CN116067834A - A kind of gas rheology testing equipment and using method thereof - Google Patents
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Abstract
本发明涉及气体性能测试技术领域,具体公开了一种气体流变性测试设备及其使用方法。该气体流变性测试设备包括主箱体、样品进样单元、样品分析单元、真空发生单元和温度控制单元。主箱体内设有金属管道和测试管道,测试管道的两端均与金属管道连通,且测试管道以可拆卸方式连接于金属管道;样品进样单元的一端、样品分析单元的一端和真空发生单元的一端均与金属管道连通;温度控制单元的两端与主箱体的内部连通。本发明能够在不同测试环境对待测样品在绝对含量、出峰保留时间等参数上的变化进行分析,获得待测样品在特定测试环境中形成最佳均一化状态时的测试数据,同时通过控制特定的测试环境,确保待测样品的分析精度。
The invention relates to the technical field of gas performance testing, and specifically discloses a gas rheological testing device and a using method thereof. The gas rheological testing equipment includes a main box body, a sample sampling unit, a sample analysis unit, a vacuum generating unit and a temperature control unit. The main box is equipped with a metal pipe and a test pipe, both ends of the test pipe are connected to the metal pipe, and the test pipe is detachably connected to the metal pipe; one end of the sample injection unit, one end of the sample analysis unit and the vacuum generator One end of the unit is communicated with the metal pipe; the two ends of the temperature control unit are communicated with the inside of the main box. The present invention can analyze the changes of the absolute content, peak retention time and other parameters of the sample to be tested in different test environments, and obtain the test data when the sample to be tested forms the best homogeneous state in a specific test environment, and at the same time, by controlling the specific The test environment ensures the analysis accuracy of the samples to be tested.
Description
技术领域technical field
本发明涉及气体性能测试技术领域,尤其涉及一种气体流变性测试设备及其使用方法。The invention relates to the technical field of gas performance testing, in particular to a gas rheological testing device and a use method thereof.
背景技术Background technique
轻烃是液化天然气的主要成分,也是合成各类化工品的重要原料。在油气勘探层面,钻探过程中通常需要从钻井液中脱取出轻烃,经管线传输至色谱仪/光谱仪,进行轻烃组分的定性定量分析,以此判断储层内的含油气性和含水程度;在油气开发层面,则往往需要从原油或油水混合物中分离出这部分轻烃,进行单独的管线传输,之后再完成液化天然气、各类轻烃单组分的制取。因此,需要一种测试装置对轻烃进行测试。Light hydrocarbons are the main components of liquefied natural gas and important raw materials for the synthesis of various chemicals. At the level of oil and gas exploration, it is usually necessary to remove light hydrocarbons from the drilling fluid during the drilling process, and transfer them to a chromatograph/spectrometer through a pipeline for qualitative and quantitative analysis of light hydrocarbon components, so as to determine the oil and gas content and water content in the reservoir At the level of oil and gas development, it is often necessary to separate this part of light hydrocarbons from crude oil or oil-water mixture, carry out separate pipeline transmission, and then complete the production of liquefied natural gas and various light hydrocarbons. Therefore, a testing device is needed to test light hydrocarbons.
由于轻烃组分间不均一的物理化学性质,以及不同浓度的混合比例,都影响到了轻烃在传输过程中所能达到的最佳均一化状态,通常表现在轻烃的流变性发生改变,管线入口端与出口端轻烃组分组成、赋存状态出现较大差异,同一轻烃组分在色谱出峰的保留时间及峰宽上出现较大变动,技术参数上主要反映在因轻烃传输过程中温度、压力、管线长度、传输经历时间等参数设置的不当,而导致轻烃组分间的重力分异、轻烃组分在管壁上的冷凝和吸附、轻烃组分的氧化聚合等情况发生,使之不能完成有效应用。Due to the inhomogeneous physical and chemical properties of the light hydrocarbon components, as well as the mixing ratio of different concentrations, all affect the best homogenization state that the light hydrocarbons can achieve during the transmission process, usually manifested in changes in the rheological properties of the light hydrocarbons, The composition and occurrence state of light hydrocarbon components at the inlet and outlet ends of the pipeline are quite different, and the retention time and peak width of the chromatographic peaks of the same light hydrocarbon component vary greatly. Improper setting of parameters such as temperature, pressure, pipeline length, and transmission elapsed time during the transmission process leads to gravity differentiation among light hydrocarbon components, condensation and adsorption of light hydrocarbon components on the pipe wall, and oxidation of light hydrocarbon components Aggregation and other situations occur, making it impossible to complete effective application.
现有技术的测试装置中,未有专门用于测试轻烃混合组分在传输管线上的流变性的装置,进而限制了轻烃资源的开发和利用。针对待分析的轻烃样品,相关技术人员也很难对管线内轻烃样品的压力、温度进行有效控制,导致轻烃分析数据的失真和无效。Among the testing devices in the prior art, there is no device specially used for testing the rheological properties of light hydrocarbon mixed components on the transmission pipeline, which limits the development and utilization of light hydrocarbon resources. For the light hydrocarbon samples to be analyzed, it is also difficult for relevant technicians to effectively control the pressure and temperature of the light hydrocarbon samples in the pipeline, resulting in distortion and invalidity of the light hydrocarbon analysis data.
