CN116081019A - Automatic part tray filler - Google Patents

Abstract

The invention discloses an automatic part tray loader which comprises a tray conveying device, wherein a tray to be conveyed is placed on the tray conveying device, racks are arranged on two sides of the tray, an automatic part sorting device used for carding parts is connected above the tray conveying device, an automatic charging device is connected to the automatic sorting device, large gears are respectively arranged on two sides of the automatic charging device, the racks on two sides of the tray can be respectively meshed with the two large gears of the automatic charging device, and the moving tray can rotate the automatic charging device through meshed connection in the process of conveying the tray by the tray conveying device, so that the parts carded by the automatic sorting device are loaded into the tray on the upper surface of the tray conveying device. The automatic part tray filler realizes automatic packing tray packing of shaft parts by arranging the automatic material arranging device, the automatic material loading device and the material tray conveying device, and compared with the existing manual packing mode, the automatic part tray filler greatly improves the working efficiency and reduces the influence on the health of operators.

Description

Automatic part tray filler

Technical Field

The invention belongs to the technical field of axle type part packaging mechanisms, and particularly relates to an automatic part tray filler.

Background

The existing packaging method of the shaft parts comprises the specific process that the shaft parts with fixed sizes are placed in a rectangular plastic sucking disc with a fixed number of grooves, and the single groove is empty or more than one part is placed and is unqualified. In the past, the packing of the parts needs to be manually placed, redundant parts are manually picked up, the packing efficiency of the mode is low, 3-5 skilled packer workers are required to work for a long time, and the waist injury of the packer is large due to long-time packing operation.

Disclosure of Invention

Aiming at the technical problems that the existing manual shaft part packing mode is low in efficiency and long in time consumption and affects the health of operators, the invention aims to provide the automatic part tray filler capable of remarkably improving the working efficiency and reducing the influence on the health of the operators.

One of the objects of the present invention is to provide an automatic part palletizer comprising:

a tray to be conveyed, wherein racks are arranged on two sides of the tray, and a plastic sucking tray for loading parts can be placed in the tray;

the upper surface of the tray conveying device is conveyed with the tray;

an automatic material arranging device for carding parts;

the automatic feeding device is connected with the automatic material arranging device, large gears are respectively arranged on two sides of the automatic feeding device, racks on two sides of the material tray can be respectively meshed and connected with the two large gears of the automatic feeding device, the material tray can be moved through the meshed and connected to rotate the automatic feeding device in the conveying process of the material tray by the material tray conveying device, and therefore parts carded by the automatic material arranging device are filled into the material tray on the upper surface of the material tray conveying device.

Preferably, the tray has:

a flat bottom for placing the plastic sucking disc, wherein the plastic sucking disc is provided with a plurality of grooves which are uniformly arranged and used for loading parts;

two side bars positioned on two sides of the flat bottom, and the upper surface of the side bars is provided with the racks;

the two corners of the flat bottom are limited in the two limiting blocks, and the limiting blocks are positioned on the strip empty grooves of the material tray conveying device and can be pushed and moved by the pushing rods of the material tray pushing structure of the material tray conveying device;

preferably, the two connecting blocks are connected with the side bars at the side edges of the flat bottom by the connecting blocks.

Preferably, the automatic material arranging device comprises:

the inclined frame comprises an inclined bottom plate and a plurality of support columns used for adjusting the inclined angle of the inclined bottom plate, and the upper ends of the support columns are connected with the inclined bottom plate;

the square bucket is obliquely fixed on the upper surface of the inclined bottom plate of the inclined frame and is used for containing parts;

a material guiding structure positioned in the bottom of the square bucket and used for guiding the parts from the upstream of the square bucket to the downstream of the square bucket;

and the pushing structure is positioned in the Fang Dou and arranged above the material guiding structure and is used for pushing and leveling parts in the material guiding structure.

Preferably, the material guiding structure comprises:

the part bin is positioned at the upper half bottom of the square bucket, and the parts can be separated singly by the downstream of the part bin;

the material guiding unit is in butt joint with the downstream of the part bin and is positioned at the lower half bottom of the square bucket and used for sliding the separated single parts from the upstream of the square bucket to the downstream of the square bucket;

the material guiding unit is provided with N part slideways which are parallel to each other, N is more than or equal to 2, and N is a natural number.

Preferably, the automatic charging device includes:

the guide plate is used for guiding in the parts, and is arranged at the lower part of the inclined bottom plate of the inclined frame and is in butt joint with the outlet of the guide unit of the automatic material arranging device;

the upper part of the rotating bin is in butt joint with the downstream of the guide plate and is used for loading parts from the guide plate;

and the blanking auxiliary device is in butt joint with the inclined lower part of the rotary bin and is used for assisting the parts in the rotary bin to fall into the material tray.

Preferably, the guide plate is provided with N guide grooves for guiding the parts into the rotary bin, N is more than or equal to 2, N is a natural number, and the inlets of the guide grooves are in one-to-one butt joint with the outlets of the part slide ways of the guide unit;

n rows of M storage materials are arranged in the circumferential direction of the rotary bin, the storage materials are in one-to-one correspondence with the outlets of the guide grooves of the guide plates, M, N is more than or equal to 2, M, N is a natural number, and the storage materials can be filled with parts led in by the guide grooves of the guide plates;

the blanking auxiliary device includes:

the rotary bin wall is used for limiting parts in the rotary bin from sliding outwards;

the blanking auxiliary unit is connected with the rotary bin wall and is provided with N blanking ports, the inlets of the blanking ports are in one-to-one correspondence with the storage positions of the rotary bin, N is more than or equal to 2, N is a natural number, and the outlets of the blanking ports are in one-to-one correspondence with grooves of a plastic sucking disc placed on the material disc.

