CN116081972A - Preparation method of superfine micro-nano scale active admixture and linked grouting material - Google Patents

Preparation method of superfine micro-nano scale active admixture and linked grouting material Download PDF

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CN116081972A
CN116081972A CN202310165997.5A CN202310165997A CN116081972A CN 116081972 A CN116081972 A CN 116081972A CN 202310165997 A CN202310165997 A CN 202310165997A CN 116081972 A CN116081972 A CN 116081972A
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parts
nano
grouting material
river sand
powder
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明阳
李玲
陈宣东
向玮衡
胡成
李青
陈平
甘国兴
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Guilin University of Technology
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Guilin University of Technology
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    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
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    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
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Abstract

The invention provides a preparation method of an ultrafine micro-nano scale active admixture and a linked grouting material, wherein the grouting material comprises the following components in percentage by mass: 25-38% of cement, 5-14% of glass beads, 2-5% of silica fume, 5-20% of superfine micro-nano scale active admixture, 2-5% of high-strength fiber, 0.1-1% of toughening fiber, 0.2-0.4% of polycarboxylate water reducer, 0-0.02% of defoamer, 0-0.04% of foaming agent, 28-42% of river sand and 12-18% of ground river sand; the invention uses the common silicate cement, the industrial gypsum and the compound of calcium bicarbonate as the active excitant of the mineral admixture to jointly act with the high-efficiency water reducing agent to excite the activity of the mineral admixture, so that the active ingredients of the fly ash and the slag powder in the mineral admixture are fully excited, various pores formed in the hardening process of the grouting material are filled, the void ratio of the grouting material is reduced, and the grouting material has excellent erosion resistance and durability.

Description

Preparation method of superfine micro-nano scale active admixture and linked grouting material
Technical Field
The invention relates to the technical field of building materials, in particular to a preparation method of an ultrafine nano-scale active admixture and a linked grouting material.
Background
The cement-based grouting material is a main material in grouting engineering due to wide sources, low price and convenient use. However, the common cement grouting material is brittle, has the characteristics of low tensile strength, poor cracking resistance, no ductility and brittle failure, has poor fluidity at a low water-cement ratio, and cannot meet the requirements of certain special grouting. Along with the rapid development of society, the additive industry also puts forward higher demands on grouting materials, for example, high-strength anti-fatigue load connection is required for some steel structure connection sections and steel-concrete structure transition connection sections, and the mixture is required to have ultrahigh fluidity to meet construction requirements, and has micro-expansibility to achieve the best connection effect after hardening, so that no mature product exists in China with higher preparation difficulty.
Disclosure of Invention
The invention provides a preparation method of an ultrafine micro-nano scale active admixture and a linked grouting material, wherein industrial solid wastes such as steel slag, fly ash, slag, marble powder and granite powder are used in the admixture, so that the problem that the industrial solid waste admixture can effectively improve the added value of the industrial solid wastes, reduce the preparation cost of ultra-high performance concrete and has a gain effect on the performance of the ultra-high performance concrete is solved.
The technical scheme adopted for achieving the purposes of the invention is as follows:
the superfine nano-scale active admixture comprises, by weight, 30-50 parts of slag, 20-50 parts of steel slag, 10-50 parts of fly ash, 1-10 parts of marble powder, 2-10 parts of granite powder, 2-8 parts of nano-calcium carbonate, 2-8 parts of nano-silica and 1-10 parts of an exciting agent.
Further, the superfine micro-nano scale active admixture comprises 40-50 parts of slag, 40-50 parts of steel slag, 20-50 parts of fly ash, 1-5 parts of marble powder, 2-5 parts of granite powder, 2-5 parts of nano calcium carbonate, 2-5 parts of nano silicon oxide and 2-6 parts of excitant.
Further, the superfine micro-nano scale active admixture comprises 40 parts of slag, 40 parts of steel slag, 20 parts of fly ash, 3 parts of marble powder, 3 parts of granite powder, 6 parts of nano calcium carbonate, 6 parts of nano silicon oxide and 5 parts of excitant.
