CN116102429A - Process method for continuously synthesizing N-ethyl ethylenediamine - Google Patents
Process method for continuously synthesizing N-ethyl ethylenediamine Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 84
- SCZVXVGZMZRGRU-UHFFFAOYSA-N n'-ethylethane-1,2-diamine Chemical compound CCNCCN SCZVXVGZMZRGRU-UHFFFAOYSA-N 0.000 title claims abstract description 81
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 13
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims abstract description 125
- 229960003750 ethyl chloride Drugs 0.000 claims abstract description 63
- HRYZWHHZPQKTII-UHFFFAOYSA-N chloroethane Chemical compound CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 claims abstract description 62
- 238000006243 chemical reaction Methods 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 239000002994 raw material Substances 0.000 claims abstract description 28
- 239000006227 byproduct Substances 0.000 claims abstract description 25
- 238000004821 distillation Methods 0.000 claims abstract description 20
- 238000005915 ammonolysis reaction Methods 0.000 claims abstract description 9
- 150000001350 alkyl halides Chemical class 0.000 claims abstract description 7
- 238000004064 recycling Methods 0.000 claims abstract description 5
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical group CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 58
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 49
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 45
- 238000003860 storage Methods 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 23
- 238000005804 alkylation reaction Methods 0.000 claims description 21
- 230000015572 biosynthetic process Effects 0.000 claims description 20
- 238000003786 synthesis reaction Methods 0.000 claims description 19
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 claims description 16
- 239000000243 solution Substances 0.000 claims description 15
- 239000012295 chemical reaction liquid Substances 0.000 claims description 13
- 238000000746 purification Methods 0.000 claims description 13
- HCFPRFJJTHMING-UHFFFAOYSA-N ethane-1,2-diamine;hydron;chloride Chemical compound [Cl-].NCC[NH3+] HCFPRFJJTHMING-UHFFFAOYSA-N 0.000 claims description 7
- 239000011259 mixed solution Substances 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- GMHLTIMRWZTGEK-UHFFFAOYSA-N n'-ethylethane-1,2-diamine;hydrochloride Chemical compound Cl.CCNCCN GMHLTIMRWZTGEK-UHFFFAOYSA-N 0.000 claims description 5
- 230000006837 decompression Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 1
- 239000000047 product Substances 0.000 abstract description 26
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000012546 transfer Methods 0.000 abstract description 5
- 239000007795 chemical reaction product Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 239000012071 phase Substances 0.000 description 36
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 238000005292 vacuum distillation Methods 0.000 description 20
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 16
- 238000000926 separation method Methods 0.000 description 13
- 238000011084 recovery Methods 0.000 description 11
- 238000001514 detection method Methods 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000011780 sodium chloride Substances 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 238000010533 azeotropic distillation Methods 0.000 description 6
- 238000004817 gas chromatography Methods 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 4
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000003472 neutralizing effect Effects 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 230000029936 alkylation Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- RDHPKYGYEGBMSE-UHFFFAOYSA-N bromoethane Chemical compound CCBr RDHPKYGYEGBMSE-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- 230000009897 systematic effect Effects 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- -1 cefrazone Chemical compound 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000012044 organic layer Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229930186147 Cephalosporin Natural products 0.000 description 1
- 229930182555 Penicillin Natural products 0.000 description 1
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940088710 antibiotic agent Drugs 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- GCFBRXLSHGKWDP-XCGNWRKASA-N cefoperazone Chemical compound O=C1C(=O)N(CC)CCN1C(=O)N[C@H](C=1C=CC(O)=CC=1)C(=O)N[C@@H]1C(=O)N2C(C(O)=O)=C(CSC=3N(N=NN=3)C)CS[C@@H]21 GCFBRXLSHGKWDP-XCGNWRKASA-N 0.000 description 1
- 229960004682 cefoperazone Drugs 0.000 description 1
- 229940124587 cephalosporin Drugs 0.000 description 1
- 150000001780 cephalosporins Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- WSYUEVRAMDSJKL-UHFFFAOYSA-N ethanolamine-o-sulfate Chemical compound NCCOS(O)(=O)=O WSYUEVRAMDSJKL-UHFFFAOYSA-N 0.000 description 1
- 125000003916 ethylene diamine group Chemical group 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229940049954 penicillin Drugs 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000012450 pharmaceutical intermediate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/04—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups
- C07C209/06—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of halogen atoms
- C07C209/08—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of halogen atoms with formation of amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/82—Purification; Separation; Stabilisation; Use of additives
- C07C209/86—Separation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
Description
技术领域technical field
本发明属于化工技术领域,涉及一种以氯乙烷和乙二胺为原料连续化合成N-乙基乙二胺的工艺方法。The invention belongs to the technical field of chemical industry and relates to a process method for continuously synthesizing N-ethylethylenediamine by taking ethyl chloride and ethylenediamine as raw materials.
背景技术Background technique
N-乙基乙二胺(NEED)主要用于生产低毒、高效、广谱的抗菌素药物氧哌嗪青霉素、头孢拉腙、头孢哌酮等医药中间体,也广泛用于农药、表面活性剂的合成。头孢菌素类药物需求量的持续增长,也大大的刺激了其重要中间体N-乙基乙二胺需求量的增长。目前合成N-乙基乙二胺的方法主要有氨乙基硫酸酯法、乙醇胺法、乙酸法、卤代烷氨解法、乙醇法和丙烯腈法。相对而言,卤代烷氨解法具有原料简单易得、反应条件温和、对环境污染较小及适用于工业规模化生产的特点,被广泛研究并作为N-乙基乙二胺的工业化合成路线。N-Ethylethylenediamine (NEED) is mainly used in the production of pharmaceutical intermediates such as low-toxicity, high-efficiency, and broad-spectrum antibiotics such as penicillin, cefrazone, and cefoperazone, and is also widely used in pesticides and surfactants Synthesis. The continuous growth of demand for cephalosporins has also greatly stimulated the growth of demand for its important intermediate N-ethylethylenediamine. At present, the methods for synthesizing N-ethylethylenediamine mainly include aminoethylsulfate method, ethanolamine method, acetic acid method, halogenated alkyl ammonolysis method, ethanol method and acrylonitrile method. Relatively speaking, the halogenated alkyl ammonolysis method has the characteristics of simple and easy-to-obtain raw materials, mild reaction conditions, less environmental pollution, and is suitable for industrial scale production. It has been widely studied and used as an industrial synthesis route for N-ethylethylenediamine.
卤代烷氨解法主要是将卤代烷通入2-5倍摩尔量的乙二胺中,反应合成后向反应液中加入NaOH水溶液,然后将有机相从水相中分离出来。然后通过共沸精馏的方式分出有机相中的水和乙二胺的混合相。最后精馏除去正庚烷,并得到质量合格的产品N-乙基乙二胺。近年来,国内各个研究院所及生产单位纷纷对此合成工艺进行改进。2012年,徐庐峰等人在高压反应釜中加入乙二胺、甲醇、甲醇钠,压入氯乙烷后升温至40℃,压力0.2MPa,保温4小时。反应结束过滤除去氯化钠后,取滤液精馏,收集128-130℃馏分,即得目标产物N-乙基乙二胺。The haloalkane ammonolysis method is mainly to pass the haloalkane into 2-5 times the molar amount of ethylenediamine, add NaOH aqueous solution to the reaction liquid after reaction synthesis, and then separate the organic phase from the water phase. Then, the mixed phase of water and ethylenediamine in the organic phase is separated by means of azeotropic distillation. Finally, the n-heptane is removed by rectification, and the qualified product N-ethylethylenediamine is obtained. In recent years, various domestic research institutes and production units have improved the synthesis process one after another. In 2012, Xu Lufeng et al. added ethylenediamine, methanol, and sodium methoxide to a high-pressure reactor, pressed in ethyl chloride, raised the temperature to 40°C, and kept the temperature at 0.2MPa for 4 hours. After the reaction is completed and the sodium chloride is removed by filtration, the filtrate is rectified and the fraction at 128-130°C is collected to obtain the target product N-ethylethylenediamine.