Preferably, the automatic charging device is further provided with two connecting plates, the middle parts of the connecting plates penetrate through the rotating shafts of the rotating bins, the upper ends of the connecting plates are connected with the side walls of the guide plates, and the lower ends of the connecting plates are connected with the rotating bin walls of the blanking auxiliary device.

Preferably, the tray conveying device includes:

the material tray conveying structure is used for conveying the material tray;

the material tray pushing structure is connected with the material tray conveying structure and is used for slowly pushing the material tray to the lower part of the automatic charging device;

the tray propulsion structure comprises a propulsion support base, an unfilled tray detection sensor is arranged on the upstream side wall of the propulsion support base, a tray in-place detection sensor is arranged on the midstream side wall of the propulsion support base, which is close to the automatic charging device, and a full tray detection sensor is arranged on the downstream outlet of the propulsion support base.

Preferably, the lower ends of a plurality of support columns of the inclined frame of the automatic material arranging device are respectively fixed on two sides of the upper surface of the pushing support base between the tray in-place detection sensor and the full tray detection sensor.

Another object of the present invention is to provide an automatic material handling device, comprising:

an inclined frame;

the square bucket is obliquely fixed on the inclined frame and is used for containing parts;

a material guiding structure positioned in the bottom of the square bucket and used for guiding the parts from the upstream of the square bucket to the downstream of the square bucket;

and the pushing structure is positioned in the Fang Dou and arranged above the material guiding structure and is used for pushing and leveling parts in the material guiding structure.

Preferably, the material guiding structure comprises:

the part bin is positioned at the upper half bottom of the square bucket, and the parts can be separated singly by the downstream of the part bin;

and the material guiding unit is in butt joint with the downstream of the part bin and is positioned at the bottom half of the square bucket and used for sliding the separated single parts from the upstream of the square bucket to the downstream of the square bucket.

Preferably, the part bin has therein:

a plurality of material dispersing blocks positioned at the upstream of the part bin and used for dispersing parts to the material guiding unit;

and the separation cone blocks are positioned at the downstream of the part bin and are used for separating the parts from each other singly.

Preferably, the material guiding unit is provided with N part slide ways which are parallel to each other, N is more than or equal to 2, and N is a natural number.

Preferably, the pushing structure comprises:

the pushing plate unit is positioned at the midstream of the square bucket and used for horizontally pushing the parts;

and the push rod unit is positioned at the downstream of the square bucket, connected with the push plate unit and used for pushing the push plate unit.

Preferably, the push plate unit includes:

the two push plate limiting rods are fixed between the two side plates of the square bucket through the upper limiting plate and the lower limiting plate and are parallel to the two side plates of the square bucket;

the push plate is sleeved on the two push plate limiting rods, and the lower surface of the push plate is parallel to a plane formed by the part slide ways in the material guide structure.

Preferably, the push plate limit rod has:

the two ends of the inner shaft rod are respectively fixed on the upper limit plate and the lower limit plate;

the outer sleeve rod is movably sleeved outside the inner shaft rod and is fixed in the push plate;

the push plate has:

the vertical plate is vertically arranged above the part slideway in the material guiding structure;

one side of the horizontal plate is connected with the bottom edge of the vertical plate and is parallel to a part slideway in the material guiding structure;

the bottom edge of the inclined plate is connected with the other side edge of the horizontal plate, and the top edge of the inclined plate is connected with the upper part of the vertical plate; the two ends of the outer sleeve rod are respectively fixed on the vertical plate and the inclined plate.

Preferably, the push rod unit includes:

the two eccentric turntables are connected with a connecting rod at the position deviating from the circle center;

the connecting rod is worn to be equipped with by one side of push rod, the opposite side of push rod is connected with one side of the push pedal of push pedal unit, preferably is connected with the riser of the push pedal of push pedal unit.

Preferably, the push rod unit further comprises a material arranging motor connected with one of the eccentric turntables for powering the rotation of the two eccentric turntables.

Preferably, the tilting frame includes:

the square bucket is obliquely fixed on the inclined bottom plate of the inclined frame;

and the support columns are connected with the inclined bottom plate and used for adjusting the inclination angle of the inclined bottom plate.

Another object of the present invention is to provide an automatic charging device comprising:

the guide plate is used for guiding in the part and is arranged at the lower part of the inclined frame;

the upper part of the rotating bin is in butt joint with the downstream of the guide plate and is used for loading parts from the guide plate;

and the blanking auxiliary device is in butt joint with the inclined lower part of the rotary bin and is used for assisting the parts in the rotary bin to fall into the material tray.

Preferably, the automatic charging device further comprises:

the two large gears are respectively positioned at two sides of the rotary bin and used for driving the rotary bin to rotate.

Preferably, the guide plate is provided with N guide grooves for guiding the parts into the rotary bin, wherein N is more than or equal to 2, and N is a natural number.

Preferably, an auxiliary plate for preventing the parts from jumping up in the sliding process is further arranged above the guide plate, and the auxiliary plate cover is arranged on the guide groove and can compress the parts.

