CN116061280B - Method, device and system for determining initial running mode of quenching and tempering bin - Google Patents
Method, device and system for determining initial running mode of quenching and tempering bin Download PDFInfo
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- CN116061280B CN116061280B CN202211433377.7A CN202211433377A CN116061280B CN 116061280 B CN116061280 B CN 116061280B CN 202211433377 A CN202211433377 A CN 202211433377A CN 116061280 B CN116061280 B CN 116061280B
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- 238000005496 tempering Methods 0.000 title claims abstract description 118
- 238000010791 quenching Methods 0.000 title claims abstract description 54
- 230000000171 quenching effect Effects 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000013507 mapping Methods 0.000 claims abstract description 66
- 238000010438 heat treatment Methods 0.000 claims description 44
- 238000001514 detection method Methods 0.000 claims description 30
- 238000000889 atomisation Methods 0.000 claims description 9
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 description 16
- 239000000463 material Substances 0.000 description 14
- 238000002360 preparation method Methods 0.000 description 10
- 230000001502 supplementing effect Effects 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 238000013527 convolutional neural network Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
Abstract
The invention discloses a method, a device and a system for determining an initial running mode of a quenching and tempering bin, relates to the technical field of plate processing, and can at least partially solve the problem that full-automatic running cannot be realized in the quenching and tempering bin aiming at plates of different batches in the prior art. The system for determining the initial running mode of the quenching and tempering bin comprises a running driving system and a matching module preset with a standard mapping parameter table, wherein: the matching module is used for matching the received sheet initial state data and sheet water content data with the standard mapping parameter table to obtain corresponding operation modes, and sending control parameters corresponding to the operation modes to the operation driving system; the operation driving system is used for receiving the control parameters sent by the matching module and executing the operation mode.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a method, a device and a system for determining an initial running mode of a quenching and tempering bin.
Background
At present, in the purification process of the plates, the plates are usually transported to a high-temperature bin in sequence, and formaldehyde in the plates is released rapidly by utilizing the high-temperature environment of the high-temperature bin. After the plate comes out of the high-temperature bin, the plate also needs to enter the tempering bin for water supplementing and other treatments, and the plate enters the tempering bin from the high-temperature bin, so that on one hand, the water lost in the aldehyde removal process of the plate in the high-temperature bin can be supplemented, and on the other hand, the deformation caused by the sudden temperature drop after the plate comes out of the high-temperature bin can be avoided.
In the actual production process, the to-be-purified plates of different batches are subjected to water supplementing and balancing treatment through the same tempering bin, and the time parameters, the humidity parameters and the temperature parameters required by the plates of different batches after being subjected to purification treatment in the high-temperature bin are different, while in the prior art, various parameters are required to be determined by operators aiming at water supplementing of the plates of different batches after being purified, so that full-automatic operation of the plates in the tempering bin is difficult to realize.
In view of this, the present application is specifically proposed.
Disclosure of Invention
The invention aims to provide a method, a device and a system for determining an initial operation mode of a quenching and tempering bin, which can be used for matching initialization data of plates to be purified in different batches with a standard mapping parameter table of a preset quenching and tempering bin operation mode and matching water content data of the plates from a high-temperature bin with the standard mapping parameter table of a tempering bin humidity mode, so that full-automatic operation of the plates in different batches in the quenching and tempering bin is realized.
In order to solve the technical problems, the invention adopts the following scheme:
the system for determining the initial running mode of the quenching and tempering bin comprises a running driving system and a matching module preset with a standard mapping parameter table, wherein:
the matching module is used for matching the received sheet initial state data and sheet water content data with the standard mapping parameter table to obtain corresponding operation modes, and sending control parameters corresponding to the operation modes to the operation driving system;
the operation driving system is used for receiving the control parameters sent by the matching module and executing the operation mode.
In some alternative embodiments, the operation drive system includes a drive module, a heating module, and a humidification module, wherein:
the driving module is used for driving the drying plate frame in the tempering bin to rotate;
the heating module is used for increasing the running temperature in the tempering bin;
the humidifying module is used for improving the running humidity in the tempering bin.
In some alternative embodiments, the control parameters include a duration control parameter, a temperature control parameter, a humidity control parameter, and a wind speed control parameter;
the matching module comprises a controller for converting a duration control parameter into a rotating speed parameter required by the driving module, converting a temperature control parameter into a heating power parameter required by the heating module, converting a humidity control parameter into an atomization power parameter required by the humidifying module and converting a wind speed control parameter into a fan rotating speed parameter required by the circulating fan.
