CN116100395A - Outer wall surface polishing equipment and polishing method - Google Patents
Outer wall surface polishing equipment and polishing method Download PDFInfo
- Publication number
- CN116100395A CN116100395A CN202310038947.0A CN202310038947A CN116100395A CN 116100395 A CN116100395 A CN 116100395A CN 202310038947 A CN202310038947 A CN 202310038947A CN 116100395 A CN116100395 A CN 116100395A
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- Prior art keywords
- polishing
- lifting
- wall surface
- beams
- steel
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- 238000005498 polishing Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 53
- 239000010959 steel Substances 0.000 claims abstract description 53
- 239000000428 dust Substances 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 13
- 239000003973 paint Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
- B24B7/182—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like for walls and ceilings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
- B24B7/186—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with disc-type tools
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides outer wall polishing equipment and a polishing method, wherein the polishing equipment comprises a polishing device and a lifting device, the polishing device comprises at least two beams which are arranged in parallel, a plurality of bottom plates are arranged between the beams, polishing machines are arranged on the bottom plates, two ends of the beams are connected with channel steel tracks, the channel steel tracks are provided with guide rails, the tracks slide up and down along the guide rails, the guide rails are connected with supports, lifting ropes are connected above the beams, lifting hooks are linked on the lifting ropes, and the lifting hooks are connected with the bottom ends of steel wires; the lifting device comprises a house body, an electric hoist and at least two supports are arranged on the house body, steel beams are arranged on the supports, pulleys are arranged on the steel beams, and the top ends of the steel wire ropes are connected with the electric hoist by bypassing the pulleys. The equipment is enabled to run along the set direction to polish the wall surface, so that the wall surface is smooth, the efficiency is high, the cost is saved, and the construction quality is improved.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to an outer wall surface polishing device and a polishing method.
Background
The outer wall of the high-rise building is generally decorated by using the paint, the decoration effect is not only influenced by the paint color and the paint construction quality, but also is the key for influencing the paint construction effect, and a sentence called as 'light death' in the industry is that whether the paint surface is smooth or not only appears in sunlight, but also cannot be hidden. The exterior wall coating is a very important ring for influencing the building quality. The construction of the exterior wall coating base layer mainly has the following problems:
1. the wall surface of the high-rise building is higher, wall plastering and putty are generally constructed layer by layer according to floors, although the plastering thickness and flatness are controlled by the through long steel wires and the control mark blocks, due to the layer by layer construction, the plastering joint is easy to generate concave-convex, and certain errors exist in the steel wires and the mark blocks, so that the plastering wall surface has certain errors.
2. The constructors of different technical levels have certain differences in the control of plastering thickness, so that the plastering surfaces of different constructors can have height differences, the joint can be concave-convex, and meanwhile, the constructors with poor technical levels plaster themselves to have local uneven conditions.
3. Because the construction period of the plastering of the outer wall is longer, the construction climates and the material use of different layers of the same wall are different to a certain extent, and certain concave-convex can appear among different plastering segments after the mortar is dried.
4. Part of constructors have insufficient responsibility or examination omission and the like, and the situation that the flatness of the wall plastering exceeds the standard can be generated.
5. The manual work is repaiied wall plastering, putty layer roughness and is difficult to accomplish big face and level, and first is that wall itself area is big, and constructor hardly controls whole wall roughness, and the standard that second different positions, time quantum, personnel were rectified is inconsistent, and third manual work rectifies the expense height, and the quality is difficult to obtain guaranteeing.
The situation leads to the situation that the wall plastering layer and the putty layer are uneven or concave-convex locally after construction, and how to make the wall plastering layer and the putty layer even is a key problem for improving the building quality.
Disclosure of Invention
The invention aims to solve the technical problem of providing an outer wall surface polishing device and a polishing method, wherein a guide rail support is arranged on a wall surface, so that the device runs along a set direction to polish the wall surface, and the wall surface is smooth, thereby realizing high efficiency, saving cost and improving construction quality.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides an outer wall face equipment of polishing, includes grinding device and elevating gear:
the polishing device comprises at least two parallel beams, a plurality of bottom plates are arranged between the beams, polishing machines are arranged on the bottom plates, channel steel tracks are connected to two ends of the beams, guide rails are arranged on the channel steel tracks, the tracks slide up and down along the guide rails, supports are connected to the guide rails, lifting ropes are connected to the upper sides of the beams, lifting hooks are linked to the lifting ropes, and the lifting hooks are connected to the bottom ends of the steel ropes;
the lifting device comprises a house body, an electric hoist and at least two supports are arranged on the house body, steel beams are arranged on the supports, pulleys are arranged on the steel beams, and the top ends of the steel wire ropes are connected with the electric hoist by bypassing the pulleys.
