CN116099812B - Drum-type full-automatic workpiece cleaning machine - Google Patents
Drum-type full-automatic workpiece cleaning machine Download PDFInfo
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- CN116099812B CN116099812B CN202310378158.1A CN202310378158A CN116099812B CN 116099812 B CN116099812 B CN 116099812B CN 202310378158 A CN202310378158 A CN 202310378158A CN 116099812 B CN116099812 B CN 116099812B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 205
- 230000007306 turnover Effects 0.000 claims abstract description 60
- 239000012535 impurity Substances 0.000 claims abstract description 23
- 238000005086 pumping Methods 0.000 claims abstract description 14
- 210000001503 joint Anatomy 0.000 claims description 55
- 230000000903 blocking effect Effects 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 238000001914 filtration Methods 0.000 claims description 14
- 238000003032 molecular docking Methods 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 30
- 239000010865 sewage Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a drum-type full-automatic workpiece cleaning machine, which relates to the technical field of drum-type cleaning machines and comprises a cleaning box, a turnover assembly and a circulating filter assembly for converting water flow in a turnover drum. According to the invention, the arc-shaped splitter plate with the cavity structure can split and throw the turned workpiece, so that the workpiece positioned in the middle part can be better flushed, the gap between the workpieces can be increased, the flushed impurities are conveniently taken away by water flow, the arc-shaped splitter plate contacted with the workpiece can perform water spraying operation through the cooperation of the rotating shaft with the cavity structure, the arc-shaped blades, the water inlet sealing plate and the water outlet sealing plate, the workpiece is further flushed and flushed away, the arc-shaped splitter plate which is not contacted with the workpiece can perform water pumping operation, the sewage mixed with the impurities is pumped from the inside of the turning cylinder, and the cleaning efficiency of the workpiece can be effectively improved through the cooperation of the parts.
Description
Technical Field
The invention relates to the technical field of drum-type cleaning machines, in particular to a drum-type full-automatic workpiece cleaning machine.
Background
The drum-type ultrasonic cleaner is a new cleaning device which combines mechanical rolling and ultrasonic cavitation, a rolling mechanism is arranged in a tank and matched with a special drum cleaning basket, a to-be-cleaned object is arranged in the basket to roll the to 360 degrees, and dirt is rapidly and thoroughly removed in the rolling process of a workpiece, and the drum-type ultrasonic cleaner is characterized in that: the ultrasonic cleaning, roller rolling and circulating filtering device are integrated, 360-degree all-round rolling cleaning of the workpiece is free of dead angles, the ultrasonic sealing vibration box is arranged on one side, the ultrasonic cleaning is forcefully and thoroughly carried out, and the stainless steel roller is manufactured and durable in use.
When the traditional drum-type ultrasonic cleaner is used, the workpiece inside the drum is driven to overturn through the rolling of the drum to enable the workpiece inside the drum to be cleaned in all directions, but in the actual operation process, when the number of the workpieces inside the drum is large, the workpieces are abutted against the inner wall of the drum to overturn, the workpieces in the middle are covered and shielded by other workpieces in the overturning process, vibration generated by the operation of the ultrasonic sealing vibration box is weakened when the vibration is transmitted to the workpieces in the middle through the blocking of the drum and the external workpieces, the cleaning effect of the workpieces in the middle is weakened, more time is required to clean some adhered and stubborn impurities, the cleaning efficiency is lower, and when some solid impurities are cleaned, the solid impurities on the workpieces in the middle are not easy to flow into the external water flow through gaps between the workpieces in the external overturning mode, so that the effect on the circulating filtering efficiency is caused, the filtering of the impurities can be completed, the impurities can be quickly discharged, and the workpieces can be automatically scattered and automatically cleaned.
Disclosure of Invention
The invention aims at: in order to solve the problems in the background, a drum-type full-automatic workpiece cleaning machine is provided.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a full-automatic work piece cleaning machine of drum-type, includes washs the case, washs the case and is constituteed by box, first backup pad and second backup pad, first backup pad laminating each other and be provided with two sets of, two sets of second backup pad, first backup pad symmetry are fixed in the inside of box, have placed the upset subassembly that is used for carrying out splendid attire, turn to the work piece to the inside of box;
the turnover assembly comprises a turnover cylinder, a rotating shaft, arc-shaped blades, a rotating disc, a linkage gear, a fixed butt joint, a separation sheet, a handle, an arc-shaped flow dividing plate and a water changing hole;
the arc-shaped flow dividing plate is welded and fixed on the inner wall of the turnover cylinder, the inside of the arc-shaped flow dividing plate is of a cavity structure, hole grooves communicated with the cavity of the arc-shaped flow dividing plate are formed at two ends of the outer wall of the turnover cylinder, and the arc-shaped flow dividing plate is used for dividing and guiding workpieces turned inside the turnover cylinder to be thrown;
the rotating shaft is fixed at the central positions of the two ends of the outer wall of the turnover cylinder, the inside of the rotating shaft is of a cavity structure, one end of the rotating shaft, which is far away from the turnover cylinder, is of an opening shape, the separation sheet is fixed in the cavity inside the rotating shaft, and the rotating shaft provides rotating support for the turnover cylinder and provides flow guide for water flow conversion inside the turnover cylinder;