In some preferred modes, the driving module comprises a driving motor which is connected with the controller and used for driving the airing rack, and the driving motor is used for receiving the rotating speed parameters converted by the controller and executing rotation.
In some preferred modes, the heating module comprises a heating device connected with the controller and a heat conduction device connected with the heating device, wherein the heat conduction device is used for heating the tempering bin and is arranged at the bottom of the tempering bin, and the heating device is used for receiving the heating power parameters converted by the controller and executing heating.
In some alternative embodiments, the standard mapping parameter table includes a tempering bin operation mode standard mapping parameter table and a tempering bin humidity mode standard mapping parameter table, wherein:
the matching module is used for matching the received plate initial state data with the standard mapping parameter table of the hardening and tempering bin operation mode, and matching the received plate water content data with the standard mapping parameter table of the tempering bin humidity mode, so as to obtain a corresponding operation mode.
In some optional embodiments, the initial state data of the plate comprises category data, grade data, density data and thickness data which are acquired in real time before the feed inlet of the high-temperature bin;
the plate water content data comprise plate water content data acquired in real time between a high-temperature bin discharge port and a tempering bin feed port;
the standard mapping parameter table of the hardening and tempering bin operation mode is used for matching according to at least one of category data, grade data, density data and thickness data, and the standard mapping parameter table of the hardening and tempering bin humidity mode is used for matching according to the water content data of the plate, so as to determine a matched operation mode.
In some alternative embodiments, the device further comprises a water content detection module for detecting the water content of the plate, wherein the water content detection module is positioned between the discharge hole of the high-temperature bin and the feed hole of the tempering bin.
The method for determining the initial running mode of the quenching and tempering bin specifically comprises the following steps:
s1: acquiring initial state data of a plate and water content data of the plate;
s2: acquiring a standard mapping parameter table of a quenching and tempering bin operation mode and a standard mapping parameter table of a quenching and tempering bin humidity mode;
s3: matching the initial state data of the plate with a standard mapping parameter table of the operation mode of the quenching and tempering bin according to a table lookup method, and matching the water content data of the plate with the standard mapping parameter table of the humidity mode of the quenching and tempering bin to obtain a corresponding operation mode and control parameters under the operation mode;
s4: and (3) converting the control parameters in the step (S3) to obtain a rotating speed parameter, a heating power parameter, an atomization power parameter and a fan rotating speed parameter, and transmitting the rotating speed parameter, the heating power parameter, the atomization power parameter and the fan rotating speed parameter to the operation driving system.
In some optional manners, the standard parameter mapping table of the operation mode of the quenching and tempering bin is provided with an input field and an output field, wherein:
the input fields comprise a category field, a grade field, a density field and a thickness field;
setting a plurality of different category data under the category field;
setting a plurality of different grade data under the grade field;
setting density data of a plurality of different intervals under the density field;
thickness data of a plurality of different sections are arranged under the thickness field
The output field comprises a duration field and a temperature field;
setting a plurality of duration control parameters under the duration field;
a plurality of temperature control parameters are set in the temperature field.
In some optional modes, the standard mapping parameter table of the humidity mode of the tempering bin is provided with an input field and an output field, wherein:
the input field comprises a plate water content field, and a plurality of different water content data such as the plate water content field is set;
the output field comprises an operation humidity field and a circulating wind speed field, wherein a plurality of different operation humidity control parameters are set under the operation humidity field, and a plurality of wind speed control parameters of different intervals are set under the circulating wind speed field.
The device for determining the initial running mode of the quenching and tempering bin comprises the following components:
one or more processors;
the storage unit is used for storing one or more programs, and when the one or more programs are executed by the one or more processors, the one or more processors can be enabled to realize the method for determining the initial running mode of the quenching and tempering bin.
The invention has the beneficial effects that:
the invention relates to a determining system for an initial running mode of a quenching and tempering bin, which comprises a running driving system and a matching module preset with a standard mapping parameter table, wherein:
the matching module is used for matching the received sheet initial state data and sheet water content data with the standard mapping parameter table to obtain corresponding operation modes, and sending control parameters corresponding to the operation modes to the operation driving system;
the operation driving system is used for receiving the control parameters sent by the matching module and executing the operation mode.