发明内容Contents of the invention
本发明的目的在于提供一种气体流变性测试设备,以解决现有技术中的测试装置无法对待测样品的流变性进行测试的问题,以及相关技术人员无法对待测样品在传输过程中的压力和温度进行有效控制的问题。The object of the present invention is to provide a kind of gas rheology test equipment, to solve the problem that the test device in the prior art cannot test the rheology of the sample to be tested, and the relevant technical personnel cannot measure the pressure and pressure of the sample to be tested during the transmission process. The problem of effective temperature control.
为达上述目的,本发明采用以下技术方案:For reaching above-mentioned purpose, the present invention adopts following technical scheme:
一方面,本发明提供一种气体流变性测试设备,用于测试待测样品在特定环境下的流变性,以及上述待测样品最佳均一化状态的实现条件,该气体流变性测试设备包括:On the one hand, the present invention provides a kind of gas rheology testing equipment, is used for testing the rheology of the sample to be tested in a specific environment, and the realization condition of the optimal homogenization state of the sample to be tested, the gas rheology testing equipment includes:
主箱体,上述主箱体内设置有金属管道和测试管道,上述测试管道的两端均与上述金属管道相连通;上述测试管道以可拆卸方式连接于上述金属管道;The main box, the above-mentioned main box is provided with a metal pipe and a test pipe, both ends of the above-mentioned test pipe are connected with the above-mentioned metal pipe; the above-mentioned test pipe is connected to the above-mentioned metal pipe in a detachable manner;
样品进样单元,上述样品进样单元设于上述主箱体的外部;上述样品进样单元的一端与上述金属管道相连通,用于提供上述待测样品;A sample sampling unit, the above-mentioned sample sampling unit is arranged outside the above-mentioned main box; one end of the above-mentioned sample sampling unit is connected with the above-mentioned metal pipeline, and is used to provide the above-mentioned samples to be tested;
样品分析单元,上述样品分析单元设于上述主箱体的外部;上述样品分析单元的一端与上述金属管道相连通,用于接收上述待测样品,并对上述待测样品进行分析;A sample analysis unit, the above-mentioned sample analysis unit is arranged outside the above-mentioned main box; one end of the above-mentioned sample analysis unit is connected with the above-mentioned metal pipeline, and is used to receive the above-mentioned sample to be tested and analyze the above-mentioned sample to be tested;
真空发生单元,上述真空发生单元设于上述主箱体的外部;上述真空发生单元的一端与上述金属管道相连通,用于调节上述金属管道与上述测试管道内的气压;A vacuum generating unit, the above-mentioned vacuum generating unit is arranged outside the above-mentioned main box; one end of the above-mentioned vacuum generating unit is connected with the above-mentioned metal pipeline, and is used to adjust the air pressure in the above-mentioned metal pipeline and the above-mentioned test pipeline;
温度控制单元,上述温度控制单元设于上述主箱体的外部;上述温度控制单元的两端与上述主箱体的内部相连通,用于调节上述主箱体内的温度。A temperature control unit, the temperature control unit is arranged outside the main box; both ends of the temperature control unit communicate with the inside of the main box, and are used to adjust the temperature in the main box.
作为上述气体流变性测试设备的一种可选方案,上述气体流变性测试设备包括变径接头,上述测试管道与上述金属管道通过上述变径接头以可拆卸方式连接。As an optional solution of the gas rheology testing device, the gas rheology testing device includes a reducing joint, and the test pipe and the metal pipe are detachably connected through the reducing joint.
作为上述气体流变性测试设备的一种可选方案,上述样品进样单元与上述金属管道的连通处设置有第一阀门,上述第一阀门设于上述主箱体的外部;上述样品分析单元与上述金属管道的连通处设置有第二阀门,上述第二阀门设于上述主箱体的外部;上述金属管道与上述测试管道的连通处设置有第三阀门。As an alternative to the above-mentioned gas rheology testing equipment, a first valve is arranged at the connection between the above-mentioned sample sampling unit and the above-mentioned metal pipeline, and the above-mentioned first valve is arranged outside the above-mentioned main box; the above-mentioned sample analysis unit and A second valve is provided at the connection of the above-mentioned metal pipeline, and the above-mentioned second valve is arranged outside the above-mentioned main box; a third valve is provided at the connection of the above-mentioned metal pipeline and the above-mentioned test pipeline.
作为上述气体流变性测试设备的一种可选方案,上述气体流变性测试设备还包括循环动力单元,上述循环动力单元的两端连接于上述金属管道,上述循环动力单元设于上述主箱体的内部;上述循环动力单元用于调节上述待测样品的流速。As an alternative to the above-mentioned gas rheology testing equipment, the above-mentioned gas rheology testing equipment also includes a cyclic power unit, the two ends of the above-mentioned cyclic power unit are connected to the above-mentioned metal pipeline, and the above-mentioned cyclic power unit is arranged at the bottom of the above-mentioned main box. Inside: the circulation power unit is used to adjust the flow rate of the sample to be tested.
作为上述气体流变性测试设备的一种可选方案,上述主箱体的内壁上设置有托管组件,上述托管组件用于支撑上述测试管道。As an optional solution of the gas rheology testing equipment, a hosting assembly is arranged on the inner wall of the main box, and the hosting assembly is used to support the testing pipeline.
