CN116099737A - Automatic glue baking process optimization method and system - Google Patents
Automatic glue baking process optimization method and system Download PDFInfo
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- CN116099737A CN116099737A CN202310214935.9A CN202310214935A CN116099737A CN 116099737 A CN116099737 A CN 116099737A CN 202310214935 A CN202310214935 A CN 202310214935A CN 116099737 A CN116099737 A CN 116099737A
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- 238000000034 method Methods 0.000 title claims abstract description 125
- 239000003292 glue Substances 0.000 title claims abstract description 36
- 238000005457 optimization Methods 0.000 title claims abstract description 18
- 238000002474 experimental method Methods 0.000 claims abstract description 61
- 239000000853 adhesive Substances 0.000 claims abstract description 33
- 230000001070 adhesive effect Effects 0.000 claims abstract description 33
- 230000001276 controlling effect Effects 0.000 claims abstract description 10
- 230000001105 regulatory effect Effects 0.000 claims abstract description 8
- 238000012360 testing method Methods 0.000 claims description 72
- 238000011156 evaluation Methods 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 20
- 238000004364 calculation method Methods 0.000 claims description 15
- 230000007613 environmental effect Effects 0.000 claims description 15
- 238000012216 screening Methods 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 6
- 235000015173 baked goods and baking mixes Nutrition 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000012795 verification Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010606 normalization Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000004422 calculation algorithm Methods 0.000 description 1
- 238000007621 cluster analysis Methods 0.000 description 1
- 238000010219 correlation analysis Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention provides an optimization method and a system for an automatic glue baking process, which relate to the technical field of digital processing, and the method comprises the following steps: obtaining a target baking bin; collecting multidimensional features to obtain target basic features; analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold value; making a single-factor baking scheme to form a single-factor baking scheme set; carrying out a baking experiment to obtain a single-factor baking experiment result; analyzing to obtain preferable factor parameters, and obtaining a standard baking process; and (5) regulating and controlling, and baking the target adhesive product. The technical problem that the baking finished product of the glued product cannot meet the product requirement due to low precision of the parameter index corresponding to the baking process is solved, and the technical effects of optimizing the adaptability between the baking finished product of the glued product and the product requirement from the angles of temperature, wind speed and humidity by combining baking experiment verification and multidimensional optimization of the parameter index corresponding to the baking process are achieved.
Description
Technical Field
The invention relates to the technical field of digital processing, in particular to an optimization method and system for an automatic glue baking process.
Background
In recent years, the continuous development of information industry and automation makes the automatic processing flow more intelligent and convenient, and in the field of glue baking technology, automatic baking of glue is carried out through automatic integrated equipment such as an automatic baking oven, the automatic baking is commonly multi-stage temperature control, technical support is provided for fine control of glue baking, but reasonable parameter indexes of the glue baking technology are set, the performance indexes and the finished product application environment limit of finished glue produced by the automatic baking technology can be balanced while the cost is ensured, and the adaptability of glued products and the finished product application environment is improved.
In the prior art, the technical problem that the baking finished product of the adhesive product cannot meet the product requirement due to low precision of the parameter index corresponding to the baking process exists.
Disclosure of Invention
According to the method and the system for optimizing the automatic glue baking process, the technical problem that the baking finished product of the glued product cannot meet the product requirement due to low precision of the parameter index corresponding to the baking process is solved, and the technical effects of optimizing the parameter index corresponding to the baking process, improving the precision of the parameter index corresponding to the baking process and optimizing the adaptability between the baking finished product of the glued product and the product requirement from the angles of temperature, wind speed and humidity by combining baking experiment verification are achieved.
In view of the above problems, the present application provides an automated glue baking process optimization method and system.
In a first aspect, the present application provides a method for optimizing an automated glue baking process, wherein the method comprises: obtaining a target baking bin, wherein the target baking bin is used for baking a target adhesive product; collecting multidimensional features of the target adhesive product to obtain target basic features, wherein the target basic features comprise a temperature-resistant feature, a wind-resistant feature and a moisture-resistant feature; analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold, wherein the preset baking threshold comprises a preset baking temperature threshold, a preset baking wind speed threshold and a preset baking humidity threshold; setting a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set; carrying out a baking experiment based on each single-factor baking scheme in the single-factor baking scheme set to obtain a single-factor baking experiment result; analyzing the single-factor baking experimental result to obtain a preferred factor parameter, and obtaining a standard baking process according to the preferred factor parameter; and regulating and controlling the target baking bin based on the standard baking process, and baking the target adhesive product through the target baking bin.
In a second aspect, the present application provides an automated glue baking process optimization system, wherein the system comprises: the baking bin obtaining unit is used for obtaining a target baking bin, wherein the target baking bin is used for baking a target adhesive product; the characteristic acquisition unit is used for carrying out multidimensional characteristic acquisition on the target adhesive product to obtain target basic characteristics, wherein the target basic characteristics comprise temperature resistance characteristics, wind resistance characteristics and moisture resistance characteristics; the characteristic analysis unit is used for analyzing the temperature resistant characteristic, the wind resistant characteristic and the moisture resistant characteristic to obtain a preset baking threshold value, wherein the preset baking threshold value comprises a preset baking temperature threshold value, a preset baking wind speed threshold value and a preset baking humidity threshold value; the scheme set generation unit is used for making a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set; the baking experiment unit is used for carrying out baking experiments based on the single-factor baking schemes in the single-factor baking scheme set to obtain a single-factor baking experiment result; the baking process determining unit is used for analyzing the single-factor baking experimental result to obtain a preferred factor parameter and obtaining a standard baking process according to the preferred factor parameter; and the baking regulation and control unit is used for regulating and controlling the target baking bin based on the standard baking process and baking the target adhesive product through the target baking bin.
