CN116084214A - A rack rail entry device and a rack rail - Google Patents
A rack rail entry device and a rack rail Download PDFInfo
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- CN116084214A CN116084214A CN202310086462.9A CN202310086462A CN116084214A CN 116084214 A CN116084214 A CN 116084214A CN 202310086462 A CN202310086462 A CN 202310086462A CN 116084214 A CN116084214 A CN 116084214A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/02—Tracks for rack railways
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/02—Tracks for rack railways
- E01B25/04—Rack rails; Supports or connections for rack rails
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Abstract
Description
技术领域technical field
本发明涉及齿轨铁路技术领域,尤其涉及一种齿轨入轨装置及齿轨轨道。The invention relates to the technical field of cog railways, in particular to a cog rail entry device and a cog track.
背景技术Background technique
齿轨铁路是一种适用于爬坡线路的铁路,与普通铁路不同的是,齿轨铁路常采用窄轨距(大部分约为1000mm)。同时,在钢轨中间安装平行于钢轨的齿条,并在车辆下部安装齿轮,通过齿轮和齿条的啮合克服爬坡时黏着力不足问题,增强爬坡能力,减少线路展线长度。Cog railway is a railway suitable for climbing lines. Unlike ordinary railways, cog railways often use narrow gauges (mostly about 1000mm). At the same time, a rack parallel to the rail is installed in the middle of the rail, and a gear is installed at the lower part of the vehicle. Through the meshing of the gear and the rack, the problem of insufficient adhesion during climbing is overcome, the climbing ability is enhanced, and the length of the line is reduced.
当齿轨车辆从轮轨段驶入齿轨段时,需要确保齿轨车辆底部的齿轮能够顺利地与齿条的轨齿准确啮合,然而若齿轮与齿轨啮合不准确,则有可能造成顶齿现象,致使车辆的平稳运行及安全受到影响。由此,需要齿轨铁路入轨装置来保证齿轨车辆能够顺利从轮轨段过渡到齿轨段。When the rack vehicle drives from the wheel-rail section to the rack section, it is necessary to ensure that the gears at the bottom of the rack vehicle can smoothly and accurately mesh with the rack teeth. However, if the gears and the rack are not meshed accurately, it may cause the top Tooth phenomenon, resulting in the smooth operation and safety of the vehicle is affected. Therefore, a cog railway rail entry device is needed to ensure that the cog vehicles can smoothly transition from the wheel-rail section to the cog section.
CN108360311A公开了一种齿轨铁路轮轨-齿轨过渡装置,以使齿轨车辆从轮轨段顺利过渡到齿轨段,保证车辆的平稳、安全运行。包括安装于两侧钢轨之间的齿轨,所述齿轨的驶入端之前设置过渡段齿轨,该过渡段齿轨上于其中部设置支撑臂、驶入端设置液压缸、驶出端设置转臂,支撑臂、液压缸和转臂的上端与过渡段齿轨铰接,下端则通过铰座与轨下基础形成铰接。所述支撑臂与过渡段齿轨铰接处设置拉伸弹簧,拉伸弹簧的两端分别作用于过渡段齿轨、轨下基础。所述过渡段齿轨的驶入端设置有与轨齿相平行的滚筒。CN108360311A discloses a wheel-rail-to-rack transition device for a cog railway, so that a cog vehicle can smoothly transition from a wheel-rail section to a cog section, ensuring smooth and safe operation of the vehicle. It includes a rack installed between the steel rails on both sides. A transition section rack is set before the entry end of the rack rail. A support arm is arranged in the middle of the transition section rack, a hydraulic cylinder is provided at the entry end, and a hydraulic cylinder is set at the entry end. The pivoting arm is set, and the upper ends of the support arm, the hydraulic cylinder and the pivoting arm are hinged with the gear rail of the transition section, and the lower ends are hinged with the foundation under the rail through the hinge seat. A tension spring is arranged at the hinge joint between the support arm and the transition section rack, and the two ends of the tension spring respectively act on the transition section rack and the under-rail foundation. A roller parallel to the rail teeth is provided at the driving-in end of the transition section rack.
CN108130829A公开了一种齿轨车辆入轨引导装置,以使齿轨车辆从轮轨段顺利过渡到齿轨段,保证车辆的平稳、安全运行。该入轨引导装置包括位于两侧钢轨之间的齿轨,所述齿轨的驶入端前设置过渡段齿轨,该过渡段齿轨为具有纵向槽的钢结构件,其纵向槽内沿纵向等距间隔设置与齿轨车辆驱动齿轮相啮合的短轴。所述过渡段齿轨的后端通过安装座与轨下基础形成铰接,前部与轨下基础之间设置弹性体。CN108130829A discloses a cog rail vehicle rail entry guide device, so that the cog rail vehicle can smoothly transition from the wheel rail section to the cog rail section, and ensure the stable and safe operation of the vehicle. The rail-entry guiding device includes a rack located between the rails on both sides, and a transition section rack is provided before the driving-in end of the rack. The transition section rack is a steel structure with a longitudinal groove, and the inner edge of the longitudinal groove is Short shafts meshed with the drive gear of the rack vehicle are arranged at equal intervals in the longitudinal direction. The rear end of the cog rail of the transition section is hinged with the under-rail foundation through the mounting seat, and an elastic body is arranged between the front part and the under-rail foundation.
过渡段齿轨的窜动以及对应防窜动组件的应力变化通常在齿轨列车接触过渡段齿轨驶入端的瞬间以及从过渡段齿轨驶出端驶出的瞬间变化最大。譬如齿轨列车齿轮与过渡段齿轨驶入端接触的瞬间,过渡段齿轨基于瞬时相互作用力而产生窜动趋势,此时相应防窜动组件由零势能开始蓄积应变势能,且过渡段齿轨负载大量纵向载荷,而相应防窜动组件的应变势能在齿轨列车齿轮移动至过渡段齿轨驶出端之时达到峰值。当齿轨列车驶出过渡段齿轨之时,相应防窜动组件的峰值应变势能将会得到瞬时释放,且过渡段齿轨的纵向载荷也相应消失。The movement of the transition section rack and the stress change of the corresponding anti-movement component usually change the most at the moment when the rack train touches the transition section rack entry end and the transition section exit end of the transition section. For example, at the moment when the gear of the rack train contacts the entry end of the transition section rack, the transition section rack produces a movement tendency based on the instantaneous interaction force. At this time, the corresponding anti-movement component starts to accumulate strain potential energy from zero potential energy, and the transition section The racks are loaded with substantial longitudinal loads, and the strain potential energy of the corresponding anti-tamper components peaks when the rack train gears move to the run-out end of the transition section. When the rack train drives out of the transition section of the rack, the peak strain potential energy of the corresponding anti-movement component will be released instantaneously, and the longitudinal load of the transition section of the rack will also disappear accordingly.
