CN116088443A - Intelligent management and control system for environmental dust removal of iron works - Google Patents
Intelligent management and control system for environmental dust removal of iron works Download PDFInfo
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- 239000000428 dust Substances 0.000 title claims abstract description 161
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 230000007613 environmental effect Effects 0.000 title claims abstract description 31
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 20
- 238000007726 management method Methods 0.000 claims abstract description 58
- 238000013500 data storage Methods 0.000 claims abstract description 37
- 238000004458 analytical method Methods 0.000 claims abstract description 22
- 238000007689 inspection Methods 0.000 claims abstract description 21
- 238000012423 maintenance Methods 0.000 claims description 13
- 238000012544 monitoring process Methods 0.000 claims description 11
- 241001232253 Xanthisma spinulosum Species 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 238000013024 troubleshooting Methods 0.000 description 10
- 238000005265 energy consumption Methods 0.000 description 7
- 239000000779 smoke Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
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- 238000010586 diagram Methods 0.000 description 3
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
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- 238000003379 elimination reaction Methods 0.000 description 1
- 238000003891 environmental analysis Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 238000005245 sintering Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to an intelligent management and control system for environmental dust removal of an iron plant, which comprises the following components: the fault inspection unit is used for detecting the fault position of the dust removing equipment and outputting fault information; the recognition prompt unit is used for recognizing preset warning information; the system analysis unit is used for judging the fault time and/or the service cycle of each component in the dust removing equipment and outputting alarm information in advance; the data storage unit is used for storing data information of the dust removing equipment in advance and receiving fault information, alarm information and alarm information; the fault removing unit is used for retrieving a preset solution according to the fault information, the alarm information and the data information stored in the data storage unit in advance; and the fault alarm unit is used for sending a preset alarm signal according to the fault information, the alarm condition information, the alarm information and the data information stored in the data storage unit in advance. The invention solves the technical problems of imperfect functions and low intelligent degree of the control system of the dust removing equipment of the iron works.
Description
Technical Field
The invention relates to the field of intelligent control, in particular to an intelligent control system for environmental dust removal of a foundry.
Background
The pulse bag-type dust collector is widely applied in the steel industry and the petrochemical industry, dust-containing gas is filtered by utilizing the filtering effect of fiber fabrics, when the dust-containing gas enters the dust collector, dust can be attached to the outer surface of a filter bag, after the dust is accumulated to a certain degree, the dust is shaken off into an ash bucket by the expansion of a bag through the pulse blowing back-blowing effect, and then the dust is conveyed outwards through a conveying facility, so that the purification of the gas is completed.
The production processes of raw materials, sintering, iron making, steelmaking and the like of iron and steel enterprises have a plurality of environmental dust producing points, all the pulse cloth bag dry type dust removing and purifying facilities are needed, and one iron and steel enterprise possibly has dozens (even more) of pulse bag type dust collectors, so that a large amount of manpower and material resources are needed for maintenance, the intelligent development of the iron and steel industry is added, the dust collectors are required to be controlled in a centralized manner, efficiently managed and operated more stably, the early warning and the prejudgement of a system are realized, key inspection objects are provided for production inspection, maintenance and repair manpower is saved, and the spare part quantity and the purchasing frequency are optimized.
Aiming at the problems of imperfect functions and low intelligent degree of a management and control system of dust removing equipment of a foundry in the related art, no effective solution is provided at present.
Therefore, the inventor provides an intelligent management and control system for environmental dust removal of a foundry by virtue of experience and practice of related industries in many years, so as to overcome the defects of the prior art.
Disclosure of Invention
The invention aims to provide an intelligent management and control system for environmental dust removal of a foundry, which improves the intelligent management level of the dust removal system and the concentration of the dust removal system management, improves the intelligent management capability, effectively reduces the management and control burden on dust removal equipment, saves the management and control cost and improves the economic benefit.
The object of the invention can be achieved by the following scheme:
the invention provides an intelligent management and control system for environmental dust removal of a foundry, which comprises the following components:
the fault inspection unit is used for detecting the fault position of the dust removing equipment and outputting fault information;
the recognition prompt unit is used for recognizing preset warning information and outputting the warning information;
the system analysis unit is used for judging the fault time and/or the service cycle of each component in the dust removing equipment and outputting alarm information in advance;
the data storage unit is used for pre-storing data information of the dust removing equipment and receiving the fault information, the alarm information and the alarm information;
the fault removing unit is used for calling a preset solution according to the fault information, the alarm information and the data information stored in the data storage unit in advance;
the fault alarm unit is used for sending a preset alarm signal according to the fault information, the alarm condition information, the alarm information and the data information stored in the data storage unit in advance.