One or more technical solutions provided in the present application have at least the following technical effects or advantages:
due to the adoption of the target baking bin; carrying out multidimensional feature acquisition on the target adhesive product to obtain target basic features; analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold value; setting a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set; carrying out a baking experiment to obtain a single-factor baking experiment result; analyzing to obtain preferable factor parameters, and obtaining a standard baking process; and regulating and controlling the target baking bin based on the standard baking process, and baking the target adhesive product through the target baking bin. According to the embodiment of the application, the technical effects of optimizing the parameter index corresponding to the baking process in a multidimensional manner from the angles of temperature, wind speed and humidity and combining baking experiments are achieved, the parameter index precision corresponding to the baking process is improved, and the adaptability between the baked finished product of the adhesive product and the product requirement is optimized.
Drawings
FIG. 1 is a schematic flow chart of an optimization method of an automated glue baking process according to the present application;
FIG. 2 is a flow chart of an automated glue baking process optimization method of the present application, which constructs a set of single-factor baking schemes;
FIG. 3 is a schematic flow chart of adjusting the baking evaluation result of an automatic glue baking process optimization method according to the present application;
fig. 4 is a schematic structural diagram of an automatic glue baking process optimizing system according to the present application.
Reference numerals illustrate: the device comprises a baking bin obtaining unit 11, a characteristic acquisition unit 12, a characteristic analysis unit 13, a scheme set generating unit 14, a baking experiment unit 15, a baking process determining unit 16 and a baking regulation and control unit 17.
Detailed Description
According to the method and the system for optimizing the automatic glue baking process, the technical problem that the baking finished product of the glued product cannot meet the product requirement due to low precision of the parameter index corresponding to the baking process is solved, and the technical effects of optimizing the parameter index corresponding to the baking process, improving the precision of the parameter index corresponding to the baking process and optimizing the adaptability between the baking finished product of the glued product and the product requirement from the angles of temperature, wind speed and humidity by combining baking experiment verification are achieved.
As shown in fig. 1, the present application provides an automated glue baking process optimization method, wherein the method includes:
s100: obtaining a target baking bin, wherein the target baking bin is used for baking a target adhesive product;
s200: collecting multidimensional features of the target adhesive product to obtain target basic features, wherein the target basic features comprise a temperature-resistant feature, a wind-resistant feature and a moisture-resistant feature;
specifically, the target baking bin is used for baking the target adhesive product, the target baking bin can be an internal baking bin of a thermal circulation oven, the target baking bin can be sealed, under the condition of normal operation in a sealing state, the sensor can be combined to collect the multidimensional characteristics of the target adhesive product to obtain the target basic characteristics, the multidimensional characteristics comprise temperature characteristics, wind speed characteristics and humidity characteristics, the corresponding sensor can be an intelligent thermometer, a digital anemometer and a humidity detector, the collecting device for collecting the multidimensional characteristics is not specifically limited, and the parameter indexes such as materials, volumes and the like of the target adhesive product are not specifically limited, the target basic characteristics comprise temperature-resistant characteristics, wind-resistant characteristics and moisture-resistant characteristics, the temperature-resistant characteristics comprise temperature characteristic parameters and corresponding time-temperature change information, the wind-resistant characteristics comprise wind speed characteristic parameters and corresponding time-wind speed change information, the moisture-resistant characteristics comprise humidity characteristic parameters and corresponding time-humidity change information, the method is limited, after the target adhesive product completes the last process step of glue baking process connection, the automatic glue baking process is executed within a limited time threshold range, and the limited time threshold range can be set by related management personnel of an automatic glue baking process optimization system in a self-defining mode. By performing data acquisition, data support is provided for subsequent data processing.
S300: analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold, wherein the preset baking threshold comprises a preset baking temperature threshold, a preset baking wind speed threshold and a preset baking humidity threshold;
specifically, the temperature resistant characteristic, the wind resistant characteristic and the moisture resistant characteristic are analyzed, the characteristic analysis is simply to analyze the partial correlation of the temperature resistant characteristic and the wind resistant characteristic, obtain a temperature resistant-wind resistant partial correlation index, analyze the partial correlation of the temperature resistant characteristic and the moisture resistant characteristic, obtain a temperature resistant-moisture resistant partial correlation index, analyze the correlation by the temperature resistant-wind resistant partial correlation index and the temperature resistant-moisture resistant partial correlation index based on corresponding time-temperature change information, normalize the temperature resistant-wind resistant partial correlation index and the temperature resistant-moisture resistant partial correlation index by a TOPSIS method (Technique for Order Preference by Similarity to ideal Sulution, superior-inferior solution distance method), analyze the correlation, specifically, use real-time temperature information corresponding to the time-temperature change information as an optimal matching characteristic, calculate the distance between the normalized processing result and the optimal matching characteristic, obtain the relative proximity of the normalized processing result and the optimal matching characteristic, take the relative proximity as a basis of superior-inferior-superior-temperature correlation, preset temperature change information and a preset temperature change parameter as a preset temperature, automatically define a preset temperature change self-defined by a preset temperature change self-defined baking process, the preset temperature change parameter can be used for defining a preset temperature change threshold value, a preset temperature change self-defined by a baking process, a preset temperature change self-defined by a preset temperature change parameter, a preset temperature self-defined by a preset temperature change threshold value is set by a baking process, the preset baking air speed threshold value and the preset baking humidity threshold value are identical to the preset baking temperature threshold value in acquisition mode, and are not repeated herein, data support is provided for guaranteeing the accuracy of the preset baking temperature threshold value, the preset baking air speed threshold value and the preset baking humidity threshold value through partial correlation analysis, and the accuracy of the preset baking temperature threshold value, the preset baking air speed threshold value and the preset baking humidity threshold value, which are caused by the correlation among temperature, air speed and humidity, is reduced.