The bottom plate includes the connecting plate, the polisher includes the host computer, is provided with dust absorption export and protection casing on the host computer, the host computer is connected with the block terminal through the power cord, the host computer is installed on the connecting plate, the connecting plate is installed on the crossbeam, there is the piece of polishing through bolted connection on the connecting plate, still be provided with the spring pad that acts on the piece of polishing on the connecting plate.
The power distribution box is provided with a main switch, a voltmeter, a galvanometer, a current, a branch switch and a controller, wherein a bracket is arranged below the power distribution box and is arranged on the cross beam.
The beam is connected with a dust collection bag through a fixing rope, and the dust collection bag is communicated with a dust collection outlet.
The hanger seat and the house body are both square steel structures, the house body is provided with a counterweight, and the bottom end of the channel steel track is a track head.
The lifting rope is characterized in that two lifting lugs are arranged on the cross beam, the lifting rope is connected to the lifting lugs through rope clamps, and an anti-falling rope is arranged on the lifting rope.
The polishing method of the outer wall polishing equipment comprises the following steps:
s1, installing a lifting device, balancing a house body through a counterweight, installing an electric hoist to be connected with the top end of a steel wire rope, and enabling the bottom end of the steel wire rope to extend downwards by bypassing a pulley;
s2, penetrating lifting ropes into lifting lugs on two sides of the top of the grinding machine, wherein the upper ends of the lifting ropes are connected with lifting hooks which are connected with the bottom ends of the steel wire ropes;
s3, fixing the support on the wall body, and inserting the channel steel track into the guide rail;
s4, operating the electric hoist to enable the polishing device to run up and down, enabling the channel steel track to move up and down in the guide rail, and checking whether the polishing machine 2 is qualified in installation;
s5, installing the grinding machine on the bottom plate, adjusting the grinding machine to the same plane through an adjusting screw on the bottom plate, and fixing the grinding machine firmly through bolts after adjustment is completed;
s6, mounting the dust collection bag below the cross beam;
s7, starting a grinding machine;
s8, controlling the electric hoist to loosen the hoisting steel wire rope, and enabling the polishing device to descend by utilizing the self gravity guide rail to lift the polishing device along the wall surface, so that the polishing machine polishes the wall surface;
s9, checking the polished wall surface, polishing again if the requirements are not met, and polishing the next wall surface after the wall surface is qualified.
The beneficial effects of the invention are as follows:
1. the polishing equipment is simple in structure, convenient to install and detach, can be operated and used by low simple training of technical requirements of constructors, can polish the wall surface in a certain width at one time, only needs a small amount of operators, saves labor, improves the construction efficiency, has good flatness of the polished wall surface, can meet the requirement of outer wall paint on flatness of a construction base layer, and can polish a plastering wall surface, a putty wall surface (change grinding wheel) and the like.
2. Efficiency is improved through automatic polishing, control can be remotely conducted, and dangers existing in manual polishing are avoided.
3. The grinding machine is connected with the connecting plate through bolts, the bolts are rotated before the connecting bolts are fastened to enable the grinding machine to be parallel to the wall surface and adjusted to the same plane with other grinding machines, and the bolts are prevented from being displaced through the spring pad and counter force generated by the grinding machine and the connecting plate.
Drawings
FIG. 1 is a schematic diagram of a lifting device;
FIG. 2 is a schematic structural view of a polishing apparatus;
FIG. 3 is a schematic view of the structure of the distribution box;
FIG. 4 is a schematic diagram of a base plate structure;
FIG. 5 is a right side view of FIG. 4;
FIG. 6 is a schematic diagram of the connection of the base plate to the sander;
FIG. 7 is a schematic view of a connection structure of a house body and a hanger base;
FIG. 8 is a schematic view of the connection structure of the support and the wall;
the figure shows: 1-a cross beam; 2-grinding machine; 3-a bottom plate; 4-channel steel tracks; 5-a guide rail; 6-supporting seats; 7, a dust collection bag; 8-fixing ropes; 9-track heads; 10-a distribution box; 11-a main switch; 12-voltmeter; 13-a galvanometer; 14-ammeter; 15-branch switch; 16-a controller; 17-a bracket; 18-pulleys; 19-steel beams; 20-a steel wire rope; 21-a lifting hook; 22-anti-falling rope; 23-lifting ropes; 24-rope clip; 25-lifting lugs; 26-electric hoist; 27-a hanger base; 28-counterweight; 29-house body; 30-wall body; 31-connecting plates; 32-a host; 33-a dust collection outlet; 34-a power line; 35-a protective cover; 36-polishing the sheet; 37-bolts; 38-spring pad.
Detailed Description
The invention will be further described with reference to the drawings and examples.
