CN116059910A - Proportioning device and proportioning method of road joint mixture - Google Patents
Proportioning device and proportioning method of road joint mixture Download PDFInfo
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- CN116059910A CN116059910A CN202310149911.XA CN202310149911A CN116059910A CN 116059910 A CN116059910 A CN 116059910A CN 202310149911 A CN202310149911 A CN 202310149911A CN 116059910 A CN116059910 A CN 116059910A
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- bevel gear
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
- B01F27/1921—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements comprising helical elements and paddles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/28—Mixing cement, mortar, clay, plaster or concrete ingredients
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- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a proportioning device and a proportioning method of a road joint mixture, and relates to the technical field of road construction, wherein the proportioning device comprises a stirring barrel and an end cover, the upper end of the end cover is provided with a rectangular frame, a rectangular sliding plate is arranged in the rectangular frame, the lower end of the rectangular sliding plate is provided with a measuring cylinder, a discharge port of the measuring cylinder is provided with a circular baffle, a feed port of the measuring cylinder is provided with a feed pipe, the upper end of the feed pipe is provided with a feed bin, and a screw rod is arranged in the feed bin; the invention mixes the mixing drum with the measuring cylinder by the pressurizing box outside the mixing drum, the rectangular slide plate slides reciprocally to drive the round baffle to open and close the measuring cylinder, thus mixing the materials effectively, the relative rotation of first stirring leaf and second stirring leaf carries out intensive mixing to the mixed solution, and the lifter plate of reciprocal lift is to constantly pressure boost in the agitator, makes the gap filler effectually fill the gap relatively, and the joint filling is carried out simultaneously to the stirring, prevents that the mixed solution from precipitating the separation, influences the effect of joint filling.
Description
Technical Field
The invention relates to the technical field of road construction, in particular to a proportioning device and a proportioning method of a road joint mixture.
Background
The joint mixture has the characteristics of strong adhesiveness, small shrinkage, strong color fixation force, crack prevention flexibility, good decorative texture, pressure resistance, abrasion resistance and mold resistance, can perfectly repair the cracks or the damages of the floor surface, can be painted on the surface, has good waterproof property, and is mixed with clear water in a certain proportion through powder raw materials.
Most of the existing caulking agents are manually proportioned by manpower, so that the existing caulking agents are relatively labor-consuming, low in efficiency, low in stirring efficiency after proportioning, and easy to mix unevenly, when caulking is carried out after stirring is finished, the flow speed of a discharge port is controlled differently, the caulking efficiency is affected, and mixed liquid is precipitated and separated easily after long time, so that the caulking effect is affected.
The invention provides a proportioning device and a proportioning method of a road joint mixture.
Disclosure of Invention
The invention aims to provide a proportioning device and a proportioning method of a road joint mixture, wherein the proportioning device comprises a stirring barrel and a measuring cylinder for proportioning joint mixture raw materials and clear water; the rectangular sliding plate slides reciprocally to drive the circular baffle plate to open and close the measuring cylinder, so that the relative effective proportioning is realized; the solution after proportioning is fully stirred through the relative rotation of the first stirring blade and the second stirring blade; continuously pressurizing in to the agitator through the lifter plate of reciprocal lift, make the gap filler relatively effectual filling gap, stir simultaneously in addition and gap filling, prevent long-time mixed liquid precipitation separation, influence the effect of gap filling to solve the problem among the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the proportioning device of the road joint mixture comprises a stirring barrel and an end cover, wherein a rectangular frame is arranged at the upper end of the end cover, a rectangular sliding plate is arranged in the rectangular frame, a measuring cylinder is arranged at the lower end of the rectangular sliding plate, a rotatable round baffle is arranged at a discharge hole of the measuring cylinder, a blanking pipe is arranged at a feed inlet of the measuring cylinder, a feed bin is formed and processed at the upper end of the blanking pipe, a feed assembly is arranged in the feed bin, the feed assembly comprises a screw rod arranged in the blanking pipe, the screw rod rotates to convey powder raw materials into the measuring cylinder, and the rectangular sliding plate linearly reciprocates along the horizontal direction to open and close the discharge hole of the measuring cylinder; the circumference is provided with evenly distributed's second stirring leaf in the agitator, and circumference is provided with evenly distributed's first stirring leaf in the second stirring leaf, and the agitator outside is provided with the boost tank, is provided with the drive boost subassembly on the boost tank, and drive boost subassembly is including setting up the outlet duct at the boost tank gas outlet and the motor of boost tank upper end, and the motor rotates and is used for driving the outlet duct to boost pressure in the agitator to and first stirring leaf and second stirring leaf relative rotation, and the agitator outer peripheral face is provided with the scale.