S400: setting a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set;
further, as shown in fig. 2, the embodiment of the present application further includes:
s410: sequentially designing a constant-temperature single-factor baking scheme and a variable-temperature single-factor baking scheme based on the preset baking temperature threshold;
s420: sequentially designing a constant-air single-factor baking scheme and a variable-air single-factor baking scheme based on the preset baking air speed threshold value;
s430: sequentially designing a constant-humidity single-factor baking scheme and a variable-humidity single-factor baking scheme based on the preset baking humidity threshold;
s440: and constructing the single-factor baking scheme set according to the constant temperature single-factor baking scheme, the variable temperature single-factor baking scheme, the constant air single-factor baking scheme, the variable air single-factor baking scheme, the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme.
Specifically, a constant-temperature single-factor baking scheme and a variable-temperature single-factor baking scheme are sequentially designed based on the temperature data distribution characteristics of the preset baking temperature threshold, wherein the constant-temperature single-factor baking scheme is a scheme corresponding to the constant-temperature state of the target baking bin, and the variable-temperature single-factor baking scheme is a scheme corresponding to the temperature rising/reducing state of the target baking bin; based on the wind speed data distribution characteristics of the preset baking wind speed threshold, sequentially designing a constant wind single factor baking scheme and a variable wind single factor baking scheme, wherein the constant wind single factor baking scheme is a scheme corresponding to the wind speed fixed state of the target baking bin, and the variable wind single factor baking scheme is a scheme corresponding to the wind speed change state of the target baking bin; sequentially designing a constant-humidity single-factor baking scheme and a variable-humidity single-factor baking scheme based on humidity data distribution characteristics of the preset baking humidity threshold, wherein the constant-humidity single-factor baking scheme is a scheme corresponding to the humidity unchanged state of the target baking bin, and the variable-humidity single-factor baking scheme is a scheme corresponding to the humidity changed state of the target baking bin; the constant temperature single-factor baking scheme, the variable temperature single-factor baking scheme, the constant air single-factor baking scheme, the variable air single-factor baking scheme, the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme are used for constructing the single-factor baking scheme set, wherein elements of the single-factor baking scheme set comprise a temperature single-factor baking scheme, a wind speed single-factor baking scheme and a humidity single-factor baking scheme, the temperature single-factor baking scheme is the constant temperature single-factor baking scheme and the variable temperature single-factor baking scheme, the wind speed single-factor baking scheme is the constant air single-factor baking scheme and the variable air single-factor baking scheme, and the humidity single-factor baking scheme is the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme, so that data support is provided for guaranteeing the rationality and the effectiveness of the single-factor baking scheme set.
Further, based on the preset baking temperature threshold, a constant temperature single factor baking scheme and a variable temperature single factor baking scheme are sequentially designed, and step S410 includes:
s411: gradient division is carried out on the preset baking temperature threshold value, and a temperature division result is obtained, wherein the temperature division result comprises a plurality of temperature intervals;
s412: sequentially performing median value calculation on each of the plurality of temperature intervals to respectively obtain a plurality of median temperatures, wherein the plurality of median temperatures are in one-to-one correspondence with the plurality of temperature intervals;
s413: and respectively designing a plurality of constant temperature tests according to the plurality of median temperatures, wherein the plurality of constant temperature tests form the constant temperature single-factor baking scheme.
Specifically, the gradient division is carried out on the preset baking temperature threshold value, the gradient division is evenly divided, specifically, the preset baking temperature threshold value upper limit and the preset baking temperature threshold value lower limit corresponding to the preset baking temperature threshold value are obtained, the uniform division is carried out in the preset baking temperature threshold value interval, the plurality of temperature intervals are obtained, the plurality of temperature intervals are determined as the temperature division result, median value calculation is sequentially carried out on each temperature interval in the plurality of temperature intervals, a plurality of median temperatures are obtained through calculation, the median temperatures are average temperatures of the maximum value and the minimum value of the temperature intervals, the plurality of median temperatures are in one-to-one correspondence with the plurality of temperature intervals, a plurality of constant temperature tests are respectively designed according to the plurality of median temperatures, the set temperatures of the constant temperature tests are consistent with the median temperatures, the method comprises designing multiple constant temperature tests according to the multiple median temperatures without limiting the wind speed information and humidity information of the multiple constant temperature tests, designing multiple constant temperature tests according to the multiple median temperatures, determining that the set temperature of the multiple constant temperature tests is consistent with the multiple median temperatures based on the multiple median temperatures, verifying the obtained solution in practice without limiting the wind speed information and humidity information of the multiple constant temperature tests, forming the constant temperature single factor baking solution, wherein the constant temperature single factor baking solution can comprise multiple constant temperature baking stages without limiting the multiple sections of constant temperature baking stages, and determining by combining the multiple constant temperature tests, technical support is provided for ensuring the precision of temperature related parameters of the glue baking process, and data support is provided for precisely controlling the temperature change of the automatic glue baking process.