As shown in fig. 1 to 8, an outer wall surface polishing apparatus includes a polishing device and a lifting device:
the polishing device comprises at least two parallel beams 1, a plurality of bottom plates 3 are arranged between the beams 1, polishing machines 2 are arranged on the bottom plates 3, channel steel tracks 4 are connected to two ends of the beams 1, guide rails 5 are arranged on the channel steel tracks 4, the tracks 4 slide up and down along the guide rails 5, supports 6 are connected to the guide rails 5, a lifting rope 23 is connected to the upper side of the beams 1, lifting hooks 21 are connected to the lifting rope 23 in a linked mode, and the lifting hooks 21 are connected to the bottom ends of steel wire ropes 20;
the lifting device comprises a house body 29, an electric hoist 26 and at least two brackets 17 are arranged on the house body 29, a steel beam 19 is arranged on each bracket 17, a pulley 18 is arranged on each steel beam 19, and the top end of each steel wire rope 20 bypasses the corresponding pulley 18 to be connected with the corresponding electric hoist 26.
The bottom plate 3 includes connecting plate 31, polisher 2 includes host computer 32, is provided with dust absorption export 33 and protection casing 35 on the host computer 32, host computer 32 is connected with block terminal 10 through power cord 34, host computer 32 installs on connecting plate 31, connecting plate 31 installs on crossbeam 1, be connected with polishing piece 36 through bolt 37 on the connecting plate 31, still be provided with the spring pad 38 that acts on polishing piece 36 on the connecting plate 31.
The distribution box 10 is provided with a main switch 11, a voltmeter 12, a galvanometer 13, a current 14, a branch switch 15 and a controller 16, a bracket 17 is arranged below the distribution box 10, and the bracket 17 is arranged on the beam 1.
The beam 1 is connected with a dust collection bag 7 through a fixing rope 8, and the dust collection bag 7 is communicated with a dust collection outlet 33.
The hanger seat 27 and the house 29 are both square steel structures, the house 29 is provided with a counterweight 28, and the bottom end of the channel steel track 4 is a track head 9.
Two lifting lugs 25 are arranged on the cross beam 1, the lifting rope 23 is connected to the lifting lugs 25 through rope clamps, and the lifting rope 23 is provided with an anti-falling rope 22.
The polishing method of the outer wall polishing equipment comprises the following steps:
s1, installing a lifting device, balancing a house 29 through a counterweight 28, installing an electric hoist 26 to connect the top end of a steel wire rope 20, and extending the bottom end of the steel wire rope 20 downwards by bypassing a pulley 18;
s2, penetrating lifting ropes 23 into lifting lugs 25 on two sides of the top of the grinding machine 2, wherein the upper ends of the lifting ropes 23 are connected with lifting hooks 21, and the lifting hooks 21 are connected with the bottom ends of the steel wire ropes 20;
s3, fixing the support 6 on the wall 30, and inserting the channel steel track 4 into the guide rail 5;
s4, operating the electric hoist 26 to enable the polishing device to run up and down, enabling the channel steel track 4 to move up and down in the guide rail 5, and checking whether the polishing machine 2 is qualified in installation;
s5, mounting the grinding machine 2 on the bottom plate 3, adjusting the grinding machine 2 to the same plane through an adjusting screw on the bottom plate 3, and fixing firmly through bolts after adjustment;
s6, mounting a dust collection bag 7 below the beam 1;
s7, starting the grinding machine 2;
s8, controlling the electric hoist 26 to loosen the hoisting steel wire rope 20, and lowering the polishing device by using the self gravity guide rail 5 to lift the polishing device along the wall surface so that the polishing machine 2 polishes the wall surface;
s9, checking the polished wall surface, polishing again if the requirements are not met, and polishing the next wall surface after the wall surface is qualified.
The polishing equipment is simple in structure, convenient to install and detach, can be operated and used by low simple training of technical requirements of constructors, can polish the wall surface in a certain width at one time, only needs a small amount of operators, saves labor, improves the construction efficiency, has good flatness of the polished wall surface, can meet the requirement of outer wall paint on flatness of a construction base layer, and can polish a plastering wall surface, a putty wall surface (change grinding wheel) and the like.
Efficiency is improved through automatic polishing, control can be remotely conducted, and dangers existing in manual polishing are avoided.
The grinding machine 2 is connected with the connecting plate 31 through bolts, the bolts are rotated before the connecting bolts are fastened to enable the grinding machine to be parallel to the wall surface and adjusted to be in the same plane with other grinding machines, and the bolts are prevented from being displaced through the spring pads 38 and counter-force generated by the grinding machine 2 and the connecting plate 31.