Preferably, the circumferential direction of the rotary bin is provided with N rows of M rows of storage materials, the storage materials are in one-to-one correspondence with the outlets of the guide grooves of the guide plates, M, N is more than or equal to 2, M, N are natural numbers, and the storage materials can be filled with parts led in by the guide grooves of the guide plates.

Preferably, the rotary bin is composed of N storage trays side by side, and M rows of storage positions are uniformly distributed on the circumference of the storage trays.

Preferably, the blanking auxiliary device includes:

the rotary bin wall is used for limiting parts in the rotary bin from sliding outwards;

the blanking auxiliary unit is connected with the wall of the rotary bin, the blanking auxiliary unit is provided with N blanking ports, the inlets of the blanking ports are in one-to-one correspondence with the storage level of the rotary bin, N is more than or equal to 2, N is a natural number, and the blanking ports can assist parts in the storage level of the rotary bin to fall into the material tray.

Preferably, a damper is respectively connected to one side of the two large gears away from the rotary bin, so as to prevent the two large gears from rotating automatically due to the weight of the parts in the rotary bin.

Preferably, the automatic charging device is further provided with two connecting plates, the middle parts of the connecting plates penetrate through the rotating shafts of the rotating bins, the upper ends of the connecting plates are connected with the side walls of the guide plates, and the lower ends of the connecting plates are connected with the rotating bin walls of the blanking auxiliary device.

Another object of the present invention is to provide a tray conveying device including:

the material tray conveying structure is used for conveying the material tray;

and the tray pushing structure is connected with the tray conveying structure and is used for slowly pushing the tray to the lower part of the automatic charging device.

Preferably, the tray conveying structure includes:

a conveying support base;

the belt conveying unit is arranged on the conveying support base and used for conveying the material trays;

and the charging tray motor is connected with the belt conveying unit and is used for supplying power for the belt conveying unit to transmit the charging tray.

Preferably, the belt conveying unit includes:

the gear transmission assembly is positioned on the upper surface of the conveying support base and is in driving connection with the charging tray motor;

and the transmission belt is sleeved on the gear transmission assembly and used for conveying the material tray.

Preferably, the tray pushing structure includes:

the pushing support base is provided with two parallel strip empty slots on two sides of the upper surface;

the pushing rod assembly is provided with two pushing rods, the two pushing rods are respectively arranged in the strip empty slots on the two sides of the upper surface of the pushing support base in a penetrating way, and the pushing rods can move along the strip empty slots and are used for pushing the material tray to move towards the automatic charging device;

the X-direction sliding table assembly is fixed on the lower surface of the pushing support base, and the pushing rod assembly is fixed below the X-direction sliding table assembly;

and the Z-direction lifting assembly is fixed at the lower part of the pushing rod assembly and used for lifting the pushing rod assembly.

Preferably, the pushing rod assembly is provided with a base plate and two pushing rods, the base plate is fixed below the X-direction sliding table assembly, and the two pushing rods are respectively fixed on two sides of the upper surface of the base plate;

the X-direction sliding table assembly is provided with an X-direction motor, the X-direction motor is provided with an X-direction sliding table, an X-direction sliding block is connected to the X-direction sliding table in a sliding manner, and a base plate of the pushing rod assembly is fixed on the X-direction sliding block;

the Z-direction lifting assembly is provided with two Z-direction servo electric cylinders, the two Z-direction servo electric cylinders are respectively fixed at two ends of the lower surface of the base plate of the pushing rod assembly, the Z-direction servo electric cylinders are provided with Z-direction sliding rods, and the Z-direction sliding rods are connected with the pushing rods.

Preferably, the tray pushing structure further includes a tray detecting unit, the tray detecting unit includes:

the material shortage disc detection sensor is arranged on the upstream side wall of the propulsion support base;

the tray in-place detection sensor is arranged on the middle-stream side wall of the pushing support base and is close to the automatic charging device;

and the full tray detection sensor is arranged at the downstream outlet of the pushing support base.

Preferably, the tray in-place detection sensor is in signal connection with a tray motor of the tray conveying structure.

Preferably, the propulsion support base comprises

One end of the support frame is connected with a foot component;

the lower surface of backup pad with the other end of support frame is connected, backup pad lower surface is fixed with X is to the slip table of slip table subassembly.

The invention has the positive progress effects that:

the automatic part tray filler provided by the invention realizes automatic replacement of the tray and automatic packing of shaft parts by arranging the automatic material arranging device, the automatic material loading device and the tray conveying device, and compared with the existing manual packing mode, the automatic part tray filler greatly improves the working efficiency and reduces the influence on the health of operators.

Drawings

FIG. 1 is a schematic perspective view of an automatic part palletizer according to the present invention;

FIG. 2 is a schematic perspective view of a tray conveying device according to the present invention;

FIG. 3 is a front view of FIG. 2;

FIG. 4 is an enlarged view of a portion of FIG. 3;

FIG. 5 is a schematic perspective view of a tray according to the present invention;

FIG. 6 is a schematic perspective view of an automatic material handling device according to the present invention;

FIG. 7 is a schematic view of another embodiment of an automatic material handling apparatus according to the present invention;

FIG. 8 is a schematic perspective view of an automatic loading apparatus according to the present invention;

fig. 9 is a schematic perspective view of a blanking auxiliary device of the automatic charging device of the present invention;

fig. 10 is a cross-sectional view of a blanking assist apparatus of the automatic charging apparatus of the present invention.