Further, the embodiment of the application further includes:
s450: extracting any one of the temperature intervals, screening the lowest temperature of the any one of the temperature intervals, and marking the lowest temperature as the lowest test temperature;
s460: extracting the highest temperature of the preset baking temperature threshold value, and marking the highest temperature as the highest test temperature;
s470: determining the test temperature range of any one temperature interval according to the lowest test temperature and the highest test temperature;
s480: obtaining a temperature change test of any one temperature interval, wherein the temperature change test of any one temperature interval refers to a temperature change test of which the test temperature is randomly changed in the test temperature range based on a preset temperature change frequency;
s490: and determining the variable-temperature single-factor baking scheme according to the variable-temperature test of any one temperature interval.
Specifically, randomly extracting any one of the temperature intervals, namely extracting through a random algorithm, screening the lowest temperature of the any one of the temperature intervals, wherein the lowest temperature of the any one of the temperature intervals is not less than the lowest temperature of the preset baking temperature threshold, and marking the lowest temperature of the any one of the temperature intervals as the lowest test temperature; extracting the highest temperature of the preset baking temperature threshold, and marking the highest temperature of the preset baking temperature threshold as the highest test temperature; determining a test temperature range of any one temperature interval according to the lowest test temperature and the highest test temperature, wherein the upper temperature limit of the test temperature range of any one temperature interval is the highest test temperature, and the lower temperature limit of the test temperature range of any one temperature interval is the lowest test temperature; the preset variable temperature frequency needs to be set by a related manager of the automatic glue baking process optimization system in a self-defining manner, the preset variable temperature frequency needs to meet the limit of the variable temperature test, specifically, is limited by the heating power of the target baking bin, the maximum value of the preset variable temperature frequency corresponds to the maximum heating power, the maximum heating power of the target baking bin needs to be combined for ensuring the feasibility of the variable temperature test, the preset variable temperature frequency is determined, the set temperature of the variable temperature test of any one temperature interval is consistent with the set temperature of any one temperature interval through the any one temperature interval, the variable temperature test of any one temperature interval is a scheme obtained by actual verification, the wind speed information and the humidity information of the variable temperature test of any one temperature interval are not limited, and the variable temperature test of any one temperature interval refers to the variable temperature test of which the test temperature is randomly changed in the test temperature range based on the preset variable temperature frequency; and correspondingly determining the variable-temperature single-factor baking scheme according to the variable-temperature test of any one temperature interval and combining the variable-temperature test of any one temperature interval as parameter index information of an actual verification process.
Further, taking the temperature as an example, the setting process of the variable temperature single-factor baking scheme is adopted to specifically refine the setting of the baking scheme, so that the constant temperature single-factor baking scheme is formed, the variable temperature single-factor baking scheme is determined, and the design principles of the constant air single-factor baking scheme, the variable air single-factor baking scheme, the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme are the same, so that the description is omitted here.
S500: carrying out a baking experiment based on each single-factor baking scheme in the single-factor baking scheme set to obtain a single-factor baking experiment result;
s600: analyzing the single-factor baking experimental result to obtain a preferred factor parameter, and obtaining a standard baking process according to the preferred factor parameter;
specifically, the constant temperature single factor baking scheme, the variable temperature single factor baking scheme, the constant air single factor baking scheme, the variable air single factor baking scheme, the constant humidity single factor baking scheme and the variable humidity single factor baking scheme are sequentially tested and verified to obtain single factor baking experimental results, the single factor baking experimental results comprise constant temperature experimental results, variable temperature experimental results, constant air experimental results, variable air experimental results, constant humidity experimental results and variable humidity experimental results, automatic glue baking process optimization is needed, after the single factor baking scheme set is determined, verification test is needed through testing, data recording is performed in the baking experimental process based on each single factor baking scheme in the single factor baking scheme set, after the single factor baking experimental results are determined, the optimal factor parameters can be other related index parameters such as energy consumption, baking efficiency and the like, index preference is performed through the optimal factor parameters, the standard baking process is obtained through the scheme corresponding to the optimal index preference result, and the optimal factor parameters are needed to meet the requirements of the customized baking process support process for automatic glue screening.
Further, the embodiment of the application further includes:
s610: according to the single-factor baking experimental result, sequentially obtaining a constant temperature experimental result of the constant temperature single-factor baking scheme and a variable temperature experimental result of the variable temperature single-factor baking scheme;
s620: according to the single-factor baking experimental result, sequentially obtaining a constant wind experimental result of the constant wind single-factor baking scheme and a variable wind experimental result of the variable wind single-factor baking scheme;
s630: according to the single-factor baking experimental result, sequentially obtaining a constant humidity experimental result of the constant humidity single-factor baking scheme and a humidity changing experimental result of the humidity changing single-factor baking scheme;
s640: forming a first optimal factor parameter based on the constant temperature experimental result, the constant wind experimental result and the constant humidity experimental result;
s650: forming a second optimal factor parameter based on the temperature change experimental result, the wind change experimental result and the humidity change experimental result;
s660: and sequentially calculating the first preferential factor parameter and the baking cost under the second preferential factor parameter, and obtaining the preferential factor parameter according to the baking cost calculation result.
