CN116046523A - Steel wire rope fatigue resistance testing system utilizing magnetic field change - Google Patents
Steel wire rope fatigue resistance testing system utilizing magnetic field change Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于钢丝绳疲劳检测技术领域,具体为一种利用磁场变化的钢丝绳耐疲劳测试系统。The invention belongs to the technical field of steel wire rope fatigue detection, and specifically relates to a steel wire rope fatigue resistance test system utilizing changes in a magnetic field.
背景技术Background technique
钢丝绳是由多跟符合力学性能的钢丝捻制在一起的螺旋状钢丝束,机械设备中的起重模块会使用到它,其具有极强的结构强度和拉伸极限,为机械设备提供提升、牵引、拉紧和承载作用,钢丝绳在出厂时需要对其施加一定的负载,完成对钢丝绳的耐疲劳测试;现有技术中的测试系统主要利用磁场变化原理实现测量功能:通电后的钢丝绳其周围会产生磁场,通过设置磁敏传感器来捕捉磁场变化、在通过A/D转环电路传送至计算机,由于钢丝绳被拉伸时其横截面面接会减小,导致电流发生变化,相应的磁场也会发生变化;现有技术中的测试系统主要依靠磁敏传感器来捕捉磁信号,其一般都是固定设置,而钢丝绳在拉伸测试时直径值会发生微小的变化,导致与传感器的距离发生微小的改变,肉眼无法看见,导致磁敏传感器在采集磁场数据时发生偏差,降低了系统的检测精度。The steel wire rope is a helical steel wire bundle twisted together with steel wires that meet the mechanical properties. It is used in the lifting module of mechanical equipment. It has extremely strong structural strength and tensile limit, and provides mechanical equipment with lifting, Traction, tension and load-bearing functions, the steel wire rope needs to be subjected to a certain load when it leaves the factory, and the fatigue resistance test of the steel wire rope is completed; the test system in the prior art mainly uses the principle of magnetic field change to realize the measurement function: the wire rope around it after power-on A magnetic field will be generated, and the magnetic field change is captured by setting a magnetic sensor, and then transmitted to the computer through the A/D swivel circuit. When the wire rope is stretched, its cross-sectional surface will be reduced, resulting in a change in the current, and the corresponding magnetic field will also The test system in the prior art mainly relies on the magnetic sensor to capture the magnetic signal, which is generally fixed, and the diameter value of the steel wire rope will change slightly during the tensile test, resulting in a slight change in the distance from the sensor. The change cannot be seen by the naked eye, causing the magnetic sensor to deviate when collecting magnetic field data, which reduces the detection accuracy of the system.
发明内容Contents of the invention
本发明的目的在于提供一种利用磁场变化的钢丝绳耐疲劳测试系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a steel wire rope fatigue resistance test system using magnetic field changes, so as to solve the problems raised in the above-mentioned background technology.
为了实现上述目的,本发明提供如下技术方案:一种利用磁场变化的钢丝绳耐疲劳测试系统,包括工作台、钢丝绳,所述工作台的上下两侧均固定安装有导向轮,所述工作台的内壁转动设置有拉伸机构,所述工作台的顶部压合安装有移动架,所述移动架的顶部固定安装有连接筒,所述连接筒的内部通过一号弹簧导向连接有一号连接柱,所述一号连接柱的底部固定连接有连接块和适配环,所述适配环的内环面固定连通有容纳柱,所述适配环的内壁设置有挤压柱,所述容纳柱的内部活动套接有二号弹簧和活塞柱,所述活塞柱的另一端固定连接有适配轮,所述适配环和容纳柱的内腔连通填充有传动液,所述钢丝绳的两端通过导向轮插接设置在拉伸机构内部,所述钢丝绳贯穿适配环的内环面且与适配轮挤压接触,所述适配环的左侧通过二号连接柱固定连接有磁敏传感器。In order to achieve the above object, the present invention provides the following technical solutions: a steel wire rope fatigue resistance test system using magnetic field changes, including a workbench and a steel wire rope. Guide wheels are fixedly installed on both sides of the workbench. The inner wall is rotatably provided with a stretching mechanism, and the top of the workbench is press-fitted with a moving frame, and the top of the moving frame is fixedly installed with a connecting cylinder, and the inside of the connecting cylinder is guided by a No. 1 spring and connected to a No. 1 connecting column. The bottom of the No. 1 connecting column is fixedly connected with a connecting block and an adapter ring, the inner ring surface of the adapter ring is fixedly connected with an accommodation column, the inner wall of the adapter ring is provided with an extrusion column, and the accommodation column There is a No. 2 spring and a piston rod in the internal movable sleeve, and the other end of the piston rod is fixedly connected with an adapter wheel, and the inner cavity of the adapter ring and the receiving column is connected and filled with transmission fluid. The guide wheel is plugged and installed inside the stretching mechanism. The steel wire rope runs through the inner ring surface of the adapter ring and is pressed into contact with the adapter wheel. The left side of the adapter ring is fixedly connected with a magnetic sensitive sensor.