Further, end cover terminal surface fixedly connected with backup pad, the tip shaping processing of backup pad has rectangular frame, rectangular channel has been seted up to rectangular frame inside wall, rectangular channel internal surface sliding connection has rectangular slide, the holding tank that runs through has been seted up at the graduated flask middle part, graduated flask discharge gate one side shaping processing has U type frame, be connected with arc adapter through the locating pin rotation in the U type frame, arc adapter tip fixedly connected with circular baffle, circular baffle sliding connection has seted up the spout on the end cover terminal surface, spout internal surface sliding connection has T type slider, T type slider fixed connection is on rectangular slide side, T type slider and rectangular frame side sliding connection.
Further, the feeding assembly further comprises a connecting column fixedly connected to the middle of the end face of the screw rod, the end part of the connecting column is fixedly connected with a rotary table, the middle of the connecting column is connected with the inner portion of the fixed sleeve in a rotating mode through a bearing, two sides of the fixed sleeve are fixedly connected with connecting frames which are symmetrical to each other, the end parts of the connecting frames are fixedly connected with the inner side walls of the feeding bin, the discharging end of the discharging pipe is connected with the end face of the rectangular sliding plate in a sliding mode, and the discharging pipe is fixedly connected to the end face of the end cover through a support.
Further, the drive supercharging assembly further comprises a first shaft fixedly connected to the output end of the motor, the motor is fixedly arranged on the L-shaped plate, the L-shaped plate is fixedly connected to the end face of the supercharging box, a first bevel gear is fixedly arranged on the first shaft, a second bevel gear is connected to the first bevel gear in a meshed mode, the second bevel gear is fixedly arranged at the end portion of a screw rod, the screw rod penetrates through the supercharging box and extends to the inner bottom surface of the supercharging box, the screw rod is in contact with the contact position of the supercharging box and is connected with the middle of a lifting plate in a threaded mode, the lifting plate is slidably connected to the inner side wall of the supercharging box, an air inlet pipe is fixedly communicated with the air inlet end of the supercharging box, a one-way valve is fixedly arranged on the air inlet pipe, the air outlet end of the supercharging box is fixedly communicated with an air outlet pipe, and the air outlet pipe is fixedly connected with the air inlet end of the stirring barrel.
Further, the first shaft end extends into the stirring barrel and is fixedly provided with a third bevel gear, the third bevel gear is in meshed connection with a fourth bevel gear, the fourth bevel gear is fixedly arranged on the outer peripheral surface of a second shaft, the second shaft end is rotatably connected to the lower end face of the end cover through a bearing, the outer peripheral surface of the second shaft is rotatably connected with a fifth bevel gear through a bearing, the fifth bevel gear is in meshed connection with the third bevel gear, the middle part of the lower end face of the fifth bevel gear is fixedly connected with a sleeve, the first shaft is rotatably connected to a support frame through a bearing, and the support frame is fixedly connected to the lower end face of the end cover.
Further, the other end of the second shaft is fixedly provided with a first circular plate, the peripheral surface of the first circular plate is fixedly connected with a first connecting rod which is uniformly distributed in the circumferential direction, the end part of the first connecting rod is fixedly connected with a first stirring blade, the end part of the sleeve is fixedly provided with a second circular plate, the peripheral surface of the second circular plate is fixedly connected with a second connecting rod which is uniformly distributed in the circumferential direction, and the end part of the second connecting rod is fixedly connected with a second stirring blade.
Further, the outer side surface of the stirring barrel is provided with a liquid viewing window, the four corners of the bottom end of the stirring barrel are fixedly provided with the same universal wheels, and the upper end of the outer side surface of the stirring barrel is fixedly connected with a handle.
Further, the end face of the stirring barrel is slidably connected with a sliding cover, mutually symmetrical inserting blocks are fixedly connected on the sliding cover, mutually symmetrical inserting sleeves are fixedly connected on the end cover, and the inside of each inserting sleeve is mutually embedded with each inserting block.
Further, an output pipe is fixedly communicated with the middle of the bottom end of the stirring barrel, and a valve is fixedly arranged at the output end of the output pipe.