作为上述气体流变性测试设备的一种可选方案,上述托管组件包括支撑网、支撑架、卡板和U型卡槽板,上述U型卡槽板的槽壁顶端固定连接于上述主箱体的内壁上;上述支撑网固定设于上述支撑架上,上述支撑架的一端固定设于上述卡板上,上述卡板能够插入上述U型卡槽板的U型槽内;上述支撑网垂直于上述卡板。As an alternative to the above-mentioned gas rheology testing equipment, the above-mentioned hosting assembly includes a support net, a support frame, a clamping plate and a U-shaped groove plate, and the top of the groove wall of the above-mentioned U-shaped groove plate is fixedly connected to the above-mentioned main box On the inner wall of the above-mentioned support net; the above-mentioned support net is fixed on the above-mentioned support frame, and one end of the above-mentioned support frame is fixed on the above-mentioned card plate, and the above-mentioned card plate can be inserted into the U-shaped groove of the above-mentioned U-shaped card slot plate; the above-mentioned support network is perpendicular to The aforementioned cardboard.
作为上述气体流变性测试设备的一种可选方案,上述主箱体包括箱体本体和箱门,上述箱门以可拆卸方式连接于上述箱体本体。As an optional solution of the gas rheology testing equipment, the main box includes a box body and a box door, and the box door is detachably connected to the box body.
作为上述气体流变性测试设备的一种可选方案,上述箱门的侧壁周向设置有环形凹槽,上述环形凹槽内设置有密封胶垫,上述箱体本体的端部能够沿水平方向插入上述环形凹槽内。As an alternative to the above-mentioned gas rheology testing equipment, the side wall of the above-mentioned box door is provided with an annular groove in the circumferential direction, and a sealing rubber pad is arranged in the above-mentioned annular groove, and the end of the above-mentioned box body can be aligned along the horizontal direction. Insert it into the above-mentioned annular groove.
作为上述气体流变性测试设备的一种可选方案,上述气体流变性测试设备还包括压力检测装置,上述压力检测装置连接于上述金属管道;上述压力检测装置设于上述主箱体的外部。As an optional solution of the gas rheology testing equipment, the gas rheology testing equipment further includes a pressure detection device connected to the metal pipeline; the pressure detection device is arranged outside the main box.
作为上述气体流变性测试设备的一种可选方案,上述气体流变性测试设备还包括温度检测装置,上述温度检测装置连接于上述金属管道;上述温度检测装置设于上述主箱体的外部。As an optional solution of the gas rheology testing equipment, the gas rheology testing equipment further includes a temperature detection device connected to the metal pipeline; the temperature detection device is arranged outside the main box.
作为上述气体流变性测试设备的一种可选方案,上述样品进样单元还包括样品泵和流量计;上述样品泵的一端与上述金属管道相连通,上述流量计连接于上述样品泵与上述金属管道之间的通道上;上述流量计设于上述主箱体的外部。As an alternative to the above-mentioned gas rheology testing equipment, the above-mentioned sample sampling unit also includes a sample pump and a flow meter; one end of the above-mentioned sample pump is connected to the above-mentioned metal pipeline, and the above-mentioned flow meter is connected to the above-mentioned sample pump and the above-mentioned metal pipeline. On the channel between the pipelines; the above-mentioned flow meter is arranged outside the above-mentioned main box.
另一方面,本发明提供一种气体流变性测试设备的使用方法,上述气体流变性测试设备的使用方法利用如上述的气体流变性测试设备完成,上述气体流变性测试设备的使用方法包括如下步骤:On the other hand, the present invention provides a method for using the gas rheology testing equipment. The above gas rheology testing equipment is used to complete the above gas rheology testing equipment. The above gas rheology testing equipment includes the following steps :
S1、将选定的上述测试管道连接在上述金属管道上;S1. Connect the selected above-mentioned test pipe to the above-mentioned metal pipe;
S2、控制上述真空发生单元,将处于上述主箱体内的上述金属管道与测试管道抽成指定负压值;S2. Control the above-mentioned vacuum generating unit, and pump the above-mentioned metal pipe and test pipe in the above-mentioned main box to a specified negative pressure value;
S3、控制上述样品进样单元,将特定浓度的上述待测样品流通到上述金属管道以及上述测试管道内,并使上述金属管道和上述测试管道内的压力达到设定数值,记录此时上述待测样品的流量值;S3. Control the above-mentioned sample sampling unit, circulate the above-mentioned sample to be tested with a specific concentration into the above-mentioned metal pipeline and the above-mentioned test pipeline, and make the pressure in the above-mentioned metal pipeline and the above-mentioned test pipeline reach the set value, and record the above-mentioned to-be-tested sample at this time. Measure the flow value of the sample;
S4、控制上述温度控制单元,调节上述温度控制单元输出温度到达设定数值,并记录此刻时间作为测试时间的起点;S4. Control the above-mentioned temperature control unit, adjust the output temperature of the above-mentioned temperature control unit to reach the set value, and record the time at this moment as the starting point of the test time;
S5、等待至设定的上述待测样品的留置时间,控制上述样品分析单元,并对上述待测样品进行分析记录;S5. Wait until the set retention time of the above-mentioned sample to be tested, control the above-mentioned sample analysis unit, and analyze and record the above-mentioned sample to be tested;
S6、依次重新设置上述待测样品的浓度、上述测试管道内的压力、上述金属管道内待测样品流速、上述温度控制单元的输出温度、上述待测样品的留置时间以及更换测试管道,重复步骤S2~S5,对上述待测样品进行相应的测试分析。S6, reset the concentration of the above-mentioned sample to be tested, the pressure in the above-mentioned test pipeline, the flow rate of the sample to be tested in the above-mentioned metal pipeline, the output temperature of the above-mentioned temperature control unit, the residence time of the above-mentioned sample to be tested and replace the test pipeline in sequence, repeat the steps S2-S5, performing corresponding test analysis on the above-mentioned samples to be tested.