Detailed Description

Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention.

As shown in fig. 1, the automatic part tray loader of the invention comprises a tray conveying device 10, wherein a tray 20 is conveyed on the upper surface of the tray conveying device 10, an automatic material arranging device 30 is further connected above the tray conveying device 10, and an automatic material loading device 40 is connected to the automatic material arranging device 30.

As an illustration, as shown in fig. 2 to 4, the tray conveying device 10 includes a tray conveying structure 11 for conveying the tray 20, the tray conveying structure 11 includes a conveying support base 111, a belt conveying unit 112 is provided on the conveying support base 111, and the belt conveying unit 112 is used for conveying the tray 20 to the tray pushing structure 12. The belt conveying unit 112 includes a gear assembly 1121, the gear assembly 1121 is located on the upper surface of the conveying support base 111, a tray motor 113 is drivingly connected to a gear located at the outlet of the tray conveying structure 11 in the gear assembly 1121, and the tray motor 113 provides power for the operation of the gear assembly 1121, so as to drive a conveying belt 1122 sleeved on the gear assembly 1121 to convey the tray 20 to the tray pushing structure 12. The upstream inlet of the tray pushing structure 12 is connected with the outlet of the tray conveying structure 11, and the tray pushing structure 12 is used for slowly pushing the tray 20 to the lower part of the automatic charging device 40 for packing parts. The tray pushing structure 12 comprises a pushing support base 121, the pushing support base 121 comprises a support frame 1211, one end of the support frame 1211 is connected with the lower surface of the support plate 1212, the other end of the support frame 1211 is connected with a foot component 1213, and the foot component 1213 is used for adjusting the height of the support frame 1211 so that the support plate 1212 is in a horizontal state and is better put into use. Two parallel strip empty slots 1214 are formed on two sides of the upper surface of the support plate 1212, an X-direction sliding table assembly 122 is fixed on the lower surface of the support plate 1212, the X-direction sliding table assembly 122 is provided with an X-direction motor 1221, the X-direction motor 1221 is provided with an X-direction sliding table 1222, a base plate 1231 of which an X-direction sliding block 1223 is connected on the X-direction sliding table 1222 in a sliding manner, a pushing rod assembly 123 is fixed on the X-direction sliding block 1223, pushing rods 1232 are respectively fixed on two sides of the upper surface of the base plate 1231, the two pushing rods 1232 are respectively arranged in the strip empty slots 1214 on two sides of the support plate 1212 of the pushing support base 121 in a penetrating manner, and the pushing rods 1232 can move back and forth along the strip empty slots 1214, which is to be noted that the pushing rods 1232 are mainly used for slowly pushing the tray 20 to move towards the automatic charging device 30. A Z-direction lifting assembly 124 is fixed to the lower portion of the pushing rod assembly 123, and the Z-direction lifting assembly 124 includes two Z-direction servo cylinders 1241, and the two Z-direction servo cylinders 1241 are respectively fixed to two ends of the lower surface of the base plate 1231. The Z-direction servo cylinder 1241 has a Z-direction slide bar 1242, and a push rod 1232 is connected to the Z-direction slide bar 1242. The Z-direction servo cylinder 1241 provides power for lifting the Z-direction slide rod 1242, so as to drive the pushing rod 1232 to lift.

The tray detection unit 125 is further disposed on the upper surface of the support plate 1212 of the pushing support base 121, and the tray detection unit 125 includes a tray-missing detection sensor 1251 disposed on an upstream side wall of the upper surface of the support plate 1212, where the tray-missing detection sensor 1251 is configured to detect whether the tray 20 is in place on the tray pushing structure 12 within a set time. A tray in-place detecting sensor 1252 is disposed on the midstream sidewall of the upper surface of the support plate 1212 and near the automatic loading device 40, the tray in-place detecting sensor 1252 is used for detecting whether the tray 20 arrives below the automatic loading device 40 to perform the part packing operation, it should be noted that the tray in-place sensor 1252 is in signal connection with the tray motor 113 of the tray conveying structure 11, when the tray in-place sensor 1252 detects that the tray 20 arrives below the automatic loading device 40, the tray motor 113 stops operating, the X-direction sliding table assembly 122 of the tray pushing structure 12 starts operating, and when the pushing rod assembly 123 fixed on the X-direction sliding table assembly 122 is moved to the fixed position according to the set speed, the Z-direction lifting assembly 124 operates to lift the two pushing rods 1232 and perform the next operation. When the tray in-place sensor 1252 detects that the tray 20 completes the part loading, the tray motor 113 continues to operate, and after pushing the next tray 20 in place, the tray pushing structure 12 repeats the above operation to further assist the tray 20 to complete the part loading, so that the automatic part loading is repeatedly realized, and the working efficiency is greatly improved. At the downstream outlet of the support plate 1212 of the push support base 121 is provided a full tray detection sensor 1253, the full tray detection sensor 1253 being used to detect the in-place condition of a tray completing a part palletizing operation.