魏文珑等人在25℃下将溴乙烷滴入乙二胺中,乙二胺与溴乙烷的摩尔比为5:1,滴加时间为40min,滴加完毕后保温2h。反应结束后,向反应液中加入NaOH后继续搅拌30min。随后分出有机层,将水层用环己烷萃取,收集有机层和萃取相,常压蒸馏回收环己烷,并精馏收集128~130℃的馏分。产品收率达到64.6%。陈湘君等人将后处理方式改进,首先将溴乙烷滴入乙二胺后,于室温下搅拌3小时后,升温至40度反应3小时,继而再回流2小时。反应结束后加入盐酸,并于70℃减压蒸馏。蒸馏后的馏出液主要是N-乙基乙二胺,通过精馏收集>106℃的组分,即含水的N-乙基乙二胺。然后将使用苯进行共沸脱水,再加入粉状的NaOH脱水,分离有机相后再分馏,收集128-132℃的馏分,即得N-乙基乙二胺。上述两方案的弊端是水与乙二胺分离困难,难于将乙二胺和水通过常压蒸馏的手段分离,需要添加第三组分进行精馏,耗能较高,不利于生产。Wei Wenlong et al. added bromoethane dropwise into ethylenediamine at 25°C, the molar ratio of ethylenediamine to bromoethane was 5:1, the dropping time was 40min, and the temperature was kept for 2h after the dropping was completed. After the reaction was completed, NaOH was added to the reaction solution and the stirring was continued for 30 min. Then the organic layer was separated, the water layer was extracted with cyclohexane, the organic layer and the extract phase were collected, the cyclohexane was recovered by atmospheric distillation, and the fraction at 128-130° C. was collected by rectification. The product yield reaches 64.6%. Chen Xiangjun and others improved the post-treatment method. First, bromoethane was dropped into ethylenediamine, stirred at room temperature for 3 hours, then heated to 40 degrees for 3 hours, and then refluxed for 2 hours. After the reaction was completed, hydrochloric acid was added, and it was distilled under reduced pressure at 70°C. The distillate after distillation is mainly N-ethylethylenediamine, and the component >106°C is collected by rectification, that is, water-containing N-ethylethylenediamine. Then use benzene for azeotropic dehydration, then add powdered NaOH for dehydration, separate the organic phase and then fractionate, collect the fraction at 128-132°C to obtain N-ethylethylenediamine. The disadvantage of the above two solutions is that it is difficult to separate water and ethylenediamine, and it is difficult to separate ethylenediamine and water by means of atmospheric distillation. It is necessary to add a third component for rectification, which consumes a lot of energy and is not conducive to production.
卤代烷氨解反应过程需要使用过量的乙二胺避免二取代副产物的生成,但是反应过程中仍有>20%二取代副产生成,进而需要一种副产物少并安全环保的制备方法。The ammonolysis reaction process of haloalkanes requires the use of excess ethylenediamine to avoid the formation of disubstituted by-products, but >20% of di-substituted by-products are still generated during the reaction process, and a safe and environmentally friendly preparation method with less by-products is required.
发明内容Contents of the invention
本发明的目的在于针对目前氯代烷氨解法合成N-乙基乙二胺的不足,提供一种连续化合成N-乙基乙二胺的工艺方法。The object of the present invention is to provide a kind of technical method of continuous synthesis N-ethylethylenediamine aiming at the shortcomings of present chlorinated alkyl ammonolysis method for synthesizing N-ethylethylenediamine.
为实现上述目的,本发明采用技术方案为:In order to achieve the above object, the technical solution adopted by the present invention is:
一种连续化合成N-乙基乙二胺的工艺方法,采取微通道连续流循环进料方式连续化卤代烷氨解法合成N-乙基乙二胺,合成后通过精馏方式纯化分离,获得高收率、高纯度的N-乙基乙二胺;同时分离出乙二胺回收套用。A continuous process for synthesizing N-ethylethylenediamine, adopting the microchannel continuous flow circulation feeding method to continuously synthesize N-ethylethylenediamine through haloalkane ammonolysis method, after synthesis, purify and separate by rectification to obtain high-quality Yield, high-purity N-ethylethylenediamine; at the same time, the ethylenediamine is separated for recycling.
所述微通道连续流循环采用的微通道连续流反应装置包括通过管路依次相连的微反应器、延时管道反应器、储罐和背压阀;延时管道反应器与储罐之间管路上设置分流三通阀,通过分流三通阀将循环物料和流出物料构成循环途径。The microchannel continuous flow reaction device adopted in the microchannel continuous flow circulation includes a microreactor, a time-delay pipeline reactor, a storage tank and a back pressure valve connected successively by pipelines; a pipe between the time-delay pipeline reactor and the storage tank A diverter three-way valve is set on the road, and the circulating material and the effluent material form a circulation path through the diverter three-way valve.
所述反应器由分散通道和连续相反应通道呈十字相连;连续相反应通道一端为循环液进口(103)与储罐通过管路相连,另一端作为反应器出口(104)通过管路与延时管道反应器相连;分散通道两端分别为原料氯乙烷和乙二胺的进料通道(105,106),两进料通道分别连接分散相进口管路(101,102);所述氯乙烷分散相进口管路通过管路依次连接高压缓冲罐和氯乙烷储罐。The reactor is connected by a dispersing channel and a continuous phase reaction channel in a cross; one end of the continuous phase reaction channel is a circulating liquid inlet (103) connected to the storage tank through a pipeline, and the other end is used as a reactor outlet (104) through a pipeline to extend When the pipeline reactor is connected; the two ends of the dispersion channel are respectively feed channels (105,106) of raw material ethyl chloride and ethylenediamine, and the two feed channels are respectively connected to the dispersed phase inlet pipeline (101,102); the chlorine The ethane dispersed phase inlet pipeline is connected to the high-pressure buffer tank and the ethyl chloride storage tank in sequence through the pipeline.
所述微通道反应器的进出口通道尺寸1.5mm,分散孔内径0.2mm,分散管束的个数视流速而定。延时管道内径2mm,壁厚1mm。The size of the inlet and outlet channels of the microchannel reactor is 1.5 mm, the inner diameter of the dispersion holes is 0.2 mm, and the number of dispersion tube bundles depends on the flow rate. The delay pipe has an inner diameter of 2mm and a wall thickness of 1mm.
所述氯乙烷储罐后设有氯乙烷高压缓冲罐,缓冲罐中的氯乙烷液体使用进料泵和乙二胺同时泵入微反应器中。氯乙烷储罐与缓冲罐之间设有气瓶减压表和质量流量控制器调节压力和流量。An ethyl chloride high-pressure buffer tank is provided behind the ethyl chloride storage tank, and the ethyl chloride liquid in the buffer tank is simultaneously pumped into the microreactor by a feed pump and ethylenediamine. A gas cylinder decompression gauge and a mass flow controller are installed between the ethyl chloride storage tank and the buffer tank to adjust the pressure and flow.