The proportioning method of the road joint mixture comprises the following steps:
s1: when the road needs to be filled, the stirring barrel is moved to a construction place and fixed;
s2: pouring a gap filler powder raw material into a feeding bin, sliding a rectangular sliding plate to one side through a T-shaped sliding block until the gap filler powder raw material is limited, aligning a feeding hole of a measuring cylinder with a discharging hole of a discharging pipe at the moment, rotating a rotary table, driving a screw rod to rotate by the rotary table through a connecting column, pushing the raw material into the measuring cylinder, waiting until the measuring cylinder is full, sliding the rectangular sliding plate to the limited position in the opposite direction, rotating a circular baffle around the discharging hole of the measuring cylinder at the moment, opening the discharging hole of the measuring cylinder, enabling the raw material to fall into a stirring barrel, repeating the operation according to proportioning requirements, and adding the raw material for a plurality of times;
s3: then opening the sliding cover to inject clear water into the stirring barrel, observing the water level through the liquid observation window and the scales, and sliding the sliding cover into the stirring barrel to seal when the water level reaches the required height;
s4: the motor is started immediately, the motor rotates to drive the first shaft and the screw rod to rotate through the meshing of the first bevel gear and the second bevel gear, the first shaft rotates to drive the third bevel gear to rotate, the third bevel gear rotates to drive the fourth bevel gear and the fifth bevel gear to rotate relatively, and then the second stirring blade and the first stirring blade are driven to rotate relatively, so that the mixed liquid is uniformly stirred;
s5: in the stirring process, the screw rod rotates to drive the lifting plate to lift in a reciprocating manner, one-way air inlet is realized through the air inlet pipe, one-way air outlet is realized through the air outlet pipe, and the inside of the stirring barrel is continuously pressurized;
s6: and finally, opening a valve, outputting the joint compound from a discharge hole of the output pipe, and filling the road gap while moving the stirring barrel.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the proportioning device and the proportioning method of the road joint mixture, when a road needs to be filled, the stirring barrel is moved to a construction position and fixed; pouring a gap filler powder raw material into a feeding bin, sliding a rectangular sliding plate to one side through a T-shaped sliding block until the gap filler powder raw material is limited, aligning a feeding hole of a measuring cylinder with a discharging hole of a discharging pipe at the moment, rotating a rotary table, driving a screw rod to rotate by the rotary table through a connecting column, pushing the raw material into the measuring cylinder, waiting until the measuring cylinder is full, sliding the rectangular sliding plate to the limited position in the opposite direction, rotating a circular baffle around the discharging hole of the measuring cylinder at the moment, opening the discharging hole of the measuring cylinder, enabling the raw material to fall into a stirring barrel, repeating the operation according to proportioning requirements, and adding the raw material for a plurality of times; then opening the sliding cover to inject clear water into the stirring barrel, observing the water level through the liquid observation window and the scales, and sliding the sliding cover into the stirring barrel to seal when the water level reaches the required height; the motor is started immediately, the motor rotates to drive the first shaft and the screw rod to rotate through the meshing of the first bevel gear and the second bevel gear, the first shaft rotates to drive the third bevel gear to rotate, the third bevel gear rotates to drive the fourth bevel gear and the fifth bevel gear to rotate relatively, and then the second stirring blade and the first stirring blade are driven to rotate relatively, so that the mixed liquid is uniformly stirred; in the stirring process, the screw rod rotates to drive the lifting plate to lift in a reciprocating manner, one-way air inlet is realized through the air inlet pipe, one-way air outlet is realized through the air outlet pipe, and the inside of the stirring barrel is continuously pressurized; finally, opening a valve, outputting the joint compound from a discharge hole of an output pipe, and filling the road gap while moving the stirring barrel; the purpose of the design is to mix the raw materials of the joint compound and the clear water through the stirring barrel and the measuring cylinder; the rectangular sliding plate slides reciprocally to drive the circular baffle plate to open and close the measuring cylinder, so that the relative effective proportioning is realized; the solution after proportioning is fully stirred through the relative rotation of the first stirring blade and the second stirring blade; continuously pressurizing in to the agitator through the lifter plate of reciprocal lift, make the gap filler fill the gap relatively effectual, stir simultaneously in addition and gap fill, prevent long-time mixed liquid precipitation separation, influence the effect of gap fill.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a view showing the construction of the inside of the booster box of the present invention;
FIG. 3 is a view showing the internal structure of the stirring barrel in the present invention;
FIG. 4 is a perspective view of the device on the end cap of the present invention;
FIG. 5 is a plan view of the device on the end cap of the present invention;
FIG. 6 is a diagram showing the internal structure of the blanking pipe and the feeding bin in the invention;
fig. 7 is a schematic view of a second shaft and sleeve installation in accordance with the present invention.