优选地,所述拉伸机构包括电机和依次位于电机输出轴左右两侧的两个支撑轴,所述电机的外表面固定安装有一号齿轮,两个所述支撑轴外表面的前侧均固定安装有二号齿轮,所述一号齿轮与二号齿轮啮合传动,所述支撑轴的外表面固定套接有套筒,左右两个所述套筒外表面的左侧、右侧均开设有放置槽,所述钢丝绳的两端活动插接在放置槽内部。Preferably, the stretching mechanism includes a motor and two support shafts located on the left and right sides of the output shaft of the motor in turn, the outer surface of the motor is fixedly equipped with a No. 1 gear, and the front sides of the outer surfaces of the two support shafts are fixed The No. 2 gear is installed, the No. 1 gear and the No. 2 gear are meshed for transmission, the outer surface of the support shaft is fixedly sleeved with a sleeve, and the left and right sides of the outer surface of the two sleeves are provided with The slot is placed, and the two ends of the wire rope are movably inserted in the slot.
优选地,所述导向轮的数量为四个且依次分布在工作台的左右两侧,所述钢丝绳活动绕接在导向轮的外表面。Preferably, the number of the guide wheels is four, which are distributed on the left and right sides of the workbench in turn, and the steel wire rope is movably connected to the outer surface of the guide wheels.
优选地,所述工作台顶部的前后两侧均开设有横向等间距分布的八个螺纹孔,所述移动架的前后两侧均通过螺栓、螺纹孔压合安装于工作台的顶部。Preferably, the front and rear sides of the top of the workbench are provided with eight threaded holes equally spaced in the transverse direction, and the front and rear sides of the mobile frame are press-fitted on the top of the workbench through bolts and threaded holes.
优选地,所述连接筒的内部弹性连接有一号弹簧,所述一号连接柱通过一号弹簧弹性支撑于连接筒的内部,所述连接块的上下两侧依次与一号连接柱和适配环固定连接。Preferably, a No. 1 spring is elastically connected to the inside of the connecting cylinder, and the No. 1 connecting post is elastically supported inside the connecting barrel by the No. 1 spring. The upper and lower sides of the connecting block are sequentially matched with the No. 1 connecting post and Ring fixed connection.
优选地,所述容纳柱的数量为三个且呈等角度固定连接在适配环的内环面,所述二号弹簧活动套接在活塞柱的外表面且被拉伸设置,所述二号弹簧的两端依次与活塞柱和容纳柱弹性连接,三个所述适配轮的外表面与钢丝绳的外表面适配接触。Preferably, the number of the accommodating columns is three and fixedly connected to the inner ring surface of the adapter ring at an equal angle, the No. 2 spring is movably sleeved on the outer surface of the piston column and stretched, and the two The two ends of the No. spring are elastically connected with the piston rod and the containing rod in turn, and the outer surfaces of the three adapter wheels are fitted in contact with the outer surfaces of the steel wire rope.