具体为:Specifically:
通过进料泵将氯乙烷从氯乙烷高压缓冲罐中和过量的无水乙二胺分别同时通过分别通过两分散相进口管路(101,102)泵入微通道反应器中进行烷基化反应,反应生成液从反应器出口(104)流出通过管路依次进入延时管道反应器,再通过分流三通阀,控制反应生成液循环比,使其循环至反应器与原料进行反应,循环的反应生成液进入储罐内,再通过微反应器的循环液进口(103)返回至微反应器,与原料混合,直至氯乙烷全部消耗,得到含N-乙基乙二胺、乙二胺的混合溶液;Through the feed pump, ethyl chloride is pumped into the microchannel reactor through the two dispersed phase inlet pipelines (101, 102) at the same time from the ethyl chloride high-pressure buffer tank and excess anhydrous ethylenediamine for alkylation Reaction, the reaction product flows out from the reactor outlet (104) and enters the delay pipeline reactor sequentially through the pipeline, and then passes through the split three-way valve to control the circulation ratio of the reaction product liquid, so that it circulates to the reactor to react with the raw materials, and then circulates The reaction product liquid enters the storage tank, and then returns to the microreactor through the circulating liquid inlet (103) of the microreactor, and mixes with the raw materials until all ethyl chloride is consumed to obtain N-ethylethylenediamine, ethylenediamine Mixed solution of amine;
(2)将上述获得N-乙基乙二胺、乙二胺的混合溶液利用减压蒸馏和精馏的方式进行对原料乙二胺、产物N-乙基乙二胺和二取代及多取代副产物进行分离纯化;进而获得高收率、高纯度的N-乙基乙二胺;(2) The above-mentioned mixed solution of N-ethylethylenediamine and ethylenediamine is subjected to vacuum distillation and rectification to carry out the raw material ethylenediamine, product N-ethylethylenediamine and disubstituted and multi-substituted Separation and purification of by-products; and then obtain high-yield, high-purity N-ethylethylenediamine;
(3)将减压蒸馏过程中的乙二胺盐酸盐和N-乙基乙二胺盐酸盐中加入碱进行处理,获得质量合格的乙二胺,与上述减压蒸馏和精馏纯化后获得乙二胺合并直接套用。(3) Ethylenediamine hydrochloride and N-ethylethylenediamine hydrochloride in the vacuum distillation process are added with alkali and processed to obtain quality qualified ethylenediamine, which is combined with the above-mentioned vacuum distillation and rectification purification Obtained ethylenediamine combined directly applied mechanically.
所述步骤(1)中,所述氯乙烷储罐后设有氯乙烷高压缓冲罐,缓冲罐中的氯乙烷液体使用进料泵和乙二胺同时泵入微反应器中;氯乙烷储罐与缓冲罐之间设有气瓶减压表和质量流量控制器调节压力和流量;反应过程氯乙烷输出压力为0.05-0.1MPa;乙二胺和氯乙烷的卤代烷氨解反应温度30-40℃;所述乙二胺和氯乙烷摩尔比为3:1-2.5:1;所述返回的反应液循环过程的循环比为8-10:1。In the step (1), the ethyl chloride high-pressure buffer tank is provided behind the ethyl chloride storage tank, and the ethyl chloride liquid in the buffer tank is pumped into the microreactor simultaneously with a feed pump and ethylenediamine; Between the alkane storage tank and the buffer tank, there is a gas cylinder decompression gauge and a mass flow controller to adjust the pressure and flow; the output pressure of ethyl chloride is 0.05-0.1MPa during the reaction process; The temperature is 30-40° C.; the molar ratio of ethylenediamine and ethyl chloride is 3:1-2.5:1; the circulation ratio of the returned reaction liquid circulation process is 8-10:1.
所述步骤(2)中减压蒸馏和精馏为首先减压蒸馏分离出乙二胺、N-乙基乙二胺及副产物,而后再通过向体系内加入共沸剂进行精馏,使得乙二胺分离,进而精馏实现N-乙基乙二胺和副产物的纯化分离。Underpressure distillation and rectification in the described step (2) are first vacuum distillation to separate ethylenediamine, N-ethylethylenediamine and by-products, and then carry out rectification by adding an entrainer in the system, so that Ethylenediamine is separated, and then rectified to realize the purification and separation of N-ethylethylenediamine and by-products.
由上述可知,分离纯化过程的减压蒸馏步骤,馏出液为乙二胺、N-乙基乙二胺、二取代副产物以及多取代副产物,釜底液为90-95%乙二胺盐酸盐和5-10%N-乙基乙二胺盐酸盐。It can be seen from the above that in the vacuum distillation step of the separation and purification process, the distillate is ethylenediamine, N-ethylethylenediamine, disubstituted by-products and multi-substituted by-products, and the bottom liquid is 90-95% ethylenediamine Hydrochloride and 5-10% N-ethylethylenediamine hydrochloride.
分离纯化过程的精馏步骤,分离乙二胺、N-乙基乙二胺、二取代副产物以及多取代副产物。添加共沸剂,采用共沸精馏的方式先分离乙二胺,然后分出共沸剂,共沸剂可循环使用。最后使用普通精馏的方式分离产物和副产物。In the rectification step of the separation and purification process, ethylenediamine, N-ethylethylenediamine, disubstituted by-products and multi-substituted by-products are separated. Add an azeotropic agent, use azeotropic distillation to separate ethylenediamine first, and then separate the azeotrope agent. The azeotrope agent can be recycled. Finally, the products and by-products are separated by means of ordinary rectification.
所述减压蒸馏的温度为80-100℃,减压蒸馏真空压力为0.095--0.1Mpa;The temperature of the vacuum distillation is 80-100°C, and the vacuum pressure of the vacuum distillation is 0.095--0.1Mpa;
所述精馏塔板数30-40块,温度128-130℃。The number of the rectifying trays is 30-40, and the temperature is 128-130°C.
所述精馏塔顶端出料口设有一个两相分液器,首先在分液器中填充满共沸剂,随着精馏过程的发生,重组分乙二胺自下层放料口接出,共沸剂自上流回塔内。The outlet at the top of the rectification tower is provided with a two-phase liquid separator. First, the liquid separator is filled with an entrainer. With the rectification process, the heavy component ethylenediamine is taken out from the discharge port of the lower layer. , the entrainer flows back into the tower from the top.
所述共沸剂为正庚烷、环己烷,共沸剂加入量约为精馏液体积的1/3;乙二胺和正庚烷乙二胺和正庚烷、环己烷馏出的塔顶温度分别为86-98℃、74-80℃。Described entrainer is normal heptane, hexanaphthene, and the add-on of entrainer is about 1/3 of rectification liquid volume; The top temperatures are 86-98°C and 74-80°C, respectively.