然而上述专利的问题在于:弹性件的设置位置、方向单一,相应的防窜动效力十分有限,防窜动多依赖位置固定的刚性构件(例如支撑臂、限位挡板),例如CN108130829A仅在过渡段齿轨驶入端底部布设有竖向设置的压缩弹簧,该压缩弹簧主要用于过渡段齿轨沿竖向的复位,而CN108360311A仅在过渡段齿轨的中部设置一压缩弹簧,该压缩弹簧主要用于沿过渡段齿轨长度方向的复位。而当上述两篇专利中的过渡段齿轨交替或同时产生沿各个方向的窜动(例如沿齿轨长度方向的第一窜动、沿齿轨宽度方向的第二窜动以及沿齿轨高度方向的第三窜动)时,由于过渡段齿轨两侧的刚性防窜动构件的限制作用,加之各压缩弹簧结构和方位限制,各压缩弹簧至少在前后及左右方向上的形变量是极其有限的。由于刚性构件往往不具备自行复原的能力,当过渡段齿轨使用周期过长导致结构老旧或是遭受剧烈冲击致使过渡段齿轨两侧的刚性防窜动构件产生不可逆转的损伤形变之时,刚性防窜动构件很可能脱离原有的固定点位或是原有的防窜动作用大幅削弱,这将导致其在限制过渡段齿轨前后、左右窜动方面的效力显著降低,而此时仅依靠过渡段齿轨的单个压缩弹簧是很难维持过渡段齿轨的原有位置,即无法有效限制过渡段齿轨,且由于刚性防窜动构件的结构特性,也限制了相应压缩弹簧的弹性形变幅度,致使其无法在刚性防窜动构件受损之时,弥补刚性防窜动构件在防过渡段齿轨窜动方面的强度缺失。However, the problem of the above-mentioned patents is that the installation position and direction of the elastic member are single, and the corresponding anti-movement effect is very limited. A vertically arranged compression spring is arranged at the bottom of the transition section rack. The compression spring is mainly used for the vertical reset of the transition section rack. However, CN108360311A only sets a compression spring in the middle of the transition section rack. The spring is mainly used for reset along the length direction of the transition section rack. However, when the transition section racks in the above two patents alternately or simultaneously move in various directions (for example, the first shift along the length direction of the rack, the second shift along the width direction of the rack, and the second shift along the height of the rack) In the case of the third movement in the direction), due to the restriction of the rigid anti-movement components on both sides of the transition section rack, coupled with the structure and orientation restrictions of each compression spring, the deformation of each compression spring at least in the front, rear and left and right directions is extremely high. limited. Since the rigid components often do not have the ability of self-recovery, when the transition section rack is used for too long and the structure is old or suffers severe impact, the rigid anti-movement components on both sides of the transition section rack are irreversibly damaged and deformed. , the rigid anti-movement component is likely to be detached from the original fixed point or the original anti-movement effect is greatly weakened, which will lead to a significant reduction in its effectiveness in restricting the forward and backward, left and right movement of the transition section rack. It is difficult to maintain the original position of the transition section rack only by relying on a single compression spring of the transition section rack, that is, it cannot effectively restrict the transition section rack, and due to the structural characteristics of the rigid anti-movement component, the corresponding compression spring is also limited. The range of elastic deformation makes it impossible to make up for the lack of strength of the rigid anti-movement component in preventing the rack rail from moving in the transition section when the rigid anti-movement component is damaged.
其次,从上述专利中可以看出,对于过渡段齿轨的窜动限制作用基本依赖于过渡段齿轨横向两侧的刚性防窜动构件,尤其是在齿轨列车齿轮与过渡段齿轨接触瞬间,刚性防窜动构件往往会与过渡段齿轨产生较为生硬强烈的冲击,再加之若车速较快,则该冲击将更为明显,使得列车内部乘客有强烈的冲击震荡感。特别地,冲击震荡不仅容易导致乘客的身心不适,且尤其是当齿轨列车的始发路段具有一定坡度时,此冲击震荡的效果可能会被进一步放大,可能产生预期外的人身风险(例如致使车厢内部站立或正在行进的乘客因强烈的震荡冲击而站立不稳,导致其意外触碰其它车内硬质结构物)。再者,随着齿轨列车沿过渡段齿轨长度方向的持续移动,防窜动构件蓄积的应变势能持续累积并至少在齿轨列车齿轮位移至过渡段齿轨驶出端之时达到阶段性峰值。而当齿轨列车驶出后,与压缩弹簧不同,其内部应变势能的释放是瞬间的,不具有明显的缓释效果。此时将产生类似猛拉过渡段齿轨的现象,致使齿轨列车在脱离过渡段齿轨进入齿条导轨的阶段中,可能会再次产生相应的拉扯感,阻碍齿轨列车从轮轨段过渡至齿轨段,并且使得车内乘客再次产生一定的身心不适。一旦刚性防窜动构件产生一定幅度的形变受损,在齿轨列车的持续移动过程中,刚性防窜动构件的受损程度将随所述齿轨列车的持续移动而持续扩大,且往往无法逆转,其对应的防窜动能力将随所述无法逆转的形变受损的持续扩大而减弱甚至消失,而其余的弹性件也无法起到或充分发挥其限制作用。Secondly, it can be seen from the above-mentioned patents that the movement restriction effect on the transition section rack basically depends on the rigid anti-movement components on the lateral sides of the transition section rack, especially when the rack train gears are in contact with the transition section rack. In an instant, the rigid anti-movement component will often have a relatively blunt and strong impact on the transition section rack. In addition, if the speed of the train is fast, the impact will be more obvious, so that the passengers inside the train will have a strong sense of impact and vibration. In particular, the impact and vibration not only easily lead to physical and mental discomfort of passengers, and especially when the starting section of the cog train has a certain slope, the effect of the impact and vibration may be further amplified, which may cause unexpected personal risks (such as causing Passengers standing or traveling inside the compartment are unstable due to strong shocks, causing them to accidentally touch other hard structures inside the compartment). Furthermore, as the rack train continues to move along the length of the transition section of the rack, the strain potential energy accumulated by the anti-movement components continues to accumulate and at least reaches a stage when the gears of the rack train move to the transition section of the rack. peak. However, when the cog train is driven out, unlike the compression spring, the release of the internal strain potential energy is instantaneous and does not have an obvious slow-release effect. At this time, there will be a phenomenon similar to the cog rail of the transition section being pulled violently, so that the cog train may have a corresponding pulling feeling when it leaves the transition section cog rail and enters the rack guide rail, which hinders the transition of the cog train from the wheel-rail section To the cog rail section, and make the passengers in the car have a certain degree of physical and mental discomfort again. Once the rigid anti-tampering components are deformed and damaged to a certain extent, during the continuous movement of the rack train, the damage degree of the rigid anti-tampering components will continue to expand with the continuous movement of the rack train, and often cannot reverse, its corresponding anti-movement ability will weaken or even disappear with the continuous expansion of the irreversible deformation damage, and the rest of the elastic parts cannot play or fully play their limiting role.
此外,刚性防窜动构件通常是基于齿轨列车驶入期间对过渡段齿轨的全方位模拟受力分析定制获得,基本是与过渡段齿轨配套设计制造的。若刚性防窜动构件受损,则涉及到大量细小精密零部件的维护更换,无疑会增加制造运营成本,并且仅以单个细微零部件而言,就可能需要数十分钟的更换时间,并且还涉及到需要对过渡段齿轨及刚性防窜动构件的位置关系作出相应调整。对于日常齿轨列车的运营维护,尤其是对于齿轨列车换线或换乘而言,一旦涉及细微零部件的更换,就会增加较长的等待时间,为乘客带来诸多不便。In addition, the rigid anti-movement components are usually custom-made based on the all-round simulated force analysis of the transition section rack during the rack train's entry, and are basically designed and manufactured in conjunction with the transition section rack. If the rigid anti-tampering component is damaged, it will involve the maintenance and replacement of a large number of small precision parts, which will undoubtedly increase the cost of manufacturing operations, and it may take tens of minutes to replace only a single small part, and it is also It involves the need to make corresponding adjustments to the positional relationship between the transition section rack and the rigid anti-tampering component. For the daily operation and maintenance of cog trains, especially for changing lines or transfers of cog trains, once the replacement of minor parts is involved, it will increase the waiting time and bring a lot of inconvenience to passengers.
此外,一方面由于对本领域技术人员的理解存在差异;另一方面由于申请人做出本发明时研究了大量文献和专利,但篇幅所限并未详细罗列所有的细节与内容,然而这绝非本发明不具备这些现有技术的特征,相反本发明已经具备现有技术的所有特征,而且申请人保留在背景技术中增加相关现有技术之权利。In addition, on the one hand, due to differences in the understanding of those skilled in the art; The present invention does not possess the characteristics of these prior art, on the contrary, the present invention already possesses all the characteristics of the prior art, and the applicant reserves the right to add relevant prior art to the background technology.