本发明的有益效果为:The beneficial effects of the present invention are:
该气体流变性测试设备包括主箱体、样品进样单元、样品分析单元、真空发生单元和温度控制单元。其中,主箱体内设置有金属管道和测试管道,测试管道的两端均与金属管道连通,进而样品进样单元能够将待测样品输送至主箱体内的金属管道中,并使待测样品在金属管道以及测试管道中流动,且测试管道以可拆卸方式连接于金属管道,进而工作人员能够替换不同长度以及不同材质的测试管道,以完成不同材质测试管道对待测样品流变性的测试。同时,样品进样单元能够提供特定浓度的待测样品;真空发生单元能够调节金属管道与测试管道内的气压;温度控制单元能够调节主箱体内的温度;样品分析单元能够检测出待测样品在特定测试条件中样品组分在绝对含量、出峰保留时间等参数上的变化。通过调节设定待测样品的浓度、流速以及待测样品在测试管道内的留置时间,进而获得待测样品在特定测试环境中形成最佳均一化状态时的测试数据;同时通过控制特定的测试环境,能够确保待测样品的分析精度。The gas rheological testing equipment includes a main box body, a sample sampling unit, a sample analysis unit, a vacuum generating unit and a temperature control unit. Wherein, the main box is provided with a metal pipeline and a test pipeline, and the two ends of the test pipeline are connected with the metal pipeline, and then the sample sampling unit can transport the sample to be tested to the metal pipeline in the main box, and make the sample to be tested in the metal pipeline. The flow in the metal pipe and the test pipe, and the test pipe is detachably connected to the metal pipe, so that the staff can replace the test pipes of different lengths and different materials, so as to complete the rheological test of the sample to be tested in the test pipe of different materials. At the same time, the sample injection unit can provide a specific concentration of the sample to be tested; the vacuum generating unit can adjust the air pressure in the metal pipe and the test pipe; the temperature control unit can adjust the temperature in the main box; the sample analysis unit can detect the sample to be tested. Changes in parameters such as absolute content and peak retention time of sample components under specific test conditions. By adjusting the concentration and flow rate of the sample to be tested and the residence time of the sample to be tested in the test pipeline, the test data of the sample to be tested in the best homogeneous state can be obtained in a specific test environment; at the same time, by controlling the specific test The environment can ensure the analysis accuracy of the sample to be tested.
本发明的气体流变性测试设备的使用方法利用上述气体流变性测试设备完成,该气体流变性测试设备的使用方法能够完成待测样品在某一选定测试管道内处于不同温度、压力、流速和留置时间条件下的流变性测试,以此获得待测样品在特定测试环境中形成最佳均一化状态时的测试数据;同时通过控制特定的测试环境,能够确保待测样品的分析精度。The use method of the gas rheology testing equipment of the present invention is completed by using the above-mentioned gas rheology testing equipment. The use method of the gas rheology testing equipment can complete the testing of samples under different temperatures, pressures, flow rates and The rheological test under the condition of dwell time is used to obtain the test data when the sample to be tested forms the best homogeneous state in a specific test environment; at the same time, the analysis accuracy of the sample to be tested can be ensured by controlling the specific test environment.
附图说明Description of drawings
图1为本发明实施例所提供的气体流变性测试设备的结构示意图;Fig. 1 is the structural representation of the gas rheology test equipment provided by the embodiment of the present invention;
图2为本发明实施例所提供的托管组件的结构示意图;FIG. 2 is a schematic structural diagram of a hosting component provided by an embodiment of the present invention;
图3为图1中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 1;
图4为本发明实施例所提供的气体流变性测试设备的使用方法的流程示意图。Fig. 4 is a schematic flow chart of the method for using the gas rheology testing device provided by the embodiment of the present invention.
图中:In the picture:
1、主箱体;11、金属管道;12、测试管道;13、第一阀门;14、第二阀门;15、第三阀门;16、托管组件;161、支撑网;162、支撑架;1621、安装架;1622、托架;163、卡板;164、U型卡槽板;1641、卡槽锚脚1641;17、箱体本体;18、箱门;181、环形凹槽;182、密封胶垫;183、活动螺栓;19、支脚;2、样品进样单元;21、样品泵;22、流量计;3、样品分析单元;31、色谱仪;4、真空发生单元;41、真空泵;42、真空阀;5、温度控制单元;51、高低温恒温箱;6、变径接头;7、循环动力单元;71、循环泵;72、控制面板;8、压力检测装置;81、数显压力表;9、温度检测装置;91、数显温度表。1. Main box; 11. Metal pipe; 12. Test pipe; 13. First valve; 14. Second valve; 15. Third valve; 16. Hosting component; 161. Support net; 162. Support frame; 1621 , installation frame; 1622, bracket; 163, card plate; 164, U-shaped card slot plate; 1641, card
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Wherein, the terms "first position" and "second position" are two different positions, and "above", "above" and "above" the first feature on the second feature include that the first feature is on the second feature. Directly above and obliquely above, or simply means that the first feature level is higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是以可拆卸方式连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, or it can be Connected in a detachable manner, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
实施例一Embodiment one
本实施例提供一种气体流变性测试设备,该气体流变性测试设备用于测试待测样品在特定环境下的流变性,以及待测样品最佳均一化状态的实现条件。This embodiment provides a gas rheology testing device, which is used for testing the rheology of the sample to be tested in a specific environment and the conditions for realizing the best homogenization state of the sample to be tested.
