CN116046315A - Ton bucket base impact test device - Google Patents

Ton bucket base impact test device Download PDF

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Publication number
CN116046315A
CN116046315A CN202211353609.8A CN202211353609A CN116046315A CN 116046315 A CN116046315 A CN 116046315A CN 202211353609 A CN202211353609 A CN 202211353609A CN 116046315 A CN116046315 A CN 116046315A
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pull rod
frame
guide
impact test
fixedly connected
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王辉平
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Jiangsu Tangchi New Material Packaging Co ltd
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Jiangsu Tangchi New Material Packaging Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing

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  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明公开了一种吨桶底座冲击试验装置,拉杆竖直滑动连接在机架上,拉绳的一端与夹座固定连接,另一端与拉杆固定连接,滚轮转动连接在拉杆上,所述驱动盘为月牙形结构,驱动盘与电机的输出轴固定连接,电机驱动驱动盘转动,驱动盘的外圆弧面与滚轮相接触并驱动拉杆向下运动。本发明能够很真实的模拟了吨桶使用时对底座冲击的情况,整个装置结构简单,使用方便,占据空间小,使用效果好。

Figure 202211353609

The invention discloses an impact test device for the base of a ton bucket. The pull rod is vertically slidably connected to the frame, one end of the pull rope is fixedly connected to the clamp seat, the other end is fixedly connected to the pull rod, and the roller is rotatably connected to the pull rod. The disc has a crescent-shaped structure, and the drive disc is fixedly connected with the output shaft of the motor. The motor drives the drive disc to rotate, and the outer arc surface of the drive disc contacts the roller and drives the pull rod to move downward. The invention can truly simulate the impact of the tonneau on the base during use, and the whole device has a simple structure, is convenient to use, takes up little space, and has a good use effect.

Figure 202211353609

Description

一种吨桶底座冲击试验装置A ton bucket base impact test device

技术领域:Technical field:

本发明涉及一种吨桶底座冲击试验装置。The invention relates to an impact test device for a ton bucket base.

背景技术:Background technique:

吨桶的结构为(如图1):包括外金属保护框架100和塑料桶110,在保护框架的底部设有底座120。The structure of the tote bucket is (as shown in Figure 1): it includes an outer metal protection frame 100 and a plastic bucket 110, and a base 120 is provided at the bottom of the protection frame.

吨桶冲击试验时,普通是采用两种方式,一种是直接将塑料桶110吊起,然后自由坠落,或者将装配好的保护框架100和塑料桶110整体吊起,然后自由坠落,由此判断吨桶的抗冲击性能。然而,该类的试验都是针对空桶,在实际使用时,吨桶绝大多数都是处于存在载荷的情况,其主要易损的部位还是外金属保护框架100底部的底座120,因为要经常搬运吨桶,或者倾斜倾倒吨桶内的液体,因此对存有液体情况下吨桶中底座120的冲击试验尤为重要,而目前现有技术中基本都忽视了该部位的冲击试验,因此本发明提供一种吨桶底座冲击试验装置,用以弥补现有技术中的不足。In the impact test of tonnage barrels, two methods are generally used. One is to directly lift the plastic barrel 110 and then freely fall, or to lift the assembled protective frame 100 and the plastic barrel 110 as a whole, and then freely fall. Judge the impact resistance of the tonnage. However, this type of test is all aimed at empty barrels. In actual use, most of the tonnage barrels are under load, and the main vulnerable part is the base 120 at the bottom of the outer metal protection frame 100, because it needs to be loaded frequently. To carry the tonnage, or tilt the liquid in the tonnage, so the impact test of the base 120 in the tonnage is particularly important when there is liquid, but the impact test of this part is basically ignored in the current prior art, so the present invention An impact test device for a base of a ton bucket is provided to make up for the deficiencies in the prior art.