将减压蒸馏过程中的乙二胺盐酸盐和N-乙基乙二胺盐酸盐中加入与氯乙烷等摩尔量的碱进行处理,获得合格的可套用的乙二胺,5-10%的N-乙基乙二胺随着乙二胺一起回用;其中,碱为含30%甲醇钠的甲醇溶液(即,30%甲醇钠+70%甲醇)或氢氧化钠水溶液。Ethylenediamine hydrochloride and N-ethylethylenediamine hydrochloride in the vacuum distillation process are added with an alkali in an equimolar amount with ethyl chloride for treatment to obtain qualified applicable ethylenediamine, 5- 10% N-ethylethylenediamine is reused together with ethylenediamine; wherein, the base is methanol solution containing 30% sodium methoxide (ie, 30% sodium methoxide+70% methanol) or sodium hydroxide aqueous solution.
所述甲醇钠回收乙二胺的方法为首先使用与氯化氢等摩尔量的30%的甲醇钠的甲醇溶液中和氯化氢,中和过程产生的氯化钠废渣通过过滤的方式与反应液进行分离,分离后的乙二胺-甲醇混合液首先采用常压蒸馏的方式去除大部分甲醇,使用精馏的方式除尽甲醇,最终得到含有少量N-乙基乙二胺的乙二胺,完成套用实验。The method for recovering ethylenediamine from sodium methoxide is to first neutralize hydrogen chloride with a methanol solution of 30% sodium methoxide in an equimolar amount to hydrogen chloride, and separate the sodium chloride waste residue generated during the neutralization process from the reaction solution by filtering, The separated ethylenediamine-methanol mixture is firstly removed most of the methanol by atmospheric distillation, and the methanol is removed by rectification, and finally ethylenediamine containing a small amount of N-ethylethylenediamine is obtained, and the mechanical experiment is completed. .
其中,常压蒸馏和精馏过程回收的甲醇,可用于反复清洗一次过滤的氯化钠废渣,将废渣中的乙二胺洗净,直至洗液为中性。所述清洗次数为2-3次。Among them, the methanol recovered in the atmospheric distillation and rectification process can be used to repeatedly clean the sodium chloride waste residue filtered once, and the ethylenediamine in the waste residue is washed until the washing liquid is neutral. The cleaning times are 2-3 times.
所述氢氧化钠回收方式为使用氢氧化钠作为中和剂回收乙二胺,首先添加与氯化氢等摩尔量50%的氢氧化钠水溶液,完成中和反应。采用初步过滤并分相的方式,获得油相和水相,水相为氯化钠水溶液,油相为含水、氯化钠的乙二胺混合液。向获得的油相中逐渐加入氢氧化钠固体至饱和,吸附其中的水分并析出溶解的氯化钠,继续进行过滤分相处理,获得的水相进行套用中和过程,获得的油相采用减压蒸馏的方式收集馏出组分,组分含有水和乙二胺,最后采用甲苯作为共沸精馏的共沸剂除水,获得质量合格的含有少量N-乙基乙二胺的乙二胺。The sodium hydroxide recovery method is to use sodium hydroxide as a neutralizing agent to recover ethylenediamine, and first add a 50% aqueous sodium hydroxide solution with an equimolar amount of hydrogen chloride to complete the neutralization reaction. An oil phase and a water phase are obtained through preliminary filtration and phase separation, the water phase is an aqueous solution of sodium chloride, and the oil phase is a mixed solution of ethylenediamine containing water and sodium chloride. Gradually add solid sodium hydroxide to the obtained oil phase to saturation, absorb the moisture therein and separate out dissolved sodium chloride, continue to filter and phase-separate, and apply the neutralization process to the obtained water phase. The distilled components are collected by pressure distillation, and the components contain water and ethylenediamine. Finally, toluene is used as the entrainer for azeotropic distillation to remove water, and ethylenediamine containing a small amount of N-ethylethylenediamine with qualified quality is obtained. amine.
其中,氢氧化钠回收过程中二次过滤所得氢氧化钠溶液可作为中和剂完成中和反应,完成套用过程。Wherein, the sodium hydroxide solution obtained by secondary filtration in the sodium hydroxide recovery process can be used as a neutralizing agent to complete the neutralization reaction and complete the mechanical application process.
其中,甲苯和水的共沸温度为84-104℃,采用分相的方式可将甲苯和水进行分离;甲苯和乙二胺的共沸温度为104-116℃,采出的混合液作为下次精馏的共沸剂。Among them, the azeotropic temperature of toluene and water is 84-104°C, and the phase separation method can be used to separate toluene and water; the azeotropic temperature of toluene and ethylenediamine is 104-116°C, and the mixed solution produced Entrainer for secondary distillation.
所述两种回收方式收回的乙二胺中,含水量不得高于2%,甲醇含量不得高于5%,否则影响乙二胺套用过程。In the ethylenediamine recovered by the two recovery methods, the water content shall not be higher than 2%, and the methanol content shall not be higher than 5%, otherwise the mechanical application process of ethylenediamine will be affected.
本发明的有益效果:Beneficial effects of the present invention:
本发明烷基化合成过程、产品与原料的分离纯化过程、乙二胺回收套用过程;其中,烷基化合成过程采用连续化微通道循环进料合成N-乙基乙二胺,一方面微反应器能够增加反应的传质、避免反混,能够避免二取代副产的生成;另一方面反应液循环进料也能够提高反应的选择性;具体为:The alkylation synthesis process, the separation and purification process of products and raw materials, and the recovery and application process of ethylenediamine in the present invention; wherein, the alkylation synthesis process adopts continuous microchannel circulation feeding to synthesize N-ethylethylenediamine, on the one hand micro The reactor can increase the mass transfer of the reaction, avoid back mixing, and avoid the generation of secondary substitution by-products; on the other hand, the circulating feed of the reaction liquid can also improve the selectivity of the reaction; specifically:
1、本发明烷基化过程采用微通道连续化循环进料的方法增加传质、避免反混,避免副产物的生成,提升反应收率,减小后处理的难度、降低能耗、减少三废量、节约成本。1. The alkylation process of the present invention adopts the method of microchannel continuous circulation feeding to increase mass transfer, avoid reverse mixing, avoid the generation of by-products, improve reaction yield, reduce the difficulty of post-processing, reduce energy consumption, and reduce three wastes Quantity, cost saving.
2、本发明N-乙基乙二胺合成工艺具有明确、全面且系统的特点,包含了烷基化反应过程、产品与原料的分离纯化过程和乙二胺回收套用过程,是一条适用于工业化的绿色环保工艺。2. The N-ethylethylenediamine synthesis process of the present invention has clear, comprehensive and systematic features, including the alkylation reaction process, the separation and purification process of products and raw materials, and the recovery and application process of ethylenediamine. It is a process suitable for industrialization green environmental protection technology.
3、本发明在烷基化过程和减压蒸馏过程中,不添加溶剂和酸类水溶液物质,降低了精制过程分离的难度;同时,减压蒸馏与共沸精馏方式的结合,一方面降低了分离原料和产品的能耗,另一方面,也为乙二胺回收过程提供了便利条件。3. In the alkylation process and vacuum distillation process, the present invention does not add solvents and acidic aqueous solution substances, which reduces the difficulty of separation in the refining process; at the same time, the combination of vacuum distillation and azeotropic distillation reduces the The energy consumption of separating raw materials and products, on the other hand, also provides convenient conditions for the recovery process of ethylenediamine.