Illustratively, as shown in FIG. 5, the tray 20 includes a flat bottom 21 for receiving the blister tray 26, the flat bottom 21 being sized to correspond to the size of the blister tray 26. A side bar 22 is respectively arranged at two sides of the flat bottom 21, a rack 23 is arranged on the upper surface of the side bar 22, and the side bar 22 is connected with the side edge of the flat bottom 21 through a connecting block 24. The two corners of the same side of the flat bottom 21 are respectively provided with a limiting block 25, so that the two corners of the flat bottom 21 are just limited in the two limiting blocks 25, and meanwhile, when the plastic sucking disc 26 is placed on the flat bottom 21 of the material disc 20, the limiting blocks 25 can play a role in limiting and fixing the placement of the plastic sucking disc 26. When the tray 20 is conveyed to the tray pushing structure 12 by the tray conveying structure 11 for slow pushing, the two limiting blocks 25 are respectively located on the elongated empty slots 1214 on both sides of the supporting plate 1212 of the pushing support base 121, and are pushed and moved by the pushing rod 1232 of the pushing rod assembly 123. As shown in fig. 1, the plastic tray 26 has rectangular grooves 261 for loading parts uniformly arranged thereon, and in this embodiment, 10 columns and 10 rows of 100 rectangular grooves are provided on the plastic tray 26.

As an example, as shown in fig. 1, 6 and 7, the automatic material handling device 30 includes an inclined frame 31, the inclined frame 31 includes inclined plates 311, upper ends of a plurality of support columns 312 are respectively penetrated at both sides of the inclined plates 311, and the support columns 312 have different heights so as to adjust an inclination angle of the inclined plates 311 and support the inclined plates 311. The lower ends of the support columns 312 are connected and fixed to the upper surface of the support plate 1212 of the pushing support base 121 of the tray conveying device 10, so that the automatic sorting device 30 is disposed above the tray conveying device 10 at a certain inclination angle. The upper surface of inclined plate 311 is fixed with the square bucket 32 that is used for splendid attire part, be equipped with guide structure 33 in the bottom of square bucket 32, guide structure 33 is used for leading into the low reaches of square bucket 32 with the part from the upper reaches of square bucket 32, guide structure 33 is including being located the part storehouse 331 of square bucket 32 upper half bottom, the upper reaches of part storehouse 331 are equipped with a plurality of loose pieces 3311 that are used for dispersing the part, the low reaches of part storehouse 331 are equipped with a plurality of separation awl pieces 3312 that are used for separating the part each other singly, the low reaches of part storehouse 331 are connected with guide unit 332, guide unit 332 is used for the single part that separates separation awl piece 3312 slides to the low reaches of square bucket 32 from the upper reaches of square bucket 32. The guiding unit 332 is located at the bottom half of the square bucket 32, the guiding unit 332 has N parallel part slides 3321, N is greater than or equal to 2, and N is a natural number, in this embodiment, the guiding unit 332 has 10 parallel part slides 3321, and a single part slide 3321 only allows a single row of parts to slide down. A pushing structure 34 is disposed above the guide unit 332 at the middle downstream of the square bucket 32, and the pushing structure 34 is used for pushing the parts in the part slideway 3321.

The pushing structure 34 includes a push plate unit 341 located in the middle of the square bucket 32 and a push rod unit 342 connected to the push plate unit 341 and located downstream of the square bucket 32. The push plate unit 341 has two push plate limit rods 3411 parallel to two side plates of the square bucket 32, and the two push plate limit rods 3411 are fixed between the two side plates of the square bucket 32 through an upper limit plate 3412 and a lower limit plate 3413. Push plates 3414 are sleeved on the two push plate limiting rods 3411, and the lower surfaces of the push plates 3414 are parallel to a plane formed by the part slide ways 3321. The push plate limit rod 3411 has an inner shaft 3411a, two ends of the inner shaft 3411a are fixed to the upper limit plate 3412 and the lower limit plate 3413, respectively, a jacket rod 3411b is slidably sleeved on the inner shaft 3411a, and two ends of the jacket rod 3411b are fixed to the vertical plate 3414a and the inclined plate 3414b of the push plate 3414. The push plate 3414 has a vertical plate 3414a vertically provided above the part slide 3321, a side of a horizontal plate 3414c parallel to the part slide 3321 is connected to a bottom edge of the vertical plate 3414a, a bottom edge of a sloping plate 3414b is connected to the other side of the horizontal plate 3414c, and a top edge of the sloping plate 3414b is connected to an upper portion of the vertical plate 3414 a. In this embodiment, the cross section of the pushing plate 3414 is a right triangle, and it should be noted that the pushing plate may be any other shape that can achieve the object of the present invention. The push rod unit 342 includes two eccentric turntables 3421, the two eccentric turntables 3421 are respectively connected to the two side plates of the square bucket 32 at the downstream outlet, one of the eccentric turntables 3421 is connected with a material arranging motor 3422, and the material arranging motor 3422 is used for providing power for the rotation of the eccentric turntables 3421. The eccentric turntables 3421 are commonly connected with a connecting rod 3423 perpendicular to the direction of the side plates at the position deviating from the circle center, one end of a push rod 3424 is penetrated on the connecting rod 3423, and the other end of the push rod 3424 is connected with the side surface of a vertical plate 3414a of the push plate 3414, so that when the eccentric turntables 3421 rotate under the action of a material arranging motor 3422, the push rod 3424 connected with the connecting rod 3423 can drive the push plate 3414 to repeatedly move back and forth within the limit range of the two push plate limit rods 3411, and further redundant parts on the single part slide ways 3321 are pushed out.