如图1所示,该气体流变性测试设备包括主箱体1、样品进样单元2、样品分析单元3、真空发生单元4和温度控制单元5。主箱体1能够确保箱内的封闭效果,以确保后续测试的顺利进行,避免外界气体或物质进入主箱体1内,对待测样品的测试造成影响。且主箱体1的下方固定连接有支脚19,以确保主箱体1的稳定。主箱体1内设置有金属管道11和测试管道12,测试管道12的两端均与金属管道11连通,进而待测样品能够在金属管道11以及测试管道12中流动,以实现后续对测试管道12的测试。其中,测试管道12以可拆卸方式连接于金属管道11,进而工作人员能够替换不同长度,以及不同材质的测试管道12,以完成不同材质测试管道12对待测样品流变性的测试。可选地,主箱体1的箱体包括外部层、中间层和内部层,外部层为不锈钢板层,中间层为保温棉毡层,内部层为胶化硬塑料层,进而使得主箱体1整体坚固耐用,保温性良好。As shown in FIG. 1 , the gas rheology testing device includes a main box body 1 , a sample sampling unit 2 , a sample analysis unit 3 , a vacuum generating unit 4 and a
进一步地,样品进样单元2、样品分析单元3、真空发生单元4和温度控制单元5均设于主箱体1的外部,进而方便工作人员无需拆开主箱体1就能够对样品进样单元2、样品分析单元3、真空发生单元4和温度控制单元5进行操作,以完成特定环境的实现及特定环境下待测样品流变性的测试。可选地,待测样品为轻烃气体。当然,待测样品也可以为其它物质,本实施例不作具体限定。其中,样品进样单元2的一端与金属管道11相连通,用于提供待测样品,进而样品进样单元2能够将待测样品输送至主箱体1内的金属管道11中。样品分析单元3的一端与金属管道11相连通,用于接收待测样品,并对待测样品进行分析,进而完成对待测样品的相关测试。Further, the sample injection unit 2, the sample analysis unit 3, the vacuum generating unit 4 and the
具体地,真空发生单元4的一端与金属管道11相连通,用于调节金属管道11与测试管道12内的其它流体,实现金属管道11与测试管道12的扫吹,且温度控制单元5的两端与主箱体1的内部相连通,用于调节主箱体1内的温度,因此,真空发生单元4能够调节金属管道11与测试管道12为负压状态,温度控制单元5能够调节主箱体1内的温度。同时,样品进样单元2能够提供特定浓度的待测样品,样品分析单元3能够检测出待测样品在特定测试条件中样品组分在绝对含量、出峰保留时间等参数上的变化。通过调节设定待测样品的浓度、流速以及待测样品在测试管道内的留置时间,获得待测样品在特定测试环境中形成最佳均一化状态时的测试数据;同时通过控制特定的测试环境,能够确保待测样品的分析精度。Specifically, one end of the vacuum generating unit 4 communicates with the
可选地,样品进样单元2包括样品泵21和流量计22,样品泵21的一端与金属管道11相连通,以将外部的待测样品输送至金属管道11内,流量计22连接于样品泵21与金属管道11之间的通道上,且流量计22设于主箱体1的外部,以方便工作人员观测流量计22的数值。具体地,通过样品泵21可注进设定体积的待测样品至主箱体的管线内,而注进待测样品的体积可由流量计22记录下来。可选地,流量计22为数显电子流量计。进一步地,可按设定的测试管道12的压力要求,进行相应体积待测样品的进注,进而控制测试管道12内形成从负压、常压至高压间不同的压力状态。Optionally, the sample sampling unit 2 includes a sample pump 21 and a flow meter 22, one end of the sample pump 21 communicates with the
样品分析单元3包括色谱仪31,色谱仪31的一端与金属管道11相连通,用于接收金属管道11流出的待测样品,并对待测样品的组分进行分析。可选地,色谱仪31可实现各待测样品组分的有效检测,能够定性定量地计算出各待测样品组分的绝对含量、相对含量和保留时间等参数,单组分检测精度达到10ppm,可对不同温度、不同压力、不同流速、测试管道12的不同材质、测试管道12的不同长度,以及留置时间等条件下的待测样品做有效的对比分析。可选地,色谱仪31也可以替换为色谱-质谱仪,质谱仪,或同位素仪等仪器,本实施例不作具体限定。The sample analysis unit 3 includes a
真空发生单元4包括真空泵41和真空阀42,真空泵41的一端与金属管道11相连通,用于调节金属管道11与测试管道12内为负压状态,以避免上一次试验对本次试验造成影响,提高对待测样品的分析精度;真空阀42连接于真空泵41与金属管道11之间的通道上,且真空阀42设于主箱体1的外部,以方便工作人员控制真空泵41与金属管道11之间的通断。可选地,真空泵41能够为测试管道12内提供-2Mpa~0Mpa负压值。其中,真空泵41还连接有废样箱,测试完毕后,管路内的废样品可通过真空泵41抽至废样箱内,做到环保测试。当然,废样箱也可以替换为封闭袋或封闭桶,本实施例不作具体限定。同时,该气体流变性测试设备采用管道热传导的方式来实现对待测样品温度的控制,消除了以往光电式直接加热待测样品时容易出现燃爆的安全隐患。进一步地,气体流变性测试设备还包括压力检测装置8,压力检测装置8连接于金属管道11,且压力检测装置8设于主箱体1的外部,进而压力检测装置8能够对金属管道11内的压力进行检测,以使工作人员通过压力检测装置8得到金属管道11内的压力数据,以方便后续对金属管道11内的压力进行调节。可选地,压力检测装置8包括数显压力表81,数显压力表81连接于金属管道11。The vacuum generating unit 4 includes a