the arc-shaped blades, the rotating disc, the linkage gear and the fixed butt joint are sequentially sleeved on the outer wall of the rotating shaft along the horizontal direction, the arc-shaped blades, the linkage gear and the fixed butt joint are fixedly connected with the rotating shaft, the rotating disc is rotationally connected with the rotating shaft through a bearing, and one end, close to the rotating drum, of the arc-shaped blades is fixedly connected with the arc-shaped splitter plate;
the inside of the arc-shaped blade is of a cavity structure, the arc-shaped flow distribution plate is communicated with the inner space of the rotating shaft through the arc-shaped blade, the water changing hole is formed in the outer wall of the inner cambered surface of the arc-shaped flow distribution plate, and the water changing hole, the arc-shaped flow distribution plate, the arc-shaped blade and the rotating shaft are mutually matched and used for carrying out a conversion operation on water flow in the overturning cylinder;
the two ends of the inside of the box body are provided with circulating filter components for converting the water flow in the overturning cylinder so as to quickly discharge impurities in the overturning cylinder;
the circulating filter assembly comprises a water inlet pipe, a water suction pipe, a butt joint mechanism, a water inlet seal blocking plate and a water outlet blocking plate;
the water inlet pipe and the water pumping pipe are symmetrically and fixedly arranged at two ends of the inside of the box body and penetrate through the outside of the box body;
the water inlet sealing and blocking plate and the water outlet sealing and blocking plate are respectively fixed at the ports of the water inlet pipe and the water suction pipe, the water inlet sealing and blocking plate is used for blocking the water inlet area of one rotating shaft, the water outlet sealing and blocking plate is used for blocking the water outlet area of the other rotating shaft, and the water inlet sealing and blocking plate and the water outlet sealing and blocking plate are mutually matched and used for switching the water suction and water spray states of the water change holes;
the butt joint mechanism comprises a telescopic butt joint, a limiting ring and a telescopic spring, wherein the telescopic butt joint is symmetrically and rotatably sleeved on the outer wall of the water inlet pipe and the outer wall of the water pumping pipe, the limiting ring is positioned between the telescopic butt joint and the telescopic spring and is rotatably connected with the telescopic butt joint, one end of the telescopic spring, which is far away from the limiting ring, is attached to the inner wall of the box body, the inner wall and the outer wall of the telescopic butt joint are in conical structures, the two conical structures are in opposite states, and the telescopic butt joint and the fixed butt joint are mutually matched and used for enabling the rotating shaft to be in quick butt joint with the water inlet pipe and the water pumping pipe.
As still further aspects of the invention: the quantity of arc blade arc flow distribution plate is provided with a plurality of and quantity equals, and is a plurality of the arc flow distribution plate is the annular and distributes in the inside of upset section of thick bamboo, there is the clearance between the side of arc flow distribution plate and the inner wall of upset section of thick bamboo, a plurality of arc blade and arc flow distribution plate one-to-one, just the vertical transversal arc structure of personally submitting of arc blade.
As still further aspects of the invention: the separation sheet is provided with a plurality of, and is a plurality of the separation sheet separates the inside cavity of pivot into a plurality of passageway, and the passageway quantity equals with the quantity of arc flow distribution plate, the hole groove that switches on with passageway and arc blade is seted up to the outer wall of pivot.
As still further aspects of the invention: the outer wall of the fixed butt joint is of a conical structure, and the conical structure of the inner part of the telescopic butt joint is matched with the conical structure of the outer wall of the fixed butt joint.
As still further aspects of the invention: the circulating filter assembly further comprises a water filtering tank, a filter screen, a water conveying pump, a water suction pump and a water conveying pipe;
the filter screen fixed mounting is in the inside of filter tank, the output of water pump, the input of suction pump are connected with inlet tube, suction pipe respectively through the raceway, the input of water pump, the output of suction pump are connected in the both ends of filter tank through the connecting pipe.
As still further aspects of the invention: the inside and the outside of the box body are also provided with driving components for driving the turning cylinder to rotate, and the driving components comprise driving gears, driven synchronous gears, a gear motor, a driving synchronous gear and a synchronous belt;
the driving gears are arranged in groups of four, two groups of driving gears are symmetrically distributed at two ends of the inside of the box body and are rotationally connected with the box body through rotating shafts, and one rotating shaft of the driving gears penetrates through the outside of the box body and is connected with the driven synchronous gears;
the gear motor is fixedly arranged on one side outside the box body through a bracket, the driving synchronous gear is arranged on an output shaft of the gear motor, and the synchronous belt is sleeved on the outer walls of the driven synchronous gear and the driving synchronous gear.
As still further aspects of the invention: the inside of first backup pad, second backup pad has seted up respectively and has fixed a position the constant head tank that pivot, rolling disc carried out location and rotation supported, and the top of constant head tank is horn mouth structure, every group two drive gears in the drive gear are symmetrical distribution with the central line axis of constant head tank as the center, linkage gear and a set of two drive gears in the drive gear mesh simultaneously.
As still further aspects of the invention: the rotary shaft, the arc-shaped blades, the rotating discs, the linkage gears and the fixed butt joints are provided with two groups of handles which are symmetrically distributed at two ends of the rotating discs, the handles are of n-shaped structures, and the two ends of each handle are respectively and fixedly connected with the outer parts of the two rotating discs.