As an example, as shown in fig. 8 to 10, the automatic loading device 40 includes a guide plate 41 for guiding the parts, the guide plate 41 is fixed at the lower part of the inclined plate 311 of the inclined frame 31 of the automatic material handling device 30 and is in butt joint with the guiding unit 332 of the automatic material handling device 30, the guide plate 41 has N guide slots 411 for guiding the parts into the rotating bin 42, N is equal to or greater than 2, and N is a natural number, in this embodiment, the number of the guide slots 411 on the guide plate 41 corresponds to the number of the part slides 3321 of the guiding unit 332, that is, 10 guide slots 411 are provided on the guide plate 41, the inlets of the guide slots 411 are in one-to-one correspondence with the outlets of the part slides 3321, and it is to be noted that, in order to make the outlets of the guide slots 411 in correspondence with the storage level 421 of the rotating bin 42 designed in this invention, the guide plate 41 of the invention is generally outwardly expanding. An auxiliary plate 412 for preventing the parts from jumping up during the sliding process is further provided above the guide plate 41, and the auxiliary plate 412 is covered on the guide slot 411 to compress the parts sliding in the guide slot 411. A blanking assist device 43 is abutted to the obliquely upper side of the rotary bin 42 and the obliquely lower side of the rotary bin 42, respectively, on the downstream side of the guide plate 41. N rows of M storage levels 422 are uniformly arranged in the circumferential direction of the rotary bin 42 for loading parts from the guide plate 41, the storage levels 422 are in one-to-one correspondence with the outlets of the guide slots 411 of the guide plate 41, M, N is equal to or greater than 2 and M, N is a natural number. The rotary bin 42 is composed of N storage trays 421 arranged side by side, and M storage levels 422 are uniformly distributed in the circumferential direction of the storage trays 421. In this embodiment, the rotary bin 42 is composed of 10 cylindrical storage trays 421, the thickness of the storage trays 421 is 2.5 times the diameter of the part, and 10 cylindrical storage levels 422 are uniformly distributed on the cylindrical surface of the storage trays 421 along the circumferential direction, in other words, 10 rows of 10 storage levels 422 are arranged in the circumferential direction of the rotary bin 42 in this embodiment, and 100 storage levels 422 are required to be formed, and the volume of the storage levels 422 is slightly larger than the volume of the part so that the part from the guide slot 411 of the guide plate 41 can slide into the storage levels 422 smoothly. The blanking assisting device 43 for assisting the parts in the rotary bin 42 to fall into the tray 20 conveyed on the tray conveying device 10 includes a rotary bin wall 431, the rotary bin wall 431 for preventing the parts in the storage level 421 from sliding outward at an improper position. The rotary bin wall 431 is fixedly connected with a blanking auxiliary unit 432, N blanking ports 4321 are arranged on the blanking auxiliary unit 432, N is larger than or equal to 2, N is a natural number, the inlets of the blanking ports 4321 are in one-to-one correspondence with the storage levels 422 of the rotary bin 42, and the outlets of the blanking ports 4321 are in one-to-one correspondence with rectangular grooves of the plastic sucking discs 26 placed on the material disc 20. In the present embodiment, 10 blanking ports 4321 are provided on the blanking auxiliary unit 432. Meanwhile, two sides of the rotary bin 42 are respectively connected with a large gear 44, one side of the two large gears 44 away from the rotary bin 42 is respectively connected with a damper 45, and the damper 45 is used for preventing the two large gears 44 from rotating by the weight of the parts in the rotary bin 42. The automatic loading device 40 further comprises two connecting plates 46, the middle parts of the connecting plates 46 are arranged on the rotating shafts of the rotating bins 42 in a penetrating manner, the upper ends of the connecting plates 46 are connected with the side walls of the guide plates 41 and fixed on the inclined plates 311 of the inclined frames 31 of the automatic material arranging device 30, and the lower ends of the connecting plates 46 are connected with the rotating bin walls 431 of the blanking auxiliary devices 43.

In one embodiment, the automatic parts loader power is activated to manually deposit the parts into the parts magazine 331 of the automatic organizer 30, and because the automatic organizer 30 is disposed obliquely above the tray conveyor 10, the parts will automatically move under their own weight in the direction of inclination of the square bucket 32 toward the automatic loading device 40 downstream of the square bucket 32. During the part sliding down process, the plurality of loose pieces 3311 upstream of the part bin 331 disperse the parts to the plurality of separation cones 3312 downstream of the part bin 331, the separation cones 3312 separate the parts individually from each other into the respective part runners 3321, and the parts further slide down in the part runners 3321 toward the automatic loading device 40 downstream of the side hopper 32. It should be noted that, in order to facilitate the operation of the automatic charging device 40, the single part slide 3321 only allows the single-row parts to slide in the direction of the automatic charging device 40 in turn from the head to the tail, but in the actual operation process, a plurality of stacked parts slide 3321 slide together or tilt up, which affects the operation of the subsequent automatic charging device 40, and in order to avoid this, a pushing structure 34 is disposed above the part slide 3321 to push the stacked or tilted parts into the part slide 3321. The material arranging motor 3422 in the material pushing structure 34 operates and drives the two eccentric turntables 3421 connected with the material arranging motor to rotate, the connecting rod 3423 between the two eccentric turntables 3421 also rotates along with the eccentric turntables, and further drives the push rod 3424 fixed on the connecting rod 3423 to move back and forth in a reciprocating manner, so that the push plate 3414 connected with the push rod 3424 also moves back and forth repeatedly within the range defined by the two push plate limiting rods 3411, and in the forward movement process of the push plate 3414, the horizontal plate 3414c parallel to the part slideway 3321 pushes redundant or tilted parts in the single part slideway 3321 to other part slideways 3321 or parts in the same part slideway 3321, and the parts pushed to the part slideway 3321 continue to slide down towards the automatic charging device 40 under the action of self gravity. The parts in the part slide 3321 eventually slide under their own weight into the corresponding guide slots 411 on the guide plate 41 of the automatic charging device 40 and then slide into the corresponding storage locations 422 of the rotating bins 42.