优选地,所述挤压柱的数量为三个且呈等角度胶粘分布在适配环的内壁,所述挤压柱由橡胶块制成,所述挤压柱的纵截面形状为扇形且开合角度为80°,所述适配环的内部开设有密封腔,所述传动液通过挤压柱和容纳柱密封填充在密封腔的内部。Preferably, the number of the extruding columns is three and is glued and distributed on the inner wall of the adapter ring at an equal angle. The extruding columns are made of rubber blocks. The longitudinal section of the extruding columns is fan-shaped and The opening and closing angle is 80°, and a sealing cavity is opened inside the adapter ring, and the transmission fluid is sealed and filled in the sealing cavity through the extruding column and the containing column.
优选地,所述二号连接柱的数量为三个,三个所述二号连接柱呈等角度分布在适配环的左侧,所述二号连接柱的左右两侧依次与磁敏传感器和适配环固定连接。Preferably, the number of the No. 2 connecting posts is three, and the three No. 2 connecting posts are equiangularly distributed on the left side of the adapter ring, and the left and right sides of the No. 2 connecting posts are connected with the magnetic sensor Securely connect with the adapter ring.
优选地,所述连接筒的数量为三个且呈等间距分布在移动架的顶部,所述一号弹簧被压缩设置在连接筒的内部。Preferably, there are three connecting cylinders distributed at equal intervals on the top of the moving frame, and the No. 1 spring is compressed and arranged inside the connecting cylinders.
优选地,所述一号齿轮位于电机输出轴的前端,所述一号齿轮的直径值小于二号齿轮的直径值。Preferably, the No. 1 gear is located at the front end of the output shaft of the motor, and the diameter of the No. 1 gear is smaller than that of the No. 2 gear.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明通过设置有适配轮与钢丝绳挤压接触,使适配轮带动活塞柱向容纳柱的内部移动,活塞柱向内压制传动液并通过其流动的特性将压力传递至挤压柱,三个适配轮均通过活塞柱将压力均等传递,使适配环的轴线与钢丝绳上侧部分的轴线始终共线,使与适配环连接的二号连接柱和磁敏传感器也可与钢丝绳始终保持相对位置不变,当钢丝绳的直径值发生肉眼看不见的缩小现象时,挤压柱通过被挤压产生的回弹力对传动液施压,带动三个活塞柱沿钢丝绳的径向同步移动,保持适配环、磁敏传感器和钢丝绳上侧部分的轴线共线,此时,即使钢丝绳发生微小位置的变化,磁敏传感器也能在适配轮、活塞柱和适配环的带动下同步移动,保持检测位置的不变,从而规避检测试验变量发生变化,有利于提高检测精度。1. In the present invention, the adapter wheel is arranged to squeeze and contact with the steel wire rope, so that the adapter wheel drives the piston column to move to the inside of the accommodation column, and the piston column presses the transmission fluid inward and transmits the pressure to the extrusion column through its flow characteristics , the three adapter wheels all transmit the pressure equally through the piston rod, so that the axis of the adapter ring and the axis of the upper part of the wire rope are always collinear, so that the second connecting column and the magnetic sensor connected to the adapter ring can also be connected with the The relative position of the steel wire rope remains unchanged all the time. When the diameter of the steel wire rope shrinks invisible to the naked eye, the extrusion column exerts pressure on the transmission fluid through the rebound force generated by being squeezed, and drives the three piston cylinders to synchronize along the radial direction of the steel wire rope. Move to keep the axes of the adapter ring, the magnetic sensor and the upper part of the wire rope collinear. At this time, even if the wire rope changes slightly, the magnetic sensor can be driven by the adapter wheel, the piston rod and the adapter ring. Synchronous movement keeps the detection position unchanged, thereby avoiding changes in detection test variables, which is conducive to improving detection accuracy.