As still further aspects of the invention: the water inlet sealing and blocking plates and the water outlet sealing and blocking plates are in a staggered distribution state along the horizontal axis, and the water inlet sealing and blocking plates and the water outlet sealing and blocking plates are mutually spliced to form a complete circular structure.
Compared with the prior art, the invention has the beneficial effects that:
1. the arc-shaped splitter plate with the cavity structure can split and throw the turned workpiece, so that the workpiece is dispersed, the workpiece positioned in the middle can be better flushed, the gap between the workpieces can be increased, impurities which are flushed down are conveniently taken away by water flow, and the cleaning efficiency of the workpiece is effectively improved;
2. through the cooperation of the rotating shaft, the arc-shaped blades, the water inlet sealing baffle and the water outlet sealing baffle which are in a cavity structure, the arc-shaped flow dividing plate contacted with the workpiece can perform water spraying operation to further flush the workpiece, meanwhile, the flushed impurities are flushed away, the separation efficiency of the impurities and the workpiece is improved, the arc-shaped flow dividing plate which is not contacted with the workpiece can perform water pumping operation, and the sewage mixed with the impurities is pumped away from the inside of the overturning cylinder, so that the flow conversion operation of cleaning water in the overturning cylinder is improved, and the water circulation filtering efficiency is effectively improved;
3. through setting up docking mechanism, can realize the quick butt joint of pivot and inlet tube, outlet pipe, effectively improve the convenience of device use.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the back of the case of the present invention;
FIG. 3 is a top plan view of the structure of the present invention;
FIG. 4 is a schematic view of the structure of the inside of the case of the present invention;
FIG. 5 is a cross-sectional view of the structure of the case of the present invention;
FIG. 6 is a schematic view of the flip assembly of the present invention;
FIG. 7 is a vertical cross-sectional view of the tumble bowl and arcuate diverter plate of the present invention;
FIG. 8 is a horizontal cross-sectional view of the tumble bowl, arcuate splitter plate and arcuate vanes of the present invention;
FIG. 9 is a schematic view of the connection of an arcuate splitter plate and arcuate blades of the present invention;
FIG. 10 is a schematic view of the connection of an arcuate blade to a shaft in accordance with the present invention;
FIG. 11 is a cross-sectional view of an arcuate blade and shaft of the present invention;
FIG. 12 is a schematic view of the structure of the circulating filter assembly of the present invention;
FIG. 13 is a schematic view of another view of the circulating filter assembly of the present invention;
FIG. 14 is a cross-sectional view of the connection of the docking mechanism to the inlet tube of the present invention;
FIG. 15 is a cross-sectional view of the connection of the docking mechanism to the outlet pipe of the present invention;
FIG. 16 is a cross-sectional exploded view of the docking mechanism of the present invention;
FIG. 17 is a view showing the positions of the water inlet sealing plate, the water outlet sealing plate and the cavity channel of the rotating shaft when the turnover cylinder rotates;
fig. 18 is a structural cross-sectional view of the first support plate and the second support plate of the present invention.
In the figure: 1. a cleaning box; 2. a drive assembly; 3. a flip assembly; 4. a circulating filter assembly;
101. a case; 102. a first support plate; 103. a second support plate;
201. a drive gear; 202. a driven synchronizing gear; 203. a speed reducing motor; 204. a drive synchronizing gear; 205. a synchronous belt;
301. a turnover drum; 302. a rotating shaft; 303. an arc-shaped blade; 304. a rotating disc; 305. a linkage gear; 306. fixing the butt joint; 307. a separator sheet; 308. a handle; 309. an arc-shaped splitter plate; 310. changing water holes;
401. a water filtering tank; 402. a filter screen; 403. a water pump; 404. a water pump; 405. a water pipe; 406. a water inlet pipe; 407. a water pumping pipe; 408. a docking mechanism; 409. a water inlet seal blocking plate; 410. a water seal blocking plate is arranged;
4081. a telescopic butt joint; 4082. a limiting ring; 4083. and a telescopic spring.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
Referring to fig. 1 to 18, in an embodiment of the present invention, a drum-type full-automatic workpiece cleaning machine includes a cleaning box 1, wherein the cleaning box 1 is composed of a box body 101, a first support plate 102 and a second support plate 103, the second support plate 103 and the first support plate 102 are mutually attached and provided with two groups, the two groups of second support plates 103 and the first support plate 102 are symmetrically fixed in the box body 101, and a turnover assembly 3 for holding and turning workpieces is placed in the box body 101;
