemblies, and the material conveying mechanism is provided with a material pushing mechanism used for pushing the materials on the butt joint material conveying assemblies onto the material inclined assemblies.

The material tilting assembly comprises a material placing seat which is arranged in a rotating mode, a material tilting drive which is used for driving the material placing seat to rotate, a moving seat which is arranged between the material conveying mechanism and the tilting disk mechanism in a reciprocating mode and a reciprocating drive which is used for driving the moving seat to reciprocate, and the material placing seat is arranged on the moving seat in a rotating mode.

One side of the movable seat facing the material conveying mechanism is provided with a discharge trough, and each discharge trough is internally provided with a material absorbing mechanism for absorbing materials.

The material dishing method is carried out by adopting the material dishing system and comprises the following steps:

s1, feeding: the material conveying mechanism enables the material conveying assembly to move forwards, and the material is conveyed to a material placing part of the material conveying assembly by the material input mechanism;

s2, loading or returning: the detection mechanism detects whether the material is missing in the material placing part of the material conveying assembly, if the material is not missing, the material on the material conveying assembly is conveyed to the inclined dishing device by the material conveying assembly, and then is obliquely dished by the inclined dishing device; if the material is missing, the material on the material conveying assembly is returned to the material input mechanism through the material return mechanism.

Compared with the prior art, the invention has the advantages that:

the material dishing system provided by the invention can not only realize material dishing on the material conveying assembly without missing materials, but also enable the materials on the material conveying assembly without missing materials to be returned to the material input mechanism, and the materials can be returned to the material placing part of the material conveying assembly on the material conveying mechanism by the material input mechanism, so that subsequent material dishing can be realized, and the production efficiency is improved. That is, the material dishing system can not only realize non-shortage dishing, but also enable unqualified materials to timely reflow to realize dishing again and improve production efficiency.

The material dishing method can not only realize material dishing on the material conveying assembly without missing materials, but also enable the materials on the material conveying assembly without missing materials to be returned to the material input mechanism, and the materials can be returned to the material placing part of the material conveying assembly on the material conveying mechanism by the material input mechanism, so that subsequent material dishing can be realized, and the production efficiency is improved. The material dishing method not only can realize dishing without shortage, but also can enable unqualified materials to timely reflow to realize dishing again, and improves production efficiency.

Drawings

Fig. 1 is a schematic perspective view of a material palletizing system according to the present invention.

Fig. 2 is an enlarged view at a in fig. 1.

Fig. 3 is a schematic perspective view of a tilting mechanism of the material loading system of the present invention.

Fig. 4 is a schematic front view of a tilting mechanism of the material loading system of the present invention.

Fig. 5 is a schematic perspective view of a material tilting assembly of the material palletizing system of the present invention.

The reference numerals in the drawings denote:

1. a material conveying device; 11. a material input mechanism; 12. a variable-pitch conveying mechanism; 13. feeding pulling wheels; 14. a material conveying mechanism; 141. a material conveying assembly; 142. a material placement part; 15. a material buffer mechanism; 16. a material backflow mechanism; 2. a tilting disk mechanism; 21. a tray assembly; 22. a tilt disc drive assembly; 23. a tray lifting assembly; 24. a horizontal limiting member; 25. an inclination limiting member; 3. an inclined tray loading mechanism; 31. a material tilting assembly; 311. a material placing seat; 312. material tilting driving; 313. a movable seat; 314. driving in a reciprocating manner; 32. a tilting transfer mechanism; 4. a tray body; 41. a gate; 5. a switching mechanism; 6. a material pushing mechanism; 7. a discharge groove; 8. and a material sucking mechanism.

Detailed Description

The invention will be described in further detail with reference to the drawings and the specific examples.

As used in this disclosure and in the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. The terms "first," "second," and the like, as used in this disclosure, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

Embodiment one:

fig. 1 to 5 show an embodiment of a material palletizing system according to the present invention, which includes a material conveying device 1, wherein the material conveying device 1 includes a material input mechanism 11 and a material conveying mechanism 14 which are sequentially arranged, one side of the material conveying mechanism 14 is provided with an inclined palletizing device, the material conveying mechanism 14 is provided with a plurality of groups of material conveying components 141 and a detecting mechanism, the material conveying component 141 is provided with a plurality of material placing parts 142, the detecting mechanism is used for detecting whether the material is missing in the material placing parts 142, the inclined palletizing device is abutted to at least one group of material conveying components 141, and a material backflow mechanism 16 for returning the material on the material conveying component 141 with missing material to the material input mechanism 11 is arranged between the material input mechanism 11 and the material conveying mechanism 14.