4、本发明回收套用过程中采用甲醇钠和氢氧化钠回收乙二胺,并确定了回收乙二胺套用过程原料液的质量要求,最终完成了乙二胺套用实验,结果与新鲜乙二胺类似。同时,乙二胺的系统回收极大地降低了原料成本。4, adopt sodium methylate and sodium hydroxide to reclaim ethylenediamine in the recycling process of the present invention, and have determined the quality requirement of reclaiming ethylenediamine process raw material liquid, finally finished the ethylenediamine application experiment, the result and fresh ethylenediamine similar. At the same time, the systematic recovery of ethylenediamine greatly reduces the cost of raw materials.
附图说明Description of drawings
图1为本发明烷基化反应工艺流程简图,Fig. 1 is a schematic diagram of the process flow of the alkylation reaction of the present invention,
图2为图1中的微反应器结构示意图,Fig. 2 is the microreactor structure schematic diagram among Fig. 1,
图3为图2中微反应器分散通道的横截面,Fig. 3 is the cross-section of microreactor dispersion channel among Fig. 2,
其中,1为微反应器,两个分散相进口管路(101,102)、连续相进口管路(103)、反应器出口管路(104)和两个分散通道(105,106),2为氯乙烷储罐,3为高压缓冲罐,4为第一恒流泵,5为第二恒流泵,6为第二恒流泵,7为延时反应器,8为分流三通阀,9为储罐。Wherein, 1 is a microreactor, two dispersed phase inlet pipelines (101,102), continuous phase inlet pipeline (103), reactor outlet pipeline (104) and two dispersed channels (105,106), 2 is the ethyl chloride storage tank, 3 is the high-pressure buffer tank, 4 is the first constant flow pump, 5 is the second constant flow pump, 6 is the second constant flow pump, 7 is the delay reactor, and 8 is the split three-way valve , 9 is the storage tank.
具体实施方式Detailed ways
本发明合成N-乙基乙二胺的全流程工艺,相比于报道工艺,本发明工艺流程简单,能耗低,在高转化率的同时,保证产品质量;全流程过程系统、安全,为产业化过程提供了坚实的参考依据。Compared with the reported process, the present invention has the advantages of simple technological process, low energy consumption, and high conversion rate while ensuring product quality; the entire process is systematic and safe, and is The industrialization process provides a solid reference.
本发明包括微通道连续化烷基化合成过程合成N-乙基乙二胺、产品与原料的分离纯化、乙二胺的回收套用过程;其中,微通道连续化合成N-乙基乙二胺能够增强传质、提升反应收率,减小后处理的难度、降低能耗、减少三废量、节约成本。由于乙二胺过量很大,且乙二胺和N-乙基乙二胺沸点相近、相对挥发度接近于1,精馏需要很高的塔板数,能耗过高。采用先减压蒸馏分离乙二胺盐酸盐,后共沸精馏分离乙二胺的方法,最大程度降低成本、节约能耗。最后将乙二胺盐酸盐中和成乙二胺,完成套用,实现N-乙基乙二胺的合成、后处理以及套用的全流程高效、环保的技术方案。The present invention includes the process of synthesizing N-ethylethylenediamine through the continuous alkylation synthesis process of microchannels, the separation and purification of products and raw materials, and the recycling process of ethylenediamine; wherein, the continuous synthesis of N-ethylethylenediamine through microchannels It can enhance mass transfer, improve reaction yield, reduce the difficulty of post-processing, reduce energy consumption, reduce the amount of three wastes, and save costs. Since the excess of ethylenediamine is large, and ethylenediamine and N-ethylethylenediamine have similar boiling points and relative volatility close to 1, rectification requires a high number of plates and high energy consumption. The method of separating ethylenediamine hydrochloride by vacuum distillation first, and then azeotropic distillation to separate ethylenediamine can reduce the cost and save energy to the greatest extent. Finally, the ethylenediamine hydrochloride is neutralized into ethylenediamine, and the mechanical application is completed, so as to realize the high-efficiency and environment-friendly technical scheme of the whole process of synthesis, post-treatment and mechanical application of N-ethylethylenediamine.
实施例1Example 1
如图1-3所示,所述微通道连续流循环采用的微通道连续流反应装置包括通过管路依次相连的微反应器、延时管道反应器、储罐和背压阀;延时管道反应器与储罐之间管路上设置分流三通阀,通过分流三通阀将循环物料和流出物料构成循环途径。As shown in Figure 1-3, the microchannel continuous flow reaction device that described microchannel continuous flow circulation adopts comprises the microreactor, delay pipeline reactor, storage tank and back pressure valve that are connected successively by pipeline; A diverter three-way valve is installed on the pipeline between the reactor and the storage tank, and the circulating material and the effluent material form a circulation path through the diverter three-way valve.
所述反应器由分散通道和连续相反应通道呈十字相连;连续相反应通道一端为循环液进口(103)与储罐通过管路相连,另一端作为反应器出口(104)通过管路与延时管道反应器相连;分散通道两端分别为原料氯乙烷和乙二胺的进料通道(105,106),两进料通道分别连接分散相进口管路(101,102);所述氯乙烷分散相进口管路通过管路依次连接高压缓冲罐和氯乙烷储罐。The reactor is connected by a dispersing channel and a continuous phase reaction channel in a cross; one end of the continuous phase reaction channel is a circulating liquid inlet (103) connected to the storage tank through a pipeline, and the other end is used as a reactor outlet (104) through a pipeline to extend When the pipeline reactor is connected; the two ends of the dispersion channel are respectively feed channels (105,106) of raw material ethyl chloride and ethylenediamine, and the two feed channels are respectively connected to the dispersed phase inlet pipeline (101,102); the chlorine The ethane dispersed phase inlet pipeline is connected to the high-pressure buffer tank and the ethyl chloride storage tank in sequence through the pipeline.
上述各进口管路上设置进料泵。A feeding pump is arranged on each of the above-mentioned inlet pipelines.
实施例2Example 2
(1)烷基化反应过程:利用实施例装置,氯乙烷储罐通过管路与高压缓冲罐相连,通过第一平流泵将氯乙烷液体,通过第二平流泵将乙二胺分别通过两分散相进口管路(101,102)泵入微通道反应器中。(1) Alkylation reaction process: using the embodiment device, the ethyl chloride storage tank is connected to the high-pressure buffer tank through the pipeline, the ethyl chloride liquid is passed through the first advection pump, and the ethylenediamine is passed through the second advection pump respectively. The two dispersed-phase inlet pipes (101, 102) are pumped into the microchannel reactor.
通过控制进料流速调节乙二胺:氯乙烷摩尔比=3:1,氯乙烷与乙二胺进料质量比为0.36:1,进行烷基化反应,反应温度为40℃,反应生成液从反应器出口(104)流出通过管路依次进入延时管道反应器,再通过分流三通阀,按照一定的循环比将反应生成液分为循环物料和流出物料。循环物料进入储罐内,再通过微反应器的循环液进口(103)返回至微反应器,与原料混合,控制返回的反应液的循环比为9:1,直至氯乙烷全部消耗,流出物料气相色谱检测:N-乙基乙二胺的纯度为92.1%,两种二取代副产物的纯度分别为2.5%和5.4%(反应液中乙二胺约占52.03%)。Regulate ethylenediamine by controlling the feed flow rate: chloroethane molar ratio=3:1, the feed mass ratio of chloroethane and ethylenediamine is 0.36:1, carry out alkylation reaction, reaction temperature is 40 ℃, reaction produces The liquid flows out from the reactor outlet (104) through the pipeline and enters the delay pipeline reactor sequentially, and then passes through the split three-way valve to divide the reaction liquid into a circulating material and an effluent material according to a certain circulation ratio. The circulating material enters the storage tank, returns to the microreactor through the circulating liquid inlet (103) of the microreactor, mixes with the raw material, and controls the circulation ratio of the returned reaction liquid to be 9:1 until all the ethyl chloride is consumed and flows out Material gas chromatography detection: the purity of N-ethylethylenediamine is 92.1%, and the purity of two kinds of disubstituted by-products are respectively 2.5% and 5.4% (ethylenediamine accounts for about 52.03% in the reaction liquid).