Further, the largeMarble powder and granite powder are waste powder produced when marble and granite are cut by stone mill, and their specific surface area is greater than 680m 2 Per kg, the average particle size is less than 35 μm; marble powder and granite powder can reduce the cement consumption and comprehensively utilize resources; the exciting agent is prepared from industrial gypsum and calcium bicarbonate according to the weight ratio of 1: 1.
Further, the steel slag is stainless steel slag, the alkalinity is 1.2-2.0, the grain size is 0.5-10 mu m, and the chemical components are as follows: 20-30wt% of silicon dioxide, 5-10wt% of aluminum oxide, 10-15wt% of ferric oxide, 42-50wt% of calcium oxide, 4-6wt% of magnesium oxide, 0-0.02wt% of potassium oxide, 0.1-0.3wt% of sodium oxide and the balance of other impurities.
Further, the fly ash is fine solid particles in flue gas ash generated by combustion of power plant fuel, wherein the mass percentage of SiO2 is more than 50wt%, the mass percentage of Al2O3 is more than 30wt%, and the screen residue of a 45 μm square hole screen is less than 20%.
The conventional exciting agent for the fly ash is a single salt exciting agent, and can only simply excite the activity of the fly ash, so that the durability of the concrete is not improved. The exciting agent adopted by the invention is prepared from industrial gypsum and calcium bicarbonate according to the weight ratio of 1:1, good excitation effect, small mixing amount and low cost.
The invention also provides a preparation method of the superfine micro-nano scale active admixture, which comprises the following steps:
step 1: adding slag, fly ash and steel slag into a ball mill according to the required weight parts for grinding; ball milling for 30-60 min to obtain industrial solid waste powder;
step 2: adding marble powder, granite powder, nano calcium carbonate and nano silicon oxide into the industrial solid waste powder obtained in the step 1, and continuously starting a ball mill to grind; grinding for 20-40 min in a ball mill to obtain nano modified industrial solid waste powder, namely the superfine nano scale active admixture.
The invention also provides a grouting material containing the superfine micro-nano scale active admixture, which comprises the following components in percentage by mass: 25 to 38 percent of cement, 5 to 14 percent of glass beads, 2 to 5 percent of silica fume, 5 to 20 percent of superfine micro-nano scale active admixture, 2 to 5 percent of high-strength fiber, 0.1 to 1 percent of toughening fiber, 0.2 to 0.4 percent of polycarboxylate water reducer, 0 to 0.02 percent of defoamer, 0 to 0.04 percent of foaming agent, 28 to 42 percent of river sand and 12 to 18 percent of ground river sand.
Further, the cement is ordinary Portland cement, and the strength grade is not lower than 42.5; the polycarboxylate water reducer and the defoamer are both powder, the water reducing rate of the polycarboxylate water reducer is not less than 25%, and the defoamer is organic silicon.
Further, the activity index of the silica fume 28d is 100-106 percent, siO 2 The content is not less than 95%, and the average grain diameter is 0.5-3 μm.
Further, the foaming agent is amide organic powder, and can be decomposed to generate nitrogen in an alkaline environment; the river sand is prepared by sieving natural river sand with the water content of less than 0.1%, and the grain diameter of the natural river sand is 0.15-1.18 mm; the ground river sand is prepared by grinding natural river sand, and the average grain diameter is 0.08-0.15 mm.
Further, the high-strength fiber is copper-plated microfilament steel fiber, the average length is 4-8 mm, the diameter is 0.1-0.2mm, and the tensile strength is not lower than 2850MPa. The copper-plated microfilament steel fiber has better mechanical property, high temperature resistance and corrosion resistance, can inhibit shrinkage cracking of concrete in the whole service life when applied to the concrete, and improves the cracking resistance. Simultaneously, the nano active material and the crystal nucleus function, the filling function and the high activity of the superfine mineral admixture are added, so that the cracking of the concrete can be effectively solved, and the compactness is improved; the copper-plated microfilament steel fibers can form a three-dimensional random support lap joint system in concrete, so that shrinkage stress of the concrete is effectively dispersed, and the cracking risk is reduced.