In the figure: 1. a stirring barrel; 2. a pressurizing box; 3. an L-shaped plate; 4. a motor; 5. a first bevel gear; 6. a second bevel gear; 7. a screw rod; 8. a lifting plate; 9. an air outlet pipe; 10. an air inlet pipe; 11. a one-way valve; 12. a first shaft; 13. a third bevel gear; 14. a fourth bevel gear; 15. a second shaft; 16. a first circular plate; 17. a first connecting rod; 18. a first stirring blade; 19. a fifth bevel gear; 20. a sleeve; 21. a second circular plate; 22. a second connecting rod; 23. a second stirring blade; 24. an end cap; 25. a sliding cover; 26. a support plate; 27. a rectangular frame; 28. rectangular grooves; 29. a rectangular slide plate; 30. a measuring cylinder; 31. a receiving groove; 32. a U-shaped frame; 33. an arc-shaped adapter; 34. a circular baffle; 35. a chute; 36. a T-shaped slider; 37. discharging pipes; 38. a feeding bin; 39. a screw rod; 40. a connecting column; 41. a turntable; 42. a fixed sleeve; 43. a connecting frame; 44. a support frame; 45. inserting blocks; 46. a plug bush; 47. a handle; 48. a universal wheel; 49. an output pipe; 50. a valve; 51. a scale; 52. and a liquid viewing window.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, a proportioning device of road joint mixture comprises a stirring barrel 1 and an end cover 24, wherein a rectangular frame 27 is arranged at the upper end of the end cover 24, a rectangular sliding plate 29 is arranged in the rectangular frame 27, a measuring cylinder 30 is arranged at the lower end of the rectangular sliding plate 29, a rotatable round baffle 34 is arranged at a discharge port of the measuring cylinder 30, a blanking pipe 37 is arranged at a feed port of the measuring cylinder 30, a feeding bin 38 is formed at the upper end of the blanking pipe 37, a feeding assembly is arranged in the feeding bin 38, the feeding assembly comprises a screw rod 39 arranged in the blanking pipe 37, the screw rod 39 rotates to convey powder raw materials into the measuring cylinder 30, and the rectangular sliding plate 29 linearly reciprocates along the horizontal direction to open and close the discharge port of the measuring cylinder 30; the circumference is provided with evenly distributed's second stirring leaf 23 in the agitator 1, and the circumference is provided with evenly distributed's first stirring leaf 18 in the second stirring leaf 23, and the agitator 1 outside is provided with the pressure boost case 2, is provided with the drive pressure boost subassembly on the pressure boost case 2, and the drive pressure boost subassembly is including setting up the outlet duct 9 at the pressure boost case 2 gas outlet and the motor 4 of pressure boost case 2 upper end, and motor 4 rotates and is used for driving outlet duct 9 to supercharge in the agitator 1 to and first stirring leaf 18 and second stirring leaf 23 relative rotation, and agitator 1 outer peripheral face is provided with scale 51.
Specifically, when the road needs to be filled, the stirring barrel 1 is moved to a construction place and fixed; pouring the gap filler powder raw material into a feeding bin 38, sliding a rectangular sliding plate 29 to one side to be limited through a T-shaped sliding block 36, aligning a feeding hole of a measuring cylinder 30 with a discharging hole of a discharging pipe 37 at the moment, rotating a rotary table 41, driving a screw rod 39 to rotate through a connecting column 40 by the rotary table 41, pushing the raw material into the measuring cylinder 30, waiting until the measuring cylinder 30 is full, sliding the rectangular sliding plate 29 to be limited in the opposite direction, rotating a circular baffle 34 around the discharging hole of the measuring cylinder 30 at the moment, opening the discharging hole of the measuring cylinder 30, dropping the raw material into a stirring barrel 1, repeating the operation according to the proportioning requirement, and adding the raw material for a plurality of times; then the sliding cover 25 is opened to inject clean water into the stirring barrel 1, the water level is observed through the liquid observation window 52 and the scale 51, and the sliding cover 25 is slid into the stirring barrel 1 to seal when the water level reaches the required height; immediately starting the motor 4, wherein the motor 4 rotates to drive the first shaft 12 and the screw rod 7 to rotate through the meshing of the first bevel gear 5 and the second bevel gear 6, the first shaft 12 rotates to drive the third bevel gear 13 to rotate, the third bevel gear 13 rotates to drive the fourth bevel gear 14 and the fifth bevel gear 19 to rotate relatively, and then the second stirring blade 23 and the first stirring blade 18 are driven to rotate relatively, so that the mixed liquid is uniformly stirred; in the stirring process, the screw rod 7 rotates to drive the lifting plate 8 to lift reciprocally, air is introduced in one direction through the air inlet pipe 10, and then air is discharged in one direction through the air outlet pipe 9, so that the inside of the stirring barrel 1 is continuously pressurized; finally, the valve 50 is opened, the caulking agent is output from the discharge hole of the output pipe 49, and the road gap is filled while the stirring barrel 1 is moved; the purpose of the design is to mix the raw materials of the caulking agent and the clean water through the stirring barrel 1 and the measuring cylinder 30; the rectangular sliding plate 29 slides reciprocally to drive the circular baffle 34 to open and close the measuring cylinder 30, so that the proportioning is relatively effective; the solution after proportioning is fully stirred through the relative rotation of the first stirring blade 18 and the second stirring blade 23; through the lifting plate 8 which is lifted up and down to continuously boost pressure in the stirring barrel 1, the gap filler can effectively fill gaps relatively, and the gap filler can be used for filling gaps while stirring, so that the long-time precipitation and separation of mixed liquid can be prevented, and the gap filling effect can be influenced.
The end cover 24 terminal surface fixedly connected with backup pad 26, the tip shaping processing of backup pad 26 has rectangular frame 27, rectangular channel 28 has been seted up to rectangular frame 27 inside wall, rectangular channel 28 internal surface sliding connection has rectangular slide 29, the holding tank 31 that runs through has been seted up at the middle part of graduated flask 30, the shaping processing of graduated flask 30 discharge gate one side has U type frame 32, be connected with arc adapter 33 through the locating pin rotation in the U type frame 32, arc adapter 33 tip fixedly connected with circular baffle 34, circular baffle 34 sliding connection is on the end cover 24 terminal surface, rectangular frame 27 side has seted up spout 35, spout 35 internal surface sliding connection has T type slider 36, T type slider 36 fixed connection is on rectangular slide 29 side, T type slider 36 and rectangular frame 27 side sliding connection, the purpose of design is in order to drive rectangular slide 29 through T type slider 36 reciprocating sliding, make circular baffle 34 accomplish the opening and shutting around the discharge gate rotation of graduated flask 30.