In a preferred embodiment of the present invention, the intelligent management and control system for environmental dust removal in a foundry further includes a linkage operation unit, where the linkage operation unit presets the linkage operation of the first functional device and the second functional device in the dust removal device according to a dust removal requirement.
In a preferred embodiment of the present invention, the intelligent management and control system for environmental dust removal in a foundry further includes a monitoring management unit, where a signal receiving end of the monitoring management unit is connected to a signal output end of the fault inspection unit, a signal output end of the identification prompting unit, a signal output end of the system analysis unit, a signal output end of the data storage unit, a signal output end of the fault removal unit, a signal output end of the fault alarm unit, and a signal output end of the chain operation unit, and a signal output end of the monitoring management unit is connected to a control end of the dust removal device to control an operating state of the dust removal device.
In a preferred embodiment of the present invention, the data information stored in the data storage unit at least includes a three-dimensional model, raw data, real-time operation data and operation and maintenance data of the dust removing device.
In a preferred embodiment of the present invention, solutions for different fault positions and different fault types in the dust removing device are stored in the fault removing unit in advance, and the fault removing unit determines the fault position and the fault type in the dust removing device according to the fault information, the alarm information, and the data information stored in the data storage unit in advance, and retrieves the corresponding solutions according to the fault position and the fault type.
In a preferred embodiment of the present invention, the signal output end of the fault clearing unit is connected with the signal receiving end of the fault alarming unit, so that the fault alarming unit sends a corresponding alarming signal according to the fault position and the fault type of the dust removing device.
In a preferred embodiment of the present invention, the fault alarm unit presets a corresponding alarm threshold according to different fault positions and different fault types;
and if the operation data of the dust removing equipment 9 exceeds the corresponding alarm threshold value, the fault alarm unit sends a preset alarm signal.
In a preferred embodiment of the present invention, the fault alarm unit sends a preset alarm signal according to the fault information, the alarm condition information and the alarm information.
In a preferred embodiment of the present invention, the fault inspection unit collects real-time operation data of the dust removing device, and compares the real-time operation data with original data stored in the data storage unit to determine a fault location of the dust removing device.
In a preferred embodiment of the present invention, the system analysis unit determines the failure time and/or the usage period of each component in the dust removing apparatus according to the raw data, the real-time operation data and the operation data of the dust removing apparatus.
From the above, the intelligent management and control system for environmental dust removal of the iron works has the characteristics and advantages that: through the cooperation of fault inspection unit, discernment suggestion unit, system analysis unit, data storage unit, trouble elimination unit and fault alarm unit, realize dust collecting equipment's centralized management and control in the iron works, practice thrift the management and control cost, improve management and control efficiency, through intelligent management and control, promote system's intelligent management ability, effectively alleviate the management and control burden to dust collecting equipment, practice thrift management and control cost and energy consumption, promote economic benefits. In addition, the fault detection and fault alarm functions of the dust removing equipment are enriched, the fault early warning capability of the dust removing equipment is improved, and the safety risk is reduced.
Drawings
The following drawings are only for purposes of illustration and explanation of the present invention and are not intended to limit the scope of the invention.
Wherein:
fig. 1: the intelligent management and control system for the environmental dust removal of the iron works is one of the structural block diagrams of the intelligent management and control system for the environmental dust removal of the iron works.
Fig. 2: the second structural block diagram of the intelligent management and control system for environmental dust removal in the iron works is provided.
Fig. 3: the invention provides a functional schematic diagram of an intelligent management and control system for environmental dust removal of an iron plant.
The reference numerals in the invention are:
1. a data storage unit; 2. a trouble removing unit; 3. a fault alarm unit; 4. a fault inspection unit; 5. a recognition prompt unit; 6. a system analysis unit; 7. a chain operation unit; 8. a monitoring management unit; 9. dust removal equipment.
Detailed Description
For a clearer understanding of technical features, objects, and effects of the present invention, a specific embodiment of the present invention will be described with reference to the accompanying drawings.