Further, the toughening fiber is glass fiber, the average length is 50-100 mu m, and the diameter is 5-10 mu m. The glass fiber can reduce the crack of the concrete and enable the crystal generated at the crack position to be quickly stabilized if the crack is easy to be expanded into penetrating crack once the crack occurs after the concrete is hardened. The glass fiber forms a disordered fiber network in the concrete, so that the generation of cracks in the concrete can be effectively inhibited, the expansion of the cracks under external force is prevented, and the cracks can be effectively reduced.
The invention also provides a preparation method of the grouting material, which comprises the following steps:
(1) According to the required mass percentage, respectively taking 25-38% of cement, 5-14% of glass microsphere, 2-5% of silica fume, 5-20% of superfine micro-nano scale active admixture, 2-5% of high-strength fiber, 0.1-1% of toughening fiber, 0.2-0.4% of polycarboxylate water reducer, 0-0.02% of defoamer, 0-0.04% of foaming agent, 28-42% of river sand and 12-18% of ground river sand for standby;
(2) Grinding natural river sand in a ball mill until the average grain diameter is 0.08-0.15 mm to obtain ground river sand;
(3) Dry mixing river sand and ground river sand in the dry mixer according to the proportion weighed in the step (1) for 5min, and stopping;
(4) Adding the cement, the glass beads, the silica fume, the superfine micro-nano scale active admixture, the high-strength fiber and the toughening fiber which are weighed in the step (1) into a dry mixer, starting up again, continuing dry mixing for 5min, and stopping;
(5) Uniformly scattering the polycarboxylate water reducer, the defoamer and the foaming agent weighed in the step (1) in a dry mixing machine starting state, and continuously dry-mixing for 20min to obtain the grouting material;
(6) Filling the grouting material prepared in the step (5) into an inner film packaging bag, and sealing and storing.
Further, the glass beads are winnowing ultrafine fly ash glass beads, and the average particle size is 1-5 mu m;
the glass beads of the invention can greatly reduce the viscosity of the mixture, and mainly comprise SiO 2 And the cement has high pozzolanic activity in the form of vitreous form, and can be filled between cement particles to improve strength and durability. The particle size of the nano calcium carbonate is 100-200nm, and the particle size of the nano silicon oxide is 100-150nm. The weight ratio of the nano silicon dioxide to the nano calcium carbonate is 1:1, nano silicon dioxide and nano calcium carbonate are mixed with superfine mineralsThe mixture is filled and hydrated in the concrete, and crystallization nucleation points are provided, so that the concrete is more uniform and compact, and the mechanical strength and durability are improved.
Advantageous effects
1. The invention uses the common silicate cement, the industrial gypsum and the compound of calcium bicarbonate as the active excitant of the mineral admixture to jointly act with the high-efficiency water reducing agent to excite the activity of the mineral admixture, so that the active ingredients of the fly ash and the slag powder in the mineral admixture are further excited, and various pores formed in the hardening process of the concrete are filled, thereby increasing the compactness of the concrete, reducing the void ratio of the concrete and obtaining excellent erosion resistance and durability of the concrete.
2. Because the superposition effect can be generated by mutually compounding a plurality of mineral admixtures with different sizes, the invention combines cement, silica fume, glass beads, marble powder and granite powder according to a certain proportion to form an ultra-high performance cementing system, combines screened river sand and ground river sand according to a certain proportion to form a grouting material aggregate system, simultaneously adopts a polycarboxylate water reducing agent to reduce the water demand of the system, introduces a defoaming agent to eliminate harmful bubbles generated in the stirring process of the mixture, introduces a foaming agent to generate nitrogen in an alkaline environment to inhibit the shrinkage of the grouting material in the plastic stage, introduces the toughness of the steel fiber reinforced grouting material, and finally realizes the high fluidity, low viscosity, low shrinkage, high toughness, ultra-high strength and ultra-high durability of the high-strength anti-fatigue load steel-concrete connection grouting material under the normal temperature condition.