The feeding assembly further comprises a connecting column 40 fixedly connected to the middle of the end face of the screw rod 39, a rotary table 41 is fixedly connected to the end portion of the connecting column 40, the middle of the connecting column 40 is rotatably connected with the inside of a fixed sleeve 42 through a bearing, two sides of the fixed sleeve 42 are fixedly connected with mutually symmetrical connecting frames 43, the end portions of the connecting frames 43 are fixedly connected with the inner side walls of the feeding bin 38, the discharging end of the discharging pipe 37 is slidably connected with the end face of the rectangular sliding plate 29, the discharging pipe 37 is fixedly connected to the end face of the end cover 24 through a support, and the purpose of the design is to drive the screw rod 39 to rotate through rotation of the rotary table 41, so that raw materials are extruded into the measuring cylinder 30.
The driving pressurizing assembly further comprises a first shaft 12 fixedly connected to the output end of the motor 4, the motor 4 is fixedly installed on the L-shaped plate 3, the L-shaped plate 3 is fixedly connected to the end face of the pressurizing box 2, a first bevel gear 5 is fixedly installed on the first shaft 12, a second bevel gear 6 is connected to the first bevel gear 5 in a meshed mode, the second bevel gear 6 is fixedly installed at the end portion of a screw rod 7, the screw rod 7 penetrates through the pressurizing box 2 and extends to the inner bottom face of the pressurizing box 2, the screw rod 7 is in rotary connection with the pressurizing box 2 through bearings, the screw rod 7 is in threaded connection with the middle portion of the lifting plate 8 in a sliding mode, the lifting plate 8 is in the inner side wall of the pressurizing box 2, an air inlet pipe 10 is fixedly communicated with the air inlet end of the pressurizing box 2, a one-way valve 11 is fixedly installed on the air inlet pipe 10, an air outlet pipe 9 is fixedly communicated with the air outlet pipe 9, the one-way valve 11 is fixedly installed on the air outlet pipe 9 and the air inlet end of the stirring barrel 1, and the purpose of the motor 4 is designed to rotate through the first bevel gear 5 and the second bevel gear 6 to drive the screw rod 7 to rotate, so that the lifting plate 8 is driven to lift and suck air and drop air and discharge air in the continuously and pressurizing the stirring barrel 1.
The end part of the first shaft 12 extends into the stirring barrel 1 and is fixedly provided with a third bevel gear 13, the third bevel gear 13 is in meshed connection with a fourth bevel gear 14, the fourth bevel gear 14 is fixedly arranged on the outer peripheral surface of a second shaft 15, the end part of the second shaft 15 is rotationally connected to the lower end surface of an end cover 24 through a bearing, the outer peripheral surface of the second shaft 15 is rotationally connected with a fifth bevel gear 19 through a bearing, the fifth bevel gear 19 is in meshed connection with the third bevel gear 13, the middle part of the lower end surface of the fifth bevel gear 19 is fixedly connected with a sleeve 20, the first shaft 12 is rotationally connected to a supporting frame 44 through a bearing, and the supporting frame 44 is fixedly connected to the lower end surface of the end cover 24.
The other end of the second shaft 15 is fixedly provided with a first circular plate 16, the peripheral surface of the first circular plate 16 is fixedly connected with a first connecting rod 17 which is uniformly distributed in the circumferential direction, the end part of the first connecting rod 17 is fixedly connected with a first stirring blade 18, the end part of a sleeve 20 is fixedly provided with a second circular plate 21, the peripheral surface of the second circular plate 21 is fixedly connected with a second connecting rod 22 which is uniformly distributed in the circumferential direction, and the end part of the second connecting rod 22 is fixedly connected with a second stirring blade 23.
The agitator 1 lateral surface is provided with the sight glass 52, and agitator 1 bottom four corners department fixed mounting has the same universal wheel 48, and agitator 1 lateral surface upper end fixedly connected with handle 47, and the purpose of design is convenient for remove agitator 1 like this, can observe water level height through sight glass 52, convenient ratio.
The stirring barrel 1 is provided with a sliding cover 25 in sliding connection with the end face, mutually symmetrical inserting blocks 45 are fixedly connected to the sliding cover 25, mutually symmetrical inserting sleeves 46 are fixedly connected to the end cover 24, the inside of each inserting sleeve 46 is mutually embedded with the corresponding inserting block 45, and the purpose of the design is to enable the sliding cover 25 to seal the stirring barrel 1 through the mutual embedding of the inserting sleeves 46 and the inserting blocks 45.
An output pipe 49 is fixedly communicated with the middle part of the bottom end of the stirring barrel 1, and a valve 50 is fixedly arranged at the output end of the output pipe 49, so that the purpose of the design is to control the joint mixture in the output pipe 49 to be output outwards through the valve 50.