The above description is not intended to limit the invention to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The utility model provides an outer wall face equipment of polishing, includes grinding device and elevating gear, its characterized in that:
the polishing device comprises at least two parallel beams (1), a plurality of bottom plates (3) are arranged between the beams (1), polishing machines (2) are arranged on the bottom plates (3), channel steel tracks (4) are connected to two ends of the beams (1), guide rails (5) are arranged on the channel steel tracks (4), the tracks (4) slide up and down along the guide rails (5), supports (6) are connected to the guide rails (5), lifting ropes (23) are connected to the upper portions of the beams (1), lifting hooks (21) are connected to the lifting ropes (23), and the lifting hooks (21) are connected to the bottom ends of steel wire ropes (20);
the lifting device comprises a house body (29), an electric hoist (26) and at least two supports (17) are arranged on the house body (29), a steel beam (19) is arranged on each support (17), a pulley (18) is arranged on each steel beam (19), and the top end of each steel wire rope (20) bypasses the corresponding pulley (18) to be connected with the corresponding electric hoist (26).
2. An exterior wall polishing apparatus as set forth in claim 1, wherein: bottom plate (3) are including connecting plate (31), polisher (2) are including host computer (32), are provided with dust absorption export (33) and protection casing (35) on host computer (32), host computer (32) are connected with block terminal (10) through power cord (34), host computer (32) are installed on connecting plate (31), connecting plate (31) are installed on crossbeam (1), be connected with polishing piece (36) on connecting plate (31) through bolt (37), still be provided with on connecting plate (31) spring pad (38) that act on polishing piece (36).
3. An exterior wall polishing apparatus as set forth in claim 2, wherein: the novel intelligent power distribution box is characterized in that a main switch (11), a voltmeter (12), a galvanometer (13), an ammeter (14), a branch switch (15) and a controller (16) are arranged on the power distribution box (10), a support (17) is arranged below the power distribution box (10), and the support (17) is arranged on the cross beam (1).
4. An exterior wall polishing apparatus as set forth in claim 2, wherein: the beam (1) is connected with a dust collection bag (7) through a fixing rope (8), and the dust collection bag (7) is communicated with a dust collection outlet (33).
5. An exterior wall polishing apparatus as set forth in claim 2, wherein: the hanger seat (27) and the house body (29) are both square steel structures, a counterweight (28) is arranged on the house body (29), and the bottom end of the channel steel track (4) is a track head (9).
6. An exterior wall polishing apparatus as set forth in claim 2, wherein: two lifting lugs (25) are arranged on the cross beam (1), the lifting rope (23) is connected to the lifting lugs (25) through rope clamps, and an anti-falling rope (22) is arranged on the lifting rope (23).
7. A polishing method of an exterior wall polishing apparatus according to any one of claims 1 to 6, comprising the steps of:
s1, installing a lifting device, balancing a house body (29) through a counterweight (28), installing an electric hoist 26 to connect the top end of a steel wire rope (20), and enabling the bottom end of the steel wire rope (20) to extend downwards around a pulley (18);
s2, penetrating lifting ropes (23) into lifting lugs (25) on two sides of the top of the grinding machine (2), wherein the upper ends of the lifting ropes (23) are connected with lifting hooks (21), and the lifting hooks (21) are connected with the bottom ends of the steel wire ropes (20);
s3, fixing the support (6) on the wall body (30), and inserting the channel steel track (4) into the guide rail (5);
s4, operating the electric hoist (26) to enable the polishing device to run up and down, enabling the channel steel track (4) to move up and down in the guide rail (5), and checking whether the polishing machine (2) is qualified in installation;
s5, installing the grinding machine (2) on the bottom plate (3), adjusting the grinding machine (2) to the same plane through an adjusting screw on the bottom plate (3), and fixing firmly by using a bolt after adjustment is completed;
s6, mounting a dust collection bag (7) below the cross beam (1);
s7, starting a grinding machine (2);
s8, controlling the electric hoist (26) to loosen the hoisting steel wire rope (20), and enabling the polishing device to descend by utilizing the gravity guide rail (5) to lift the polishing device along the wall surface so that the polishing machine (2) polishes the wall surface;
s9, checking the polished wall surface, polishing again if the requirements are not met, and polishing the next wall surface after the wall surface is qualified.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310038947.0A CN116100395A (en) | 2023-01-12 | 2023-01-12 | Outer wall surface polishing equipment and polishing method |
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CN202310038947.0A CN116100395A (en) | 2023-01-12 | 2023-01-12 | Outer wall surface polishing equipment and polishing method |
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CN116100395A true CN116100395A (en) | 2023-05-12 |
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CN202310038947.0A Pending CN116100395A (en) | 2023-01-12 | 2023-01-12 | Outer wall surface polishing equipment and polishing method |
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