发明内容Contents of the invention
针对现有技术之不足,本发明提供了一种齿轨入轨装置,旨在解决现有技术中存在的至少一个或多个技术问题。Aiming at the deficiencies of the prior art, the present invention provides a rack-in-rail device, aiming to solve at least one or more technical problems existing in the prior art.
为实现上述目的,本发明提供了一种齿轨入轨装置,布设在齿轨轨道的驶入端,齿轨轨道包括两条钢轨和布设于两条钢轨间的齿轨齿条。具体地,该齿轨入轨装置包括:In order to achieve the above object, the present invention provides a rack-in-rail device, which is arranged at the driving-in end of the rack track, and the rack track includes two rails and a rack rack arranged between the two rails. Specifically, the rack-in-rail device includes:
导入齿条,布设在齿轨齿条的驶入端;The lead-in rack is arranged at the drive-in end of the rack and rack;
滚筒装置,按照与导入齿条的轨齿彼此并行的方式被安置在导入齿条的驶入端;The roller device is arranged at the drive-in end of the lead-in rack in such a way that the rail teeth of the lead-in rack are parallel to each other;
挡板,布设于导入齿条驶入端和驶出端对侧;The baffle is arranged on the opposite side of the drive-in end and the drive-out end of the lead-in rack;
弹性件,包括布设在导入齿条驶入端和驶出端的第一弹性件和第二弹性件,其中,The elastic member includes a first elastic member and a second elastic member arranged at the leading-in end and the leading-out end of the rack, wherein,
至少一个第一弹性件按照限制导入齿条于第一方向和第二方向上的窜动量的方式联结于挡板和导入齿条之间,至少两个第二弹性件按照限制导入齿条于第一方向和第二方向上的窜动量的方式联结于导入齿条沿宽度方向的两侧。At least one first elastic member is connected between the baffle plate and the guide rack in such a way as to limit the movement amount of the guide rack in the first direction and the second direction, and at least two second elastic members are connected between the guide rack in the first direction and the second direction. The way of the amount of play in the first direction and the second direction is connected to both sides of the lead-in rack along the width direction.
优选地,该齿轨入轨装置还包括布设在导入齿条沿宽度方向两侧的与地面联结的底座,且第二弹性件通过底座与地面联结。Preferably, the rack-in-rail device further includes a base connected to the ground arranged on both sides of the guide rack along the width direction, and the second elastic member is connected to the ground through the base.
在本发明中,位于导入齿条端部的至少一个第一弹性件和至少两个第二弹性件独立附接于导入齿条的驶入端和驶出端上,并且每个弹性件构成独立受力点。在导入齿条承受瞬时载荷之时,导入齿条至少一端的三个独立受力点能够分别起到缓冲作用并限制沿导入齿条长度和/或宽度方向的窜动。特别优选地,当这三个独立受力点在空间平面内构成等边三角形时,可以通过各受力点各自对应的至少一个构型和性能相同的弹性件来构成彼此互为约束的弹性限制组件。此外,在车站存在诸如弯道、坡道的情况下,位于导入齿条两端的处于各自平面之内的至少三个受力点所形成的平面可以互为不同平面。由此,针对于弯道、坡道等不同路况,可以在各受力点处安装例如弹性模量不完全相同的弹性件,以更好地适宜于不同路况。In the present invention, at least one first elastic member and at least two second elastic members located at the end of the lead-in rack are independently attached to the drive-in end and the drive-out end of the lead-in rack, and each elastic member constitutes an independent Stress points. When the lead-in rack is subjected to a momentary load, the three independent stress points at at least one end of the lead-in rack can respectively play a buffering role and limit movement along the length and/or width direction of the lead-in rack. Particularly preferably, when these three independent force-bearing points form an equilateral triangle in the space plane, at least one elastic member with the same configuration and performance corresponding to each force-bearing point can be used to form mutually constrained elastic restrictions. components. In addition, when the station has curves and ramps, the planes formed by at least three force-bearing points located at both ends of the lead-in rack in their respective planes may be different planes from each other. Thus, for different road conditions such as curves and ramps, for example, elastic members with different elastic modulus can be installed at each stress point, so as to be better suitable for different road conditions.
进一步地,位于导入齿条端部两侧的第二弹性件不仅需要承受齿轨列车进入时沿竖向作用至该导入齿条的压力载荷,也需要承受齿轨列车沿导入齿条长度方向行进时产生的拉伸载荷。特别地,位于导入齿条宽度方向两侧的第二弹性件是彼此对称设置的,以构成一对相互补偿的互补弹性复位件,从而能够应对垂直于齿顶面所在平面方向的复杂载荷。特别优选地,若位于导入齿条端部的处于同一平面内的至少三个受力点构成一等腰或等边三角形,在导入齿条产生沿第一方向和/或第二方向和/或第三方向的窜动时,借助于三角形的稳定性,弹性件附接于导入齿条上的至少三个受力点能够跟随导入齿条的复杂窜动而始终保持等腰或等边三角形状态,而不会因所述复杂窜动导致等腰或等边三角形的构型被破坏。在导入齿条产生沿第一方向和/或第二方向和/或第三方向的复杂窜动之时,所述三个受力点各自对应的至少一个弹性件能够弥补其余至少一个弹性件在限制导入齿条产生前后、左右或上下窜动中的至少任一窜动,即弥补其余至少一个弹性件的窜动限制能力的缺失。换而言之,基于弹性件的弹性伸缩性能,通过增加所述三个受力点中的至少一个受力点的弹性作用力而弥补其余至少另一个受力点所能提供的弹性作用力的不足,从而增强或维持原有等腰或等边三角形构型的稳固性。Furthermore, the second elastic member located on both sides of the end of the lead-in rack not only needs to bear the pressure load that acts on the lead-in rack vertically when the rack train enters, but also needs to withstand the travel of the rack train along the length direction of the lead-in rack. when the tensile load is generated. In particular, the second elastic members located on both sides of the lead-in rack in the width direction are arranged symmetrically to each other to form a pair of complementary elastic return members that compensate each other, so as to be able to cope with complex loads perpendicular to the plane where the top surface of the tooth is located. Particularly preferably, if at least three stress points located in the same plane at the end of the lead-in rack form an isosceles or equilateral triangle, the lead-in rack produces a force along the first direction and/or the second direction and/or During the movement in the third direction, with the help of the stability of the triangle, at least three stress points where the elastic member is attached to the lead-in rack can follow the complex movement of the lead-in rack and always maintain an isosceles or equilateral triangle state , and the configuration of the isosceles or equilateral triangles will not be destroyed due to the complex movement. When the lead-in rack produces complex movement along the first direction and/or the second direction and/or the third direction, at least one elastic member corresponding to each of the three stress points can make up for the remaining at least one elastic member Restricting at least any one of forward and backward, left and right or up and down movement of the lead-in rack is to make up for the lack of movement restriction ability of the remaining at least one elastic member. In other words, based on the elastic expansion and contraction performance of the elastic member, by increasing the elastic force of at least one of the three stress points, the remaining elastic force provided by at least one other force point can be compensated. Insufficient, thereby enhancing or maintaining the stability of the original isosceles or equilateral triangle configuration.
优选地,该齿轨入轨装置还包括按照与导入齿条的轨齿彼此并行的方式被配置在导入齿条驶入端的滚筒装置,滚筒装置可转动地连接于导入齿条。该滚筒装置能够避免在齿轨车辆底部的齿轮与导入齿条的轨齿接触的瞬间产生过大的摩擦。Preferably, the rack-in-rail device further includes a roller device arranged at the leading-in end of the lead-in rack so that the rail teeth of the lead-in rack are parallel to each other, and the roller device is rotatably connected to the lead-in rack. The roller device can avoid excessive friction at the moment when the gear at the bottom of the rack vehicle contacts the rail teeth of the lead-in rack.