The proportioning method of the road joint mixture comprises the following steps:
s1: when the road needs to be filled, the stirring barrel 1 is moved to a construction place and fixed;
s2: pouring the gap filler powder raw material into a feeding bin 38, sliding a rectangular sliding plate 29 to one side to be limited through a T-shaped sliding block 36, aligning a feeding hole of a measuring cylinder 30 with a discharging hole of a discharging pipe 37 at the moment, rotating a rotary table 41, driving a screw rod 39 to rotate through a connecting column 40 by the rotary table 41, pushing the raw material into the measuring cylinder 30, waiting until the measuring cylinder 30 is full, sliding the rectangular sliding plate 29 to be limited in the opposite direction, rotating a circular baffle 34 around the discharging hole of the measuring cylinder 30 at the moment, opening the discharging hole of the measuring cylinder 30, dropping the raw material into a stirring barrel 1, repeating the operation according to the proportioning requirement, and adding the raw material for a plurality of times;
s3: then the sliding cover 25 is opened to inject clean water into the stirring barrel 1, the water level is observed through the liquid observation window 52 and the scale 51, and the sliding cover 25 is slid into the stirring barrel 1 to seal when the water level reaches the required height;
s4: immediately starting the motor 4, wherein the motor 4 rotates to drive the first shaft 12 and the screw rod 7 to rotate through the meshing of the first bevel gear 5 and the second bevel gear 6, the first shaft 12 rotates to drive the third bevel gear 13 to rotate, the third bevel gear 13 rotates to drive the fourth bevel gear 14 and the fifth bevel gear 19 to rotate relatively, and then the second stirring blade 23 and the first stirring blade 18 are driven to rotate relatively, so that the mixed liquid is uniformly stirred;
s5: in the stirring process, the screw rod 7 rotates to drive the lifting plate 8 to lift reciprocally, air is introduced in one direction through the air inlet pipe 10, and then air is discharged in one direction through the air outlet pipe 9, so that the inside of the stirring barrel 1 is continuously pressurized;
s6: finally, the valve 50 is opened, the caulking agent is output from the outlet of the output pipe 49, and the road gap is filled while the stirring barrel 1 is moved.
To sum up: when the road needs to be filled, the stirring barrel 1 is moved to a construction place and fixed; pouring the gap filler powder raw material into a feeding bin 38, sliding a rectangular sliding plate 29 to one side to be limited through a T-shaped sliding block 36, aligning a feeding hole of a measuring cylinder 30 with a discharging hole of a discharging pipe 37 at the moment, rotating a rotary table 41, driving a screw rod 39 to rotate through a connecting column 40 by the rotary table 41, pushing the raw material into the measuring cylinder 30, waiting until the measuring cylinder 30 is full, sliding the rectangular sliding plate 29 to be limited in the opposite direction, rotating a circular baffle 34 around the discharging hole of the measuring cylinder 30 at the moment, opening the discharging hole of the measuring cylinder 30, dropping the raw material into a stirring barrel 1, repeating the operation according to the proportioning requirement, and adding the raw material for a plurality of times; then the sliding cover 25 is opened to inject clean water into the stirring barrel 1, the water level is observed through the liquid observation window 52 and the scale 51, and the sliding cover 25 is slid into the stirring barrel 1 to seal when the water level reaches the required height; immediately starting the motor 4, wherein the motor 4 rotates to drive the first shaft 12 and the screw rod 7 to rotate through the meshing of the first bevel gear 5 and the second bevel gear 6, the first shaft 12 rotates to drive the third bevel gear 13 to rotate, the third bevel gear 13 rotates to drive the fourth bevel gear 14 and the fifth bevel gear 19 to rotate relatively, and then the second stirring blade 23 and the first stirring blade 18 are driven to rotate relatively, so that the mixed liquid is uniformly stirred; in the stirring process, the screw rod 7 rotates to drive the lifting plate 8 to lift reciprocally, air is introduced in one direction through the air inlet pipe 10, and then air is discharged in one direction through the air outlet pipe 9, so that the inside of the stirring barrel 1 is continuously pressurized; finally, the valve 50 is opened, the caulking agent is output from the discharge hole of the output pipe 49, and the road gap is filled while the stirring barrel 1 is moved; the purpose of the design is to mix the raw materials of the caulking agent and the clean water through the stirring barrel 1 and the measuring cylinder 30; the rectangular sliding plate 29 slides reciprocally to drive the circular baffle 34 to open and close the measuring cylinder 30, so that the proportioning is relatively effective; the solution after proportioning is fully stirred through the relative rotation of the first stirring blade 18 and the second stirring blade 23; through the lifting plate 8 which is lifted up and down to continuously boost pressure in the stirring barrel 1, the gap filler can effectively fill gaps relatively, and the gap filler can be used for filling gaps while stirring, so that the long-time precipitation and separation of mixed liquid can be prevented, and the gap filling effect can be influenced.