(2)产品与原料的分离纯化过程:(2) Separation and purification process of products and raw materials:
①减压蒸馏过程:将烷基化过程得到的反应液转移至油浴加热装置中,首先设置油浴温度为70-80℃,同时开启真空装置,真空度为0.095--0.1Mpa。当油浴温度升至58℃,冷凝器出口开始有馏出液馏出,随着温度的升高,出液速度逐渐加快。在80℃的油浴下减压蒸馏1h,馏出液采出速度减慢,将油浴温度升至110℃,将残留的未被缚酸的胺尽可能蒸出,收集馏出液。经过气相分析结果测定,馏出液中乙二胺含量为28.9%,N-乙基乙二胺含量为64.8%,两种二取代副产物的含量分别为1.8%和4.5%。釜底液即被缚酸的乙二胺和少量的N-乙基乙二胺,其中乙二胺的含量为94.1%,N-乙基乙二胺的含量为5.9%。①Vacuum distillation process: transfer the reaction liquid obtained in the alkylation process to an oil bath heating device, first set the oil bath temperature to 70-80°C, and at the same time turn on the vacuum device, the vacuum degree is 0.095--0.1Mpa. When the temperature of the oil bath rises to 58°C, distillate begins to distill out from the outlet of the condenser, and as the temperature rises, the speed of the liquid gradually increases. Distill under reduced pressure in an oil bath at 80°C for 1 hour, the extraction rate of the distillate slows down, raise the temperature of the oil bath to 110°C, distill out the remaining unbound amine as much as possible, and collect the distillate. As determined by gas phase analysis, the content of ethylenediamine in the distillate is 28.9%, the content of N-ethylethylenediamine is 64.8%, and the contents of two disubstituted by-products are 1.8% and 4.5% respectively. The bottom liquid is acid-bound ethylenediamine and a small amount of N-ethylethylenediamine, wherein the content of ethylenediamine is 94.1%, and the content of N-ethylethylenediamine is 5.9%.
②共沸精馏过程:将上述获得减压蒸馏后的馏出液与共沸剂正庚烷混合,其中,馏出液与共沸剂体积比为3:1。采用精馏的方式对组分进行分离提纯,共沸精馏分理出乙二胺,常规精馏分离N-乙基乙二胺,具体为首先正庚烷与乙二胺发生共沸,共沸点为86-98℃,根据正庚烷和乙二胺不互溶的现象,下层分出乙二胺,轻组分正庚烷流回塔内。当乙二胺全部除尽后,继续用精馏的方式采出正庚烷,温度约为98℃。随后,在精馏塔塔顶温度128-130℃采出产物N-乙基乙二胺。经过气相检测,馏出乙二胺纯度为99.3%,产物N-乙基乙二胺纯度为99.5%,经过计算单批次产物收率为87.3%。②Azeotropic distillation process: Mix the above-mentioned distillate after vacuum distillation with the entrainer n-heptane, wherein the volume ratio of the distillate to the entrainer is 3:1. The components are separated and purified by rectification, ethylenediamine is separated by azeotropic rectification, and N-ethylethylenediamine is separated by conventional rectification. Specifically, n-heptane and ethylenediamine azeotrope first, The boiling point is 86-98°C. According to the immiscibility of n-heptane and ethylenediamine, the lower layer separates ethylenediamine, and the light component n-heptane flows back into the tower. When all ethylenediamine is removed, continue to extract n-heptane by rectification, the temperature is about 98°C. Subsequently, the product N-ethylethylenediamine is extracted at a temperature of 128-130° C. at the top of the rectification tower. Through gas phase detection, the purity of the distilled ethylenediamine is 99.3%, the purity of the product N-ethylethylenediamine is 99.5%, and the calculated single batch product yield is 87.3%.
(3)乙二胺回收套用过程:向减压蒸馏过程得到的釜底液中加入360g含30%的甲醇钠的甲醇溶液进行中和,常温下搅拌后过滤除去固体氯化钠,并使用甲醇清洗滤饼3次。收集滤液和清洗液,首先在85℃水浴加热下常压蒸馏蒸馏除甲醇,然后使用普通精馏的方式除尽甲醇,使用塔板数约为20块的精馏塔,分离塔顶温度65℃甲醇组分。两步去除的甲醇占比约为74%和26%。经过气相色谱检测可知,回收液中乙二胺含量为93.9%,N-乙基乙二胺为5.6%,甲醇含量为0.5%,乙二胺回收率为98%。(3) Ethylenediamine recovery process: add 360g methanol solution containing 30% sodium methoxide to the bottom liquid obtained in the vacuum distillation process for neutralization, filter and remove solid sodium chloride after stirring at normal temperature, and use methanol Wash the
实施例3Example 3
与实施例2中的烷基化反应过程、产品与原料的分离纯化过程相同,在乙二胺回收套用过程中本实施例采用氢氧化钠作为中和剂去除氯化氢。首先,向减压蒸馏过程得到的釜底液中加入160g 50%的氢氧化钠水溶液,常温下搅拌1h,然后常温过滤除去生成的氯化钠,然后初步分离出水相和油相。继续向油相中加入80g氢氧化钠固体做干燥水处理,搅拌30min后过滤并作分相处理。所得的水相作为中和剂进行套用中和过程,所得油相采用100℃油浴加热、真空度为0.095--0.1Mpa的减压蒸馏的方式收集馏出组分,组分含有水和乙二胺,最后采用甲苯作为共沸精馏的共沸剂进行除水,84-104℃收集甲苯和水,采用分相的方式可将甲苯和水进行分离;104-116℃收集甲苯和乙二胺,采出的混合液作为下次精馏的共沸剂,116℃收集乙二胺。获得N-乙基乙二胺含量6.5%、乙二胺含量93.5%的混合液,乙二胺回收率为91.7%。The same as the alkylation reaction process and the separation and purification process of products and raw materials in Example 2, this example uses sodium hydroxide as a neutralizing agent to remove hydrogen chloride during the recovery and application of ethylenediamine. First, add 160g of 50% sodium hydroxide aqueous solution to the still bottom liquid obtained in the vacuum distillation process, stir at normal temperature for 1h, then filter at normal temperature to remove the sodium chloride generated, and then preliminarily separate the water phase and the oil phase. Continue to add 80 g of solid sodium hydroxide to the oil phase for dry water treatment, stir for 30 min, filter and perform phase separation. The obtained water phase is used as a neutralizing agent to carry out the neutralization process. The obtained oil phase is heated in an oil bath at 100°C and the vacuum degree is 0.095--0.1Mpa to collect the distilled components. The components contain water and ethyl alcohol. Diamine, finally use toluene as the entrainer for azeotropic distillation to remove water, collect toluene and water at 84-104°C, and separate toluene and water by phase separation; collect toluene and ethylene glycol at 104-116°C Amine, the mined mixed solution is used as the entrainer for the next rectification, and ethylenediamine is collected at 116°C. A mixed liquid containing 6.5% of N-ethylethylenediamine and 93.5% of ethylenediamine was obtained, and the recovery rate of ethylenediamine was 91.7%.