优选地,在齿轨列车驶入导入齿条使得齿轨列车的齿轮的齿顶与导入齿条的轨齿接触啮合之时,随着齿轮的齿顶与导入齿条的轨齿于第一方向上的相对移动,导入齿条沿第一方向由第一位置移动至第二位置,且在齿轮与导入齿条彼此分离后,导入齿条在第一弹性件和/或第二弹性件作用下复位至第一位置。Preferably, when the rack train enters into the lead-in rack so that the crest of the gear of the rack train contacts and meshes with the rail teeth of the lead-in rack, as the tooth crest of the gear and the rail teeth of the lead-in rack are in the first direction Relative upward movement, the lead-in rack moves from the first position to the second position along the first direction, and after the gear and the lead-in rack are separated from each other, the lead-in rack is under the action of the first elastic member and/or the second elastic member Return to first position.
本发明中的第一位置是指:导入齿条在第一方向上的初始位置。本发明中的第二位置是指:随着齿轮沿导入齿条延伸方向上的移动,彼此相对运动产生的机械作用力使得导入齿条沿第一方向由第一位置移动后所到达的位置。本发明中的第三位置是指:导入齿条在第二方向上的初始位置。本发明中的第四位置是指:齿轮与导入齿条之间发生啮合及相对移动时,由于齿轮的齿顶与导入齿条轨齿间的“非预期”啮合,使得导入齿条沿第二方向由第三位置移动后所到达的位置。The first position in the present invention refers to: the initial position of the lead-in rack in the first direction. The second position in the present invention refers to the position reached after the gears move from the first position along the first direction due to the mechanical force generated by the relative motion of the gears along the extending direction of the guide rack. The third position in the present invention refers to: the initial position of the lead-in rack in the second direction. The fourth position in the present invention refers to: when the gear and the lead-in rack are meshed and relatively moved, due to the "unexpected" meshing between the tooth top of the gear and the lead-in rack rail teeth, the lead-in rack will move along the second The position to which the direction is moved after moving from the third position.
优选地,在齿轨列车驶入导入齿条使得齿轨列车的齿轮的齿顶与导入齿条的轨齿接触啮合之时,随着齿轮的齿顶与导入齿条的轨齿于第二方向上的相对移动,导入齿条至少部分沿第二方向由第三位置移动至第四位置,且在齿轮与导入齿条彼此分离后,导入齿条在第一弹性件和/或第二弹性件作用下复位至第三位置。Preferably, when the rack train enters into the lead-in rack so that the top of the gear of the rack train contacts and meshes with the rail teeth of the lead-in rack, as the tooth top of the gear and the rail teeth of the lead-in rack move in the second direction The relative movement on the guide rack at least partly moves from the third position to the fourth position along the second direction, and after the gear and the guide rack are separated from each other, the guide rack moves between the first elastic member and/or the second elastic member Reset to the third position under action.
优选地,在齿轨列车驶入导入齿条使得导入齿条经由第一位置于第一方向移动至第二位置之时,第二弹性件能够基于自身伸缩形变而产生沿第三方向将导入齿条向齿轮所在方向推动的作用力,以使导入齿条的轨齿与齿轮的齿顶抵靠。Preferably, when the rack train enters the lead-in rack so that the lead-in rack moves to the second position in the first direction via the first position, the second elastic member can generate a force of the lead-in rack along the third direction based on its own telescopic deformation. The force that the bar pushes in the direction of the gear, so that the rail teeth leading into the rack come into contact with the tooth tops of the gear.
优选地,在齿轨列车驶入导入齿条使得导入齿条经由第三位置于第二方向移动至第四位置之时,第二弹性件能够基于自身伸缩形变而产生一沿第三方向将导入齿条向齿轮所在方向推动的作用力,以使导入齿条的轨齿与齿轮的齿顶抵靠。Preferably, when the rack train enters the lead-in rack so that the lead-in rack moves to the fourth position in the second direction via the third position, the second elastic member can generate a force that will move the lead-in rack in the third direction based on its own telescopic deformation. The force that the rack pushes in the direction of the gear, so that the rail teeth leading into the rack abut against the tooth tops of the gear.
优选地,两条钢轨彼此相对的一侧各自设置有一沿钢轨长度方向延伸的护轨。Preferably, a guard rail extending along the length direction of the rails is provided on opposite sides of the two rails.
优选地,齿轨轨道还包括沿钢轨的延伸方向间隔设置的若干枕木,枕木在齿轨轨道的宽度方向上延伸,且钢轨与齿轨齿条布设于枕木上。Preferably, the rack track further includes several sleepers arranged at intervals along the extending direction of the steel rail, the sleepers extend in the width direction of the rack track, and the steel rail and the rack rack are arranged on the sleepers.
优选地,本发明还涉及一种齿轨轨道,包括:Preferably, the present invention also relates to a rack track comprising:
两条并行设置的钢轨;Two parallel rails;
至少部分布设于两条钢轨之间的齿轨齿条;a rack and rack arranged at least partially between two rails;
若干枕木,沿钢轨的延伸方向间隔设置,并在齿轨轨道的宽度方向上延伸,其中,钢轨与齿轨齿条布设于枕木上;A plurality of sleepers are arranged at intervals along the extension direction of the rail and extend in the width direction of the rack track, wherein the rail and the rack rack are arranged on the sleeper;
以及本发明所述的齿轨入轨装置,布设于齿轨齿条的驶入端。And the rack-in-rail device according to the present invention is arranged at the driving-in end of the rack and rack.
附图说明Description of drawings
图1是本发明提供的一种优选实施方式的齿轨入轨装置的结构示意图之一;Fig. 1 is one of the structural schematic diagrams of a rack-in-rail device in a preferred embodiment provided by the present invention;
图2是本发明提供的一种优选实施方式的齿轨入轨装置的结构示意图之二;Fig. 2 is the second structural schematic diagram of a rack-in-rail device in a preferred embodiment provided by the present invention;
图3是将齿轨车辆进行模型简化后优选的坡道受力分析图。Fig. 3 is an optimized ramp force analysis diagram after simplifying the rack vehicle model.
附图标记列表List of reference signs
1:枕木;2:车轮;3:钢轨;4:护轨;5:导入齿条;6:底座;7:弹性件;8:挡板;9:安装基座;10:滚筒装置;11:齿轮;12:车轮轴。1: sleeper; 2: wheel; 3: rail; 4: guard rail; 5: guide rack; 6: base; 7: elastic piece; 8: baffle; 9: installation base; 10: roller device; 11: gear; 12: wheel axle.
具体实施方式Detailed ways
下面结合附图进行详细说明。A detailed description will be given below in conjunction with the accompanying drawings.
需要理解的是,本发明中的第一方向X是平行于齿轨齿条的延伸方向的,并且车轮轴的位移也沿着第一方向X进行,即平行于轨齿条的延伸方向,此外两钢轨对称中心线的延伸方向也同向于第一方向X,第二方向Y是沿齿轨齿条宽度延伸方向的,并且车轮轴的轴向延伸方向也同向于第二方向Y,第三方向Z是法向垂直于齿轨安装平面的方向,并且法向垂直于导入齿条各齿顶连线所在平面。It should be understood that the first direction X in the present invention is parallel to the extension direction of the rack and rack, and the displacement of the wheel shaft is also along the first direction X, that is, parallel to the extension direction of the rack and rack. The extension direction of the symmetrical centerline of the two rails is also in the same direction as the first direction X, the second direction Y is along the width extension direction of the rack and rack, and the axial extension direction of the wheel shaft is also in the same direction as the second direction Y. The three directions Z are the directions normal to the installation plane of the gear rail, and the normal direction is perpendicular to the plane where the connecting lines of tooth tops of the lead-in rack are located.