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a proportioning device of road joint mixture, includes agitator (1) and end cover (24), its characterized in that: the upper end of the end cover (24) is provided with a rectangular frame (27), a rectangular sliding plate (29) is arranged in the rectangular frame (27), the lower end of the rectangular sliding plate (29) is provided with a measuring cylinder (30), a discharge hole of the measuring cylinder (30) is provided with a rotatable round baffle plate (34), a feed opening of the measuring cylinder (30) is provided with a feed pipe (37), the upper end of the feed pipe (37) is provided with a feed bin (38) in a forming manner, a feed assembly is arranged in the feed bin (38), the feed assembly comprises a screw rod (39) arranged in the feed pipe (37), the screw rod (39) rotates to convey powder raw materials into the measuring cylinder (30), and the rectangular sliding plate (29) linearly reciprocates along the horizontal direction, and is used for opening and closing the discharge hole of the measuring cylinder (30); the circumference is provided with evenly distributed's second stirring leaf (23) in agitator (1), circumference is provided with evenly distributed's first stirring leaf (18) in second stirring leaf (23), the agitator (1) outside is provided with boost tank (2), be provided with drive pressure boost subassembly on boost tank (2), drive pressure boost subassembly is including setting up outlet duct (9) at boost tank (2) gas outlet and motor (4) of boost tank (2) upper end, motor (4) rotate and are used for driving outlet duct (9) to boost in agitator (1), and first stirring leaf (18) and second stirring leaf (23) relative rotation, agitator (1) outer peripheral face is provided with scale (51).
2. The proportioning device of road joint mixture as set forth in claim 1, wherein: the end cover (24) end face fixedly connected with backup pad (26), the tip shaping processing of backup pad (26) has rectangular frame (27), rectangular groove (28) have been seted up to rectangular frame (27) inside wall, rectangular groove (28) internal surface sliding connection has rectangular slide (29), holding tank (31) that run through have been seted up at measuring cylinder (30) middle part, measuring cylinder (30) discharge gate one side shaping processing has U type frame (32), be connected with arc adapter (33) through the locating pin rotation in U type frame (32), arc adapter (33) end fixedly connected with circular baffle (34), circular baffle (34) sliding connection is on the end cover (24) end face, spout (35) have been seted up to rectangular frame (27) side, spout (35) internal surface sliding connection has T type slider (36), T type slider (36) fixedly connected on rectangular slide (29) side, T type slider (36) and rectangular frame (27) side sliding connection.
3. The proportioning device of road joint mixture as set forth in claim 1, wherein: the feeding assembly further comprises a connecting column (40) fixedly connected to the middle of the end face of the screw rod (39), a rotary table (41) is fixedly connected to the end portion of the connecting column (40), the middle of the connecting column (40) is rotatably connected with the inside of a fixed sleeve (42) through a bearing, connecting frames (43) which are symmetrical to each other are fixedly connected to the two sides of the fixed sleeve (42), the end portions of the connecting frames (43) are fixedly connected with the inner side walls of the feeding bin (38), the discharging end of the discharging pipe (37) is in sliding connection with the end face of the rectangular sliding plate (29), and the discharging pipe (37) is fixedly connected to the end face of the end cover (24) through a support.
4. The proportioning device of road joint mixture as set forth in claim 1, wherein: the driving pressurizing assembly further comprises a first shaft (12) fixedly connected to the output end of the motor (4), the motor (4) is fixedly installed on the L-shaped plate (3), the L-shaped plate (3) is fixedly connected to the end face of the pressurizing box (2), a first bevel gear (5) is fixedly installed on the first shaft (12), a second bevel gear (6) is connected to the first bevel gear (5) in a meshed mode, the second bevel gear (6) is fixedly installed at the end portion of the screw rod (7), the screw rod (7) penetrates through the pressurizing box (2) and extends to the inner bottom face of the pressurizing box (2), the screw rod (7) is in rotary connection with the pressurizing box (2) through bearings, the screw rod (7) is in threaded connection with the middle portion of the lifting plate (8), the lifting plate (8) is in sliding connection with the inner side wall of the pressurizing box (2), an air inlet pipe (10) is fixedly communicated with the air inlet end of the pressurizing box (2), a one-way valve (11) is fixedly installed on the air inlet pipe (10), the air outlet end of the pressurizing box (2) is fixedly communicated with an air outlet pipe (9), the one-way valve (11) is fixedly installed on the air outlet pipe (9), and the air outlet pipe (9) is fixedly communicated with the stirring barrel (1).