2、通过设置有螺栓和螺纹孔将移动架灵活固定在工作台的顶部,通过适配环带动磁敏传感器沿着钢丝绳的轴线移动至钢丝绳上侧的任意一点,然后将螺栓与螺纹孔对好并将移动架重新固定起来,从而扩大装置的检测范围,钢丝绳表面可实现多个点的耐疲劳测试,且通过适配轮、活塞柱、传动液和挤压柱以及适配环的配合,磁敏传感器的轴向与钢丝绳上侧的轴向始终保持共线,从而避免检测时变量的增加,提高检测的灵活度。2. The mobile frame is flexibly fixed on the top of the workbench by setting bolts and threaded holes, and the magnetic sensor is driven by the adapter ring to move along the axis of the wire rope to any point on the upper side of the wire rope, and then the bolts and the threaded holes are aligned. And re-fix the mobile frame to expand the detection range of the device. The surface of the steel wire rope can realize the fatigue resistance test at multiple points, and through the cooperation of the adapter wheel, the piston column, the transmission fluid and the extrusion column and the adapter ring, the magnetic The axial direction of the sensitive sensor and the axial direction of the upper side of the steel wire rope are always kept in line, so as to avoid the increase of variables during detection and improve the flexibility of detection.
3、当钢丝绳带动适配轮和适配环移动时,为了避免适配环无规则的移动对适配环移动稳定性的影响,通过设置有连接块和一号连接柱相连接,在适配环移动时,限制适配环沿一号连接柱径向的移动,只允许适配环带连接块和一号连接柱进行上下直线运动,在钢丝绳绷直并通过适配轮带动适配环和磁敏传感器保持同步移动时,通过连接筒对一号连接柱施压,来克服适配环本身在被钢丝绳带动而产生的动力,提高适配环和磁敏传感器的稳定性。3. When the wire rope drives the adapter wheel and the adapter ring to move, in order to avoid the influence of the irregular movement of the adapter ring on the movement stability of the adapter ring, a connecting block is provided to connect with the No. 1 connecting column. When the ring moves, restrict the radial movement of the adapter ring along the No. 1 connecting column, and only allow the adapter ring belt connection block and the No. 1 connecting column to move up and down in a straight line. When the steel wire rope is stretched straight and the adapter wheel drives the adapter ring and When the magnetic sensor keeps moving synchronously, the connecting cylinder exerts pressure on the No. 1 connecting column to overcome the power generated by the adapter ring itself being driven by the wire rope, and improve the stability of the adapter ring and the magnetic sensor.
附图说明Description of drawings
图1为本发明结构的正面外观示意图;Fig. 1 is the front appearance schematic diagram of structure of the present invention;
图2为本发明结构的侧面结构示意图;Fig. 2 is the side structure schematic diagram of structure of the present invention;
图3为本发明图2中A处结构的放大示意图;Fig. 3 is the enlarged schematic view of the structure at A place in Fig. 2 of the present invention;
图4为本发明连接筒、一号连接柱、连接块、拉伸机构、导向轮、钢丝绳、适配环、二号连接柱、磁敏传感器和容纳柱的结构示意图;Fig. 4 is a structural schematic diagram of the connecting cylinder, No. 1 connecting column, connecting block, stretching mechanism, guide wheel, steel wire rope, adapter ring, No. 2 connecting column, magnetic sensor and containing column of the present invention;
图5为本发明结构的正面剖切示意图;Fig. 5 is the front sectional schematic diagram of structure of the present invention;
图6为本发明图5中B处结构的放大示意图;Figure 6 is an enlarged schematic view of the structure at B in Figure 5 of the present invention;
图7为本发明结构的侧面剖切示意图;Fig. 7 is the side sectional schematic diagram of structure of the present invention;
图8为本发明图7中C处结构的放大示意图;Figure 8 is an enlarged schematic view of the structure at C in Figure 7 of the present invention;
图9为本发明连接筒、一号弹簧、一号连接柱、连接块、适配环、二号连接柱、磁敏传感器、容纳柱、二号弹簧和适配轮的分离示意图;Fig. 9 is a schematic diagram of the separation of the connecting cylinder, the No. 1 spring, the No. 1 connecting post, the connecting block, the adapter ring, the No. 2 connecting post, the magnetic sensor, the containing post, the No. 2 spring and the adapter wheel of the present invention;
图10为本发明适配环、容纳柱、二号弹簧、活塞柱、适配轮和挤压柱的分离示意图;Fig. 10 is a schematic diagram of the separation of the adapter ring, accommodation column, No. 2 spring, piston column, adapter wheel and extrusion column of the present invention;
图11为本发明拉伸机构的分离示意图。Fig. 11 is an isolated schematic diagram of the stretching mechanism of the present invention.