As shown in fig. 1 and 3, the present invention provides an intelligent management and control system for environmental dust removal in a foundry, which includes: the system comprises a fault inspection unit 4, an identification prompting unit 5, a system analysis unit 6, a data storage unit 1, a fault removal unit 2 and a fault alarm unit 3, wherein:
the fault inspection unit 4 is used for detecting the fault position of the dust removing equipment 9 and outputting fault information;
the recognition prompt unit 5 is used for recognizing preset warning information and outputting the warning information;
the system analysis unit 6 is used for judging the fault time and/or the service cycle of each component in the dust removing equipment 9 and outputting alarm information in advance;
the data storage unit 1, the signal receiving end of the data storage unit 1 is connected with the signal output end of the fault inspection unit 4, the signal output end of the recognition prompt unit 5 and the signal output end of the system analysis unit 6 respectively, and the data storage unit 1 is used for storing the data information of the dust removal equipment 9 in advance and receiving the fault information, the alarm information and the alarm information;
the fault clearing unit 2, the signal receiving end of the fault clearing unit 2 is connected with the signal output end of the data storage unit 1, the fault clearing unit 2 is used for retrieving a preset solution according to the fault information, the alarm information and the data information stored in the data storage unit 1 in advance;
the fault alarm unit 3, the signal receiving end of the fault alarm unit 3 is connected with the signal output end of the data storage unit 1, and the fault alarm unit 3 is used for sending a preset alarm signal according to fault information, alarm information and data information stored in advance in the data storage unit 1.
According to the invention, through the coordination of the fault inspection unit 4, the identification prompting unit 5, the system analysis unit 6, the data storage unit 1, the fault removal unit 2 and the fault alarm unit 3, the centralized control of the dust removing equipment in the iron works is realized, the management cost is saved, the control efficiency is improved, the intelligent management capability of the system is improved through intelligent control, the control load on the dust removing equipment is effectively reduced, the control cost and energy consumption are saved, and the economic benefit is improved. In addition, the fault detection and fault alarm functions of the dust removing equipment are enriched, the fault early warning capability of the dust removing equipment is improved, and the safety risk is reduced.
In an alternative embodiment of the present invention, as shown in fig. 1, the intelligent management and control system for environmental dust removal of a foundry further includes a linkage operation unit 7, where the linkage operation unit 7 presets a first functional device and a second functional device in the dust removal device 9 to perform linkage operation according to a dust removal requirement.
Further, the first functional device may be a dust removal fan, and the second functional device may be a dust removal valve on the dust removal device 9, and the dust removal valve is controlled to operate in a linkage manner under the working state of the dust removal fan. In order to avoid wasting air quantity, the dust removing valve and other valves (namely, valves with opening and closing states not influencing the dust removing equipment 9 which works normally) which are in linkage relation with the dust removing valve are required to be controlled for the non-working dust removing equipment 9 to be closed in time, and part of manual valves can be prompted by system voice or signals to ensure the efficient utilization of the valves; in order to save electric energy, a dust removing fan in the dust removing equipment 9 is arranged to be interlocked with a dust removing valve on the corresponding dust removing equipment 9. Of course, the first and second functional devices may also be other functional devices in the dust removing apparatus 9, such as: the dust removing valve in the dust removing device 9 is arranged to run in linkage with the production device. Another example is: in order to avoid the exceeding discharge of pollutants in the flue gas, the dust removal fan can run in linkage with the smoke emission concentration detection element, the dust removal fan is controlled to slow down in an emission alarm state (exceeding standard), and a fault inspection program can be started rapidly at the same time to inspect equipment faults. The invention is not limited to the functional elements which specifically realize the interlocking operation, and the interlocking relationship can be set according to the actual working condition.
In an alternative embodiment of the invention, the data information stored in the data storage unit 1 (data twinning) comprises at least a three-dimensional model of the dust removing device 9, raw data, real-time operation data and operation and maintenance data.
The three-dimensional model at least comprises facilities such as equipment, civil engineering, steel structures, pipelines, meters and the like of the iron works. The raw data at least comprise raw parameters, attributes, drawings, documents, manuals, specifications and the like of the dust removing device 9. The real-time operation data at least comprises real-time data such as flow, temperature, pressure, fan rotating speed, emission concentration, bearing vibration, bearing temperature, noise and the like of each measuring point in the dust removing equipment 9. The operation and maintenance data at least comprises data such as inspection, maintenance, part replacement time nodes and periods, fault alarm frequency, fault points and the like.