the turnover assembly 3 comprises a turnover cylinder 301, a rotating shaft 302, an arc-shaped blade 303, a rotating disc 304, a linkage gear 305, a fixed butt joint 306, a separation sheet 307, a lifting handle 308, an arc-shaped splitter plate 309 and a water changing hole 310;
the arc-shaped flow dividing plate 309 is welded and fixed on the inner wall of the turnover cylinder 301, the inside of the arc-shaped flow dividing plate 309 is of a cavity structure, hole grooves communicated with the cavity of the arc-shaped flow dividing plate 309 are formed at two ends of the outer wall of the turnover cylinder 301, and the arc-shaped flow dividing plate 309 is used for dividing and guiding workpieces turned inside the turnover cylinder 301 to be thrown;
the rotating shaft 302 is fixed at the central positions of the two ends of the outer wall of the turnover cylinder 301, the inside of the rotating shaft 302 is of a cavity structure, one end, far away from the turnover cylinder 301, of the rotating shaft 302 is of an opening shape, the separation sheet 307 is fixed in the cavity inside the rotating shaft 302, and the rotating shaft 302 provides rotating support for the turnover cylinder 301 and provides diversion for water flow conversion inside the turnover cylinder 301;
the arc-shaped blades 303, the rotating disc 304, the linkage gear 305 and the fixed butt joint 306 are sequentially sleeved on the outer wall of the rotating shaft 302 along the horizontal direction, the arc-shaped blades 303, the linkage gear 305 and the fixed butt joint 306 are fixedly connected with the rotating shaft 302, the rotating disc 304 is rotationally connected with the rotating shaft 302 through bearings, and one end, close to the rotating drum 301, of the arc-shaped blades 303 is fixedly connected with the arc-shaped splitter plate 309;
the inside of the arc-shaped blade 303 is of a cavity structure, the arc-shaped splitter plate 309 is communicated with the inner space of the rotating shaft 302 through the arc-shaped blade 303, the water changing hole 310 is formed in the inner cambered surface outer wall of the arc-shaped splitter plate 309, and the water changing hole 310, the arc-shaped splitter plate 309, the arc-shaped blade 303 and the rotating shaft 302 are matched with each other to perform a current changing operation on the water flow in the overturning cylinder 301;
the two ends of the inside of the box body 101 are provided with a circulating filter assembly 4 for converting the water flow in the turnover cylinder 301 so as to quickly discharge impurities in the turnover cylinder 301;
the circulating filter assembly 4 comprises a water inlet pipe 406, a water suction pipe 407, a docking mechanism 408, a water inlet seal block 409 and a water outlet seal block 410;
the water inlet pipe 406 and the water pumping pipe 407 are symmetrically and fixedly arranged at two ends of the inside of the box body 101 and penetrate through the outside of the box body 101;
the water inlet sealing and blocking plate 409 and the water outlet sealing and blocking plate 410 are respectively fixed at the ports of the water inlet pipe 406 and the water suction pipe 407, the water inlet sealing and blocking plate 409 is used for blocking the water inlet area of one rotating shaft 302, the water outlet sealing and blocking plate 410 is used for blocking the water outlet area of the other rotating shaft 302, and the water inlet sealing and blocking plate 409 and the water outlet sealing and blocking plate 410 are mutually matched for switching the water suction and water spray states of the water change holes 310;
the docking mechanism 408 comprises a telescopic docking head 4081, a limiting ring 4082 and a telescopic spring 4083 which are symmetrically and rotatably sleeved on the outer walls of the water inlet pipe 406 and the water pumping pipe 407, the limiting ring 4082 is positioned between the telescopic docking head 4081 and the telescopic spring 4083 and is rotatably connected with the telescopic docking head 4081, one end of the telescopic spring 4083, which is far away from the limiting ring 4082, is attached to the inner wall of the box 101, the inner wall and the outer wall of the telescopic docking head 4081 are in cone structures, the two cone structures are in opposite states, and the telescopic docking head 4081 and the fixed docking head 306 are mutually matched to enable the rotating shaft 302 to be rapidly docked with the water inlet pipe 406 and the water pumping pipe 407;
the outer wall of the fixed abutment 306 is in a conical structure, and the conical structure of the inner part of the telescopic abutment 4081 is matched with the conical structure of the outer wall of the fixed abutment 306;
the circulating filter assembly 4 further comprises a water filtering tank 401, a filter screen 402, a water delivery pump 403, a water suction pump 404 and a water delivery pipe 405;
the filter screen 402 is fixedly arranged in the filter tank 401, the output end of the water delivery pump 403 and the input end of the water suction pump 404 are respectively connected with the water inlet pipe 406 and the water suction pipe 407 through the water delivery pipe 405, and the input end of the water delivery pump 403 and the output end of the water suction pump 404 are connected with the two ends of the filter tank 401 through connecting pipes.