After the throwing of the parts to be palletized is completed, the rectangular plastic sucking disc 26 is manually and fixedly placed on the tray 20 according to the position of the limiting block 25 on the tray 20, 3-4 trays 20 which are also placed with the plastic sucking disc 26 are placed on the transmission belt 1122 of the tray conveying structure 11 once again, the tray motor 113 is started, the gear transmission assembly 1121 operates, and the transmission belt 1122 sleeved on the gear transmission assembly 1121 is driven to convey the tray 20 to the upstream inlet of the tray pushing structure 12. The previous tray 20 on the support plate 1212 of the pushing support base 121 of the tray pushing structure 12 is slowly moved toward the automatic loading device 40 by the pushing of the next tray 20, and when the previous tray 20 reaches the position below the rotating bin 42, the tray in-place detecting sensor 1252 of the tray detecting unit 125 detects that the tray 20 is in place, and at this time, the tray motor 113 stops operating, and the tray pushing structure 12 starts operating. The X-direction motor 1221 in the tray pushing structure 12 operates at a set speed, and after the X-direction slide block 1223 carrying the Z-direction servo cylinder 134 moves to the stopper 25 of the tray 20 on the X-direction slide table 1222, the Z-direction slide rod 1242 on the Z-direction servo cylinder 1241 is lifted, and the pushing rod 1232 connected to the Z-direction slide rod 1242 passes through the elongated hollow slot 1214 on the support plate 1212 of the pushing support base 121 to make surface contact with the stopper 25 of the tray 20. Subsequently, the X-direction slider 1223 moves toward the automatic loading device 40 under the action of the X-direction motor 1221, in which process the pushing rod 1232 pushes the tray 20 slowly toward the automatic loading device 40, the racks 23 on both sides of the tray 20 pushed slowly are respectively engaged with the two large gears 44 of the automatic loading device 40, and the large gears 44 rotate counterclockwise at a certain speed in the process of being engaged with the racks 23, thereby driving the rotating bin 42 connected with the two large gears 44 to rotate. While the rotary bin 42 rotates, the parts in the guide slots 411 slide down into the storage level 422 of the rotary bin 42 under the action of self gravity and rotate with the rotation of the rotary bin 42. When the storage level 422 with the parts rotates to the opposite side of the guide slot 411, the parts in the storage level 422 start to slide outwards under the action of gravity, but are limited by the rotating bin wall 431 of the auxiliary blanking device 43, the rotating bin 42 continues to rotate, and when the parts in the storage level 422 on the rotating bin 42 are in butt joint with the blanking port 4321 of the auxiliary blanking device 43, the parts in the storage level 422 start to slide and slide from the rotating bin 42 to the corresponding rectangular grooves 261 in the plastic sucking disc 26 on the material disc 20 through the corresponding blanking ports 4321. And then the rotary bin 42 continues to rotate, the parts in the guide slots 411 continue to slide down to the corresponding storage positions 422 on the rotary bin 42 in sequence, and along with the rotation of the rotary bin 42, the parts in the storage positions 422 slide down to the tray 20 until all the parts are completely packed.

It should be noted that, during automatic loading of the parts, when the tray in-place sensor 1252 detects that the loading of the tray 20 is completed, the tray motor 113 continues to operate to push the tray 20 on the conveyor belt 1122 of the tray conveying structure 11 toward the tray pushing structure 12, so as to push the tray 20 that is still on the pushing support base 121 of the tray pushing structure 12 and after the tray 20 that has completed the loading operation continues to move toward the automatic loading device 40. When the tray in-place sensor 1252 again detects that the tray 20 is in place, the tray motor 113 is again stopped and the tray pushing structure 12 is restarted. When the tray 20 with the completed parts being palletized moves to the downstream outlet of the tray pushing structure 12 under the pushing action of the tray 20 with the completed parts being palletized, the full tray sensor 1253 will detect the tray 20 with the completed parts being palletized, in other words, the tray 20 with the completed parts being palletized and the tray 20 with the completed parts being palletized to be palletized will be sequentially swung on the supporting plate 1212 of the supporting base 121 from the upstream inlet to the downstream outlet, at this time, the tray pushing structure 12 will stop working, and the full tray sensor 1253 will give out an audible and visual alarm to prompt the manual removal of the tray 20 with the completed parts being palletized. After the completed loading of the tray 20 is manually removed, the tray pushing structure 12 continues to operate. The function of the tray shortage sensor 1251 is as follows: whether the tray 20 is in place is detected within a set time, if the tray absence sensor 1251 does not detect the presence of the tray 20 within the set time, the tray absence sensor 1251 will send out an audible and visual alarm to prompt manual placement of the tray 20, and after the tray 20 is placed in place, the audible and visual alarm sent by the tray absence sensor 1251 automatically disappears.

The present invention has been described in detail with reference to the embodiments of the drawings, and those skilled in the art can make various modifications to the invention based on the above description. Accordingly, certain details of the embodiments are not to be interpreted as limiting the invention, which is defined by the appended claims.