In this embodiment, the establishment of the three-dimensional model and the acquisition of the raw data may be completed during the design stage of the foundry and the installation process of the dust removing device 9. The real-time operation data can be collected and uploaded through detection instruments arranged at corresponding positions on site and stored in the data storage unit 1. The operation and maintenance data can be uploaded into the data storage unit 1 by a manager through the information of the overhaulers, the overhauling time node information, the overhauling equipment type, the model information and the like of each overhauling and maintenance, and the accumulation and analysis of the data under the subsequent working conditions can be realized.
In an alternative embodiment of the present invention, solutions for different fault locations and different fault types in the dust removing device 9 are stored in the fault removing unit 2 in advance, and the fault removing unit 2 determines the fault location and the fault type in the dust removing device 9 according to the fault information, the alarm information and the data information stored in the data storage unit 1 in advance, and retrieves the corresponding solutions according to the fault location and the fault type.
Specifically, the solutions stored in advance in the trouble shooting unit 2 may be, but are not limited to, a trouble shooting method of a bag type dust collector, a trouble shooting method of a dust discharge device, a trouble shooting method of a filter bag, a trouble shooting method of a scraper conveyor, a trouble shooting method of a bucket elevator, a trouble shooting method of a pneumatic conveyor, a trouble shooting method of a blower performance, a blower mechanical trouble shooting method, a blower mechanical vibration and shooting method, a valve trouble shooting method, and the like. Of course, the actual fault condition and the corresponding solution may be pre-stored, and the specific fault and the corresponding solution are not limited in the present invention.
In an alternative embodiment of the present invention, as shown in fig. 2, the signal output terminal of the fail-safe unit 2 is connected to the signal receiving terminal of the fail-safe unit 3, so that the fail-safe unit 3 transmits a corresponding alarm signal according to the failure position and the failure type of the dust removing device 9.
Further, corresponding alarm thresholds are preset in the fault alarm unit 3 according to different fault positions and different fault types; the operation data corresponding to the dust removing device 9 can be collected through the detection instrument, and if the operation data of the dust removing device 9 exceeds the corresponding alarm threshold value, the fault alarm unit 3 sends a preset alarm signal. Of course, the fault alarm unit 3 may also send a preset alarm signal according to the fault information sent by the fault inspection unit 4, the alarm condition information sent by the recognition prompt unit 5, and/or the alarm information sent by the fault alarm unit. The interlocking of fault alarming and fault discharging schemes is realized, and after an alarm signal is sent out by a system, a corresponding solution is provided in the shortest time possible.
Specifically, the fault position and the fault type can be, but are not limited to, the temperature and vibration alarm of the motor of the fan in the dust removing equipment 9, the motor of the fan in the dust removing equipment 9 is provided with an instrument box, an instrument is arranged in the instrument box, and data such as the temperature and vibration of the motor of the fan can be acquired through the instrument; the smoke emission concentration abnormality alarm in the dust removing equipment 9, a smoke emission concentration detection element is arranged at the smoke outlet of the dust removing equipment 9, the smoke emission concentration can be detected by the smoke emission concentration detection element, and when the smoke concentration approaches to the preset upper limit, the fan is controlled to run at a reduced speed; the overload operation of the dust removing equipment 9 is alarmed, and at least two material level gauges are arranged in each hopper of the dust removing equipment 9, so that the highest material level value and the lowest material level value in the hopper can be measured respectively, and when the material level in the exceeding hopper exceeds the highest material level value, an audible and visual alarm is carried out to prompt the overload of the dust removing equipment 9, and the dust removing equipment 9 needs to be processed as soon as possible; the ultra-negative pressure alarm and the ultra-current alarm at the inlet of the fan in the dust removing equipment 9 can control the fan to run in a down-conversion mode until the alarm is released.
In an alternative embodiment of the present invention, the fault inspection unit 4 collects real-time operation data of the dust removing device 9, and compares the real-time operation data with the original data stored in the data storage unit 1 to determine the fault location of the dust removing device 9.