本发明提供了一种齿轨入轨装置,可应用于齿轨轨道。如图1所示,齿轨轨道至少包括:两条并行的钢轨3和布设于两条钢轨3之间的至少部分齿轨齿条,以及铺设在钢轨3和齿轨齿条下方的若干枕木1。The invention provides a rack-in-rail device, which can be applied to rack tracks. As shown in Figure 1, the rack track at least includes: two
根据图1和图2所示的一种优选实施方式,若干枕木1沿钢轨3的延伸方向间隔设置,并在作为齿轨轨道的宽度方向的第二方向Y上延伸。According to a preferred embodiment shown in Fig. 1 and Fig. 2,
根据一种优选实施方式,齿轨齿条的总长度不大于钢轨3的总长度。此外,每条钢轨3分别配设有一条护轨4。在分别配设护轨的情况下,这两条护轨4布设在两条钢轨3的彼此相向的一侧,即两条钢轨3各自的内侧。According to a preferred embodiment, the total length of the rack and rack is not greater than the total length of the
根据一种优选实施方式,车轮2为沿第二方向Y轮径逐级变化的圆台结构。优选地,在第二方向上观察,靠近导入齿条5一侧的车轮内径大于远离导入齿条5一侧的车轮内径,即车轮内径由远离导入齿条5的一侧到靠近导入齿条5的一侧逐级变大,即车轮踏面存在斜度。因为车轮踏面具有斜度,当轮对在直道上运行时,因轨道横向不平顺等原因,导致轮对偏离轨道中央位置,进而使得两车轮2以不同的车轮半径在钢轨3上滚动,形成轮对的蛇行运动,但是车轮踏面能够在蛇行运动的过程中自动对中,使轮对向中央位置复原。但是随着齿轨列车速度的提高,轮对的蛇行运动会引起齿轨列车横向振动加剧,使齿轨列车运行品质恶化。踏面斜度愈大,蛇行运动愈剧烈,因此要合理控制踏面斜度。According to a preferred embodiment, the
根据一种优选实施方式,在齿轨列车静止在钢轨3的情况下,由于重力的存在,齿轨列车的自身重力会通过车轮2作用在钢轨3上,在这种情况下,钢轨3对齿轨列车的反作用力也作用在车轮2上,由于车轮2存在具有斜度的车轮踏面,即车轮2的车轮踏面与钢轨3的轨道斜面接触,钢轨3对齿轨列车的反作用力也就通过接触斜面以逆向于重力方向的方式反作用于车轮2上。According to a preferred embodiment, when the rack train is stationary on the
根据一种优选实施方式,在齿轨列车于钢轨3上直线行驶的情况下,在重力的作用下,位于导入齿条5两侧相互对置的车轮2会产生反作用力,由于车轮踏面上斜度的存在,使得列车双轮对向内侧倾斜。在齿轨列车于钢轨3上直线行驶的情况下,由于路况的影响,齿轨列车不可避免会发生沿第二方向Y上的左右偏移。在齿轨列车发生左右偏移时,一方面,车轮2的反作用力就会改变倾斜角度,由于其倾斜角度的改变,使得齿轨列车一侧的车轮2的反作用力在顺着第二方向Y上的分力大于另一侧车轮2的反作用力在沿第二方向Y上的分力,进而使得齿轨列车的两侧车轮2回到钢轨3上的中心位置。另一方面,在齿轨列车发生左右偏移时,位于齿轨列车上的齿轮11与齿轨列车的运动状态保持一致,即也会发生与齿轨列车同步的左右偏移。齿轮11的左右偏移进一步会带动与其相互啮合的导入齿条5发生一定程度上的左右偏移。由于导入齿条5连接有第二弹性组件,使得第二弹性组件根据自身积蓄的弹性势能将导入齿条5拉回到“作为第二方向Y上的初始位置”的第三位置。在齿轨列车行驶过程中发生左右偏移时,通过车轮踏面和弹性件7的共同作用下,使得齿轨列车能够平稳运行。According to a preferred embodiment, when the rack train runs straight on the
根据图1和图2所示的一种优选实施方式,钢轨3主要用于承载齿轨列车两侧的车轮2。而齿轨齿条主要用于承载位于两侧车轮2之间的齿轮11。进一步地,齿轨列车两侧的车轮2通过一车轮轴12相接,使得齿轨列车两侧车轮2能够通过该车轮轴12于钢轨3上同步行进。其次,齿轨列车的齿轮11套环于车轮轴12的径向外侧,在齿轨列车行进过程中,能够与齿轨齿条的轨齿保持啮合。优选地,齿轮11固定在该车轮轴12中段位置处,以便连同车轮轴12一起共同转动。According to a preferred embodiment shown in Fig. 1 and Fig. 2, the
根据图1和图2所示的一种优选实施方式,齿轨入轨装置可以包括以下部件之一:According to a preferred embodiment shown in Fig. 1 and Fig. 2, the rack-in-rail device may include one of the following components:
导入齿条5,布设在齿轨齿条的驶入端,用于承接齿轨列车底部的齿轮11并与之啮合;The lead-in
滚筒装置10,其按照与导入齿条5的轨齿彼此平行的方式被安置在导入齿条5的驶入端;
挡板8,分别布设于导入齿条5驶入端和驶出端对侧,至少用于限制导入齿条5在沿第一方向X上的窜动量;The
弹性件7,包括布设在导入齿条5驶入端和驶出端的第一弹性件和第二弹性件,其中,至少一个第一弹性件按照沿第一方向X延伸的方式联结于导入齿条5和挡板8之间,至少两个第二弹性件按照沿第三方向Z延伸的方式联结于导入齿条5沿宽度方向的两侧;The
底座6,其通过固定件固定至地面,且导入齿条5两侧的第二弹性件通过该底座6与地面联结。The
根据图1和图2所示的一种优选实施方式,所述滚筒装置1O可安装于导入齿条5的安装基座9上。优选地,该安装基座9可与导入齿条5一体成型或是与其独立设置。滚筒装置10可转动地连接至该安装基座9。特别地,当齿轨列车从导入齿条5驶入端驶入时,滚筒装置10能够避免在齿轨车辆底部的齿轮11与导入齿条5的轨齿接触的瞬间产生过大的摩擦。According to a preferred embodiment shown in FIGS. 1 and 2 , the
根据一种优选实施方式,第一弹性件和第二弹性件优选为压缩弹簧。According to a preferred embodiment, the first elastic member and the second elastic member are preferably compression springs.