The production process of the material dishing system comprises the following steps: the material conveying mechanism 14 enables the material conveying assembly 141 to move forwards, and the material is conveyed to the material placing part 142 of the material conveying assembly 141 on the material conveying mechanism 14 by the material input mechanism 11; the detecting mechanism detects whether the material is missing in the material placing part 142 of the material conveying component 141, if the material is not missing, the material on the material conveying component 141 is conveyed to the inclined dishing device by the material conveying component 141, and then is obliquely dished by the inclined dishing device; if there is missing material, the material on the material handling assembly 141 is returned to the material input mechanism 11 by the material return mechanism 16.

This material sabot system can realize the material sabot on the material conveying component 141 of no missing material, can make the material on the material conveying component 141 of missing material return to material input mechanism 11 again, and the material that returns can carry again by material input mechanism 11 to the material portion 142 of placing of material conveying component 141 on the material conveying mechanism 14, can realize the sabot again of follow-up material, has improved production efficiency. That is, the material dishing system can not only realize non-shortage dishing, but also enable unqualified materials to timely reflow to realize dishing again and improve production efficiency.

In this embodiment, the output end of the material input mechanism 11 is provided with a material buffer mechanism 15, and the material reflow mechanism 16 is disposed between the material buffer mechanism 15 and the material conveying mechanism 14. The material conveyed by the material input mechanism 11 can be buffered by the material buffer mechanism 15, and meanwhile, the material returned by the material return mechanism 16 can also be buffered by the material buffer mechanism 15.

In this embodiment, the material conveying device 1 further includes a variable-pitch conveying mechanism 12 and a feeding pulling wheel 13, where the material input mechanism 11, the variable-pitch conveying mechanism 12, the feeding pulling wheel 13 and the material conveying mechanism 14 are sequentially disposed, and the variable-pitch conveying mechanism 12 is disposed on one side of the material buffering mechanism 15. The material input mechanism 11 conveys the material to the material buffer mechanism 15 or the variable-pitch conveying mechanism 12, the variable-pitch conveying mechanism 12 conveys the material into the feeding pulling wheel 13 after the material is variable in pitch, and the feeding pulling wheel 13 conveys the material to the material conveying mechanism 14. The purpose of the variable pitch conveyor 12 to vary the pitch of the material is to change the pitch of the material to be the same as the pitch of the material placement portion 142.

In this embodiment, the inclined palletizing device includes an inclined palletizing mechanism 2 for obliquely placing the palletizing body 4 and an inclined palletizing mechanism 3 disposed between the material conveying mechanism 14 and the inclined palletizing mechanism 2, the inclined palletizing mechanism 3 is abutted with at least one group of material conveying components 141 for obliquely loading the material on the material conveying components 141 into the palletizing body 4 on the inclined palletizing mechanism 3.

And (3) a tray loading process: after the tray body 4 is obliquely placed by the tray tilting mechanism 2, the material on the material conveying component 141 on the material conveying device 1 is obliquely loaded into the tray body 4 on the tray tilting mechanism 3 by the tray tilting mechanism 3; the above process is repeated to place the materials in rows in the oblique direction of the tray body 4 until a tray of materials is filled. Because the material is the slope and packs into the disk body 4 of same slope (the inclination direction and the angle of material and disk body 4 are the same), when slope sabot mechanism 3 retreats and the material separation, the material can not follow slope sabot mechanism 3 and remove backward under the effect of gravity, has improved the sabot effect.

In this embodiment, as shown in fig. 3 and 4, the tilting mechanism 2 includes a tray lifting assembly 23, a tray discharging assembly 21 rotatably provided on the tray lifting assembly 23, and a tilting tray driving assembly 22 for driving the tray discharging assembly 21 to rotate, and a horizontal limiting member 24 and a tilting limiting member 25 for limiting the horizontal position and the tilting position of the tray discharging assembly 21, respectively, are provided on the tray lifting assembly 23. Through the lifting action of the tray lifting assembly 23, the height of the tray assembly 21 can be adjusted, namely, the height of the tray 4 during tray loading can be adjusted, the tray tilting driving assembly 22 is used for driving the tray assembly 21 to rotate so as to tilt the tray 4 of the tray assembly 21 to a proper angle, the horizontal limiting component 24 is used for limiting the tray assembly 21 to be in a horizontal position, and the tilting limiting component 25 is used for limiting the tray assembly 21 to be in a preset tilting position.