Detailed Description
The present invention will be described in detail with reference to the following examples, but the scope of the present invention is not limited to the following examples.
Example 1
The superfine nano-scale active admixture comprises 40 parts of slag, 40 parts of steel slag, 20 parts of fly ash, 5 parts of marble powder, 5 parts of granite powder, 5 parts of nano-calcium carbonate, 5 parts of nano-silicon oxide and 5 parts of exciting agent in parts by weight;
the specific surface area of the granite powder is 750m 2 Kg, average particle size 25 μm;
the marble powder has a specific surface area of 720m 2 kg, average particle diameter of 28 μm
The exciting agent is prepared from industrial gypsum and calcium bicarbonate according to the weight ratio of 1: 1.
The preparation method of the superfine micro-nano scale active admixture comprises the following steps:
step 1: adding slag, fly ash and steel slag into a ball mill according to the required weight parts for grinding; ball milling for 30-60 min to obtain industrial solid waste powder;
step 2: adding marble powder, granite powder, nano calcium carbonate and nano silicon oxide into the industrial solid waste powder obtained in the step 1, and continuously starting a ball mill to grind; grinding for 40min by a ball mill to obtain nano modified industrial solid waste powder, namely the superfine micro-nano scale active admixture.
Example 2
The grouting material containing the ultrafine nano-scale active admixture obtained in the embodiment 1 comprises the following components in percentage by mass: 27.8% of cement, 9.5% of glass beads, 4.6% of silica fume, 11.4% of superfine micro-nano scale active admixture, 2% of high-strength fiber, 1% of toughening fiber, 0.38% of polycarboxylate water reducer, 0.01% of defoamer, 0.01% of foaming agent, 30.4% of river sand and 12.9% of ground river sand.
The activity index of the silica fume 28d is 102 percent, siO 2 98% and an average particle size of 0.18. Mu.m.
The defoaming agent is polysiloxane defoaming agent; the foaming agent is certain azoamide organic powder; the grain diameter of river sand is 0.15-1.18 mm, the continuous grading is carried out, and the mud content is less than 1%; grinding the ground river sand by adopting a ball mill, wherein the average grain diameter is 0.12mm.
The high-strength fiber is copper-plated microfilament steel fiber, the average length is 8mm, the diameter is 0.15mm, and the tensile strength is 2850MPa.
The toughening fiber is glass fiber, the length is 80 mu m, and the diameter is 8 mu m.
The preparation method of the grouting material comprises the following steps:
(1) Respectively taking cement, glass beads, silica fume, superfine micro-nano scale active admixture, high-strength fiber, toughening fiber, polycarboxylate water reducer, defoamer, foaming agent, river sand and ground river sand according to the required mass percentage for standby;
(2) Grinding natural river sand in a ball mill until the average grain diameter is 0.12mm to obtain ground river sand;
(3) Dry mixing river sand and ground river sand in the dry mixer according to the proportion weighed in the step (1) for 5min, and stopping;
(4) Adding the cement, the glass beads, the silica fume, the superfine micro-nano scale active admixture, the high-strength fiber and the toughening fiber which are weighed in the step (1) into a dry mixer, starting up again, continuing dry mixing for 5min, and stopping;
(5) Uniformly scattering the polycarboxylate water reducer, the defoamer and the foaming agent weighed in the step (1) in a dry mixing machine starting state, and continuously dry-mixing for 20min to obtain the grouting material;
(6) Filling the grouting material prepared in the step (5) into an inner film packaging bag, and sealing and storing.
Comparative example 1
Comparative example 1 differs from example 1 only in that 7 parts of activator are used;
comparative example 2
Comparative example 2 differs from example 1 only in 3 parts of activator used;
comparative example 3
Comparative example 3 differs from example 1 only in that 1 part of activator is used;
comparative example 4
Comparative example 3 differs from example 1 only in that 0 parts of activator is used;
comparative example 5
Comparative example 4 differs from example 2 only in that 29.3% cement, 8.0% glass beads, 0.02% defoamer, 0% blowing agent
Comparative example 6
Comparative example 5 differs from example 2 only in that 3.6% of the silica fume and 12.4% of the ultrafine microscale active admixture are used.