根据一种优选实施方式,在齿轨路段中,导入齿条5主要受到由齿轨列车底部齿轮11顺着第一方向X移动时产生的纵向载荷。在齿轨列车即将驶入导入齿条5,且在齿轮11与导入齿条5的轨齿发生接触啮合之前,导入齿条5于第一方向X无任何位移。即,在齿轨列车驶入该导入齿条5之前,导入齿条5位于第一方向X上的第一位置。而当齿轨列车从导入齿条5驶入端驶入导入齿条5,并在齿轮11与导入齿条5之间发生啮合及相对移动时,由于齿轮11和导入齿条5间的相互作用力,导入齿条5具有沿第一方向X进行移动的趋势。即,当齿轨列车驶入该导入齿条5,且齿轨列车底部齿轮11的齿顶与导入齿条5轨齿接触啮合之时,随着齿轮11沿导入齿条5延伸方向上的移动,由于彼此相对运动产生的机械作用力使得导入齿条5沿第一方向X由第一位置移动至第二位置。而进一步地,设置在导入齿条5前后两侧的第一弹性件及挡板8能够限制该导入齿条5于第一方向X上的前后窜动量。According to a preferred embodiment, in the rack section, the lead-in
根据一种优选实施方式,挡板8例如为金属挡板,且通过固定座可将挡板8固定至地面。特别地,在导入齿条5于第一方向X产生窜动之时,导入齿条5沿第一方向X的两端对侧布设的挡板8将基于同地面联结而产生的作用力协同第一弹性件来增强对导入齿条5在第一方向X上窜动的约束作用。若仅依靠挡板8限制导入齿条5的窜动的情况下,由于导入齿条5及挡板8的刚性特质,在导入齿条5移动且与挡板8抵靠的过程中,挡板8的刚性限制会附带有强烈冲击,并且效果不佳。本发明中,通过至少一个第一弹性件能够充分缓释所谓限制过程中所蓄积的瞬间势能,使得该瞬间势能能够随时间或导入齿条5的位移而充分在第一弹性件内部得以缓解,并且整个缓释过程更加平缓柔和,没有剧烈的震荡冲击。且在此过程中,分别位于第一方向上两端的两个挡板8能够限制各自联结的至少一个第一弹性件在沿第一方向X上的形变幅度,以保证第一弹性件不产生过分形变从而超出其自身的形变负荷,避免第一弹性件产生过分形变导致第一弹性件的约束效力大大减弱、甚至失效的问题。According to a preferred embodiment, the
根据一种优选实施方式,导入齿条5于第一方向X上的第一位置和第二位置之间的间距至少与第一弹性件的弹性模量相关。另一方面,当齿轨列车从导入齿条5驶出端驶出,使得齿轮11与导入齿条5分离后,至少能够借助第一弹性件及挡板8蓄积的势能将导入齿条5从第二位置拉回至第一位置。According to a preferred embodiment, the distance between the first position and the second position of the lead-in
根据一种优选实施方式,可以采用螺母将第二弹性件固定在导入齿条5沿宽度方向的两侧。特别地,在导入齿条5驶入端和驶出端的两侧设置第二弹性件,能够缓冲齿轨列车从黏着路段(从轮轨段)驶入齿轨路段时的冲击压力,同时限制导入齿条5在沿第二方向Y上的窜动量。即,在齿轨列车驶入该导入齿条5,且在齿轮11与导入齿条5的轨齿发生接触啮合之前,导入齿条5于第二方向Y无任何位移,导入齿条5位于第二方向Y上的第三位置。而当齿轨列车从驶入端驶入导入齿条5,并在其底部齿轮11与导入齿条5之间发生啮合及相对移动时,随着齿轮11的齿顶与导入齿条5轨齿间的扭转啮合,导入齿条5至少部分沿第二方向Y由第三位置移动至第四位置。According to a preferred embodiment, nuts can be used to fix the second elastic member on both sides of the
根据一种优选实施方式,导入齿条5于第二方向Y上的第三位置和第四位置之间的间距至少与第一弹性件和/或第二弹性件的弹性模量相关。进一步地,当齿轨列车从导入齿条5驶出端驶出,使得齿轮11与导入齿条5分离后,第一弹性件及第二弹性件蓄积的势能会将导入齿条5从第四位置拉回至第三位置。According to a preferred embodiment, the distance between the third position and the fourth position of the lead-in
特别地,若齿轨列车的始发路段或是导入齿条5的放置路段非完全平整的地面,例如由于地形海拔或是路面积石等多种因素导致齿轨轨道在水平面内存在一定倾斜时,当齿轨列车驶入导入齿条5后,极有可能增大导入齿条5在第二方向Y上的窜动量,而这将导致齿轨列车底部齿轮11与导入齿条5彼此脱离,即出现导入齿条5的至少部分轨齿与齿轮11的齿顶未完全接触及啮合的情况。进一步地,若导入齿条5的轨齿与齿轮11的齿顶未完全接触及啮合时,齿轨列车则无法顺利从轮轨段进入齿轨轨道内,且若齿轮11与导入齿条5产生过分脱离则有可能导致齿轮11脱轨,产生安全事故。此外,齿轮11与导入齿条5的过分脱离将导致导入齿条5沿宽度方向的两侧受力极不平衡,尤其对于导入齿条5与齿轮11的接触部分而言需承受更大的沿第三方向Z上的载荷,会对导入齿条5的结构及强度产生破坏。In particular, if the starting section of the rack train or the section where the
优选地,所述联结至导入齿条5端部两侧的第二弹性件能够有效减少导入齿条5于第二方向Y上的窜动量,以保持导入齿条5的中心轴线与齿轮11中心点的滚动路径于第一方向X重合,使得导入齿条5的轨齿能够与齿轮11的顶齿完全接触并啮合。尤其是当齿轨列车的始发路段或导入齿条5的放置路段非完全平整的路段时,第二弹性件能够限制导入齿条5于第二方向Y上的过分窜动,以降低导入齿条5与齿轮11彼此脱离的概率。其次,在通过第二弹性件限制导入齿条5于第二方向Y上的窜动量的同时,第一弹性件会随着导入齿条5于第二方向Y上产生的所述窜动并基于自身的伸缩特性同步产生一定形变,并通过该形变蓄积的弹性势能限制导入齿条5于第二方向Y上的窜动量。Preferably, the second elastic member connected to both sides of the end of the
换而言之,第一弹性件和第二弹性件能够协同限制导入齿条5的窜动。当仅通过单一结构或单一配置方式的弹性件来限制导入齿条5沿第一方向X和/或第二方向Y和/或第三方向Z的窜动时,此时对于该弹性件的伸缩特性及其强度或刚度等要求是极其高的。尤其该弹性件承担着避免导入齿条5与齿轮11脱离,甚至是发生脱轨的作用,其重要程度不言而喻,故对于该弹性件的设计制造要求和成本极高。其次,在通过单一结构或单一配置方式的弹性件来限制导入齿条5在第一方向X和/或第二方向Y和/或第三方向Z的窜动时,由于其空间位置及配置结构、方式的限制,导致在限制导入齿条5沿第一方向X和/或第二方向Y和/或第三方向Z的窜动时的限制方式或方位是有限的。In other words, the first elastic member and the second elastic member can cooperate to limit the movement of the lead-in
在本发明中,第一弹性件及第二弹性件均可通过由于自身形变而蓄积的弹性势能于第二方向Y上限制导入齿条5的窜动。除此之外,当导入齿条5于第二方向Y产生窜动的同时,第二弹性件因形变而产生的作用力具有一将导入齿条5沿第三方向Z向齿轮11靠近的分力。即,第二弹性件在限制导入齿条5从第三位置沿第二方向Y发生窜动的同时,能够使导入齿条5在第三方向Z上与齿轮11紧贴。In the present invention, both the first elastic member and the second elastic member can limit the movement of the lead-in
同样地,当导入齿条5在第一方向X产生窜动时,第二弹性件也能够基于自身伸缩形变而蓄积的弹性势能协同第一弹性件限制导入齿条5于第一方向X上的窜动量。并且由于第二弹性件伸缩形变而产生的作用力能够沿第三方向Z将导入齿条5向靠近齿轮11所在方向进行拉动,故可使导入齿条5的轨齿与齿轮11的齿顶紧密抵靠,以使其充分接触并啮合。Similarly, when the lead-in
根据一种优选实施方式,在齿轨列车驶入或驶出导入齿条5的瞬间,若导入齿条5有绕其自身一端于第三方向Z发生转动/摆动的趋势时,第一弹性件及第二弹性件能够基于自身伸缩形变而蓄积的弹性势能来限制导入齿条5于第三方向Z上的转动/摆动。According to a preferred embodiment, when the rack train enters or exits the lead-in
综上所述,第一弹性件和第二弹性件能够基于多个角度及方向来限制导入齿条5在第一方向X、第二方向Y以及第三方向Z上的窜动。由此,通过多个按不同方向进行配置的弹性件能够避免通过单一弹性件限制导入齿条5窜动时所需具备的高强度要求,以降低设计制造成本及难度。另外,通过多个按不同方向进行配置的弹性件克服了单一弹性件在限制导入齿条5于第一方向X和/或第二方向Y的窜动及沿第三方向Z上下摆动/移动时的强度缺失。To sum up, the first elastic member and the second elastic member can limit the movement of the lead-in
根据一种优选实施方式,导入齿条5与地面之间通过多个弹性件联结,而弹性件的柔性特质能够起到减小冲击、调节齿轮11与轨齿相对位置的作用,并且借助于弹性件的柔性特质,使得齿轮11与轨齿间的啮合以及相对位置的调节更加平滑流畅,减少卡顿等现象的产生。According to a preferred embodiment, the lead-in
根据一种优选实施方式,齿轨车辆停靠时,会出现因人员上下而引发的短暂抖动,这种抖动在很大程度上是由车辆底盘上的减震机构所承受的。这种抖动往往是单向的,例如大量人员同时下车之时,车辆会先向一侧倾斜,进而在减震机构强劲弹簧恢复力作用下,再向另一侧返回。此时,车辆会以齿轨为摆动中心发生左右摆动,如果齿轮为多个,则车体整体呈现钟摆式运动。钟摆式运动固然可以被减震机构所消除,但其对齿顶和齿条所带来的集中负荷为车身重量乘以力矩,由此必然带来齿轨断裂的风险。According to a preferred embodiment, when the rack vehicle stops, there will be short-term shaking caused by people going up and down, and this shaking is largely borne by the shock absorbing mechanism on the chassis of the vehicle. This kind of vibration is often one-way. For example, when a large number of people get off the vehicle at the same time, the vehicle will first tilt to one side, and then return to the other side under the action of the strong spring recovery force of the shock absorbing mechanism. At this time, the vehicle will swing left and right with the rack as the swing center. If there are multiple gears, the vehicle body as a whole will show a pendulum motion. Although the pendulum motion can be eliminated by the shock absorbing mechanism, the concentrated load on the tooth top and the rack is the weight of the vehicle body multiplied by the moment, which inevitably brings the risk of rack breakage.