In this embodiment, a shutter 41 for feeding and discharging materials is provided on one side of the tray 4, and a switch mechanism 5 for switching the shutter 41 is provided on the tray set 21. Specifically, the gate 41 is disposed on the top side of the tray 4 at a predetermined inclined position, so that the material is easy to enter from the top side of the tray 4, and the material in the tray 4 is closely arranged under the action of gravity.

In this embodiment, the tilting tray mechanism 3 includes a material tilting assembly 31 for tilting the material and a tilting transfer mechanism 32 for tilting the tilting material on the material tilting assembly 31 into the tray body 4 on the tilting tray mechanism 2, the material tilting assembly 31 is abutted against at least one group of material conveying assemblies 141, and the material conveying mechanism 14 is provided with a material pushing mechanism 6 for pushing the material abutted against the material conveying assemblies 141 onto the material tilting assembly 31. After the material conveying component 141 is in butt joint with the material tilting component 31, the material pushing mechanism 6 pushes the material on the material conveying component 141 onto the material tilting component 31, then the material tilting component 31 tilts the material to a preset angle, and then the tilting transfer mechanism 32 transfers the tilting material on the material tilting component 31 onto the tilting tray mechanism 2, and particularly transfers the tilting material on the material tilting component 31 onto the tray body 4 on the tilted tray assembly 21.

In this embodiment, as shown in fig. 5, the material tilting assembly 31 includes a material placement base 311 rotatably provided, a material tilting drive 312 for driving the material placement base 311 to rotate, a moving base 313 provided to reciprocate between the material conveying mechanism 14 and the tilting plate mechanism 2, and a reciprocating drive 314 for driving the moving base 313 to reciprocate, and the material placement base 311 is rotatably provided on the moving base 313. The material tilting drive 312 is used for driving the material placing seat 311 to rotate, tilting the material on the material placing seat 311, and the reciprocating drive 314 is used for driving the moving seat 313 to reciprocate between the material conveying mechanism 14 and the tilting disk mechanism 2, so as to adjust the position of the material placing seat 311, facilitate the material acquisition of the tilting transfer mechanism 32 from the material placing seat 311, and provide an operation space for the tilting transfer mechanism 32 to acquire the material.

In this embodiment, a discharge chute 7 is disposed on a side of the moving base 313 facing the material conveying mechanism 14, and a material absorbing mechanism 8 for absorbing materials is disposed in each discharge chute 7. A discharge chute 7 is used for placing a row of materials, and the materials in the discharge chute 7 are adsorbed and fixed through a material absorbing mechanism 8 to prevent falling out.

The materials are bottle containers. The material conveying mechanism 14 is a magnetic levitation conveying mechanism.

Embodiment two:

the material dishing method of the embodiment is performed by adopting the material dishing system of the embodiment, and comprises the following steps:

s1, feeding: the material conveying mechanism 14 enables the material conveying assembly 141 to move forwards, and the material is conveyed to the material placing part 142 of the material conveying assembly 141 by the material input mechanism 11;

s2, loading or returning: the detecting mechanism detects whether the material is missing in the material placing part 142 of the material conveying component 141 on the material conveying mechanism 14, if the material is not missing, the material on the material conveying component 141 is conveyed to the inclined dishing device by the material conveying component 141, and then is obliquely dished by the inclined dishing device; if there is missing material, the material on the material handling assembly 141 is returned to the material input mechanism 11 by the material return mechanism 16.

The material dishing method not only can realize material dishing on the material conveying component 141 without missing materials, but also can enable the materials on the material conveying component 141 without missing materials to be returned to the material input mechanism 11, and the materials can be returned to the material placing part 142 of the material conveying component 141 on the material conveying mechanism 14 by the material input mechanism 11, so that subsequent material dishing can be realized, and the production efficiency is improved. The material dishing method not only can realize dishing without shortage, but also can enable unqualified materials to timely reflow to realize dishing again, and improves production efficiency.

While the invention has been described in terms of preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention shall fall within the scope of the technical solution of the present invention.