The effect is that: according to the invention, the operation driving system and the matching module are arranged, the matching module can be matched with the standard mapping parameter table preset in the board according to the received board initial state data and board water content data, and the general inventive concept for controlling the operation driving system is obtained, so that the determining system can be matched with different operation modes in real time according to board initial state data of different batches and board water content data of different batches, and the operation driving system can realize automatic adjustment according to control parameters of the operation modes, and realize full-automatic operation of boards of different batches in a tempering bin.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention.
FIG. 1 is a schematic view of the operation mode of the tempering bin of the present invention.
FIG. 2 is a schematic diagram of a standard parameter mapping table for the operation mode of the quenching and tempering bin according to the present invention.
Fig. 3 is a schematic diagram of a standard parameter mapping table of humidity mode of a tempering bin according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description.
In addition, descriptions of well-known structures, functions and configurations may be omitted for clarity and conciseness. Those of ordinary skill in the art will recognize that various changes and modifications of the examples described herein can be made without departing from the spirit and scope of the present disclosure.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values.
The present invention will be described in further detail with reference to examples and drawings, but embodiments of the present invention are not limited thereto.
Example 1:
as shown in fig. 1, this embodiment provides a system for determining an initial operation mode of a quenching and tempering bin, including an operation driving system and a matching module preset with a standard mapping parameter table, where:
the matching module is used for matching the received sheet initial state data and sheet water content data with the standard mapping parameter table to obtain corresponding operation modes, and sending control parameters corresponding to the operation modes to the operation driving system;
the operation driving system is used for receiving the control parameters sent by the matching module and executing the operation mode.
As shown in fig. 1, in this embodiment, the initial state data of the sheet material is the initial state data before the sheet material is sent to the high temperature bin for purification, including but not limited to category data, grade data, density data, and thickness data.
In this embodiment, by setting the operation driving system and the matching module, the matching module can match the received initial state data of the plate and the water content data of the plate with the standard mapping parameter table preset in the matching module, and acquire the general inventive concept for controlling the operation driving system, so that the determining system of the invention can match different operation modes in real time according to the initial state data of the plate in different batches and the water content data of the plate in different batches, and the operation driving system can realize automatic adjustment according to the control parameters of the operation modes, thereby realizing the full-automatic operation of the plate in different batches in the tempering bin.
In some alternative embodiments, the operation drive system includes a drive module, a heating module, and a humidification module, wherein:
the driving module is used for driving the drying plate frame in the tempering bin to rotate;
the heating module is used for increasing the running temperature in the tempering bin;
the humidifying module is used for improving the running humidity in the tempering bin.
In some alternative embodiments, the control parameters include a duration control parameter, a temperature control parameter, a humidity control parameter, and a wind speed control parameter;
the matching module comprises a controller for converting a duration control parameter into a rotating speed parameter required by the driving module, converting a temperature control parameter into a heating power parameter required by the heating module, converting a humidity control parameter into an atomization power parameter required by the humidifying module and converting a wind speed control parameter into a fan rotating speed parameter required by the circulating fan.
In some preferred embodiments, the humidification module includes atomizer and circulating fan, and the atomizer is used for improving the interior operation humidity of quenching and tempering storehouse, and circulating fan is used for making atomizer spun water smoke diffusion to whole quenching and tempering storehouse fast, makes the humidity of everywhere in the quenching and tempering storehouse balanced to do benefit to the balance, avoid panel to appear the inhomogeneous problem of the moisture content of panel each face after quenching and tempering storehouse processing, in this embodiment, atomizer's water mist export and circulating fan's air outlet all are located the quenching and tempering storehouse, atomizer and circulating fan in this embodiment are current conventional technique, and detailed description is omitted here.
In some preferred modes, the driving module comprises a driving motor which is connected with the controller and used for driving the airing rack, and the driving motor is used for receiving the rotating speed parameters converted by the controller and executing rotation.
In some embodiments, the coaxial line on the output shaft of driving motor is connected with the driving shaft, is fixed with the driving gear that two at least intervals set up on the driving shaft, and the driving shaft stretches into one side setting that the high temperature storehouse is close to the feed inlet, still is provided with the driven shaft that is close to its discharge gate setting in the quenching and tempering storehouse, is provided with two at least driven gears on the driven shaft, all winds on two driving gears and two driven gears and is equipped with drive chain, a plurality of grillages that dry in the air evenly fix on drive chain along drive chain, through the rotational speed of control driving motor, can control the rotational speed of driving shaft and drive chain's linear velocity, according to the distance between quenching and tempering storehouse feed inlet and the discharge gate again, can realize the control to the duration that panel stays in the quenching and tempering storehouse.