发明内容:Invention content:

本发明是为了解决上述现有技术存在的问题而提供一种吨桶底座冲击试验装置。The present invention provides a ton bucket base impact test device in order to solve the above-mentioned problems in the prior art.

本发明所采用的技术方案有:The technical scheme adopted in the present invention has:

一种吨桶底座冲击试验装置,包括机架、夹座、拉绳、拉杆、滚轮、驱动盘和电机,拉杆竖直滑动连接在机架上,拉绳的一端与夹座固定连接,另一端与拉杆固定连接,滚轮转动连接在拉杆上,所述驱动盘为月牙形结构,驱动盘与电机的输出轴固定连接,电机驱动驱动盘转动,驱动盘的外圆弧面与滚轮相接触并驱动拉杆向下运动。An impact test device for the base of a ton bucket, including a frame, a clamp seat, a pull rope, a pull rod, a roller, a drive plate and a motor. It is fixedly connected with the pull rod, and the roller is rotatably connected to the pull rod. The drive disk is a crescent-shaped structure, and the drive disk is fixedly connected with the output shaft of the motor. The motor drives the drive disk to rotate, and the outer arc surface of the drive disk contacts and drives the roller. The pull rod moves downwards.

进一步地,所述机架上设有导向架、定滑轮、动滑轮、缓冲块和弹簧,所述导向架水平固定在机架上,定滑轮转动连接在导向架上,缓冲块通过弹簧弹性连接在导向架上,动滑轮转动连接在缓冲块上,拉绳置于定滑轮和动滑轮的一侧。Further, the frame is provided with a guide frame, a fixed pulley, a movable pulley, a buffer block and a spring, the guide frame is horizontally fixed on the frame, the fixed pulley is rotatably connected to the guide frame, and the buffer block is elastically connected to the frame through a spring. On the guide frame, the movable pulley is rotatably connected to the buffer block, and the stay rope is placed on one side of the fixed pulley and the movable pulley.

进一步地,所述导向架上固定有导杆,缓冲块滑动连接在导杆上,弹簧套设在导杆上,弹簧的一端抵触在缓冲块上。Further, a guide rod is fixed on the guide frame, the buffer block is slidably connected to the guide rod, the spring is sleeved on the guide rod, and one end of the spring is in contact with the buffer block.

进一步地,所述夹座包括夹臂和固定臂,所述夹臂为具有水平边与竖直边的直角板结构,两个夹臂对称布置,且两夹臂的竖直边与固定臂固定连接,固定臂与拉绳固定连接。Further, the clamp base includes a clamp arm and a fixed arm, the clamp arm is a right-angle plate structure with horizontal sides and vertical sides, the two clamp arms are symmetrically arranged, and the vertical sides of the two clamp arms are fixed to the fixed arm Connection, the fixed arm is fixedly connected with the stay rope.

进一步地,所述固定臂的两端设有腰型孔,在腰型孔内固定有调节杆,所述夹臂与调节杆相焊接。Further, waist-shaped holes are provided at both ends of the fixed arm, and an adjusting rod is fixed in the waist-shaped hole, and the clip arm is welded to the adjusting rod.

进一步地,所述夹臂的水平边上设有若干插入孔。Further, several insertion holes are provided on the horizontal side of the clamp arm.

进一步地,所述机架上设有导向块,所述拉杆插接在导向块内。Further, a guide block is provided on the frame, and the pull rod is inserted into the guide block.

本发明具有如下有益效果:The present invention has following beneficial effects:

本发明能够很真实的模拟了吨桶使用时对底座冲击的情况,整个装置结构简单,使用方便,占据空间小,使用效果好。The invention can truly simulate the impact of the tonneau on the base during use, and the whole device has a simple structure, is convenient to use, takes up little space, and has a good use effect.

附图说明:Description of drawings:

图 1 为本发明结构图。Figure 1 is a structural diagram of the present invention.