Claims

1. The utility model provides a material sabot system, includes material conveyor (1), its characterized in that: the material conveying device (1) comprises a material input mechanism (11) and a material conveying mechanism (14) which are sequentially arranged, an inclined tray loading device is arranged on one side of the material conveying mechanism (14), a plurality of groups of material conveying components (141) and a detection mechanism are arranged on the material conveying mechanism (14), a plurality of material placing parts (142) are arranged on the material conveying components (141), the detection mechanism is used for detecting whether materials are missing in the material placing parts (142), the inclined tray loading device is abutted to at least one group of material conveying components (141), and a material backflow mechanism (16) used for returning materials on the material conveying components (141) with missing materials to the material input mechanism (11) is arranged between the material input mechanism (11) and the material conveying mechanism (14).

2. The material palletizing system as in claim 1, wherein: the output end of the material input mechanism (11) is provided with a material buffer mechanism (15), and the material reflux mechanism (16) is arranged between the material buffer mechanism (15) and the material conveying mechanism (14).

3. The material palletizing system as in claim 2, wherein: the material conveying device (1) further comprises a variable-pitch conveying mechanism (12) and a feeding pulling wheel (13), wherein the material input mechanism (11), the variable-pitch conveying mechanism (12), the feeding pulling wheel (13) and the material conveying mechanism (14) are sequentially arranged, and the variable-pitch conveying mechanism (12) is arranged on one side of the material caching mechanism (15).

4. A material palletizing system according to any one of claims 1 to 3, wherein: the inclined tray loading device comprises a tray loading mechanism (2) for placing a tray body (4) in an inclined mode and an inclined tray loading mechanism (3) arranged between the material conveying mechanism (14) and the tray loading mechanism (2), wherein the inclined tray loading mechanism (3) is in butt joint with at least one group of material conveying components (141) and is used for obliquely loading materials on the material conveying components (141) into the tray body (4) on the inclined tray loading mechanism (3).

5. The material palletizing system as in claim 4, wherein: the tilting disk mechanism (2) comprises a disk body lifting assembly (23), a disk discharging assembly (21) rotatably arranged on the disk body lifting assembly (23) and a tilting disk driving assembly (22) for driving the disk discharging assembly (21) to rotate, wherein the disk body lifting assembly (23) is provided with a horizontal limiting component (24) and a tilting limiting component (25) for respectively limiting the horizontal position and the tilting position of the disk discharging assembly (21).

6. The material palletizing system as in claim 4, wherein: one side of the tray body (4) is provided with a setting-out door (41) for materials to enter and exit, and the tray assembly (21) is provided with a switching mechanism (5) for switching the setting-out door (41).

7. The material palletizing system as in claim 4, wherein: the tilting tray loading mechanism (3) comprises a material tilting assembly (31) for tilting materials and a tilting transfer mechanism (32) for tilting and transferring the tilting materials on the material tilting assembly (31) into a tray body (4) on the tilting tray mechanism (2), wherein the material tilting assembly (31) is abutted to at least one group of material conveying assemblies (141), and the material conveying mechanism (14) is provided with a material pushing mechanism (6) for pushing the materials abutted to the material conveying assemblies (141) onto the material tilting assembly (31).

8. The material palletizing system as in claim 7, wherein: the material tilting assembly (31) comprises a material placing seat (311) which is rotatably arranged, a material tilting drive (312) which is used for driving the material placing seat (311) to rotate, a moving seat (313) which is arranged between the material conveying mechanism (14) and the tilting disk mechanism (2) in a reciprocating manner, and a reciprocating drive (314) which is used for driving the moving seat (313) to reciprocate, wherein the material placing seat (311) is rotatably arranged on the moving seat (313).

9. The material palletizing system as in claim 8, wherein: one side of the movable seat (313) facing the material conveying mechanism (14) is provided with a discharge trough (7), and each discharge trough (7) is internally provided with a material absorbing mechanism (8) for absorbing materials.

10. A method of palletizing materials, characterized in that it is carried out by using the material palletizing system as claimed in any one of claims 1 to 9, comprising the steps of:

s1, feeding: the material conveying mechanism (14) enables the material conveying assembly (141) to move forwards, and the material is conveyed to the material placing part (142) of the material conveying assembly (141) by the material input mechanism (11);

s2, loading or returning: the detection mechanism detects whether the material is missing in the material placing part (142) of the material conveying assembly (141), if the material is not missing, the material on the material conveying assembly (141) is conveyed to the inclined dishing device by the material conveying assembly (141), and then is obliquely dished by the inclined dishing device; if the material is missing, the material on the material conveying assembly (141) is returned to the material input mechanism (11) through the material return mechanism (16).