In some preferred modes, the heating module comprises a heating device connected with the controller and a heat conduction device connected with the heating device, wherein the heat conduction device is used for heating the tempering bin and is arranged at the bottom of the tempering bin, and the heating device is used for receiving the heating power parameters converted by the controller and executing heating.
In some embodiments, the heating means may be a resistance heating wire and the heat conducting means is a heat conducting plate. In some embodiments, the heating device may be a resistance heating wire, and the heat conduction device includes a heat conduction oil pipeline, and the heat conduction oil pipeline is internally provided with circulating heat conduction oil, and the resistance heating wire is used for directly heating the heat conduction oil. The heat conduction device is arranged at the bottom of the tempering bin, so that the heat exchange efficiency of the heat conduction device can be improved.
It can be understood that according to the heating power, the volume of the tempering bin, the feeding speed and other data, the temperature change condition of the tempering bin under different heating powers can be determined, so that the operation temperature of the tempering bin can be controlled according to the heating power parameters of the heating device.
As shown in fig. 1, since the board enters the tempering bin for water replenishment after exiting from the high temperature bin, in some embodiments, the operation temperature interval of the tempering bin does not change greatly, in general, the operation temperature of the tempering bin is between the operation temperature of the high temperature bin and room temperature, and the board is prevented from deforming due to the sudden temperature drop in the tempering bin.
In some alternative embodiments, the standard mapping parameter table includes a tempering bin operation mode standard mapping parameter table and a tempering bin humidity mode standard mapping parameter table, wherein:
the matching module is used for matching the received plate initial state data with the standard mapping parameter table of the hardening and tempering bin operation mode, and matching the received plate water content data with the standard mapping parameter table of the tempering bin humidity mode, so as to obtain a corresponding operation mode.
In some optional embodiments, the initial state data of the plate comprises category data, grade data, density data and thickness data which are acquired in real time before the feed inlet of the high-temperature bin;
the plate water content data comprise plate water content data acquired in real time between a high-temperature bin discharge port and a tempering bin feed port;
the standard mapping parameter table of the hardening and tempering bin operation mode is used for matching according to at least one of category data, grade data, density data and thickness data, and the standard mapping parameter table of the hardening and tempering bin humidity mode is used for matching according to the water content data of the plate, so as to determine a matched operation mode.
In some embodiments, the category data, grade data, density data, thickness data obtained in real-time before the high temperature bin feed inlet are real-time data values.
In some embodiments, the matching may be performed according to category data or grade data or density data or thickness data, in some embodiments, the matching may be performed according to density data and thickness data, in this embodiment, the matching is performed according to category data, grade data, density data and thickness data. And matching corresponding operation modes according to the water content data value of the plate obtained in real time between the discharge port of the high-temperature bin and the feed port of the tempering bin.
In some alternative embodiments, the device further comprises a water content detection module for detecting the water content of the plate, wherein the water content detection module is positioned between the discharge hole of the high-temperature bin and the feed hole of the tempering bin. In this embodiment, the water content detection module is a water content detection sensor commonly used in the prior art, and the specific structure thereof is not described in detail; in this embodiment, the moisture content detection module is arranged in front of the discharge hole of the high temperature bin and the feed inlet of the tempering bin, and can detect the moisture content of the plate after the plate comes out of the high temperature bin in real time, so that the matching module adjusts the operation mode of the operation driving system according to the real-time data acquired by the moisture content detection module, and the operation module of the tempering bin operation driving system corresponds to the real-time data detected by the moisture content, thereby realizing automatic water replenishing.
In some embodiments, the system further comprises an initial state data acquisition system of the plate, wherein the initial state data acquisition system of the plate comprises a plate type identification system, a stacked plate density identification system and a stacked plate veneer thickness identification system, wherein the plate type identification system, the grade data, the density data and the thickness data are respectively used for acquiring the type data, the grade data and the thickness data of the plate.