Specifically, according to the single factor baking experiment result, sequentially and correspondingly determining a constant temperature experiment result of the constant temperature single factor baking scheme, a variable temperature experiment result of the variable temperature single factor baking scheme, a constant wind experiment result of the constant wind single factor baking scheme, a variable wind experiment result of the variable wind single factor baking scheme, a constant humidity experiment result of the constant humidity single factor baking scheme and a variable humidity experiment result of the variable humidity single factor baking scheme, based on data type characteristics of the constant temperature experiment result, the variable temperature experiment result, the constant wind experiment result, the constant humidity experiment result and the variable humidity experiment result, dividing the constant humidity experiment result and the variable temperature experiment result, the variable wind experiment result and the variable humidity experiment result, and based on the constant temperature experiment result and the constant humidity experiment result, reversely adjusting data to obtain corresponding constant temperature, constant wind and constant humidity parameters, carrying out clustering analysis on parameter indexes in a constant state, carrying out constant temperature baking process, carrying out constant wind and constant humidity parameter estimation on the constant temperature and constant humidity parameters, and obtaining a first preferred clustering factor, and a preferred clustering factor, wherein the first preferred clustering factor is a constant base parameter; based on the temperature change experimental result, the wind change experimental result and the humidity change experimental result, performing cluster analysis on parameter indexes in a change state to obtain second preferential factor parameters, wherein the obtaining mode of the second preferential factor parameters is consistent with that of the first preferential factor parameters; the baking cost comprises, but is not limited to, electric power cost (heating baking power, sensor running power) and time cost, the baking cost under the first preferred factor parameter and the second preferred factor parameter is sequentially calculated in an accumulated mode through the recorded information of the baking experiment, a baking cost calculation result is obtained, the preferred factor parameter is obtained according to the baking cost calculation result, technical support is provided for guaranteeing stability of the preferred factor parameter, data support is provided for the follow-up screening and determining standard baking process, and rationality and reliability of the preferred factor parameter are improved.
S700: and regulating and controlling the target baking bin based on the standard baking process, and baking the target adhesive product through the target baking bin.
Specifically, through the automatic glue baking process optimizing system, parameter setting regulation and control are carried out on the target baking bin by using index parameter information corresponding to the standard baking process, and the target adhesive product is baked through the target baking bin, so that technical support is provided for realizing and executing the standard baking process.
Further, the embodiment of the application further includes:
s710: obtaining a target baked finished product, wherein the target baked finished product is a finished product obtained by baking the target adhesive product according to the standard baking process;
s720: obtaining a target application environment of the target baked finished product;
s730: acquiring environmental characteristics of the target application environment to obtain a target environmental characteristic set, wherein the target environmental characteristic set comprises a plurality of target environmental characteristics;
s740: analyzing the plurality of target environmental characteristics to obtain a plurality of finished product performance requirements, and constructing a finished product performance index set according to the plurality of finished product performance requirements;
S750: detecting the target baked finished product based on the finished product performance indexes in the finished product performance index set to obtain a finished product detection result;
s760: and according to the finished product detection result, calculating to obtain a baking evaluation result of the target baked finished product.
Specifically, the automatic glue baking process optimizing system obtains a target baking finished product after the standard baking process is executed, the target baking finished product is a finished product obtained by baking the target adhesive product according to the standard baking process, the data acquisition is carried out through an environment data acquisition module associated with the automatic glue baking process optimizing system, the environment characteristic acquisition is carried out on the target application environment, a target environment characteristic set is obtained, the environment data acquisition module is an alcohol thermometer, a digital hygrometer or other related environment parameter detection devices, the target application environment is an application environment of the target baking finished product, specifically, the target baking finished product is used for bonding A paper and B paper, the target application environment can be flatness characteristics and humidity characteristics of the A paper and the B paper, the description is to assist in scheme understanding, the target baking finished product application environment is not limited, the target environment characteristic set, namely the data information acquired by the environment data acquisition module, the target environment characteristic set comprises a plurality of target environment characteristics, and the plurality of target environment characteristics can comprise, but are not limited to, the target environment temperature characteristics and the target environment characteristics can comprise, the target environment temperature characteristics and the target humidity characteristics; analyzing the plurality of target environmental characteristics to obtain a plurality of finished product performance requirements, wherein the plurality of finished product performance requirements comprise, but are not limited to, waterproof performance requirements and viscosity performance requirements, and constructing a finished product performance index set by taking the plurality of finished product performance requirements as elements; based on the finished product performance indexes in the finished product performance index set, respectively detecting the target baked finished product to obtain a finished product detection result, wherein the finished product detection result comprises detection results of the finished product performance indexes of the target baked finished product, and the finished product detection result comprises, but is not limited to, a finished product waterproof detection result and a finished product viscosity detection result; and carrying out normalization processing on the finished product detection result, carrying out weighting calculation on each result obtained by the normalization processing by using a variation coefficient method, wherein the variation coefficient method is an objective weighting method, directly utilizing information contained in each result obtained by the normalization processing, obtaining the weight of each result obtained by the normalization processing through calculation, carrying out weight calculation on the finished product waterproof detection result and the finished product viscosity detection result in sequence after determining the weight, obtaining the baking evaluation result of the target baking finished product through calculation, and providing technical support for balancing index difference and improving the stability of the baking evaluation result.
Further, as shown in fig. 3, after the baking evaluation result of the target baked product is calculated according to the product detection result, the embodiment of the present application further includes:
s761: obtaining a baking record table;
s762: sequentially extracting a baking temperature record, a baking wind speed record and a baking humidity record in the baking record table;
s763: comparing the baking temperature record, the baking wind speed record and the baking humidity record with the standard baking process, and analyzing to obtain actual process deviation;
s764: evaluating the deviation degree of the actual process deviation to obtain an actual deviation degree;
s765: and adjusting the baking evaluation result according to the actual deviation degree.