In this embodiment: what needs to be stated is: the turnover cylinder 301 may be provided with a circular or polygonal structure, a material opening for discharging and taking materials is formed on the outer wall of the turnover cylinder 301, a movable door is rotatably connected to the inner side of the material opening through a hinge, and the other side of the movable door is detachably connected with the turnover cylinder 301 through a connecting buckle;
after a workpiece to be cleaned is placed into the turnover cylinder 301 through a material opening, the movable door is closed, and then the whole turnover assembly 3 is placed into the box body 101, and the turnover assembly 3 can be rotatably supported by the first support plate 102 and the second support plate 103;
during the process of putting the turnover assembly 3 into the box 101, the conical surface of the outer wall of the fixed butt joint 306 and the conical surface of the telescopic butt joint 4081 are mutually extruded, the telescopic butt joint 4081 moves horizontally under the extrusion force, the telescopic butt joint 4081 moves to extrude the telescopic spring 4083 to shrink, the fixed butt joint 306 can continue to move downwards through the movement of the telescopic butt joint 4081, when the fixed butt joint 306 is horizontally aligned with the inner side hole of the telescopic butt joint 4081, the telescopic butt joint 4081 loses the external extrusion force, at the moment, the telescopic butt joint 4081 moves to reset under the reset force of the telescopic spring 4083, and finally the telescopic butt joint 4081 is sheathed on the outer side of the fixed butt joint 306, so that the butt joint operation of the rotating shaft 302, the water inlet pipe 406 and the water pumping pipe 407 is realized;
what needs to be stated is: the horizontal cross sections of the water inlet pipe 406 and the water suction pipe 407 are of a laterally inverted T-shaped structure, the small diameter of the conical groove inside the telescopic butt joint 4081 is matched with the large diameter of the T-shaped structure, the diameter of the inner wall of the limiting ring 4082 is matched with the small diameter of the T-shaped structure, the limiting sliding of the telescopic butt joint 4081 can be facilitated through the limiting ring 4082, and meanwhile the friction force between the telescopic butt joint 4081 and the telescopic spring 4083 during rotation can be reduced;
after the overturning assembly 3 is placed, the driving assembly 2 can be started to drive the overturning assembly 3 to rotate, the ultrasonic sealing vibration box arranged on the outer side of the box body 101 is synchronously started to vibrate cleaning water in the box body 101, meanwhile, the water delivery pump 403 and the water suction pump 404 are started to circularly filter the cleaning water, and the cleaning operation of a workpiece is realized by cooperation of the three components;
in the process that the turnover cylinder 301 is driven to rotate, the workpiece can be turned along the inner wall of the bottom of the turnover cylinder 301, and when the turnover cylinder 301 drives the arc-shaped splitter plate 309 to rotate to be in contact with the workpiece, the turned workpiece moves in two tracks:
a part of the workpiece passes through the gap between the inner wall of the turnover cylinder 301 and the arc-shaped flow dividing plate 309 and continuously moves and turns along the inner wall of the turnover cylinder 301;
the other part of the workpieces move along the inner arc-shaped outer wall of the arc-shaped splitter plate 309, and the workpieces roll and are thrown out from the other end of the arc-shaped splitter plate 309 along with the continued rotation of the turning cylinder 301;
the workpiece can be scattered and turned over by reciprocating in the way, and the structure is different from the traditional turning over, so that the workpiece in the middle can be prevented from being wrapped by an external workpiece all the time, the workpiece in the middle can be turned over to be fully washed, and the cleaning efficiency is effectively improved;
when the workpiece is turned over and cleaned, the water delivery pump 403 and the water suction pump 404 are synchronously operated, and at this time, the water delivery pump 403 can deliver clean cleaning water in the water filtering tank 401 to the inside of the water inlet pipe 406, and the cleaning water enters the inside of the turning cylinder 301 through the inner cavity of the rotating shaft 302, the inner cavity of the arc-shaped blade 303, the inner cavity of the arc-shaped splitter 309 and the water exchanging hole 310, and needs to be described: because the water inlet seal blocking plate 409 is blocked and the separation sheet 307 is used for dividing the inner cavity of the rotating shaft 302, only part of the inner cavity of the arc-shaped flow dividing plate 309 can be filled with cleaning water, and the position of the arc-shaped flow dividing plate 309 of the part is close to the bottom space of the turnover cylinder 301, namely, the inner cambered surface of the arc-shaped flow dividing plate 309 is contacted with a workpiece, so that water flow sprayed out of water holes 310 on the arc-shaped flow dividing plate 309 can impact the workpiece, the workpiece can be further dispersed, impurities flushed from the outer wall of the workpiece can be dispersed, the impurities can better pass through gaps among the turnover workpieces and flow into the space above the inside of the turnover cylinder 301, and the separation efficiency of the impurities and the workpiece is improved;
the suction force of the water pump 404 can pump the water in the overturning cylinder 301 through the water pumping pipe 407, the cavity of the other rotating shaft 302, the cavity of the arc blade 303, the cavity of the arc splitter 309 and the water exchanging hole 310, and the following needs to be described: because the water seal blocking plate 410 is blocked and the separation sheet 307 is used for dividing the inner cavity of the rotating shaft 302, only part of the inner cavity of the arc-shaped flow dividing plate 309 can pump water, the arc-shaped flow dividing plate 309 is positioned close to the top space of the rotating drum 301, the arc-shaped flow dividing plate 309 is separated from a workpiece, and when water is pumped from the water exchanging holes 310 on the arc-shaped flow dividing plate 309, water containing impurities in the rotating drum 301 can be pumped into the water filtering tank 401, so that the impurities in the rotating drum 301 can be rapidly discharged, and the discharging efficiency of the impurities in the rotating drum 301 can be effectively improved;
after the sewage entering the inside of the filter tank 401 is filtered by the filter screen 402, the sewage is conveyed to the inside of the overturning cylinder 301 by the water conveying pump 403 again, and then the efficient circulating filtering operation of the cleaning water is realized.
Referring to fig. 6 to 11, a plurality of arc-shaped splitter plates 309 of the arc-shaped blades 303 are provided, the number of the arc-shaped splitter plates 309 is equal, the plurality of arc-shaped splitter plates 309 are annularly distributed in the overturning cylinder 301, gaps exist between the side edges of the arc-shaped splitter plates 309 and the inner wall of the overturning cylinder 301, the plurality of arc-shaped blades 303 are matched with the arc-shaped splitter plates 309 one by one, and the vertical cross sections of the arc-shaped blades 303 are in arc-shaped structures;
the separation sheets 307 are provided with a plurality of separation sheets 307, the inner cavity of the rotating shaft 302 is separated into a plurality of channels, the number of the channels is equal to that of the arc-shaped flow dividing plates 309, and the outer wall of the rotating shaft 302 is provided with hole slots communicated with the channels and the arc-shaped blades 303.