图中:1、工作台;2、螺纹孔;3、螺栓;4、移动架;5、连接筒;6、一号弹簧;7、一号连接柱;8、连接块;9、拉伸机构;91、电机;92、一号齿轮;93、支撑轴;94、二号齿轮;95、套筒;96、放置槽;10、导向轮;11、钢丝绳;12、适配环;121、密封腔;13、二号连接柱;14、磁敏传感器;15、容纳柱;16、二号弹簧;17、活塞柱;18、适配轮;19、传动液;20、挤压柱。In the figure: 1. Workbench; 2. Threaded hole; 3. Bolt; 4. Mobile frame; 5. Connecting cylinder; 6. No. 1 spring; 7. No. 1 connecting column; 8. Connecting block; ; 91, motor; 92, No. 1 gear; 93, support shaft; 94, No. 2 gear; 95, sleeve; 96, placement groove; 10, guide wheel; 11, wire rope; 12, adapter ring; 121, seal cavity; 13, No. 2 connecting post; 14, magnetic sensor; 15, containing post; 16, No. 2 spring; 17, piston post; 18, adapter wheel; 19, transmission fluid; 20, extruding post.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至图11所示,本发明实施例提供了一种利用磁场变化的钢丝绳耐疲劳测试系统,包括工作台1、钢丝绳11,工作台1的上下两侧均固定安装有导向轮10,工作台1的内壁转动设置有拉伸机构9,工作台1的顶部压合安装有移动架4,移动架4的顶部固定安装有连接筒5,连接筒5的内部通过一号弹簧6导向连接有一号连接柱7,一号连接柱7的底部固定连接有连接块8和适配环12,适配环12的内环面固定连通有容纳柱15,适配环12的内壁设置有挤压柱20,容纳柱15的内部活动套接有二号弹簧16和活塞柱17,活塞柱17的另一端固定连接有适配轮18,适配环12和容纳柱15的内腔连通填充有传动液19,钢丝绳11的两端通过导向轮10插接设置在拉伸机构9内部,钢丝绳11贯穿适配环12的内环面且与适配轮18挤压接触,适配环12的左侧通过二号连接柱13固定连接有磁敏传感器14;As shown in Figures 1 to 11, the embodiment of the present invention provides a steel wire rope fatigue resistance test system using magnetic field changes, including a
本系统在工作时,将钢丝绳11沿自身轴向横向贯穿通过适配环12和磁敏传感器14的内环面,通过适配轮18与钢丝绳11接触然后带动活塞柱17向容纳柱15的内部移动,二号弹簧16被拉伸从而提供活塞柱17的复位动力,活塞柱17向内压制传动液19并通过其流动的特性将压力传递至挤压柱20,三个适配轮18均通过活塞柱17将压力均等传递,使适配环12的轴线与钢丝绳11上侧部分的轴线始终共线,使与适配环12连接的二号连接柱13和磁敏传感器14也可与钢丝绳11始终保持相对位置不变,在钢丝绳11未被拉伸时,通电后的钢丝绳11产生的磁场信号被磁敏传感器14捕捉,并通过A/D转换电路将磁场信号转化为数字信号并传输进入计算机,得到钢丝绳11的磁场强度信息;当拉伸机构9启动后会向两端持续拉伸钢丝绳11,钢丝绳11在此过程中会向两端同步移动,一方面带动适配轮18转动以适配,同时钢丝绳11的直径值发生肉眼看不见的缩小现象,此时,挤压柱20通过被挤压产生的回弹力对传动液19施压,带动三个活塞柱17沿钢丝绳11的径向同步移动,带动适配轮18始终与钢丝绳11的外表面挤压接触,保持适配环12、磁敏传感器14和钢丝绳11上侧部分的轴线共线,此时,即使钢丝绳11发生微小位置的变化,磁敏传感器14也能在适配轮18、活塞柱17和适配环12的带动下同步移动,保持检测位置的不变,从而规避检测试验变量发生变化,有利于提高检测精度。When the system is working, the