温度控制单元5包括高低温恒温箱51,高低温恒温箱51的两端与主箱体1的内部空间相连通,用于调节主箱体1内的温度,通过设定不同温度的空气导流,实现主箱体1的测试管道12内相应温度的调节。可选地,高低温恒温箱51可进行-30~150℃间的空气温度调节,且输出温度控制精度为0.5℃,进而满足待测样品在测试过程中对温度的精确要求。进一步地,气体流变性测试设备还包括温度检测装置9,温度检测装置9连接于金属管道11,且温度检测装置9设于主箱体1的外部,进而温度检测装置9能够对流动通道内的温度进行检测,以使工作人员通过温度检测装置9得到金属管道11内的温度数据,以方便后续对金属管道11内的温度进行调节。可选地,温度检测装置9包括数显温度表91,数显温度表91连接于金属管道11。The
进一步地,气体流变性测试设备包括变径接头6,测试管道12与金属管道11通过变径接头6以可拆卸方式连接,进而方便在金属管道11上连接管径不同、长度不同、材料不同的测试管道12,以研究不同材质的测试管道12对待测样品的流变性的影响,进一步地,更换变径接头6,可实现φ4、φ6、φ8、φ10、φ20等不同直径规格的测试管道12的测试,且最小测试管道12长度为2m、最大测试管道12长度为80m。具体地,样品进样单元2与金属管道11的连通处设置有第一阀门13,第一阀门13设于主箱体1的外部,以方便工作人员对待测样品流入金属管道11内的量进行控制。样品分析单元3与金属管道11的连通处设置有第二阀门14,第二阀门14设于主箱体1的外部,以方便工作人员对待测样品流出金属管道11外的样品量进行控制。金属管道11与测试管道12的连通处设置有第三阀门15,第三阀门15的打开和闭合能够控制待测样品是否进入测试管道12内。因此,通过第一阀门13、第二阀门14和第三阀门15能够使得工作人员对待测样品在金属管道11内以及测试管道12内的流通进行控制,方便对待测样品的测试。Further, the gas rheology test equipment includes a reducing joint 6, and the
其中,进行待测样品在测试管道12内的相关测试时,第一阀门13、第二阀门14和第三阀门15均处于开启状态。进行样品分析单元3的标定和校验时,第一阀门13和第二阀门14均处于开启状态,第三阀门15处于关闭状态;具体地,通过样品泵21的压力控制,高低温恒温箱51的温度控制,可将标准样品按本装置设定的温度、压力、流动速率等条件进注色谱仪31内,进而提高色谱仪31标定和校验的准确性。可选地,金属管道11与样品进样单元2之间、金属管道11与样品分析单元3之间,金属管道11与测试管道12之间,以及金属管道11与真空发生单元4之间均通过管道接头相连接,且主箱体1与温度控制单元5之间也通过管道接头相连接,管道接头能够方便各个单元之间安装和拆卸,既适用于实验室内应用,也适用于野外现场上的应用。Wherein, when the relevant test of the sample to be tested in the
进一步地,气体流变性测试设备还包括循环动力单元7,循环动力单元7设于主箱体1的内部,且循环动力单元7的两端连接于金属管道11,用于调节待测样品的流速,进而实现待测样品在测试管道12内,处于不同流速条件下的测试。具体地,循环动力单元7包括循环泵71,循环泵71嵌设于主箱体1的内壁上,且循环泵71的控制面板72穿过主箱体1后处于主箱体1的外部,方便工作人员从外部对循环泵71的输出参数进行调节。可选地,通过设置循环泵71的输出功率,可在主箱体1的测试通道内形成0~20L/min范围内的待测样品流速状态。进一步地,通过设置待测样品在流动通道与测试通道内循环或静止的时间,可形成待测样品在测试管道12内的不同留置时间。Further, the gas rheology testing equipment also includes a
由上述方案可知,在特地材质及长度的测试管道12内,设置测试管道12内特定浓度的待测样品在不同温度、不同压力、不同流速、不同留置时间的条件下进行测试,可以得到待测样品的测试数据,并通过数据间的对比分析,进而得到引起待测样品发生流变性的各因素间的关系,实现对待测样品的流变性相关分析。具体地,对于特定浓度的待测样品,指定测试管道12的材质与长度,在上述条件下使待测样品能够保持最小的流变性和最佳的均一化状态,即保证待测样品经测试管道12传输前后,待测样品组分的含量没有改变,以及各组分在色谱中的保留时间及峰宽等参数没有变动。通过本气体流变性测试设备就可以进行不同测试参数的实验,而找到符合上述条件的最佳温度、压力、流速等参数;对于野外现场的样品分析,可以按照已有的通过气体流变性测试设备测试的流变性测试数据库分析结论,给出能够匹配上的最佳的温度、压力、流速等参数,从而有效地实现指导现场作业。It can be seen from the above scheme that in the
进一步地,主箱体1包括箱体本体17和箱门18,箱门18以可拆卸方式连接于箱体本体17,进而方便工作人员对第三阀门15进行调节以及对测试管道12进行拆卸和更换。如图3所示,箱门18的内侧壁周向设置有环形凹槽181,环形凹槽181内设置有密封胶垫182,箱体本体17的端部能够沿水平方向插入环形凹槽181内,以封闭箱体本体17的内部空间,确保主箱体1的密封性,避免测试过程中外界因素对主箱体1内的测试造成影响。其中,箱体本体17与箱门18通过螺栓结构连接,以方便工作人员对箱门18进行拆卸。Further, the main box 1 includes a