Specifically, the fault inspection unit 4 at least has a fault inspection function for main equipment such as a cloth bag, a lifting valve, a pulse valve, an ash discharge valve, a scraper machine and the like in the dust removing equipment 9. The fault inspection of the corresponding element is realized by using detection methods such as differential pressure of the sub-chambers, differential pressure of the inlet and the outlet of the dust remover, concentration detection of the exhaust funnel, closing and opening state limit of the lifting valve, pressure of the injection pipe at the inlet of the air bag, current detection of the motor, rotation speed and the like, and the fault inspection is compared with the original data stored in the data storage unit 1 according to the collected actual operation data, so that which element or which bin in the dust removing equipment 9 is faulty can be judged, and prompt information is given.
In an alternative embodiment of the present invention, the alarm condition information is preset in the recognition prompt unit 5, the image acquisition device acquires the actual alarm condition information, and after the actual alarm condition information is matched with the preset alarm condition information, the corresponding alarm condition information is output to the outside. The preset alarm information may be, but is not limited to, alarm information of non-staff intrusion, fire alarm information, alarm information of structural deformation of corresponding elements in the dust removing device 9, and/or alarm information of non-working condition opening and closing of the valve.
In an alternative embodiment of the invention, the system analysis unit 6 determines the failure time and/or the period of use of the components in the dust removing device 9 from the raw data, the real-time operation data and the operation data of the dust removing device 9.
Further, the system analysis unit 6 has at least functions of equipment operation analysis (life analysis), energy consumption analysis, pipe ash analysis, environmental analysis, and the like.
Specifically, because the data storage unit 1 stores the initial service time, the expected service life and other information of each main element (such as a cloth bag, a pulse valve, a bearing and the like) in the dust removing device 9 in advance, the maintenance data and the overhaul data of the corresponding elements in the operation process are accumulated in the data storage unit 1, and the statistical analysis can be performed according to the data of the maintenance frequency, the maintenance time node and the like, so that the possible fault time and/or the service period of each element are determined, early warning information is sent in advance, and the operation and maintenance cost is reduced. In the production state of the dust removing equipment 9, data such as electricity consumption, gas consumption and the like of the dust removing equipment 9 are recorded in real time, energy consumption in a certain period (such as one year) is accumulated, and when the next period is put into use, the data in the previous period is compared in real time, and the energy consumption is confirmed in time, so that an adjustment scheme can be formulated in advance, and the energy consumption is ensured to be within a controllable range.
In particular, since the dust removing device 9 has a problem of easy dust accumulation during operation, it is particularly important for diagnosis and analysis of dust accumulation of the pipeline. By additionally arranging a flow and speed measuring instrument at the position where dust is easy to deposit, when the dust removing equipment 9 is operated at full speed (the valve is fully opened), the total flow and the shunt flow and the flow speed at each position where the dust is easy to deposit are recorded (as standard values), and measurement is carried out once every preset time period (for example, one month), at this time, the dust removing equipment 9 is ensured to be operated to the standard air quantity (the valve is fully opened), the shunt flow and the flow speed at each position where the dust is easy to deposit are recorded, and then the sectional areas calculated by the flow and the flow speed are used for judging the dust deposit and the dust deposit degree, so that the dust deposit condition can be prejudged in advance.
In an alternative embodiment of the present invention, as shown in fig. 1, the intelligent management and control system for environmental dust removal in a foundry further includes a monitoring management unit 8, where a signal receiving end of the monitoring management unit 8 is connected with a signal output end of the fault patrol unit 4, a signal output end of the recognition prompt unit 5, a signal output end of the system analysis unit 6, a signal output end of the data storage unit 1, a signal output end of the fault removal unit 2, a signal output end of the fault alarm unit 3 and a signal output end of the interlocking operation unit 7, and a signal output end of the monitoring management unit 8 is connected with a control end of the dust removal device 9 to control an operating state of the dust removal device 9.
Further, the monitoring management unit 8 at least comprises a computer end, a centralized control large screen end and a mobile end, and the collected data and the stored original data can be displayed, centralized controlled and processed through the computer end, the centralized control large screen end and the mobile end. In addition, the remote dynamic real-time display of the dust removing equipment 9 can be realized through the mobile terminal, and a control instruction is sent.
The intelligent management and control system for the environmental dust removal of the iron works has the characteristics and advantages that:
1. the intelligent management and control system for the environmental dust removal of the iron works can perform centralized management and control on a plurality of dust removal devices 9, and perform centralized treatment, so that the management cost is saved, and the management efficiency is improved.
2. The intelligent management and control system for the environmental dust removal of the iron works can improve the intelligent degree and save the energy consumption.