其中,拉伸机构9包括电机91和依次位于电机91输出轴左右两侧的两个支撑轴93,电机91的外表面固定安装有一号齿轮92,两个支撑轴93外表面的前侧均固定安装有二号齿轮94,一号齿轮92与二号齿轮94啮合传动,支撑轴93的外表面固定套接有套筒95,左右两个套筒95外表面的左侧、右侧均开设有放置槽96,钢丝绳11的两端活动插接在放置槽96内部;Wherein, the
电机91启动后通过一号齿轮92和二号齿轮94带动两个支撑轴93同步转动,然后带动套筒95转动,钢丝绳11的两端经过导向轮10的导向插接在左右两个放置槽96的内部,在套筒95转动时,径向受力的钢丝绳11两端不会脱离放置槽96的内部,在套筒95转动时会使钢丝绳11的两端同步绕接,实现对钢丝绳11的拉伸检测功能。After the
其中,导向轮10的数量为四个且依次分布在工作台1的左右两侧,钢丝绳11活动绕接在导向轮10的外表面;Wherein, the quantity of
导向轮10负责为钢丝绳11提供支撑并维持其导向作用,在钢丝绳11被拉伸移动时,导向轮10保持钢丝绳11绷直并接收检测。The
其中,工作台1顶部的前后两侧均开设有横向等间距分布的八个螺纹孔2,移动架4的前后两侧均通过螺栓3、螺纹孔2压合安装于工作台1的顶部;Among them, the front and rear sides of the top of the
螺栓3用于固定和拆卸移动架4,移动架4固定在工作台1的顶部,通过适配环12带动磁敏传感器14沿着钢丝绳11的轴线移动至钢丝绳11上侧的任意一点,然后将螺栓3与螺纹孔2对好并将移动架4重新固定起来,从而扩大装置的检测范围,钢丝绳11表面可实现多个点的耐疲劳测试,且通过适配轮18、活塞柱17、传动液19和挤压柱20以及适配环12的配合,磁敏传感器14的轴向与钢丝绳11上侧的轴向始终保持共线,从而避免检测时变量的增加,提高检测的灵活度。The
其中,连接筒5的内部弹性连接有一号弹簧6,一号连接柱7通过一号弹簧6弹性支撑于连接筒5的内部,连接块8的上下两侧依次与一号连接柱7和适配环12固定连接;Wherein, the inside of the connecting
当钢丝绳11带动适配轮18和适配环12移动时,为了避免适配环12无规则的移动对适配环12移动稳定性的影响,通过设置有连接块8和一号连接柱7相连接,在适配环12移动时,限制适配环12沿一号连接柱7径向的移动,只允许适配环12带连接块8和一号连接柱7进行上下直线运动,在钢丝绳11绷直并通过适配轮18带动适配环12和磁敏传感器14保持同步移动时,通过连接筒5对一号连接柱7施压,来克服适配环12本身在被钢丝绳11带动而产生的动力,提高适配环12和磁敏传感器14的稳定性。When the
其中,容纳柱15的数量为三个且呈等角度固定连接在适配环12的内环面,二号弹簧16活动套接在活塞柱17的外表面且被拉伸设置,二号弹簧16的两端依次与活塞柱17和容纳柱15弹性连接,三个适配轮18的外表面与钢丝绳11的外表面适配接触;Wherein, the number of containing
二号弹簧16套接在活塞柱17外表面,但其不负责活塞柱17受力时的反馈,当钢丝绳11与三个适配轮18接触时,会带动三个适配轮18同步移动,通过带动活塞柱17向容纳柱15内部移动,压制流动的传动液19并同步压缩挤压柱20,使挤压柱20产生形变并对传动液19产生压力,保持适配轮18在压制钢丝绳11表面时相对位置的稳定性。The