Wherein: the category identification system of the plates comprises a material preparation platform for placing the plate stacking blocks and an image acquisition assembly, wherein the image acquisition assembly comprises a camera arranged above the material preparation platform, the camera is used for acquiring measurement images of at least two surfaces of the plate stacking blocks, and the two surfaces are the top surfaces of the stacked plate blocks and the side surfaces opposite to the camera; the camera module is used for acquiring measurement images and identifying categories, and the controller is connected with the camera module to read the measurement images acquired by the camera module and conduct category identification.
The image acquisition assembly further comprises a cradle head for installing the camera, the cradle head is fixed above the plate stacking block through a supporting frame, and the controller is connected with the cradle head and the camera respectively.
The board category recognition system further includes a convolutional neural network category recognition module, which is a conventional prior art and will not be described herein.
Wherein: the density recognition system of stacking the panel is including being used for placing the material platform of preparing of stacking the panel and thickness detection subassembly, weight detection subassembly, length and width detection subassembly, wherein:
the thickness detection assembly comprises a distance sensor group C and a camera assembly, wherein the distance sensor group C is arranged above the material preparation platform and is used for measuring the height of the stacked plates, and the camera is used for acquiring images of the side surfaces of the stacked plates;
the length and width detection assembly comprises a distance sensor group A and a distance sensor group B, wherein the distance sensor group A comprises a feeding side and a distance sensor arranged on one side opposite to the feeding side of the top surface of the material preparation platform respectively, the distance sensor group B comprises two side distance sensors which are arranged on the top surface of the material preparation platform and are perpendicular to the feeding side respectively, and the distance sensor group B further comprises a height distance sensor and a controller, wherein the height distance sensor is arranged above the top surface of the material preparation platform;
the weight detection assembly comprises a weight sensor arranged on the bottom surface of the material preparation platform;
the device further comprises a controller which is respectively connected with the thickness detection assembly, the weight detection assembly and the length and width detection assembly, so as to receive the data of the thickness detection assembly, the weight detection assembly and the length and width detection assembly and perform density calculation.
In fig. 1, the length-width-height analysis module includes a thickness detection component and a length-width detection component, where the thickness detection component corresponds to a height in the length-width-height analysis module.
Wherein: the veneer thickness recognition system for the stacked plates comprises a material preparation platform for placing the stacked plates and a thickness detection assembly, wherein the thickness detection assembly comprises a distance sensor group C and a camera assembly, the distance sensor group C is arranged above the material preparation platform and is used for measuring the height of the stacked plates, and the camera is used for acquiring a measurement image of the side face of the stacked plates;
the device comprises a plate stacking block, a distance sensor group C, a camera component, a controller and a thickness calculation device, wherein the distance sensor group C is used for collecting height data of the plate stacking block, the camera component is used for collecting measurement images, and the controller is connected with the distance sensor group C and the camera component respectively so as to read the height data of the plate stacking block collected by the distance sensor group and the measurement images collected by the camera component and calculate the thickness.
In this embodiment, as shown in fig. 1, the system further includes a convolutional neural network boundary recognition module, where the convolutional neural network boundary recognition module is a conventional technology and is not described herein.
In some embodiments, the system further comprises a transferring rack arranged at the feed inlet of the high-temperature bin, wherein the transferring rack is used for conveying the plate to be processed into the high-temperature purifying bin for purifying, and the initial state data acquired by the initial purifying data acquisition system of the plate is all state data of the plate to be processed.
Example 2:
the method for determining the initial running mode of the quenching and tempering bin specifically comprises the following steps:
s1: acquiring initial state data of a plate and water content data of the plate;
s2: acquiring a standard mapping parameter table of a quenching and tempering bin operation mode and a standard mapping parameter table of a quenching and tempering bin humidity mode;
s3: matching the initial state data of the plate with a standard mapping parameter table of the operation mode of the quenching and tempering bin according to a table lookup method, and matching the water content data of the plate with the standard mapping parameter table of the humidity mode of the quenching and tempering bin to obtain a corresponding operation mode and control parameters under the operation mode;
s4: and (3) converting the control parameters in the step (S3) to obtain a rotating speed parameter, a heating power parameter, an atomization power parameter and a fan rotating speed parameter, and transmitting the rotating speed parameter, the heating power parameter, the atomization power parameter and the fan rotating speed parameter to the operation driving system.
In some preferred embodiments, the sheet material initial state data includes category data, grade data, density data, thickness data; the grade data described in this embodiment is environmental protection grade data.