如图2所示,主箱体1的内壁上设置有托管组件16,托管组件16用于支撑测试管道12,以避免测试管道12直接接触主箱体1内壁后,对测试管道12的测试造成影响。其中,主箱体1内设置有多个托管组件16,并沿主箱体1的内壁间隔设置,以使测试管道12能够搭载在每个托管组件16上,进而充分利用主箱体1内的空间,以适用于不同长度的测试管道12的安装,同时,多个托管组件16能够对测试管道12进行分段承载,避免测试管道12只搭载在单个托管组件16上时,造成托管组件16的损坏。具体地,托管组件16包括支撑网161、支撑架162、卡板163和U型卡槽板164,U型卡槽板164的槽侧壁的顶端固定连接于主箱体1的内壁上,支撑网161固定设于支撑架162上,支撑架162的一端固定设于卡板163上,且卡板163能够沿竖直方向插入U型卡槽板164的U型槽内,以完成支撑网161在主箱体1内的固定和安装,并方便支撑网161的更换。支撑网161垂直于卡板163,用于支撑测试管道12,进而实现测试管道12在支撑网161上的搭载。可选地,支撑架162包括安装架1621和托架1622,安装架1621固定连接于卡板163,且安装架1621与卡板163互相垂直,支撑网161固定连接于安装架1621上,进而通过安装架1621将支撑网161固定安装在卡板163上;U型卡槽板164上还设置有卡槽锚脚1641,托架1622的一端能够安插在卡槽锚脚1641上,托架1622的另一端转动设于安装架1621上,进而托架1622能够对安装架1621起到支撑的作用,加强安装架1621的承载能力,同时,通过托架1622在安装架1621上的转动,方便卡板163在U型卡槽板164的U型槽内进行拔插。As shown in Figure 2, the inwall of main box body 1 is provided with hosting
实施例二Embodiment two
本实施例还提供一种气体流变性测试设备的使用方法,该气体流变性测试设备的使用方法利用实施例一的气体流变性测试设备完成,如图4所示,气体流变性测试设备的使用方法包括如下步骤:This embodiment also provides a method of using the gas rheology testing equipment, which is completed using the gas rheology testing equipment of Embodiment 1, as shown in Figure 4, the use of the gas rheology testing equipment The method includes the following steps:
S1、将选定的测试管道12连接在金属管道11上;S1. Connect the selected
S2、控制真空发生单元4,将处于主箱体1内的金属管道11与测试管道12抽成指定负压值;S2, control the vacuum generating unit 4, pump the
S3、控制样品进样单元2,将特定浓度的待测样品流通到金属管道11以及测试管道12内,并使金属管道11和测试管道12内的压力达到设定数值,记录此时待测样品的流量值;S3. Control the sample injection unit 2, circulate the sample to be tested with a specific concentration into the
S4、控制温度控制单元5,调节温度控制单元5输出温度到达设定数值,并记录此刻时间作为测试时间的起点;S4, control the
S5、等待至设定的待测样品的留置时间,控制样品分析单元3,并对待测样品进行分析记录;S5. Wait until the set retention time of the sample to be tested, control the sample analysis unit 3, and analyze and record the sample to be tested;
S6、依次重新设置待测样品的浓度、测试管道12内的压力、金属管道11内待测样品流速、温度控制单元5的输出温度、待测样品的留置时间以及更换测试管道12,重复步骤S2~S5,对待测样品进行相应的测试分析。S6, successively reset the concentration of the sample to be tested, the pressure in the
该气体流变性测试设备的使用方法能够完成待测样品在某一选定测试管道内处于不同温度、压力、流速和留置时间条件下的流变性测试,以此获得待测样品在特定测试环境中形成最佳均一化状态时的测试数据;同时通过控制特定的测试环境,能够确保待测样品的分析精度。The use method of the gas rheology testing equipment can complete the rheological test of the sample to be tested under different temperature, pressure, flow rate and residence time conditions in a selected test pipeline, so as to obtain the test sample in a specific test environment. The test data in the best homogeneous state is formed; at the same time, the analysis accuracy of the sample to be tested can be ensured by controlling the specific test environment.