其中,挤压柱20的数量为三个且呈等角度胶粘分布在适配环12的内壁,挤压柱20由橡胶块制成,挤压柱20的纵截面形状为扇形且开合角度为80°,适配环12的内部开设有密封腔121,传动液19通过挤压柱20和容纳柱15密封填充在密封腔121的内部;Wherein, the quantity of extruding
如图7、8所示,橡胶块制成的挤压柱20在被活塞柱17通过传动液19压制变形时能够对三个活塞柱17同步产生相同的压力,这样就能保证适配环12的轴线与钢丝绳11的轴线共线。As shown in Figures 7 and 8, when the
其中,二号连接柱13的数量为三个,三个二号连接柱13呈等角度分布在适配环12的左侧,二号连接柱13的左右两侧依次与磁敏传感器14和适配环12固定连接;Wherein, the number of No. 2 connecting
二号连接柱13用于固定连接磁敏传感器14,用于连接适配环12和磁敏传感器14,使适配环12和磁敏传感器14连为一体。The second connecting
其中,连接筒5的数量为三个且呈等间距分布在移动架4的顶部,一号弹簧6被压缩设置在连接筒5的内部;Wherein, the number of connecting
一号弹簧6通过与一号弹簧6和一号连接柱7、连接块8配合对适配环12和磁敏传感器14进行支撑连接,在适配环12进行移动时提供相应的导向功能。The No. 1
其中,一号齿轮92位于电机91输出轴的前端,一号齿轮92的直径值小于二号齿轮94的直径值;Wherein, the No. 1
一号齿轮92在被电机91带动而转动时,可与二号齿轮94啮合传动并转动,且降低转动并增加扭矩。When the No. 1
工作原理及使用流程:Working principle and usage process:
首先,将待检测的钢丝绳11贯穿适配环12和二号连接柱13的内环面,钢丝绳11的外表面与适配轮18接触并产生挤压力,带动活塞柱17向容纳柱15的内部移动,二号弹簧16被拉伸,位于容纳柱15内部的传动液19被移动的活塞柱17挤压并流动,对挤压柱20施压,使挤压柱20受到挤压力并产生形变传动液19的压力升高,经过导向轮10的导向,钢丝绳11的两端向下依次插接在左右两个放置槽96的内部并固定起来;First, the
然后,将磁敏传感器14的接线端接入A/D转换电路并与计算机连接,在钢丝绳11处于未被拉伸时:给钢丝绳11通电并产生磁场,此时磁敏传感器14捕捉到磁场信号并通过A/D转换电路转换成数字信号后传输进入计算机并得到磁场强度信息;Then, the terminal of the
检测时:启动电机91并带动一号齿轮92和二号齿轮94转动,带动支撑轴93和套筒95转动,使转动中的套筒95将钢丝绳11绕接起来并拉伸,使钢丝绳11受到拉力并绷直,此时,位于上侧拉直的钢丝绳11将带动适配轮18、适配环12整体移动,使适配环12和磁敏传感器14的轴线与钢丝绳11的轴线共线,此时,磁敏传感器14再次检测到钢丝绳11被拉伸时的磁场强度信息,由于适配轮18带动活塞柱17向容纳柱15的内部移动并通过压制流动的传动液19对挤压柱20产生压力,使适配环12与拉伸移动中的钢丝绳11能够始终保持相对位置的稳定,在适配环12上下移动时,通过连接块8带动一号连接柱7沿着连接筒5的内部上下移动,使得一号弹簧6被拉伸或压缩;During detection: start the
最后,当需要检测钢丝绳11不同位置的拉伸强度时,拆下螺栓3,将移动架4向左或向右移动,然后将螺栓3重新固定在移动架4上面,从而可以实现灵活检测,接入电源可采用外接式的学生电源。Finally, when the tensile strength of different positions of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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