Active excitation test of superfine micro-nano scale active admixture
The activity index of the ultra-fine powder was tested with reference to GB/T18046-2017 granulated blast furnace slag powder for use in cement, mortar and concrete.
The ultra-fine micro-nano scale active admixture performance in example 1, comparative examples 1-4 was tested using a test ball mill (SM-500 x 500) and the results are shown in table 1 below.
TABLE 1
Figure BDA0004095946280000061
The result shows that the activity index of the superfine micro-nano scale active admixture 7d exceeds 90%, the activity index of the superfine micro-nano scale active admixture 28d exceeds 110%, and the addition of the excitant further improves the activity index of the superfine micro-nano scale active admixture.
Grouting material performance test
The fluidity and expansion ratio of the grouting material are tested by referring to GB/T50448-2015 technical Specification for cement-based grouting material application, and the die used for fluidity is a truncated cone circular die, the size of which is 70mm plus or minus 0.5mm for the inner diameter of an upper port, 100mm plus or minus 0.5mm for the inner diameter of a lower port, and 60mm plus or minus 0.5mm for the height. The mechanical property test method in the grouting material test IS carried out according to the specification of GBT17671-2021 cement mortar strength detection method (IS 0 method). Pouring the grouting material into a test mould with the thickness of 50mm multiplied by 150mm, finishing the moulding within 10min, and measuring the flexural strength and the compressive strength of 3d, 7d and 28d after standard curing. The electric flux and the elastic modulus of the grouting material are measured according to the method specified in the standard GB/T50082-2009 standard for testing the long-term performance and durability of common concrete.
The specific test results are recorded in table 2.
TABLE 2
Figure BDA0004095946280000071
The grouting materials in example 2 and comparative example 5 have good fluidity, the viscosity of the mixture is low, the slump loss is small, and no bleeding phenomenon occurs. By comparing the example 2 with the comparative example 5, the glass beads are beneficial to improving the fluidity, compressive strength and chloride ion permeability resistance of the mixture, and the foaming agent can obviously inhibit the shrinkage of the mixture in the plastic stage.
From table 2, it can be seen that the strength of the high-strength anti-fatigue load steel-concrete connection grouting material prepared by adding the mixing amount of marble powder and granite powder in a proper amount is not greatly reduced, and the reasonable mixing amount of marble powder and granite powder can reduce the use amount of silica fume when the high-strength anti-fatigue load steel-concrete connection grouting material is prepared.
While the invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. An ultrafine micro-nano scale active admixture is characterized in that: the superfine micro-nano scale active admixture comprises, by weight, 30-50 parts of slag, 20-50 parts of steel slag, 10-50 parts of fly ash, 1-10 parts of marble powder, 2-10 parts of granite powder, 2-8 parts of nano calcium carbonate, 2-8 parts of nano silicon oxide and 1-10 parts of an exciting agent.
2. The ultra-fine micro-nano scale active admixture according to claim 1, wherein: the superfine micro-nano scale active admixture comprises, by weight, 40-50 parts of steel slag, 20-50 parts of fly ash, 1-5 parts of marble powder, 2-5 parts of granite powder, 2-5 parts of nano calcium carbonate, 2-5 parts of nano silicon oxide and 2-6 parts of an exciting agent.
3. The superfine micro-nano scale active admixture according to claim 2, wherein: the superfine micro-nano scale active admixture comprises 40 parts of slag, 40 parts of steel slag, 20 parts of fly ash, 3 parts of marble powder, 3 parts of granite powder, 6 parts of nano calcium carbonate, 6 parts of nano silicon oxide and 5 parts of exciting agent.