图 2 为夹座、拉绳、拉杆、滚轮和驱动盘之间的装配结构图。Figure 2 is a diagram of the assembly structure among the clamp seat, pull cord, pull rod, roller and drive disc.

图 3 为动滑轮在缓冲块上的结构图。Figure 3 is a structural diagram of the movable pulley on the buffer block.

具体实施方式:Detailed ways:

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1至图3,本发明一种吨桶底座冲击试验装置,包括机架11、夹座21、拉绳31、拉杆32、滚轮33、驱动盘41和电机42,在机架11上设有导向块12,拉杆32竖直插接在导向块12内,拉绳31的一端与夹座21固定连接,另一端与拉杆32固定连接,滚轮33转动连接在拉杆32上。As shown in Figures 1 to 3, a ton bucket base impact test device of the present invention includes a frame 11, a clamp seat 21, a stay rope 31, a pull rod 32, a roller 33, a driving disc 41 and a motor 42, and the frame 11 is provided with Guide block 12 is arranged, and pull bar 32 is vertically inserted in guide block 12, and one end of stay cord 31 is fixedly connected with holder 21, and the other end is fixedly connected with pull bar 32, and roller 33 is rotatably connected on pull bar 32.

驱动盘41与电机42的输出轴固定连接,电机42驱动驱动盘41转动,驱动盘41为月牙形结构,在驱动盘41转动过程中,在驱动盘41的外圆弧面与滚轮33相接触时,驱动盘41驱动拉杆32向下运动。The drive disc 41 is fixedly connected to the output shaft of the motor 42, and the motor 42 drives the drive disc 41 to rotate. The drive disc 41 is a crescent-shaped structure. During the rotation of the drive disc 41, the outer arc surface of the drive disc 41 is in contact with the roller 33 , the driving disc 41 drives the pull rod 32 to move downward.

在机架11上设有导向架51、定滑轮52、动滑轮53、缓冲块54和弹簧55,导向架51水平固定在机架11上,定滑轮52转动连接在导向架51上,缓冲块54通过弹簧55弹性连接在导向架51上,动滑轮53转动连接在缓冲块54上,拉绳31置于定滑轮52和动滑轮53的一侧。Be provided with guide frame 51, fixed pulley 52, movable pulley 53, buffer block 54 and spring 55 on frame 11, guide frame 51 is fixed on the frame 11 horizontally, fixed pulley 52 is connected on guide frame 51 in rotation, buffer block 54 The spring 55 is elastically connected to the guide frame 51 , the movable pulley 53 is rotatably connected to the buffer block 54 , and the stay rope 31 is placed on one side of the fixed pulley 52 and the movable pulley 53 .

为便于弹簧55的安装,在导向架51上固定有导杆56,缓冲块54滑动连接在导杆56上,弹簧55套设在导杆56上,弹簧55的一端抵触在缓冲块54上。To facilitate the installation of the spring 55, a guide rod 56 is fixed on the guide frame 51, the buffer block 54 is slidably connected to the guide rod 56, the spring 55 is sleeved on the guide rod 56, and one end of the spring 55 is in contact with the buffer block 54.

本发明中的夹座21包括夹臂211和固定臂212,夹臂211为具有水平边与竖直边的直角板结构,两个夹臂211对称布置,且两夹臂211的竖直边与固定臂212固定连接,固定臂212与拉绳31固定连接。The clamp seat 21 in the present invention comprises a clamp arm 211 and a fixed arm 212, the clamp arm 211 is a rectangular plate structure with a horizontal side and a vertical side, the two clamp arms 211 are arranged symmetrically, and the vertical sides of the two clamp arms 211 are aligned with the The fixed arm 212 is fixedly connected, and the fixed arm 212 is fixedly connected with the pull cord 31 .