In this embodiment: the workpieces can be fully dispersed through the split operation of the plurality of arc splitter plates 309, so that the workpieces positioned in the middle can be fully flushed, and the gap between the turnover workpieces is increased, so that the flushed impurities can be better taken away by water flow, and the filtering efficiency of water circulation is improved;
the arc-shaped blades 303 are matched with the separating sheets 307, so that a plurality of channels communicated with a plurality of arc-shaped flow dividing plates 309 are formed in the rotating shaft 302, and are mutually independent, and thus, in the process that the arc-shaped flow dividing plates 309 are driven to rotate by the overturning cylinder 301, the entering or water pumping state of the arc-shaped flow dividing plates 309 can be switched, so that the arc-shaped flow dividing plates 309 contacted with a workpiece are in a water spraying state, and the arc-shaped flow dividing plates 309 separated from the workpiece are in a water pumping state, and the inside of the overturning cylinder 301 keeps high-efficiency water changing;
and a plurality of arc blades 303 that are arc structure stir the outside rivers of upset section of thick bamboo 301 at pivoted in-process, so can make the impurity that is close to the inner wall of upset section of thick bamboo 301 pass the hole groove on the upset section of thick bamboo 301 that can be better inflow to outside washing water, so further improved the discharge efficiency of the inside impurity of upset section of thick bamboo 301, need supplement the explanation and be: another water pump may be provided outside the case 101 to pump the washing water outside the inversion cylinder 301, thus implementing a circulating filtering operation of the washing water outside the inversion cylinder 301.
Referring to fig. 1 to 6, a driving assembly 2 for driving the turning cylinder 301 to rotate is further disposed inside and outside the case 101, and the driving assembly 2 includes a driving gear 201, a driven synchronous gear 202, a reducing motor 203, a driving synchronous gear 204 and a synchronous belt 205;
the driving gears 201 are arranged in groups of four, two groups of driving gears 201 are symmetrically distributed at two ends of the inside of the box body 101 and are rotationally connected with the box body 101 through rotating shafts, and the rotating shaft of one driving gear 201 penetrates to the outside of the box body 101 and is connected with the driven synchronous gear 202;
the gear motor 203 is fixedly arranged on one side outside the box body 101 through a bracket, the driving synchronous gear 204 is arranged on an output shaft of the gear motor 203, and the synchronous belt 205 is sleeved on the outer walls of the driven synchronous gear 202 and the driving synchronous gear 204;
positioning grooves for positioning and rotatably supporting the rotating shaft 302 and the rotating disc 304 are respectively formed in the first support plate 102 and the second support plate 103, the tops of the positioning grooves are of a horn mouth structure, two driving gears 201 in each group of driving gears 201 are symmetrically distributed by taking a central line axis of the positioning groove as a center, and a linkage gear 305 is meshed with the two driving gears 201 in the group of driving gears 201 simultaneously;
the rotating shaft 302, the arc-shaped blades 303, the rotating discs 304, the linkage gear 305 and the fixed butt joint 306 are provided with two groups and symmetrically distributed at two ends of the overturning cylinder 301, the lifting handle 308 is of an n-shaped structure, and two ends of the lifting handle 308 are respectively and fixedly connected with the outer parts of the two rotating discs 304.
In this embodiment: through the bell mouth mechanism at the top of the positioning groove on the first support plate 102 and the second support plate 103, when the turnover assembly 3 is placed into the box body 101, the linkage gear 305 can automatically align the two driving gears 201 to form a meshed state, the width of the positioning groove on the first support plate 102 is matched with the diameter of the rotating shaft 302, and the width of the positioning groove on the second support plate 103 is matched with the diameter of the rotating disc 304, namely, the width of the positioning groove on the first support plate 102 is smaller than that between the rotating discs 304, so that the horizontal direction of the rotating disc 304 can be limited through the first support plate 102, the horizontal limit of the turnover assembly 3 can be realized, when the turnover assembly 3 moves downwards to be in contact with the expansion butt joint 4081, the turnover assembly 3 cannot horizontally displace, only the expansion butt joint 4081 is stressed to displace, and the stability of the equipment is ensured;
through the structure that the rotating shaft 302, the arc-shaped blades 303, the rotating disc 304, the linkage gear 305 and the fixed butt joint 306 are provided with two groups and the structure that the driving gear 201 is provided with two groups, the overturning assembly 3 can be used more conveniently without considering the left and right directions;
the position of the turnover cylinder 301 can be conveniently transferred through the lifting handle 308, when the turnover cylinder 301 is placed in the box body 101, the two linkage gears 305 are respectively meshed with the two groups of driving gears 201, the speed reducing motor 203 is started at the moment, the speed reducing motor 203 can drive one driving gear 201 to rotate through the cooperation of the driving synchronous gear 204, the synchronous belt 205 and the driven synchronous gear 202, the driving gear 201 can drive one linkage gear 305 to rotate, and therefore the turnover cylinder 301 is rotated, and the other linkage gear 305 and the other three driving gears 201 are used for supporting and rotating in an auxiliary mode.