In some embodiments, one or more data in the acquired initial state data of the plate can be matched with the standard parameter mapping table of the operation mode of the quenching and tempering bin, and then the corresponding operation mode and the corresponding control parameter under the operation mode can be determined by matching the acquired water content data of the plate with the standard parameter mapping table of the humidity mode of the quenching and tempering bin.
For example, as shown in fig. 1, when the same batch and the same grade of boards are used, only the density data and the thickness data of the initial state data of the boards are obtained, the corresponding duration control parameter and the temperature control parameter can be determined after the obtained density data and thickness data are matched with the standard parameter mapping table of the operation mode of the tempering bin, then the corresponding humidity control parameter and the wind speed control parameter can be determined after the obtained water content data of the boards are matched with the standard parameter mapping table of the humidity mode of the tempering bin, the controller of the matching module is used for converting the duration control parameter, the temperature control parameter, the humidity control parameter and the wind speed control parameter to obtain the corresponding rotating speed parameter, the heating power parameter, the atomizing power parameter and the fan rotating speed parameter, and the corresponding rotating speed parameter can be respectively sent to the driving module, the heating module and the humidifying module of the operation driving system.
In some alternative ways, as shown in fig. 2, the standard parameter mapping table of the operation mode of the quenching and tempering bin is provided with an input field and an output field, wherein:
the input fields comprise a category field, a grade field, a density field and a thickness field;
setting a plurality of different category data under the category field;
setting a plurality of different grade data under the grade field;
setting density data of a plurality of different intervals under the density field;
thickness data of a plurality of different sections are arranged under the thickness field
The output field comprises a duration field and a temperature field;
setting a plurality of duration control parameters under the duration field;
a plurality of temperature control parameters are set in the temperature field.
As shown in fig. 2, input fields in the standard parameter mapping table of the quenching and tempering bin operation mode are a category field G, a grade field E, a density field P and a thickness field h, wherein:
a plurality of categories such as G1, G2 … Gn and the like are arranged under the category field G;
a plurality of grades such as E1, E2 … En and the like are arranged under the grade field;
density data of a plurality of density intervals such as ρ1, ρ … ρn and the like are arranged under the density field P;
the thickness field h is provided with thickness data of a plurality of thickness intervals such as h1, h2 … hn and the like;
the density data of the density interval and the thickness data of the thickness interval are continuous interval data, meanwhile, the adjacent ρ1 and ρ2 … ρn are combined to form continuous density interval data, the adjacent h1 and h2 … hn are combined to form continuous thickness interval data, in fig. 2, h1< h2< h3< h4< h5, and five thickness intervals of h1, h2, h3, h4 and h5 are combined to form a continuous thickness interval to cover plates with different thicknesses.
As shown in fig. 2, input fields in the standard parameter mapping table of the operation mode of the quenching and tempering bin are a temperature field T and a duration field S, wherein:
a plurality of duration control parameters such as T1, T2 … Tn and the like are set in the temperature field;
a plurality of temperature control parameters such as S1, S2 … Sn and the like are arranged under the time length field,
wherein the duration control parameter and the temperature control parameter are discrete values or/and continuous interval values. In this embodiment, the time length control parameter and the temperature control parameter are discrete values, and t1=t2= … =tn, s1=s2= … =sn in this embodiment.
In some embodiments, the duration control parameter and the temperature control parameter are each continuous interval values.
In some alternatives, as shown in fig. 3, the standard mapping parameter table of the humidity mode of the tempering bin is provided with an input field and an output field, wherein:
the input field comprises a plate water content field, and a plurality of different water content data such as the plate water content field is set;
the output field comprises an operation humidity field and a circulating wind speed field, wherein a plurality of different operation humidity control parameters are set under the operation humidity field, and a plurality of wind speed control parameters of different intervals are set under the circulating wind speed field.
As shown in fig. 3, the standard mapping parameter table of the humidity mode of the tempering bin is also provided with a balance humidity field, and a plurality of different balance humidity reference parameters are arranged below the balance humidity field, so that the balance humidity reference parameters of each row are smaller than the quality improvement operation humidity parameters for supplementing the water lost when the plate is purified from the high-temperature bin. In fig. 3, the water content of the sheet refers to the water content of the sheet after being taken out of the high temperature bin or just entering the conditioning bin.