因此,在出现载荷波动的区域,如车站需要设置能够应对钟摆式运动的结构,以避免对线路运行产生危害。此外,本发明的发明人还认识到,钟摆式运动是工程人员设计的理想情况,在车站存在弯道、坡道的情况下,钟摆式运动还会演化成更为复杂的以齿顶为圆心的锥形摇摆运动,更为糟糕的情况是出现不倒翁效应,而且不倒翁效应反而还会受到各“减震机构”对称布置的强力恢复力的加强,虽然运动幅度受限,但运动自身持续时间长,对齿顶磨损和寿命都有着不可忽视的影响。Therefore, in areas where load fluctuations occur, such as stations, structures that can cope with pendulum movements are required to avoid hazards to line operations. In addition, the inventors of the present invention have also realized that the pendulum motion is an ideal situation designed by engineers. In the case of curves and ramps in the station, the pendulum motion will evolve into a more complicated one with the tip of the tooth as the center. The conical rocking motion of the cone, the worse situation is the tumbler effect, and the tumbler effect will be strengthened by the strong restoring force of the symmetrical arrangement of each "shock-absorbing mechanism". Although the range of motion is limited, the motion itself lasts for a long time , has a non-negligible impact on the wear and life of the tooth tip.
根据一种优选实施方式,在本发明中,通过配置在导入齿条驶入端和驶出端的第一弹性件和第二弹性件能够协同限制导入齿条于第一方向X上的第一窜动量、第二方向Y上的第二窜动量以及第三方向Z上的第三窜动量。由于仅通过单一结构或单一配置方式的弹性件来限制导入齿条的窜动时,对相应弹性件的伸缩特性及其强度或刚度的要求极高,故对于该弹性件的设计制造的要求及成本极高,并且单一结构或单一配置方式的弹性件由于空间位置及结构的限制其效力通常有限。而通过多个以不同方位或位置进行排布的弹性件来限制导入齿条的窜动时,能够降低对于单一弹性件所需的高强度要求,以降低设计制造成本及难度,并且对于弹性件的更换维护而言是相对耗时较少且容易完成的,不会增加过多的维护时间,尤其是减少无效的等待时间,降低对于乘客出行的不便。According to a preferred embodiment, in the present invention, the first elastic member and the second elastic member arranged at the leading-in end and the leading-out end of the lead-in rack can cooperatively restrict the first movement of the lead-in rack in the first direction X. Momentum, the second amount of movement in the second direction Y, and the third amount of movement in the third direction Z. Since the movement of the lead-in rack is limited only by an elastic member with a single structure or a single configuration, the requirements for the expansion and contraction characteristics of the corresponding elastic member and its strength or stiffness are extremely high, so the requirements for the design and manufacture of the elastic member and The cost is extremely high, and the effectiveness of an elastic member with a single structure or a single configuration is usually limited due to the limitation of space position and structure. However, when the movement of the lead-in rack is limited by a plurality of elastic elements arranged in different orientations or positions, the high strength requirement for a single elastic element can be reduced to reduce the cost and difficulty of design and manufacture, and for the elastic element In terms of replacement and maintenance, it is relatively time-consuming and easy to complete. It will not increase too much maintenance time, especially reduce invalid waiting time, and reduce the inconvenience for passengers to travel.
且以多个不同方位或位置进行排布的弹性件能够弥补或增强单一弹性件在限制导入齿条于不同方向窜动或摆动时的强度缺失,且更为重要的是,弹性件(压缩弹簧)的可形变范围更大、自由度更高、适应性更强,能够顺应导入齿条在水平面和/或竖直平面内的沿多个方向的交替或同时窜动。尤其是在齿轨列车始发路面非平整路面的状态下,导入齿条的窜动方向或位移并不会完全符合预期或期望的路径,因此多个弹性件基于自身柔性伸缩特性带来的自适应能力能够协同配合以使导入齿条与齿轮间的接触啮合更加顺畅。与此相反的是,现有装置的刚性防窜动构件多是期望导入齿条在其限定的空间内进行移动或窜动以减少窜动量确保安全,然而对于一些特殊路况(例如具有坡度的路面、具有拐角的路面及坡度和拐角结合的路面)而言,在限定的空间内按照期望或限制的路径进行移动或窜动很可能导致的是导入齿条因路况原因(例如路面基石阻碍)无法顺利窜动及复位,而随着齿轨列车与导入齿条间的持续啮合及相对移动,可能会导致导入齿条与齿轮之间错位啮合甚至卡死,致使齿轨列车无法继续前行。在齿轨列车无法前行的情况下,则可能涉及到重启齿轨列车或借助外力使其恢复正常运行的情况,然而这不仅会耗费大量时间和人力,还有可能造成预期外的风险(例如齿轨列车重启瞬间沿坡道发生类似于车辆溜坡的下坠现象),而弹性件则能够基于自身的弹性自适应性而反过来适应齿轨列车在不同路面状况下行驶时,导入齿条的各种位移/窜动状况,保证导入齿条与齿轮间的顺利啮合,并且不过分限制导入齿条的窜动及复位,以使其复位方式更加自由且具备更强的适应性,同时保证齿轨列车行驶的流畅性,以使齿轨列车能够经由导入齿条顺利从轮轨段过渡至齿轨段内。And the elastic elements arranged in different orientations or positions can make up for or enhance the lack of strength of a single elastic element when restricting the lead-in rack from moving or swinging in different directions, and more importantly, the elastic element (compression spring ) has a larger deformable range, a higher degree of freedom, and stronger adaptability, and can adapt to the alternate or simultaneous movement of the lead-in rack in multiple directions in the horizontal plane and/or vertical plane. Especially in the state where the starting road surface of the rack train is not smooth, the movement direction or displacement of the imported rack will not completely conform to the expected or expected path. The adaptability can cooperate synergistically to make the contact mesh between the lead-in rack and the pinion more smooth. On the contrary, most of the rigid anti-tampering components of the existing devices expect the rack to move or sway in its limited space to reduce the amount of swaying to ensure safety. However, for some special road conditions (such as roads with slopes) , roads with corners and roads with a combination of slope and corners), moving or moving according to the expected or restricted path in a limited space is likely to cause the lead-in rack to fail due to road conditions (such as road cornerstone obstruction). Smooth movement and reset, but with the continuous meshing and relative movement between the rack train and the leading rack, it may cause misaligned meshing or even jamming between the leading rack and the gear, making the rack train unable to move forward. In the case that the cog train cannot move forward, it may involve restarting the cog train or returning it to normal operation by external force, but this will not only consume a lot of time and manpower, but may also cause unexpected risks (such as When the cog train is restarted, the phenomenon of falling similar to the vehicle sliding slope occurs along the ramp), and the elastic part can be based on its own elastic self-adaption and in turn adapt to the rack when the cog train is running on different road conditions. Various displacement/movement conditions ensure the smooth meshing between the lead-in rack and the gear, and do not overly restrict the move and reset of the lead-in rack, so that the reset method is more free and has stronger adaptability, while ensuring that the gear The running fluency of the rail train is improved so that the cog train can smoothly transition from the wheel-rail section to the cog-rail section through the lead-in rack.