由于金属保护框架100由若干金属杆焊接而成,为便于夹臂211插入金属保护框架100内,在夹臂211的水平边上设有若干插入孔213。插入孔213可以让开金属保护框架100上的竖直杆,便于顶端的横杆更好地进入夹臂211插的直角槽内。Since the metal protection frame 100 is welded by several metal rods, in order to facilitate the insertion of the clamp arm 211 into the metal protection frame 100 , several insertion holes 213 are provided on the horizontal side of the clamp arm 211 . The insertion hole 213 can let go of the vertical bar on the metal protective frame 100, so that the top cross bar can better enter into the right-angle slot where the clip arm 211 is inserted.

夹臂211在固定臂212上的安装位置可调,用于适用于不同尺寸的吨桶,为实现夹臂211的安装位置可调,在固定臂212的两端设有腰型孔,在每个腰型孔内固定有调节杆214,调节杆214竖直布置,夹臂211与调节杆214相焊接,夹臂211水平布置。The installation position of the clamp arm 211 on the fixed arm 212 is adjustable, and is suitable for totes of different sizes. In order to realize the adjustable installation position of the clamp arm 211, waist-shaped holes are provided at both ends of the fixed arm 212. Each An adjusting rod 214 is fixed in each waist-shaped hole, and the adjusting rod 214 is vertically arranged, and the clamping arm 211 is welded with the adjusting rod 214, and the clamping arm 211 is arranged horizontally.

在做吨桶底座的冲击试验时,将吨桶内注满液体(水),然后将两个夹臂211卡入吨桶中金属保护框架100的顶端(如图1),然后打开电机42,电机42驱动驱动盘41转动,在驱动盘41转动过程中,在驱动盘41的外圆弧面与滚轮33相接触时,驱动盘41驱动拉杆32向下运动,此时吨桶的一端被抬起并使得吨桶倾斜,吨桶上抬时,弹簧被压缩,在驱动盘41的外圆弧面脱离滚轮33时,吨桶在自重作用下,吨桶重重撞击底面,进而实现对吨桶底部一侧底座的冲击试验。在吨桶撞击底面时,缓冲块54通过弹簧复位,且弹簧能够给缓冲块54一个缓冲。本发明能够很真实的模拟了吨桶使用时对底座冲击的情况,整个装置结构简单,使用方便,占据空间小,使用效果好。When doing the impact test on the base of the tote, fill the tote with liquid (water), then snap the two clamp arms 211 into the top of the metal protection frame 100 in the tote (as shown in Figure 1), and then turn on the motor 42, The motor 42 drives the drive plate 41 to rotate. During the rotation of the drive plate 41, when the outer arc surface of the drive plate 41 is in contact with the roller 33, the drive plate 41 drives the pull rod 32 to move downward. At this time, one end of the tote is lifted. When the tonneau is lifted up, the spring is compressed, and when the outer arc surface of the drive plate 41 is separated from the roller 33, the tonneau will hit the bottom heavily under the action of its own weight, thereby achieving the bottom of the tonneau. Impact test of one side base. When the tonneau hits the bottom surface, the buffer block 54 is reset by the spring, and the spring can give the buffer block 54 a buffer. The invention can truly simulate the impact of the tonneau on the base during use, and the whole device has a simple structure, is convenient to use, takes up little space, and has a good use effect.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the principle of the present invention, and these improvements should also be regarded as the invention. protected range.

Claims (5)