In fig. 3, the input field of the standard mapping parameter table of the humidity mode of the tempering bin is a board water content field X,
setting a plurality of sequentially-increasing water content data X1, X2, X3, X4, X5, X6 and X7 under the water content field X; when the matching module matches the obtained water content data value of the plate with the water content data X1, X2, X3, X4, X5, X6 and X7 under the water content field X, the matching module can match the closest water content data according to 4 houses and 5 houses.
In fig. 3, the output fields of the standard mapping parameter table of the humidity mode of the tempering bin comprise an operation humidity field Z and a circulating wind speed field F;
setting a plurality of sequentially-increasing operation humidity control parameters Z1, Z2, Z3, Z4, Z5, Z6 and Z7 under the operation humidity field Z;
a plurality of wind speed control parameters F1, F2, F3, F4, F5, F6 and F7 which are sequentially reduced are arranged under the circulating wind speed field F. Namely: as the operating humidity parameter increases, the wind speed control parameter gradually decreases.
In some embodiments, the method further comprises a board initial state data acquisition method for acquiring board initial state data, wherein the board initial state data acquisition method comprises a board category identification method, a stacked board density identification method and a stacked board veneer thickness identification method;
wherein: the method for identifying the category of the plate comprises the following steps:
acquiring a measurement image shot by a current camera, and judging whether the measurement image contains at least part of side information of a plate stacking block or not;
if yes, carrying out plate stacking block type identification on the current measurement image by utilizing a pre-established identification model to obtain an identification result of the current measurement image, wherein the identification result comprises a type identifier and a confidence coefficient;
judging the confidence coefficient and the preset threshold value, and when the confidence coefficient is smaller than the preset threshold value, calling a similar historical measurement image of the current measurement image and a corresponding recognition result;
and determining the category identification corresponding to the similar historical measurement image with the highest confidence as the category identification of the current measurement image.
Wherein: the density identification method for the stacked plates specifically comprises the following steps:
receiving data of the thickness detection assembly and performing thickness calculation to obtain thickness h of the single plates and the number N of the single plates in the plate stacking block;
receiving the data of the length and width detection assembly and calculating the length and width to obtain the length L and the width W of the veneer;
receiving weight data M of the weight detection assembly;
calculating the density of the single plates according to the thickness h of the single plates, the number N of the single plates in the plate stacking block, the length L and the width W of the single plates and the weight data M。
Wherein: the method for identifying the thickness of the single plate of the stacked plates specifically comprises the following steps:
s1, acquiring a first distance D0 between the top surface of the plate stacking block and the first distance D0 measured by a distance sensor in a distance sensor group;
s2, calculating the height H=DX0-D0 of the plate stacking block according to a first preset distance DX0 and a first distance D0 between the plate stacking block and the material preparation platform, which are measured by a distance sensor of the distance sensor group;
s3, acquiring a measurement image shot by a camera, and judging whether the measurement image contains the side surfaces of all the single boards or not;
when judging that the measured image contains the side surfaces of all single boards, acquiring the number K of dividing lines in the measured image by using a pre-established identification model;
calculating the number N of single plates of the plate stacking block according to the number K of the dividing lines;
and S4, calculating the thickness H of the single plate corresponding to the plate stacking block according to the acquired height H of the plate stacking block and the single plate number N, wherein h=H/N.
Example 3:
the device for determining the initial running mode of the quenching and tempering bin comprises the following components:
one or more processors;
the storage unit is used for storing one or more programs, and when the one or more programs are executed by the one or more processors, the one or more processors can be enabled to realize the method for determining the initial running mode of the tempering bin.
Example 4:
a computer readable storage medium having stored thereon a computer program which, when executed by a processor, is capable of performing the above method of determining an initial operating mode of a conditioning bin.
It is to be understood that the above embodiments are merely illustrative of the application of the principles of the present invention, but not in limitation thereof. Various modifications and improvements may be made by those skilled in the art without departing from the spirit and substance of the invention, and are also considered to be within the scope of the invention.