进一步地,弹性件具备较优的形变复原能力,在基于形变作用力限制导入齿条的窜动的同时,能够充分缓慢地随着自身伸缩延展而逐渐蓄积弹性势能,而且对于导入齿条的接触限制作用也不会过分生硬强烈,尤其是在齿轨列车进入导入齿条驶入端和驶出导入齿条的瞬间,不会导致蓄积势能的瞬间增加或消失,降低强烈明显的震荡冲击感,特别是在列车内部载有乘客时,承载人员也不会产生明显不适。其次,借助于弹性件的柔性伸缩特性及其弹性作用力,在限制导入齿条窜动的同时,多个布置方式不同的弹性件能够提供多个角度的外力或合力,使得齿轨列车的齿轮能够与导入齿条的轨齿充分接触抵靠,以增加彼此的啮合程度,降低齿轮与导入齿条轴线脱离的概率,有助于齿轨列车顺利从轮轨段过渡至齿轨段。此外,基于弹性件的柔性伸缩特性,通过多个布置方式不同的弹性件能够从多个方向有效缓解齿轨列车进入导入齿条阶段对于齿轨轨道及齿条的强烈冲击,并调节齿轮与轨齿的相对位置,使得齿轮与轨齿间的啮合以及相对位置的调节更加平滑流畅,减少卡顿等现象的产生。Furthermore, the elastic member has better deformation recovery ability, and at the same time restricts the movement of the lead-in rack based on the deformation force, it can gradually accumulate elastic potential energy as it expands and expands sufficiently slowly, and the contact with the lead-in rack The restricting effect will not be too rigid, especially at the moment when the rack train enters the input rack and drives out of the input rack, it will not cause the instantaneous increase or disappearance of the accumulated potential energy, reducing the strong and obvious sense of shock. Especially when there are passengers inside the train, the carrying personnel will not produce obvious discomfort. Secondly, with the help of the flexible expansion and contraction characteristics of the elastic member and its elastic force, while limiting the movement of the lead-in rack, multiple elastic members with different arrangements can provide external forces or resultant forces at multiple angles, so that the gears of the rack train It can fully contact and abut against the rail teeth of the lead-in rack to increase the degree of meshing with each other, reduce the probability of the gear and the lead-in rack axis detaching, and help the rack train smoothly transition from the wheel-rail section to the rack section. In addition, based on the flexible expansion and contraction characteristics of the elastic parts, multiple elastic parts with different arrangements can effectively relieve the strong impact on the rack rail and the rack when the rack train enters the rack stage from multiple directions, and adjust the gear and rail. The relative position of the teeth makes the meshing between the gear and the rail teeth and the adjustment of the relative position smoother and smoother, reducing the occurrence of jamming and other phenomena.
根据一种优选实施方式,在设计本发明的齿轨入轨装置时,主要考虑的是滚筒装置与相关弹簧的形变和承载能力,且设计步骤可参考如图3所示的将齿轨车辆进行模型简化后的坡道受力分析图,其中,坡道具有一坡度角θ,具体方法包括:According to a preferred embodiment, when designing the rack-in-rail device of the present invention, the main consideration is the deformation and load-carrying capacity of the roller device and the relevant spring, and the design steps can refer to the rack vehicle as shown in Figure 3. The force analysis diagram of the ramp after the model is simplified, wherein the ramp has a slope angle θ, and the specific methods include:
1.根据图3中齿轨车辆的受力关系建立如下所示的受力平衡方程:1. According to the force relationship of the rack vehicle in Figure 3, the force balance equation shown below is established:
ma=μmgcosθ+F-mgsinθma=μmgcosθ+F-mgsinθ
其中,m为齿轨车辆总质量,α为加速度,μ为齿面摩擦系数,g为重力加速度,θ为坡度角,F为驱动力;Among them, m is the total mass of the rack vehicle, α is the acceleration, μ is the friction coefficient of the tooth surface, g is the acceleration of gravity, θ is the slope angle, and F is the driving force;
2.根据受力平衡方程求解各个方向上的分力,其中,2. Solve the component forces in each direction according to the force balance equation, where,
齿轮受沿斜面向上的力为Fx=F+μmgcosθ-mgsinθ,The upward force on the gear along the slope is F x =F+μmgcosθ-mgsinθ,
齿轮受垂直斜面向下的力为Fy=mgcosθ;The downward force of the gear on the vertical slope is F y =mgcosθ;
3.根据步骤2的受力分析求解各弹簧的设计参数,其中,F x即为水平放置的弹簧所承受压力,F y即为竖直放置的弹簧所承受压力,而弹簧的承载能力需满足下述公式:3. Solve the design parameters of each spring according to the force analysis in
其中,n 1为水平放置弹簧的个数,m 1为水平放置弹簧的质量,C 1为水平放置弹簧的阻尼系数,K 1为水平放置弹簧的刚度系数,Δx 1为水平放置弹簧的形变量,n 2为竖直放置弹簧的个数,m 2为竖直放置弹簧的质量,C 2为竖直放置弹簧的阻尼系数,K 2为竖直放置弹簧的刚度系数,Δx 2为竖直放置弹簧的形变量。优选地,根据上述方程可求解出沿不同方位放置的弹簧的数量及其相应参数。Among them,
4.根据步骤2的受力分析求解滚筒的设计参数:4. Solve the design parameters of the drum according to the force analysis in step 2:
入轨瞬间滚筒轴所受冲击力可根据动量定理求碰撞瞬间的受力,即The impact force on the roller shaft at the moment of orbiting can be calculated according to the momentum theorem at the moment of collision, that is,
其中,F为滚筒所受合外力,m为滚筒质量,Δv为速度变化量,Δt为合外力作用时间,Among them, F is the total external force on the drum, m is the mass of the drum, Δv is the amount of speed change, Δt is the time of the total external force,
则滚筒的承载能力需满足:F′>F,Then the bearing capacity of the roller needs to satisfy: F′>F,
且可进一步根据滚筒受力情况来计算滚筒强度,从而完成滚筒参数设计。And the strength of the roller can be further calculated according to the stress of the roller, so as to complete the parameter design of the roller.
需要注意的是,上述具体实施例是示例性的,本领域技术人员可以在本发明公开内容的启发下想出各种解决方案,而这些解决方案也都属于本发明的公开范围并落入本发明的保护范围之内。本领域技术人员应该明白,本发明说明书及其附图均为说明性而并非构成对权利要求的限制。本发明的保护范围由权利要求及其等同物限定。本发明说明书包含多项发明构思,诸如“优选地”、“根据一个优选实施方式”或“可选地”均表示相应段落公开了一个独立的构思,申请人保留根据每项发明构思提出分案申请的权利。It should be noted that the above-mentioned specific embodiments are exemplary, and those skilled in the art can come up with various solutions inspired by the disclosure of the present invention, and these solutions also belong to the scope of the disclosure of the present invention and fall within the present invention. within the scope of protection of the invention. Those skilled in the art should understand that the description and drawings of the present invention are illustrative rather than limiting to the claims. The protection scope of the present invention is defined by the claims and their equivalents. The description of the present invention contains a number of inventive concepts, such as "preferably", "according to a preferred embodiment" or "optionally" all indicate that the corresponding paragraph discloses an independent concept, and the applicant reserves the right to propose a division based on each inventive concept right to apply.
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