Specifically, a baking record table is obtained based on the use log of the target baking bin; sequentially extracting a baking temperature record, a baking wind speed record and a baking humidity record in the baking record table through a temperature retrieval instruction, a wind speed retrieval instruction and a humidity retrieval instruction; comparing the baking temperature record, the baking wind speed record and the baking humidity record with the standard baking process, determining the error between the set parameter and the actual parameter of the target baking bin, and setting the error between the set parameter and the actual parameter of the target baking bin as the actual process deviation; evaluating the deviation degree of the actual process deviation to obtain an actual deviation degree through a preset process deviation threshold interval, wherein the preset process deviation threshold interval is a preset threshold interval, the actual process deviation is 0.03, the corresponding actual deviation degree is 0.03/0.05=0.6, and the actual deviation degree is calculated through the preset process deviation threshold interval and the actual process deviation by combining the above examples; and moderately adjusting the baking evaluation result according to the actual deviation degree, wherein the moderately adjusted adjusting force corresponds to the actual deviation degree, and further optimizes the baking evaluation result by combining the process deviation of the target baking bin, and performs multi-angle refinement adjustment on the baking evaluation result so as to provide technical support for improving the precision of the baking evaluation result.
In summary, the method and the system for optimizing the automatic glue baking process provided by the application have the following technical effects:
due to the adoption of the target baking bin; carrying out multidimensional feature acquisition on a target adhesive product to obtain target basic features; analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold value; setting a single-factor baking scheme based on a preset baking temperature threshold value, a preset baking wind speed threshold value and a preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set; carrying out a baking experiment to obtain a single-factor baking experiment result; analyzing to obtain preferable factor parameters, and obtaining a standard baking process; and regulating and controlling the target baking bin, and baking the target adhesive product. According to the method and the system for optimizing the automatic glue baking process, the technical effects of optimizing the adaptability between the baking finished product and the product requirement of the glued product by combining baking experiment verification from the angles of temperature, wind speed and humidity, optimizing the parameter index corresponding to the baking process in a multi-dimensional manner, improving the parameter index precision corresponding to the baking process and optimizing the adaptability between the baking finished product and the product requirement of the glued product are achieved.
Due to the adoption of the method for obtaining the target baked finished product; obtaining a target application environment of a target baked finished product; collecting environmental characteristics of a target application environment to obtain a target environmental characteristic set; analyzing a plurality of target environmental characteristics to obtain a plurality of finished product performance requirements, and constructing a finished product performance index set according to the plurality of finished product performance requirements; based on the finished product performance indexes in the finished product performance index set, detecting the target baked finished product to obtain a finished product detection result, calculating to obtain a baking evaluation result of the target baked finished product, and providing technical support for balancing index differences and improving the stability of the baking evaluation result.
Due to the adoption of the obtained baking record list; sequentially extracting a baking temperature record, a baking wind speed record and a baking humidity record in a baking record table, comparing with a standard baking process, and analyzing to obtain actual process deviation; and (5) evaluating the deviation degree to obtain the actual deviation degree, and adjusting the baking evaluation result. And combining the process deviation of the target baking bin, further optimizing the baking evaluation result, and performing multi-angle refinement adjustment on the baking evaluation result to provide technical support for improving the precision of the baking evaluation result.
Based on the same inventive concept as an automated glue baking process optimization method in the previous embodiments, as shown in fig. 4, the present application provides an automated glue baking process optimization system, wherein the system includes:
a baking bin obtaining unit 11, wherein the baking bin obtaining unit 11 is used for obtaining a target baking bin, and the target baking bin is used for baking a target glued product;
the characteristic acquisition unit 12 is used for carrying out multidimensional characteristic acquisition on the target adhesive product to obtain target basic characteristics, wherein the target basic characteristics comprise a temperature-resistant characteristic, a wind-resistant characteristic and a moisture-resistant characteristic;
The characteristic analysis unit 13 is configured to analyze the temperature resistant characteristic, the wind resistant characteristic, and the moisture resistant characteristic to obtain a preset baking threshold, where the preset baking threshold includes a preset baking temperature threshold, a preset baking wind speed threshold, and a preset baking humidity threshold;
a scheme set generating unit 14, where the scheme set generating unit 14 is configured to formulate a single-factor baking scheme based on the preset baking temperature threshold, the preset baking wind speed threshold, and the preset baking humidity threshold in sequence, and form a single-factor baking scheme set;
the baking experiment unit 15 is used for performing baking experiments based on all the single-factor baking schemes in the single-factor baking scheme set to obtain a single-factor baking experiment result;
a baking process determining unit 16, wherein the baking process determining unit 16 is configured to analyze the single factor baking experimental result to obtain a preferred factor parameter, and obtain a standard baking process according to the preferred factor parameter;
and the baking control unit 17 is used for controlling the target baking bin based on the standard baking process and baking the target adhesive product through the target baking bin.
Further, the system includes:
the target baked finished product obtaining unit is used for obtaining a target baked finished product, wherein the target baked finished product is a finished product obtained by baking the target adhesive product according to the standard baking process;
the target application environment obtaining unit is used for obtaining the target application environment of the target baked finished product;
the environment characteristic acquisition unit is used for acquiring environment characteristics of the target application environment to obtain a target environment characteristic set, wherein the target environment characteristic set comprises a plurality of target environment characteristics;
the finished product performance requirement unit is used for analyzing the plurality of target environmental characteristics to obtain a plurality of finished product performance requirements and constructing a finished product performance index set according to the plurality of finished product performance requirements;
the target baked finished product detection unit is used for detecting the target baked finished product based on the finished product performance indexes in the finished product performance index set to obtain a finished product detection result;
and the baking evaluation unit is used for calculating and obtaining the baking evaluation result of the target baked finished product according to the finished product detection result.