Claims (6)
1. The system for determining the initial running mode of the quenching and tempering bin is characterized by comprising a running driving system and a matching module preset with a standard mapping parameter table, wherein:
the matching module is used for matching the received sheet initial state data and sheet water content data with the standard mapping parameter table to obtain corresponding operation modes, and sending control parameters corresponding to the operation modes to the operation driving system;
the operation driving system is used for receiving the control parameters sent by the matching module and executing the operation mode;
the operation driving system comprises a driving module, a heating module and a humidifying module, wherein:
the driving module is used for driving the drying plate frame in the tempering bin to rotate;
the heating module is used for increasing the running temperature in the tempering bin;
the humidifying module is used for improving the running humidity in the tempering bin;
the standard mapping parameter table comprises a standard mapping parameter table of a quenching and tempering bin operation mode and a standard mapping parameter table of a quenching and tempering bin humidity mode, wherein:
the matching module is used for matching the received plate initial state data with the standard mapping parameter table of the hardening and tempering bin operation mode, and matching the received plate water content data with the standard mapping parameter table of the tempering bin humidity mode to obtain a corresponding operation mode;
the initial state data of the plate comprise category data, grade data, density data and thickness data which are obtained in real time before a feed inlet of the high-temperature bin;
the plate water content data comprise plate water content data acquired in real time between a high-temperature bin discharge port and a tempering bin feed port;
the standard mapping parameter table of the hardening and tempering bin operation mode is used for matching according to at least one of category data, grade data, density data and thickness data, and the standard mapping parameter table of the hardening and tempering bin humidity mode is used for matching according to the water content data of the plate to determine a matched operation mode;
the device also comprises a water content detection module for detecting the water content of the plate, wherein the water content detection module is positioned between the discharge hole of the high-temperature bin and the feed hole of the tempering bin.
2. The system for determining the initial operation mode of the quenching and tempering bin according to claim 1, wherein the control parameters of the operation mode matched by the standard mapping parameter table of the quenching and tempering bin operation mode comprise a duration control parameter and a temperature control parameter; the control parameters of the operation mode matched by the standard mapping parameter table of the humidity mode of the tempering bin comprise humidity control parameters and wind speed control parameters;
the matching module comprises a controller for converting a duration control parameter into a rotating speed parameter required by the driving module, converting a temperature control parameter into a heating power parameter required by the heating module, converting a humidity control parameter into an atomization power parameter required by the humidifying module and converting a wind speed control parameter into a fan rotating speed parameter required by the circulating fan.
3. The method for determining the initial running mode of the quenching and tempering bin is characterized by comprising the following steps of:
s1: acquiring initial state data of a plate and water content data of the plate;
s2: acquiring a standard mapping parameter table of a quenching and tempering bin operation mode and a standard mapping parameter table of a quenching and tempering bin humidity mode;
s3: matching the initial state data of the plate with a standard mapping parameter table of the operation mode of the quenching and tempering bin according to a table lookup method, and matching the water content data of the plate with the standard mapping parameter table of the humidity mode of the quenching and tempering bin to obtain a corresponding operation mode and control parameters under the operation mode;
s4: and (3) converting the control parameters in the step (S3) to obtain a rotating speed parameter, a heating power parameter, an atomization power parameter and a fan rotating speed parameter, and transmitting the rotating speed parameter, the heating power parameter, the atomization power parameter and the fan rotating speed parameter to the operation driving system.
4. The method for determining the initial operation mode of the quenching and tempering bin according to claim 3, wherein the standard parameter mapping table of the operation mode of the quenching and tempering bin is provided with an input field and an output field, wherein:
the input fields comprise a category field, a grade field, a density field and a thickness field;
setting a plurality of different category data under the category field;
setting a plurality of different grade data under the grade field;
setting density data of a plurality of different intervals under the density field;
thickness data of a plurality of different sections are arranged under the thickness field
The output field comprises a duration field and a temperature field;
setting a plurality of duration control parameters under the duration field;
a plurality of temperature control parameters are set in the temperature field.
5. The method for determining an initial operation mode of a conditioning bin according to claim 4, wherein the conditioning bin humidity mode standard mapping parameter table is provided with an input field and an output field, and wherein:
the input field comprises a plate water content field, and a plurality of different water content data such as the plate water content field is set;
the output field comprises an operation humidity field and a circulating wind speed field, wherein a plurality of different operation humidity control parameters are set under the operation humidity field, and a plurality of wind speed control parameters of different intervals are set under the circulating wind speed field.
6. The device for determining the initial running mode of the quenching and tempering bin is characterized by comprising the following components:
one or more processors;
a storage unit, configured to store one or more programs, where the one or more programs, when executed by the one or more processors, enable the one or more processors to implement the method for determining an initial operation mode of a quenching and tempering bin according to any one of claims 3 to 5.
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