4. The ultra-fine micro-nano scale active admixture according to claim 1, wherein: the exciting agent is prepared from industrial gypsum and calcium bicarbonate according to the weight ratio of 1:1, the composition is as follows; the marble powder and the granite powder are waste powder generated when marble and granite are cut by a stone mill, and the specific surface area is more than 680 and 680m 2 Per kg, the average particle size is less than 35 μm; the particle size of the nano calcium carbonate is 100-200nm, and the particle size of the nano silicon oxide is 100-150nm.
5. The method for preparing the superfine micro-nano scale active admixture according to any one of claims 1 to 4, comprising the following steps:
step 1: adding slag, fly ash and steel slag into a ball mill according to the required weight parts for grinding; ball milling for 30-60 min to obtain industrial solid waste powder;
step 2: adding marble powder, granite powder, nano calcium carbonate and nano silicon oxide into the industrial solid waste powder obtained in the step 1, and continuously starting a ball mill to grind; grinding for 20-40 min in a ball mill to obtain nano modified industrial solid waste powder, namely the superfine nano scale active admixture.
6. A grouting material, characterized in that: the grouting material comprises the following components in percentage by mass: 25-38% of cement, 5-14% of glass beads, 2-5% of silica fume, 5-20% of superfine micro-nano scale active admixture, 2-5% of high-strength fiber, 0.1-1% of toughening fiber, 0.2-0.4% of polycarboxylate water reducer, 0-0.02% of defoamer, 0-0.04% of foaming agent, 28-42% of river sand and 12-18% of ground river sand; the superfine nano-scale active admixture adopts the superfine nano-scale active admixture according to any one of claims 1 to 5.
7. The grouting material of claim 6, wherein: the said processThe cement is ordinary Portland cement, and the strength grade is not lower than 42.5; the polycarboxylate water reducer and the defoamer are both powder, the water reducing rate of the polycarboxylate water reducer is not less than 25%, and the defoamer is organic silicon; the activity index of the silica fume 28d is 100-106 percent, siO 2 The content is not less than 95%, and the average grain diameter is 0.5-3 μm.
8. The grouting material of claim 6, wherein: the high-strength fiber is copper-plated microfilament steel fiber, the average length is 4-8 mm, the diameter is 0.1-0.2mm, and the tensile strength is not lower than 2850Mpa; the toughened fiber is glass fiber with average length of 50-100 microns and diameter of 5-10 microns.
9. The grouting material of claim 6, wherein: the method is characterized in that: the foaming agent is amide organic powder, and can be decomposed to generate nitrogen in an alkaline environment; the river sand is prepared by sieving natural river sand with the water content of less than 0.1 percent, and the part with the grain diameter of 0.15 to 1.18 and mm is taken; the ground river sand is prepared by grinding natural river sand, and the average grain diameter is 0.08-0.15 and mm.
10. The method of preparing a grouting material as claimed in claim 7, comprising the steps of:
(1) According to mass percentage, cement 25-38%, glass bead 5-14%, silica fume 2-5%, superfine micro-nano scale active admixture 5-20%, high-strength fiber 2-5%, toughening fiber 0.1-1%, polycarboxylate water reducer 0.2-0.4%, defoamer 0-0.02%, foaming agent 0-0.04%, river sand 28-42% and ground river sand 12-18%;
(2) Grinding natural river sand in a ball mill to an average particle size of 0.08-0.15 and mm to obtain ground river sand;
(3) Dry mixing river sand and ground river sand in the dry mixer according to the proportion weighed in the step (1) for 5min, and stopping;
(4) Adding the cement, the glass beads, the silica fume, the superfine micro-nano scale active admixture, the high-strength fiber and the toughening fiber which are weighed in the step (1) into a dry mixer, starting up again, continuing dry mixing for 5min, and stopping;
(5) Uniformly scattering the polycarboxylate water reducer, the defoamer and the foaming agent weighed in the step (1) in a dry mixing machine starting state, and continuously dry-mixing for 20min to obtain the grouting material;
(6) Filling the grouting material prepared in the step (5) into an inner film packaging bag, and sealing and storing.
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