实施例4Example 4
(1)烷基化反应过程:利用实施例装置,氯乙烷储罐通过管路与高压缓冲罐相连,通过第一平流泵将氯乙烷液体,通过第二平流泵将乙二胺分别通过两分散相进口管路(101,102)泵入微通道反应器中。(1) Alkylation reaction process: using the embodiment device, the ethyl chloride storage tank is connected to the high-pressure buffer tank through the pipeline, the ethyl chloride liquid is passed through the first advection pump, and the ethylenediamine is passed through the second advection pump respectively. The two dispersed-phase inlet pipes (101, 102) are pumped into the microchannel reactor.
通过控制进料流速调节乙二胺:氯乙烷摩尔比=3:1,氯乙烷与乙二胺进料质量比为0.36:1,进行烷基化反应,反应温度为10℃,反应生成液从反应器出口(104)流出通过管路依次进入延时管道反应器,再通过分流三通阀,按照一定的循环比将反应生成液分为循环物料和流出物料。循环物料进入储罐内,进入储罐的循环物料通过微反应器的循环液进口(103)返回至微反应器,与原料混合,控制返回的反应液的循环比为12:1,直至氯乙烷全部消耗,流出物料气相色谱检测:N-乙基乙二胺的纯度为93.0%,两种二取代副产物的纯度分别为2.1%和4.9%(反应液中乙二胺约占54.4%)。Regulate ethylenediamine by controlling the feed flow rate: chloroethane molar ratio=3:1, the feed mass ratio of chloroethane and ethylenediamine is 0.36:1, carry out alkylation reaction, reaction temperature is 10 ℃, reaction produces The liquid flows out from the reactor outlet (104) through the pipeline and enters the delay pipeline reactor sequentially, and then passes through the split three-way valve to divide the reaction liquid into a circulating material and an effluent material according to a certain circulation ratio. The circulating material enters the storage tank, and the circulating material entering the storage tank returns to the microreactor through the circulating liquid inlet (103) of the microreactor, mixes with the raw material, and controls the circulation ratio of the returned reaction solution to be 12:1 until the ethyl chloride Alkanes are all consumed, and the effluent gas chromatography detection: the purity of N-ethylethylenediamine is 93.0%, and the purity of two kinds of disubstituted by-products are respectively 2.1% and 4.9% (ethylenediamine accounts for about 54.4% in the reaction solution) .
实施例5Example 5
(1)烷基化反应过程:利用实施例装置,氯乙烷储罐通过管路与高压缓冲罐相连,通过第一平流泵将氯乙烷液体,通过第二平流泵将实施例2中回收乙二胺(乙二胺含量为93.9%)分别通过两分散相进口管路(101,102)泵入微通道反应器中。(1) Alkylation reaction process: using the embodiment device, the ethyl chloride storage tank is connected to the high-pressure buffer tank through a pipeline, and the ethyl chloride liquid is recovered by the second advection pump in Example 2 through the first advection pump. Ethylenediamine (with an ethylenediamine content of 93.9%) is pumped into the microchannel reactor through two dispersed-phase inlet pipelines (101, 102) respectively.
通过控制进料流速调节乙二胺:氯乙烷摩尔比=3:1,氯乙烷与乙二胺进料质量比为0.34:1,进行烷基化反应,反应温度为40℃,反应生成液从反应器出口(104)流出通过管路依次进入延时管道反应器,再通过分流三通阀,按照一定的循环比将反应生成液分为循环物料和流出物料。循环物料进入储罐内,进入储罐的循环物料通过管路通过微反应器的循环液进口(103)返回至微反应器,与原料混合,控制返回的反应液的循环比为9:1,直至氯乙烷全部消耗,流出物料气相色谱检测:N-乙基乙二胺的纯度为91.7%,两种二取代副产物的纯度分别为2.7%和5.6%(反应液中乙二胺约占51.6%)。Regulate ethylenediamine by controlling the feed flow rate: chloroethane molar ratio=3:1, the feed mass ratio of chloroethane and ethylenediamine is 0.34:1, carry out alkylation reaction, reaction temperature is 40 ℃, reaction produces The liquid flows out from the reactor outlet (104) through the pipeline and enters the delay pipeline reactor sequentially, and then passes through the split three-way valve to divide the reaction liquid into a circulating material and an effluent material according to a certain circulation ratio. The circulating material enters the storage tank, and the circulating material entering the storage tank returns to the microreactor through the pipeline through the circulating liquid inlet (103) of the microreactor, mixes with the raw material, and controls the circulation ratio of the returned reaction solution to be 9:1. Until ethyl chloride is all consumed, gas chromatography detection of the effluent material: the purity of N-ethylethylenediamine is 91.7%, and the purity of two kinds of disubstituted by-products are respectively 2.7% and 5.6% (ethylenediamine accounts for about 51.6%).
(2)产品与原料的分离纯化过程:(2) Separation and purification process of products and raw materials:
①减压蒸馏过程:同实施例2过程,将得到的烷基化反应液倒入减压蒸馏装置中,将未被缚酸胺蒸出。经过气相分析结果测定,馏出液中乙二胺含量为28%,N-乙基乙二胺含量为65.2%,两种二取代副产物的含量分别为2.1%和4.7%。釜底液即被缚酸的乙二胺和少量的N-乙基乙二胺,其中乙二胺的含量为93.4%,N-乙基乙二胺的含量为6.6%。① Vacuum distillation process: Same as the process of Example 2, the obtained alkylation reaction liquid is poured into a vacuum distillation device, and the unbound acid amine is distilled out. As determined by gas phase analysis, the content of ethylenediamine in the distillate is 28%, the content of N-ethylethylenediamine is 65.2%, and the contents of two disubstituted by-products are 2.1% and 4.7%, respectively. The bottom liquid is acid-bound ethylenediamine and a small amount of N-ethylethylenediamine, wherein the content of ethylenediamine is 93.4%, and the content of N-ethylethylenediamine is 6.6%.
②共沸精馏过程:将上述获得的减压蒸馏后的馏出液与共沸剂正庚烷混合,混合体积比为3:1。采用精馏的方式对组分进行分离提纯,共沸精馏分理出乙二胺,常规精馏分离N-乙基乙二胺,具体为首先正庚烷与乙二胺发生共沸,共沸点为86-98℃,根据正庚烷和乙二胺不互溶的现象,下层分出乙二胺,轻组分正庚烷流回塔内。当乙二胺全部除尽后,继续用精馏的方式采出正庚烷,温度约为98℃。随后,在精馏塔塔顶温度128-130℃采出产物N-乙基乙二胺。经过气相检测,馏出乙二胺纯度为99.3%,产物N-乙基乙二胺纯度为99.5%,经过计算单批次产物收率为86.8%。②Azeotropic distillation process: The distillate obtained above under vacuum distillation is mixed with the entrainer n-heptane, and the mixing volume ratio is 3:1. The components are separated and purified by rectification, ethylenediamine is separated by azeotropic rectification, and N-ethylethylenediamine is separated by conventional rectification. Specifically, n-heptane and ethylenediamine azeotrope first, The boiling point is 86-98°C. According to the immiscibility of n-heptane and ethylenediamine, the lower layer separates ethylenediamine, and the light component n-heptane flows back into the tower. When all ethylenediamine is removed, continue to extract n-heptane by rectification, the temperature is about 98°C. Subsequently, the product N-ethylethylenediamine is extracted at a temperature of 128-130° C. at the top of the rectification tower. Through gas phase detection, the purity of the distilled ethylenediamine is 99.3%, the purity of the product N-ethylethylenediamine is 99.5%, and the calculated single batch product yield is 86.8%.