Referring to fig. 12 to 15 and fig. 17, the water inlet sealing plate 409 and the water outlet sealing plate 410 are staggered along the horizontal axis, and the water inlet sealing plate 409 and the water outlet sealing plate 410 are spliced with each other to form a complete circular structure.
In this embodiment: taking the number of arcuate blades 303, arcuate splitter plates 309 as 6 as an example (see fig. 17), when one arcuate blade 303, arcuate splitter plate 309 is oriented vertically downward:
the two arc-shaped blades 303 which are rotated upwards along the rotation direction of the overturning cylinder 301 by taking the arc-shaped blades 303 which are vertically downwards as the side line correspond to the channel states on the two rotating shafts 302: one channel is blocked by the water outlet blocking plate 410, and the other channel is communicated with the water inlet pipe 406 along the notch of the water inlet blocking plate 409;
while the other arcuate blades 303 correspond to two channels: one channel is communicated with the water outlet pipe along the notch of the water outlet plugging plate 410, and the other channel is plugged by the water inlet sealing plugging plate 409;
so when the water pump 403, the water pump 404 are running, use the arc blade 303 of vertical downward as the sideline, upwards rotate two arc blades 303 of rotation along the rotation direction of the turnover cylinder 301 and spray water, other arc blades 303 draw water, can realize the inside high-efficient circulation filtration operation of washing water of turnover cylinder 301 through this structure.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a full-automatic work piece cleaning machine of drum-type, includes washs case (1), washs case (1) and is constituteed by box (101), first backup pad (102) and second backup pad (103), first backup pad (102) laminating each other and be provided with two sets of, two sets of second backup pad (103), first backup pad (102) symmetry are fixed in the inside of box (101), its characterized in that, to the inside of box (101) has been placed and is used for carrying out splendid attire, turn over upset subassembly (3) of turning over the work piece;
the turnover assembly (3) comprises a turnover cylinder (301), a rotating shaft (302), arc-shaped blades (303), a rotating disc (304), a linkage gear (305), a fixed butt joint (306), a separation sheet (307), a lifting handle (308), an arc-shaped splitter plate (309) and a water changing hole (310);
the arc-shaped flow dividing plate (309) is welded and fixed on the inner wall of the turnover cylinder (301), the inside of the arc-shaped flow dividing plate (309) is of a cavity structure, hole grooves communicated with the cavity of the arc-shaped flow dividing plate (309) are formed at two ends of the outer wall of the turnover cylinder (301), and the arc-shaped flow dividing plate (309) is used for dividing and guiding workpieces turned inside the turnover cylinder (301);
the rotating shaft (302) is fixed at the central positions of two ends of the outer wall of the turnover cylinder (301), the inside of the rotating shaft (302) is of a cavity structure, one end, far away from the turnover cylinder (301), of the rotating shaft is of an opening shape, the separation sheet (307) is fixed in the cavity inside the rotating shaft (302), and the rotating shaft (302) provides rotating support for the turnover cylinder (301) and provides flow guide for water flow conversion inside the turnover cylinder (301);
the arc-shaped blades (303), the rotating disc (304), the linkage gear (305) and the fixed butt joint (306) are sequentially sleeved on the outer wall of the rotating shaft (302) along the horizontal direction, the arc-shaped blades (303), the linkage gear (305), the fixed butt joint (306) are fixedly connected with the rotating shaft (302), the rotating disc (304) is rotationally connected with the rotating shaft (302) through a bearing, and one end, close to the rotating drum (301), of the arc-shaped blades (303) is fixedly connected with the arc-shaped flow dividing plate (309);
the inside of the arc-shaped blade (303) is of a cavity structure, the arc-shaped flow dividing plate (309) is communicated with the inner space of the rotating shaft (302) through the arc-shaped blade (303), the water exchanging hole (310) is formed in the outer wall of the inner cambered surface of the arc-shaped flow dividing plate (309), and the water exchanging hole (310), the arc-shaped flow dividing plate (309), the arc-shaped blade (303) and the rotating shaft (302) are mutually matched and used for carrying out a current exchanging operation on the water flow in the overturning cylinder (301);
the two ends of the inside of the box body (101) are provided with circulating filter assemblies (4) which are used for converting the water flow in the overturning cylinder (301) so as to quickly discharge impurities in the overturning cylinder (301);
the circulating filter assembly (4) comprises a water inlet pipe (406), a water suction pipe (407), a docking mechanism (408), a water inlet plugging plate (409) and a water outlet plugging plate (410);
the water inlet pipe (406) and the water pumping pipe (407) are symmetrically and fixedly arranged at two ends of the inside of the box body (101) and penetrate through the outside of the box body (101);
the water inlet blocking plate (409) and the water outlet blocking plate (410) are respectively fixed at the ports of the water inlet pipe (406) and the water suction pipe (407), the water inlet blocking plate (409) is used for blocking the water inlet area of one rotating shaft (302), the water outlet blocking plate (410) is used for blocking the water outlet area of the other rotating shaft (302), and the water inlet blocking plate (409) and the water outlet blocking plate (410) are mutually matched for switching the water suction and water spray states of the water change holes (310);
the butt joint mechanism (408) comprises telescopic butt joints (4081) symmetrically sleeved on the outer walls of the water inlet pipe (406) and the water suction pipe (407), a limiting ring (4082) and a telescopic spring (4083), the limiting ring (4082) is positioned between the telescopic butt joints (4081) and the telescopic spring (4083) and is rotationally connected with the telescopic butt joints (4081), one end, far away from the limiting ring (4082), of the telescopic spring (4083) is attached to the inner wall of the box body (101), the inner wall and the outer wall of the telescopic butt joints (4081) are in conical structures, the two conical structures are in opposite states, and the telescopic butt joints (4081) and the fixed butt joints (306) are mutually matched to enable the rotating shaft (302) to be in quick butt joint with the water inlet pipe (406) and the water suction pipe (407);
the water inlet plugging plates (409) and the water outlet plugging plates (410) are in a dislocation distribution state along the horizontal axis, and the water inlet plugging plates (409) and the water outlet plugging plates (410) are mutually spliced to form a complete circular structure.