具体地,该气体流变性测试设备的使用方法还包括如下步骤:Specifically, the method for using the gas rheology testing equipment also includes the following steps:
A1、计算好待测试管道12的总长度在每个支撑网161上的长度分配,打开箱门18,将测试管道12的一端连接在一个变径接头6上,按分配的长度以圆周形式缠在第一层支撑网161上,然后再缠在第二层支撑网161上,以此类推,直至最后一层,并将测试管道12的另一端连接在另一个变径接头6上;A1, calculate the length distribution of the total length of the
A2、关闭第一阀门13和第二阀门14,开启第三阀门15,将箱门18安装在箱体本体17上形成主箱体1,再开启真空阀42,启动真空泵41,将处于主箱体1内的金属管道11与测试管道12抽成指定负压值;关闭真空泵41,关闭真空阀42;A2. Close the
A3、开启样品泵21,对待测样品进行抽取;再微开启第一阀门13,使待测样品流动到金属管道11内,观查数显压力表81,直至金属管道11和测试管道12的压力达到设定的数值;然后关闭第一阀门13,再关闭样品泵21,记录此时流量计22的流量值;A3. Turn on the sample pump 21 to extract the sample to be tested; then slightly open the
A4、开启循环泵71,调节循环泵71输出功率,使待测样品流速达到设定的数值;开启高低温恒温箱51,调节输出温度设置,经一段时间后,数显温度表91到达设定的数值;记录此刻时间作为测试时间的起点;A4, turn on the circulating
A5、等待至设定的待测样品的留置时间,在对应时间节点处,开启色谱仪31,再开启第二阀门14,进行待测样品的组分检测;检测后关闭第二阀门14;A5. Wait until the set retention time of the sample to be tested, and at the corresponding time node, turn on the
A6、重复步骤A3~A5,依次重新设置压力、温度、流速、留置时间参数,对待测样品进行相应的测试分析;A6. Repeat steps A3 to A5, reset the pressure, temperature, flow rate, and residence time parameters in sequence, and perform corresponding test and analysis on the sample to be tested;
A7、完成所有系列分析后,将废样箱连接至真空泵41处,开启真空泵41、真空阀42,将废样抽取到废样箱内,至金属管道11和测试管道12的压力变为负压状态时,关闭真空阀42、真空泵41,封闭好废样箱。A7. After completing all series of analyzes, connect the waste sample box to the
上述步骤A1~A7能够对待测样品在不同温度、不同压力、不同流速、不同留置时间的条件下,得到待测样品的测试数据,并通过数据间的对比分析,进而得到引起待测样品发生流变性的各因素间的关系,实现对待测样品的流变性的相关测试,同时获得测样品在特定测试管线12下处于最佳均一化状态时的环境条件。The above steps A1 to A7 can obtain the test data of the sample to be tested under the conditions of different temperatures, different pressures, different flow rates, and different residence times, and through comparative analysis of the data, the flow rate of the sample to be tested can be obtained. The relationship between the various factors of denaturation, realizes the related test of the rheology of the sample to be tested, and obtains the environmental condition when the sample is in the best homogeneous state under the
进一步地,在进行不同材质、不同长度的测试管道12的分析时,打开箱门18,拆卸掉上次测试时所使用的测试管道12,通过变径接头6更换不同材质和不同长度的测试管道12,然后按步骤A1~A7进行相应的测试分析。Further, when analyzing
进一步地,进行色谱仪31标定和校验时,气体流变性测试设备的使用方法包括如下步骤:Further, when performing the calibration and verification of the
B1、打开箱门18,关闭第三阀门15,再将箱门18安装在箱体本体17上形成主箱体1,将标准样品连接至样品泵21接口处;B1, open the
B2、关闭第一阀门13和第二阀门14,再开启真空阀42,启动真空泵41,将金属管道11抽成指定负压值;关闭真空泵41,关闭真空阀42;B2, close the
B3、开启样品泵21,对标准样品进行抽取;再微开启第一阀门13,使待测样品流通到金属管道11内,随时观测数显压力表81,调节样品泵21,控制金属管道11内的压力,直至金属管道11的待测样品压力达到设定的数值;然后关闭第一阀门13,再关闭样品泵21,记录此时流量计22的流量值;B3. Turn on the sample pump 21 to extract the standard sample; then slightly open the
B4、开启高低温恒温箱51,调节输出温度设置,经一段时间后,数显温度表91到达设定的数值;记录此刻时间作为测试时间的起点;B4, open the high and
B5、等待至设定的标准样品的留置时间,在对应时间节点处,开启色谱仪31,再开启第二阀门14,进行标准样品的组分检测;检测后关闭第二阀门14;对标准样品进行测试分析;B5. Wait until the retention time of the standard sample is set, at the corresponding time node, open the
B6、完成测试分析后,将废样箱连接至真空泵41处,开启真空泵41、真空阀42,将废样抽取到废样箱内,直至金属管道11和测试管道12变为指定的负压状态时,关闭真空阀42、真空泵41,封闭好废样箱。B6. After the test analysis is completed, connect the waste sample box to the
上述步骤B1~B7能够通过样品泵21的流量控制,以及高低温恒温箱51的温度控制,可将标准样品按指定的温压条件进注色谱仪31内,提高色谱仪31标定和校验的准确性。The above steps B1 to B7 can be controlled by the flow rate of the sample pump 21 and the temperature control of the high and
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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