实施例6Example 6
(1)烷基化反应过程:利用实施例装置,氯乙烷储罐通过管路与高压缓冲罐相连,通过第一平流泵将氯乙烷液体,通过第二平流泵将实施例3中回收乙二胺(乙二胺含量为93.5%)分别通过两分散相进口管路(101,102)泵入微通道反应器中。(1) Alkylation reaction process: using the embodiment device, the ethyl chloride storage tank is connected to the high-pressure buffer tank through a pipeline, and the ethyl chloride liquid is recovered by the second advection pump in Example 3 through the first advection pump. Ethylenediamine (the content of ethylenediamine is 93.5%) is pumped into the microchannel reactor through two dispersed-phase inlet pipelines (101, 102) respectively.
通过控制进料流速调节乙二胺:氯乙烷摩尔比=3:1,氯乙烷与乙二胺进料质量比为0.34:1,进行烷基化反应,反应温度为40℃,反应生成液从反应器出口(104)流出通过管路依次进入延时管道反应器,再通过分流三通阀,按照一定的循环比将反应生成液分为循环物料和流出物料。循环物料进入储罐内,进入储罐的循环物料通过管路通过微反应器的循环液进口(103)返回至微反应器,与原料混合,控制返回的反应液的循环比为9:1,直至氯乙烷全部消耗,流出物料气相色谱检测:N-乙基乙二胺的纯度为91.1%,两种二取代副产物的纯度分别为2.9%和6.0%(反应液中乙二胺约占52.9%)。Regulate ethylenediamine by controlling the feed flow rate: chloroethane molar ratio=3:1, the feed mass ratio of chloroethane and ethylenediamine is 0.34:1, carry out alkylation reaction, reaction temperature is 40 ℃, reaction produces The liquid flows out from the reactor outlet (104) through the pipeline and enters the delay pipeline reactor sequentially, and then passes through the split three-way valve to divide the reaction liquid into a circulating material and an effluent material according to a certain circulation ratio. The circulating material enters the storage tank, and the circulating material entering the storage tank returns to the microreactor through the pipeline through the circulating liquid inlet (103) of the microreactor, mixes with the raw material, and controls the circulation ratio of the returned reaction solution to be 9:1. Until ethyl chloride is all consumed, the effluent gas chromatography detection: the purity of N-ethylethylenediamine is 91.1%, and the purity of two kinds of disubstituted by-products are respectively 2.9% and 6.0% (ethylenediamine accounts for about 52.9%).
(2)产品与原料的分离纯化过程:(2) Separation and purification process of products and raw materials:
①减压蒸馏过程:同实施例2过程,将得到的烷基化反应液倒入减压蒸馏装置中,将未被缚酸胺蒸出,收集馏出液。经过气相分析结果测定,馏出液中乙二胺含量为28.5%,N-乙基乙二胺含量为65.0%,两种二取代副产物的含量分别为2.2%和4.3%。釜底液即被缚酸的乙二胺和少量的N-乙基乙二胺,其中乙二胺的含量为94.1%,N-乙基乙二胺的含量为5.9%。① Vacuum distillation process: Same as the process of Example 2, pour the obtained alkylation reaction liquid into a vacuum distillation device, distill the unbound acid-bound amine, and collect the distillate. As determined by gas phase analysis, the content of ethylenediamine in the distillate is 28.5%, the content of N-ethylethylenediamine is 65.0%, and the contents of two disubstituted by-products are 2.2% and 4.3% respectively. The bottom liquid is acid-bound ethylenediamine and a small amount of N-ethylethylenediamine, wherein the content of ethylenediamine is 94.1%, and the content of N-ethylethylenediamine is 5.9%.
②共沸精馏过程:将减压蒸馏后的馏出液与共沸剂正庚烷混合,混合体积比为3:1。采用精馏的方式对组分进行分离提纯,共沸精馏分理出乙二胺,常规精馏分离N-乙基乙二胺,具体为首先正庚烷与乙二胺发生共沸,共沸点为86-98℃,根据正庚烷和乙二胺不互溶的现象,下层分出乙二胺,轻组分正庚烷流回塔内。当乙二胺全部除尽后,继续用精馏的方式采出正庚烷,温度约为98℃。随后,在精馏塔塔顶温度128-130℃采出产物N-乙基乙二胺。经过气相检测,馏出乙二胺纯度为99.4%,产物N-乙基乙二胺纯度为99.5%,经过计算单批次产物收率为87.0%。②Azeotropic distillation process: the distillate after vacuum distillation is mixed with the entrainer n-heptane, and the mixing volume ratio is 3:1. The components are separated and purified by rectification, ethylenediamine is separated by azeotropic rectification, and N-ethylethylenediamine is separated by conventional rectification. Specifically, n-heptane and ethylenediamine azeotrope first, The boiling point is 86-98°C. According to the immiscibility of n-heptane and ethylenediamine, the lower layer separates ethylenediamine, and the light component n-heptane flows back into the tower. When all ethylenediamine is removed, continue to extract n-heptane by rectification, the temperature is about 98°C. Subsequently, the product N-ethylethylenediamine is extracted at a temperature of 128-130° C. at the top of the rectification tower. Through gas phase detection, the purity of the distilled ethylenediamine is 99.4%, the purity of the product N-ethylethylenediamine is 99.5%, and the calculated single batch product yield is 87.0%.
对比例comparative example
首先在反应釜中加入360g乙二胺,使用水浴加热装置将原料液调至40℃。使用压力调节阀和质量流量控制器调节自氯乙烷储罐中流出的氯乙烷。并通过进料泵将氯乙烷液体通入反应釜内,控制一定的进料速度,保证进料时间为1h,调节乙二胺:氯乙烷的反应摩尔比为3:1,氯乙烷共计通入130g。然后在40℃下保温搅拌30min,使未转化的氯乙烷反应完全。经过气相色谱检测氯乙烷转化率为100%,生成物中N-乙基乙二胺的纯度为83.6%,两种二取代副产物的纯度分别为5.5%和10.9%。经过后处理单批次产物收率为74.5%。First, 360 g of ethylenediamine was added into the reaction kettle, and the raw material liquid was adjusted to 40° C. using a water bath heating device. Use a pressure regulating valve and a mass flow controller to regulate the outflow of ethyl chloride from the ethyl chloride storage tank. And pass the ethyl chloride liquid into the reaction kettle through the feed pump, control a certain feeding speed, ensure the feeding time is 1h, adjust the reaction molar ratio of ethylenediamine: ethyl chloride to 3:1, ethyl chloride A total of 130g was introduced. Then keep stirring at 40°C for 30 minutes to completely react the unconverted ethyl chloride. The conversion rate of ethyl chloride was detected by gas chromatography to be 100%, the purity of N-ethylethylenediamine in the product was 83.6%, and the purity of two disubstituted by-products were 5.5% and 10.9%, respectively. The single batch product yield after post-treatment is 74.5%.
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