Claims (10)

1. An automatic part palletizer, characterized in that the automatic part palletizer comprises:

a tray to be conveyed, wherein racks are arranged on two sides of the tray;

the upper surface of the tray conveying device is conveyed with the tray;

an automatic material arranging device for carding parts;

the automatic feeding device is connected with the automatic material arranging device, large gears are respectively arranged on two sides of the automatic feeding device, racks on two sides of the material tray can be respectively meshed and connected with the two large gears of the automatic feeding device, the material tray can be moved through the meshed and connected to rotate the automatic feeding device in the conveying process of the material tray by the material tray conveying device, and therefore parts carded by the automatic material arranging device are filled into the material tray on the upper surface of the material tray conveying device.

2. The automatic parts palletizer as in claim 1, wherein said trays have:

a flat bottom for placing a plastic sucking disc for loading parts, wherein the plastic sucking disc is provided with a plurality of grooves which are uniformly arranged and used for loading the parts;

two side bars positioned on two sides of the flat bottom, and the upper surface of the side bars is provided with the racks;

the two limiting blocks are positioned in the two limiting blocks at two corners of the flat bottom, and the limiting blocks are positioned on the strip empty grooves of the material tray conveying device and can be pushed to move by the pushing rod of the material tray pushing structure of the material tray conveying device.

3. The automatic parts palletizer as in claim 2, wherein said trays further have:

the two connecting blocks are used for connecting the side edges of the flat bottom with the side bars.

4. The automatic part palletizer as in claim 1, wherein said automatic material handling means comprises:

the inclined frame comprises an inclined bottom plate and a plurality of support columns used for adjusting the inclined angle of the inclined bottom plate, and the upper ends of the support columns are connected with the inclined bottom plate;

the square bucket is obliquely fixed on the upper surface of the inclined bottom plate of the inclined frame and is used for containing parts;

a material guiding structure positioned in the bottom of the square bucket and used for guiding the parts from the upstream of the square bucket to the downstream of the square bucket;

and the pushing structure is positioned in the Fang Dou and arranged above the material guiding structure and is used for pushing and leveling parts in the material guiding structure.

5. The automatic part palletizer as in claim 4, wherein said guide structure comprises:

the part bin is positioned at the upper half bottom of the square bucket, and the parts can be separated singly by the downstream of the part bin;

the material guiding unit is in butt joint with the downstream of the part bin and is positioned at the lower half bottom of the square bucket and used for sliding the separated single parts from the upstream of the square bucket to the downstream of the square bucket;

the material guiding unit is provided with N part slideways which are parallel to each other, N is more than or equal to 2, and N is a natural number.

6. The automatic part palletizer as in claim 5, wherein said automatic loading means comprises:

the guide plate is used for guiding in the parts, and is arranged at the lower part of the inclined bottom plate of the inclined frame and is in butt joint with the outlet of the guide unit of the automatic material arranging device;

the upper part of the rotating bin is in butt joint with the downstream of the guide plate and is used for loading parts from the guide plate;

and the blanking auxiliary device is in butt joint with the inclined lower part of the rotary bin and is used for assisting the parts in the rotary bin to fall into the material tray.

7. The automatic parts palletizer as in claim 6, wherein,

the guide plate is provided with N guide grooves for guiding the parts into the rotary bin, N is more than or equal to 2, N is a natural number, and the inlets of the guide grooves are in one-to-one butt joint with the outlets of the part slide ways of the material guiding units;

n rows of M storage materials are arranged in the circumferential direction of the rotary bin, the storage materials are in one-to-one correspondence with the outlets of the guide grooves of the guide plates, M, N is more than or equal to 2, M, N is a natural number, and the storage materials can be filled with parts led in by the guide grooves of the guide plates;

the blanking auxiliary device includes:

the rotary bin wall is used for limiting parts in the rotary bin from sliding outwards;

the blanking auxiliary unit is connected with the rotary bin wall and is provided with N blanking ports, the inlets of the blanking ports are in one-to-one correspondence with the storage positions of the rotary bin, N is more than or equal to 2, N is a natural number, and the outlets of the blanking ports are in one-to-one correspondence with grooves of a plastic sucking disc placed on the material disc.

8. The automatic parts loading machine according to claim 7, wherein the automatic loading device is further provided with two connecting plates, the middle parts of the connecting plates are arranged on the rotating shaft of the rotating bin in a penetrating manner, the upper ends of the connecting plates are connected with the side walls of the guide plates, and the lower ends of the connecting plates are connected with the rotating bin wall of the blanking auxiliary device.

9. The automatic parts palletizer as in claim 7, wherein said tray conveying means comprises:

the material tray conveying structure is used for conveying the material tray;

the material tray pushing structure is connected with the material tray conveying structure and is used for slowly pushing the material tray to the lower part of the automatic charging device;

the tray propulsion structure comprises a propulsion support base, an unfilled tray detection sensor is arranged on the upstream side wall of the propulsion support base, a tray in-place detection sensor is arranged on the midstream side wall of the propulsion support base, which is close to the automatic charging device, and a full tray detection sensor is arranged on the downstream outlet of the propulsion support base.

10. The automatic parts loading machine according to claim 9, wherein lower ends of a plurality of support columns of the tilting frame of the automatic sorting device are respectively fixed to both sides of an upper surface of the pushing support base between the tray in-place detection sensor and the full tray detection sensor.

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