Further, the system includes:
a baking record table obtaining unit for obtaining a baking record table;
the record extraction unit is used for sequentially extracting the baking temperature record, the baking wind speed record and the baking humidity record in the baking record table;
the baking process comparison unit is used for comparing the baking temperature record, the baking wind speed record, the baking humidity record and the standard baking process and analyzing to obtain actual process deviation;
the deviation degree evaluation unit is used for evaluating the deviation degree of the actual process deviation to obtain the actual deviation degree;
and the evaluation result adjusting unit is used for adjusting the baking evaluation result according to the actual deviation degree.
Further, the system includes:
the temperature-single-factor baking scheme design unit is used for sequentially designing a constant temperature single-factor baking scheme and a variable temperature single-factor baking scheme based on the preset baking temperature threshold;
The wind speed-single factor baking scheme design unit is used for sequentially designing a constant wind single factor baking scheme and a variable wind single factor baking scheme based on the preset baking wind speed threshold value;
the humidity-single-factor baking scheme design unit is used for sequentially designing a constant humidity single-factor baking scheme and a variable humidity single-factor baking scheme based on the preset baking humidity threshold value;
the scheme set building unit is used for building the single-factor baking scheme set according to the constant temperature single-factor baking scheme, the variable temperature single-factor baking scheme, the constant air single-factor baking scheme, the variable air single-factor baking scheme, the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme.
Further, the system includes:
the gradient dividing unit is used for carrying out gradient division on the preset baking temperature threshold value to obtain a temperature dividing result, wherein the temperature dividing result comprises a plurality of temperature intervals;
the median value calculation unit is used for sequentially carrying out median value calculation on each temperature interval in the plurality of temperature intervals to respectively obtain a plurality of median temperatures, wherein the plurality of median temperatures are in one-to-one correspondence with the plurality of temperature intervals;
The constant temperature test unit is used for respectively designing a plurality of constant temperature tests according to the plurality of median temperatures, and the plurality of constant temperature tests form the constant temperature single-factor baking scheme.
Further, the system includes:
the lowest temperature screening unit is used for extracting any one of the temperature intervals and screening the lowest temperature of any one of the temperature intervals, and marking the lowest temperature as the lowest test temperature;
the highest temperature marking unit is used for extracting the highest temperature of the preset baking temperature threshold and marking the highest temperature as the highest test temperature;
a test temperature range determining unit configured to determine a test temperature range of the arbitrary temperature section according to the lowest test temperature and the highest test temperature;
the temperature change test unit is used for obtaining a temperature change test of any one temperature interval, wherein the temperature change test of any one temperature interval refers to a temperature change test of which the test temperature is randomly changed in the test temperature range based on a preset temperature change frequency;
And the variable temperature single-factor baking scheme determining unit is used for determining the variable temperature single-factor baking scheme according to the variable temperature test of any one temperature interval.
Further, the system includes:
the temperature-experiment result confirmation unit is used for sequentially obtaining a constant temperature experiment result of the constant temperature single-factor baking scheme and a variable temperature experiment result of the variable temperature single-factor baking scheme according to the single-factor baking experiment result;
the wind speed-experiment result confirming unit is used for sequentially obtaining a constant wind experiment result of the constant wind single-factor baking scheme and a variable wind experiment result of the variable wind single-factor baking scheme according to the single-factor baking experiment result;
the humidity-experiment result confirmation unit is used for sequentially obtaining a constant humidity experiment result of the constant humidity single-factor baking scheme and a humidity variation experiment result of the humidity variation single-factor baking scheme according to the single-factor baking experiment result;
the first preferred factor parameter determining unit is used for forming a first preferred factor parameter based on the constant temperature experimental result, the constant wind experimental result and the constant humidity experimental result;
The second preferred factor parameter determining unit is used for forming a second preferred factor parameter based on the temperature change experiment result, the wind change experiment result and the wetting change experiment result;
and the baking cost evaluation optimizing unit is used for sequentially calculating the baking cost under the first preferable factor parameter and the second preferable factor parameter and obtaining the preferable factor parameter according to the baking cost calculation result.
The specification and drawings are merely exemplary of the present application and various modifications and combinations may be made thereto without departing from the spirit and scope of the application. Such modifications and variations of the present application are intended to be included herein within the scope of the following claims and the equivalents thereof.
Claims (8)
1. An automated glue baking process optimization method is characterized by comprising the following steps:
obtaining a target baking bin, wherein the target baking bin is used for baking a target adhesive product;
collecting multidimensional features of the target adhesive product to obtain target basic features, wherein the target basic features comprise a temperature-resistant feature, a wind-resistant feature and a moisture-resistant feature;
Analyzing the temperature resistance characteristic, the wind resistance characteristic and the moisture resistance characteristic to obtain a preset baking threshold, wherein the preset baking threshold comprises a preset baking temperature threshold, a preset baking wind speed threshold and a preset baking humidity threshold;
setting a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set;
carrying out a baking experiment based on each single-factor baking scheme in the single-factor baking scheme set to obtain a single-factor baking experiment result;
analyzing the single-factor baking experimental result to obtain a preferred factor parameter, and obtaining a standard baking process according to the preferred factor parameter;
and regulating and controlling the target baking bin based on the standard baking process, and baking the target adhesive product through the target baking bin.