1. The utility model provides a ton bucket base impact test device which characterized in that: the device comprises a frame (11), a clamping seat (21), a pull rope (31), a pull rod (32), a roller (33), a driving disc (41) and a motor (42), wherein the pull rod (32) is vertically and slidably connected to the frame (11), one end of the pull rod (31) is fixedly connected with the clamping seat (21), the other end of the pull rod is fixedly connected with the pull rod (32), the roller (33) is rotationally connected to the pull rod (32), the driving disc (41) is of a crescent structure, the driving disc (41) is fixedly connected with an output shaft of the motor (42), the motor (42) drives the driving disc (41) to rotate, and an outer arc surface of the driving disc (41) is contacted with the roller (33) and drives the pull rod (32) to move downwards;
the device is characterized in that a guide frame (51), a fixed pulley (52), a movable pulley (53), a buffer block (54) and a spring (55) are arranged on the frame (11), the guide frame (51) is horizontally fixed on the frame (11), the fixed pulley (52) is rotationally connected to the guide frame (51), the buffer block (54) is elastically connected to the guide frame (51) through the spring (55), the movable pulley (53) is rotationally connected to the buffer block (54), and a pull rope (31) is arranged on one side of the fixed pulley (52) and one side of the movable pulley (53);
the clamping seat (21) comprises clamping arms (211) and fixing arms (212), the clamping arms (211) are of a rectangular plate structure with horizontal edges and vertical edges, the two clamping arms (211) are symmetrically arranged, the vertical edges of the two clamping arms (211) are fixedly connected with the fixing arms (212), and the fixing arms (212) are fixedly connected with the pull ropes (31).
2. The ton barrel base impact test apparatus of claim 1, wherein: guide rods (56) are fixed on the guide frames (51), the buffer blocks (54) are connected to the guide rods (56) in a sliding mode, springs (55) are sleeved on the guide rods (56), and one ends of the springs (55) are abutted to the buffer blocks (54).
3. The ton barrel base impact test apparatus of claim 1, wherein: a plurality of inserting holes (213) are formed in the horizontal edge of the clamping arm (211).
4. The ton barrel base impact test apparatus of claim 1, wherein: waist-shaped holes are formed in two ends of the fixing arm (212), adjusting rods (214) are fixed in the waist-shaped holes, and the clamping arms (211) are welded with the adjusting rods (214).
5. The ton barrel base impact test apparatus of claim 1, wherein: the frame (11) is provided with a guide block (12), and the pull rod (32) is inserted into the guide block (12).
CN202211353609.8A 2022-11-01 2022-11-01 Ton bucket base impact test device Pending CN116046315A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103852231A (en) * 2012-11-28 2014-06-11 江苏东方汽车装饰件总厂 Fuel tank collision testing stand
CN103866075A (en) * 2014-03-31 2014-06-18 武汉钢铁(集团)公司 Test device for simulating smelting and tapping processes of rotary furnace
CN108088640A (en) * 2017-12-25 2018-05-29 北华大学 Chemical barrel reliability test device
CN209043563U (en) * 2018-09-25 2019-06-28 昆明博效包装材料有限公司 A kind of PC barrels of tolerance test device that falls from high altitude
CN213148272U (en) * 2020-11-04 2021-05-07 广东合强包装科技有限公司 Drop test device of ton bucket
CN215004168U (en) * 2021-03-01 2021-12-03 上海汇博精工电子科技有限公司 Drop test device
CN218628900U (en) * 2022-11-01 2023-03-14 江苏唐驰新材料包装有限公司 Ton bucket base impact test device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103852231A (en) * 2012-11-28 2014-06-11 江苏东方汽车装饰件总厂 Fuel tank collision testing stand
CN103866075A (en) * 2014-03-31 2014-06-18 武汉钢铁(集团)公司 Test device for simulating smelting and tapping processes of rotary furnace
CN108088640A (en) * 2017-12-25 2018-05-29 北华大学 Chemical barrel reliability test device
CN209043563U (en) * 2018-09-25 2019-06-28 昆明博效包装材料有限公司 A kind of PC barrels of tolerance test device that falls from high altitude
CN213148272U (en) * 2020-11-04 2021-05-07 广东合强包装科技有限公司 Drop test device of ton bucket
CN215004168U (en) * 2021-03-01 2021-12-03 上海汇博精工电子科技有限公司 Drop test device
CN218628900U (en) * 2022-11-01 2023-03-14 江苏唐驰新材料包装有限公司 Ton bucket base impact test device

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