5. The proportioning device of road joint mixture as set forth in claim 4, wherein: the end part of the first shaft (12) extends into the stirring barrel (1) and is fixedly provided with a third bevel gear (13), the third bevel gear (13) is connected with a fourth bevel gear (14) in a meshed mode, the fourth bevel gear (14) is fixedly arranged on the outer peripheral surface of the second shaft (15), the end part of the second shaft (15) is rotationally connected onto the lower end surface of the end cover (24) through a bearing, a fifth bevel gear (19) is rotationally connected onto the outer peripheral surface of the second shaft (15) through a bearing, the third bevel gear (13) is connected with the fifth bevel gear (19) in a meshed mode, a sleeve (20) is fixedly connected onto the middle of the lower end surface of the fifth bevel gear (19), the first shaft (12) is rotationally connected onto a supporting frame (44) through a bearing, and the supporting frame (44) is fixedly connected onto the lower end surface of the end cover (24).
6. The road joint mixture proportioning device as set forth in claim 5, wherein: the novel stirring device is characterized in that a first circular plate (16) is fixedly arranged at the other end of the second shaft (15), first connecting rods (17) which are uniformly distributed are fixedly connected to the peripheral surface of the first circular plate (16) in the circumferential direction, first stirring blades (18) are fixedly connected to the end parts of the first connecting rods (17), second circular plates (21) are fixedly arranged at the end parts of the sleeves (20), second connecting rods (22) which are uniformly distributed are fixedly connected to the peripheral surface of the second circular plates (21) in the circumferential direction, and second stirring blades (23) are fixedly connected to the end parts of the second connecting rods (22).
7. The proportioning device of road joint mixture as set forth in claim 1, wherein: the liquid observing window (52) is arranged on the outer side face of the stirring barrel (1), the same universal wheels (48) are fixedly arranged at four corners of the bottom end of the stirring barrel (1), and the handle (47) is fixedly connected to the upper end of the outer side face of the stirring barrel (1).
8. The proportioning device of road joint mixture as set forth in claim 1, wherein: the stirring barrel (1) end face sliding connection has sliding closure (25), fixedly connected with mutually symmetrical inserted block (45) on sliding closure (25), fixedly connected with mutually symmetrical inserted sleeve (46) on end cover (24), inside and the mutual gomphosis of inserted block (45) of inserted sleeve (46).
9. The proportioning device of road joint mixture as set forth in claim 1, wherein: an output pipe (49) is fixedly communicated with the middle of the bottom end of the stirring barrel (1), and a valve (50) is fixedly arranged at the output end of the output pipe (49).
10. A method of proportioning a road joint mixture as claimed in any one of claims 1 to 9, comprising the steps of:
s1: when the road is required to be filled, the stirring barrel (1) is moved to a construction place and fixed;
s2: pouring the gap filler powder raw material into a feeding bin (38), sliding a rectangular sliding plate (29) to one side through a T-shaped sliding block (36) until the gap filler powder raw material is limited, aligning a feeding hole of a measuring cylinder (30) with a discharging hole of a discharging pipe (37), rotating a rotary table (41), driving a screw rod (39) to rotate through a connecting column (40) by the rotary table (41), pushing the raw material into the measuring cylinder (30), sliding the rectangular sliding plate (29) to the opposite direction until the position is limited when the measuring cylinder (30) is full, rotating a circular baffle plate (34) around the discharging hole of the measuring cylinder (30), opening the discharging hole of the measuring cylinder (30), enabling the raw material to fall into a stirring barrel (1), and repeating the operation for a plurality of times according to proportioning requirements;
s3: then the sliding cover (25) is opened to inject clean water into the stirring barrel (1), the water level is observed through the liquid observation window (52) and the scales (51), and the sliding cover (25) is slid into the stirring barrel (1) to seal when the water level reaches the required height;
s4: starting a motor (4), wherein the motor (4) rotates to drive a first shaft (12) and a screw rod (7) to rotate through meshing of a first bevel gear (5) and a second bevel gear (6), the first shaft (12) rotates to drive a third bevel gear (13) to rotate, the third bevel gear (13) rotates to drive a fourth bevel gear (14) and a fifth bevel gear (19) to rotate relatively, and then a second stirring blade (23) and a first stirring blade (18) are driven to rotate relatively, so that the mixed solution is uniformly stirred;
s5: in the stirring process, the screw rod (7) rotates to drive the lifting plate (8) to lift in a reciprocating manner, unidirectional air inlet is realized through the air inlet pipe (10), unidirectional air outlet is realized through the air outlet pipe (9), and the stirring barrel (1) is continuously pressurized;
s6: finally, the valve (50) is opened, the caulking agent is output from the discharge hole of the output pipe (49), and the road gap is filled while the stirring barrel (1) is moved.
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| CN202310149911.XA CN116059910A (en) | 2023-02-21 | 2023-02-21 | Proportioning device and proportioning method of road joint mixture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117266889A (en) * | 2023-11-22 | 2023-12-22 | 中国建筑第五工程局有限公司 | Wet-type concrete injection apparatus for pipeline internal construction |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117266889A (en) * | 2023-11-22 | 2023-12-22 | 中国建筑第五工程局有限公司 | Wet-type concrete injection apparatus for pipeline internal construction |
| CN117266889B (en) * | 2023-11-22 | 2024-02-09 | 中国建筑第五工程局有限公司 | Wet-type concrete injection apparatus for pipeline internal construction |
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