2. The drum-type full-automatic workpiece cleaning machine according to claim 1, wherein a plurality of arc-shaped splitter plates (309) of the arc-shaped blades (303) are arranged in a plurality and equal in number, the arc-shaped splitter plates (309) are annularly distributed in the overturning cylinder (301), gaps exist between the side edges of the arc-shaped splitter plates (309) and the inner wall of the overturning cylinder (301), the arc-shaped blades (303) are matched with the arc-shaped splitter plates (309) one by one, and the vertical cross sections of the arc-shaped blades (303) are of arc-shaped structures.
3. The drum-type full-automatic workpiece cleaning machine according to claim 2, wherein a plurality of separating sheets (307) are arranged, the separating sheets (307) separate the inner cavity of the rotating shaft (302) into a plurality of channels, the number of the channels is equal to that of the arc-shaped flow dividing plates (309), and the outer wall of the rotating shaft (302) is provided with holes communicated with the channels and the arc-shaped blades (303).
4. The full-automatic drum-type workpiece cleaning machine according to claim 1, wherein the outer wall of the fixed abutment (306) is tapered, and the tapered structure of the inside of the telescopic abutment (4081) is matched with the tapered structure of the outer wall of the fixed abutment (306).
5. The drum-type full-automatic workpiece cleaning machine according to claim 1, wherein the circulating filter assembly (4) further comprises a water filtering tank (401), a filter screen (402), a water delivery pump (403), a water suction pump (404) and a water delivery pipe (405);
the filter screen (402) is fixedly arranged in the filter tank (401), the output end of the water delivery pump (403) and the input end of the water suction pump (404) are respectively connected with the water inlet pipe (406) and the water suction pipe (407) through the water delivery pipe (405), and the input end of the water delivery pump (403) and the output end of the water suction pump (404) are connected to the two ends of the filter tank (401) through connecting pipes.
6. The drum-type full-automatic workpiece cleaning machine according to claim 1, wherein a driving assembly (2) for driving the turning drum (301) to rotate is further arranged inside and outside the box body (101), and the driving assembly (2) comprises a driving gear (201), a driven synchronous gear (202), a reducing motor (203), a driving synchronous gear (204) and a synchronous belt (205);
the driving gears (201) are arranged in groups of four, two groups of driving gears (201) are symmetrically distributed at two ends of the inside of the box body (101) and are rotationally connected with the box body (101) through rotating shafts, and one rotating shaft of the driving gears (201) penetrates through the outside of the box body (101) to be connected with the driven synchronous gears (202);
the gear motor (203) is fixedly arranged on one side outside the box body (101) through a support, the driving synchronous gear (204) is arranged on an output shaft of the gear motor (203), and the synchronous belt (205) is sleeved on the outer walls of the driven synchronous gear (202) and the driving synchronous gear (204).
7. The drum-type full-automatic workpiece cleaning machine according to claim 6, wherein positioning grooves for positioning and rotatably supporting the rotating shaft (302) and the rotating disc (304) are respectively formed in the first support plate (102) and the second support plate (103), the tops of the positioning grooves are in a horn mouth structure, two driving gears (201) in each group of driving gears (201) are symmetrically distributed by taking a central line axis of the positioning grooves as a center, and the linkage gear (305) is simultaneously meshed with two driving gears (201) in the group of driving gears (201).
8. The drum-type full-automatic workpiece cleaning machine according to claim 1, wherein two groups of rotating shafts (302), arc-shaped blades (303), rotating discs (304), linkage gears (305) and fixed butt joints (306) are arranged at two ends of the overturning drum (301) and symmetrically distributed, the lifting handles (308) are of n-shaped structures, and two ends of the lifting handles (308) are fixedly connected with the outer parts of the two rotating discs (304) respectively.
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| CN202310378158.1A CN116099812B (en) | 2023-04-11 | 2023-04-11 | Drum-type full-automatic workpiece cleaning machine |
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| CN202310378158.1A CN116099812B (en) | 2023-04-11 | 2023-04-11 | Drum-type full-automatic workpiece cleaning machine |
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| CN116099812B true CN116099812B (en) | 2023-11-21 |
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| SU1715450A1 (en) * | 1989-05-26 | 1992-02-28 | Головное Специальное Конструкторско-Технологическое Бюро По Механизации Процессов Очистки И Промывки Деталей И Узлов Тракторов И Сельхозмашин | Article cleaning device |
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