3. The intelligent management and control system for the environmental dust removal of the iron works enriches the functions of fault detection and fault alarm, increases the early warning and prejudging functions, and effectively reduces the safety risk.
The foregoing is illustrative of the present invention and is not to be construed as limiting the scope of the invention. Any equivalent changes and modifications can be made by those skilled in the art without departing from the spirit and principles of this invention, and are intended to be within the scope of this invention.
Claims (10)
1. Intelligent management and control system of iron works environment dust removal, characterized by comprising:
the fault inspection unit is used for detecting the fault position of the dust removing equipment and outputting fault information;
the recognition prompt unit is used for recognizing preset warning information and outputting the warning information;
the system analysis unit is used for judging the fault time and/or the service cycle of each component in the dust removing equipment and outputting alarm information in advance;
the data storage unit is used for pre-storing data information of the dust removing equipment and receiving the fault information, the alarm information and the alarm information;
the fault removing unit is used for calling a preset solution according to the fault information, the alarm information and the data information stored in the data storage unit in advance;
the fault alarm unit is used for sending a preset alarm signal according to the fault information, the alarm condition information, the alarm information and the data information stored in the data storage unit in advance.
2. The intelligent management and control system for environmental dust removal in a foundry, as set forth in claim 1, further comprising a chain operation unit, wherein the chain operation unit presets the first functional device and the second functional device in the dust removal device to perform chain operation according to dust removal requirements.
3. The intelligent management and control system for environmental dust removal of a foundry, as set forth in claim 2, further comprising a monitoring and management unit, wherein the signal receiving end of the monitoring and management unit is connected with the signal output end of the fault patrol unit, the signal output end of the recognition prompt unit, the signal output end of the system analysis unit, the signal output end of the data storage unit, the signal output end of the fault removal unit, the signal output end of the fault alarm unit and the signal output end of the chain operation unit, and the signal output end of the monitoring and management unit is connected with the control end of the dust removal device to control the working state of the dust removal device.
4. The intelligent management and control system for environmental dust removal of a foundry of claim 1, wherein the data information stored in the data storage unit at least comprises a three-dimensional model, raw data, real-time operation data and operation and maintenance data of the dust removal device.
5. The intelligent management and control system for environmental dust removal of a foundry as set forth in claim 1, wherein solutions for different fault positions and different fault types in the dust removal equipment are stored in the fault removal unit in advance, the fault removal unit determines the fault position and the fault type in the dust removal equipment according to the fault information, the alarm information and the data information stored in the data storage unit in advance, and retrieves the corresponding solutions according to the fault position and the fault type.
6. The intelligent management and control system for environmental dust removal of a foundry according to claim 5, wherein the signal output end of the fault removal unit is connected with the signal receiving end of the fault alarm unit, so that the fault alarm unit sends a corresponding alarm signal according to the fault position and the fault type of the dust removal device.
7. The intelligent management and control system for environmental dust removal of a foundry according to claim 5, wherein corresponding alarm thresholds are preset in the fault alarm unit according to different fault positions and different fault types;
and if the operation data of the dust removing equipment 9 exceeds the corresponding alarm threshold value, the fault alarm unit sends a preset alarm signal.
8. The intelligent management and control system for environmental dust removal of a foundry according to claim 1, wherein the fault alarm unit transmits a preset alarm signal according to the fault information, the alarm condition information and the alarm information.
9. The intelligent management and control system for environmental dust removal of iron works as set forth in claim 3, wherein said fault inspection unit collects real-time operation data of said dust removal device, and compares said real-time operation data with original data stored in said data storage unit to determine a fault location of said dust removal device.
10. The intelligent management and control system for environmental dust removal of iron works as set forth in claim 4, wherein the system analysis unit judges the failure time and/or the use period of each component in the dust removal device according to the raw data, the real-time operation data and the operation data of the dust removal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211712368.1A CN116088443A (en) | 2022-12-29 | 2022-12-29 | Intelligent management and control system for environmental dust removal of iron works |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211712368.1A CN116088443A (en) | 2022-12-29 | 2022-12-29 | Intelligent management and control system for environmental dust removal of iron works |
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| Publication Number | Publication Date |
|---|---|
| CN116088443A true CN116088443A (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211712368.1A Pending CN116088443A (en) | 2022-12-29 | 2022-12-29 | Intelligent management and control system for environmental dust removal of iron works |
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| Country | Link |
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| CN (1) | CN116088443A (en) |
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