2. The method as recited in claim 1, further comprising:
obtaining a target baked finished product, wherein the target baked finished product is a finished product obtained by baking the target adhesive product according to the standard baking process;
obtaining a target application environment of the target baked finished product;
Acquiring environmental characteristics of the target application environment to obtain a target environmental characteristic set, wherein the target environmental characteristic set comprises a plurality of target environmental characteristics;
analyzing the plurality of target environmental characteristics to obtain a plurality of finished product performance requirements, and constructing a finished product performance index set according to the plurality of finished product performance requirements;
detecting the target baked finished product based on the finished product performance indexes in the finished product performance index set to obtain a finished product detection result;
and according to the finished product detection result, calculating to obtain a baking evaluation result of the target baked finished product.
3. The method according to claim 2, further comprising, after said calculating a baking evaluation result of said target baked good based on said finished product detection result:
obtaining a baking record table;
sequentially extracting a baking temperature record, a baking wind speed record and a baking humidity record in the baking record table;
comparing the baking temperature record, the baking wind speed record and the baking humidity record with the standard baking process, and analyzing to obtain actual process deviation;
evaluating the deviation degree of the actual process deviation to obtain an actual deviation degree;
And adjusting the baking evaluation result according to the actual deviation degree.
4. The method according to claim 1, characterized in that it comprises:
sequentially designing a constant-temperature single-factor baking scheme and a variable-temperature single-factor baking scheme based on the preset baking temperature threshold;
sequentially designing a constant-air single-factor baking scheme and a variable-air single-factor baking scheme based on the preset baking air speed threshold value;
sequentially designing a constant-humidity single-factor baking scheme and a variable-humidity single-factor baking scheme based on the preset baking humidity threshold;
and constructing the single-factor baking scheme set according to the constant temperature single-factor baking scheme, the variable temperature single-factor baking scheme, the constant air single-factor baking scheme, the variable air single-factor baking scheme, the constant humidity single-factor baking scheme and the variable humidity single-factor baking scheme.
5. The method of claim 4, wherein the sequentially designing a constant temperature single factor baking scheme and a variable temperature single factor baking scheme based on the preset baking temperature threshold comprises:
gradient division is carried out on the preset baking temperature threshold value, and a temperature division result is obtained, wherein the temperature division result comprises a plurality of temperature intervals;
Sequentially performing median value calculation on each of the plurality of temperature intervals to respectively obtain a plurality of median temperatures, wherein the plurality of median temperatures are in one-to-one correspondence with the plurality of temperature intervals;
and respectively designing a plurality of constant temperature tests according to the plurality of median temperatures, wherein the plurality of constant temperature tests form the constant temperature single-factor baking scheme.
6. The method as recited in claim 5, further comprising:
extracting any one of the temperature intervals, screening the lowest temperature of the any one of the temperature intervals, and marking the lowest temperature as the lowest test temperature;
extracting the highest temperature of the preset baking temperature threshold value, and marking the highest temperature as the highest test temperature;
determining the test temperature range of any one temperature interval according to the lowest test temperature and the highest test temperature;
obtaining a temperature change test of any one temperature interval, wherein the temperature change test of any one temperature interval refers to a temperature change test of which the test temperature is randomly changed in the test temperature range based on a preset temperature change frequency;
and determining the variable-temperature single-factor baking scheme according to the variable-temperature test of any one temperature interval.
7. The method as recited in claim 4, further comprising:
according to the single-factor baking experimental result, sequentially obtaining a constant temperature experimental result of the constant temperature single-factor baking scheme and a variable temperature experimental result of the variable temperature single-factor baking scheme;
according to the single-factor baking experimental result, sequentially obtaining a constant wind experimental result of the constant wind single-factor baking scheme and a variable wind experimental result of the variable wind single-factor baking scheme;
according to the single-factor baking experimental result, sequentially obtaining a constant humidity experimental result of the constant humidity single-factor baking scheme and a humidity changing experimental result of the humidity changing single-factor baking scheme;
forming a first optimal factor parameter based on the constant temperature experimental result, the constant wind experimental result and the constant humidity experimental result;
forming a second optimal factor parameter based on the temperature change experimental result, the wind change experimental result and the humidity change experimental result;
and sequentially calculating the first preferential factor parameter and the baking cost under the second preferential factor parameter, and obtaining the preferential factor parameter according to the baking cost calculation result.
8. An automated glue baking process optimization system, the system comprising:
The baking bin obtaining unit is used for obtaining a target baking bin, wherein the target baking bin is used for baking a target adhesive product;
the characteristic acquisition unit is used for carrying out multidimensional characteristic acquisition on the target adhesive product to obtain target basic characteristics, wherein the target basic characteristics comprise temperature resistance characteristics, wind resistance characteristics and moisture resistance characteristics;
the characteristic analysis unit is used for analyzing the temperature resistant characteristic, the wind resistant characteristic and the moisture resistant characteristic to obtain a preset baking threshold value, wherein the preset baking threshold value comprises a preset baking temperature threshold value, a preset baking wind speed threshold value and a preset baking humidity threshold value;
the scheme set generation unit is used for making a single-factor baking scheme based on the preset baking temperature threshold value, the preset baking wind speed threshold value and the preset baking humidity threshold value in sequence, and forming a single-factor baking scheme set;
the baking experiment unit is used for carrying out baking experiments based on the single-factor baking schemes in the single-factor baking scheme set to obtain a single-factor baking experiment result;
The baking process determining unit is used for analyzing the single-factor baking experimental result to obtain a preferred factor parameter and obtaining a standard baking process according to the preferred factor parameter;
and the baking regulation and control unit is used for regulating and controlling the target baking bin based on the standard baking process and baking the target adhesive product through the target baking bin.
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