CN116044904A - Drum-shaped double-conical-surface dynamic-static pressure radial sliding bearing - Google Patents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/06—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
- F16C32/0603—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
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Abstract
一种鼓形双锥面动静压径向滑动轴承,包括轴承外圈和轴承内圈,轴承外圈与轴承内圈间隙配合;轴承内圈由空心圆柱体和两个空心截顶圆锥体构成,两个空心截顶圆锥体的下底面分别连接于空心圆柱体的两端;两个空心截顶圆锥体的锥斜面与轴承外圈的内表面之间形成发散区域间隙,空心圆柱体的外表面与轴承外圈的内表面之间形成静压区域间隙;在轴承外圈的外表面相应于静压承载区域的位置,开设有进气槽,进气槽内沿周向均匀分布有多个进气节流装置。本发明通过构造楔形间隙形成动静压效应,该轴承能够形成稳定的润滑膜且轴承能够承受一定双向轴向载荷,具有较强的静压和动压效应,具有良好的稳定性与动力学性能。
A drum-shaped double-cone dynamic and static pressure radial sliding bearing, including a bearing outer ring and a bearing inner ring, the bearing outer ring and the bearing inner ring are in clearance fit; the bearing inner ring is composed of a hollow cylinder and two hollow truncated cones, The lower bottom surfaces of the two hollow truncated cones are respectively connected to the two ends of the hollow cylinder; the taper slopes of the two hollow truncated cones and the inner surface of the bearing outer ring form a gap in the divergent area, and the outer surface of the hollow cylinder A static pressure area gap is formed between the inner surface of the outer ring of the bearing and the position of the outer surface of the outer ring of the bearing corresponding to the static pressure bearing area. Air throttling device. The invention forms a dynamic and static pressure effect by constructing a wedge-shaped gap, the bearing can form a stable lubricating film and the bearing can bear a certain bidirectional axial load, has strong static pressure and dynamic pressure effects, and has good stability and dynamic performance.
Description
技术领域technical field
本发明属于滑动轴承技术领域,涉及一种鼓形双锥面动静压径向滑动轴承。The invention belongs to the technical field of sliding bearings, and relates to a drum-shaped double-cone dynamic and static pressure radial sliding bearing.
背景技术Background technique
滑动轴承由于其运转过程形成的流体膜间隙,使其适应于高速工况,且具有极低的摩擦系数、较小的界面磨损等特点,其在各类旋转机械系统中使用越来越多。流体径向滑动轴承润滑介质可以是液体或者气体,其中液体润滑,特别是润滑油下的滑动轴承具有更高的承载能力和良好的稳定性;气体润滑的径向滑动轴承具有转子精度高、摩擦损耗小、对工作环境要求低、清洁环保等优点,也被应用于各类高精度机床、高速空气动力装置、精密设备或者仪器系统等设备中。但是传统径向滑动轴承一般难以承受轴向载荷且高速稳定性较差,且随着轴承所处的工况越来越复杂,其对新结构以解决上述问题的需求也越来越急迫。Sliding bearings are suitable for high-speed working conditions due to the fluid film gap formed during their operation, and have the characteristics of extremely low friction coefficient and small interface wear. They are used more and more in various rotating mechanical systems. The lubricating medium of fluid radial sliding bearings can be liquid or gas, among which liquid lubrication, especially the sliding bearings under lubricating oil, has higher load capacity and good stability; gas-lubricated radial sliding bearings have high rotor precision, friction The advantages of low loss, low requirements on the working environment, clean and environmental protection are also used in various types of high-precision machine tools, high-speed aerodynamic devices, precision equipment or instrument systems and other equipment. However, traditional radial sliding bearings are generally difficult to bear axial loads and have poor high-speed stability. As the working conditions of bearings become more and more complex, the demand for new structures to solve the above problems is becoming more and more urgent.
在滑动轴承新结构的提出方面,已有不同的文献和专利论述了轴承的结构更新策略,如提出滚滑组合新轴承结构,张国渊等人公开的一种可调定位滚滑径向复合轴承(申请号:CN 112128237 A),其结构主要在圆筒状轴承座上安装弹性圆柱滚子、固定轴瓦与可倾轴瓦,固定轴瓦与轴承座固定,轴承座外表面销孔处固定有瓦块支点调节器可用来微调转子与可倾轴瓦的间隙,保证良好的油膜厚度,三者严格分离避免了冲击载荷下滚子打滑与被挤压造成的轴承过度磨损和卡死的现象,有效延长了轴承的寿命。又如张国渊等人公开的一种滚滑径向-滑动止推的组合轴承(申请号:CN 112128236 A),该发明将径向轴承与止推轴承结合起来,径向轴承结构与上述专利相同;止推轴承主要结构在于镜板固定在转子端面,双圆台止推轴承座安装在径向轴承座下端,可倾瓦块安装在第二个圆台上,其结构为带有倾角的柱体结构,与镜板可形成楔形油膜,提高轴承性能,与现有技术相比该发明有效提高了轴承的寿命。In terms of the new structure of sliding bearings, there have been different literatures and patents discussing the structural update strategy of bearings, such as the new bearing structure of rolling-sliding combination, Zhang Guoyuan et al. disclosed a rolling-sliding radial composite bearing with adjustable positioning ( Application number: CN 112128237 A), its structure is mainly to install elastic cylindrical rollers, fixed bearing pads and tiltable bearing pads on the cylindrical bearing housing, the fixed bearing pad is fixed to the bearing housing, and the pad fulcrum is fixed at the pin hole on the outer surface of the bearing housing The regulator can be used to fine-tune the gap between the rotor and the tilting bearing bush to ensure a good oil film thickness. The strict separation of the three avoids excessive wear and seizure of the bearing caused by roller slipping and being squeezed under impact load, effectively extending the life of the bearing. lifespan. Another example is a sliding radial-sliding thrust combined bearing disclosed by Zhang Guoyuan et al. (Application No.: CN 112128236 A). This invention combines the radial bearing and the thrust bearing, and the structure of the radial bearing is the same as the above-mentioned patent The main structure of the thrust bearing is that the mirror plate is fixed on the end face of the rotor, the thrust bearing seat of the double circular platform is installed at the lower end of the radial bearing seat, and the tiltable pad is installed on the second circular platform, and its structure is a cylindrical structure with an inclination angle. , and the mirror plate can form a wedge-shaped oil film to improve the performance of the bearing. Compared with the prior art, the invention effectively improves the service life of the bearing.
另一方面,对于滑动轴承新结构的发展,采用改变轴承或者相配合的转子表面特征的方案,即表面改形。一种为在轴承内径处开槽或者微织构,另一种为轴承配合的转子表面进行改型(开槽或者微织构)。但是,第一种方案对于较小直径转子用滑动轴承,如空气径向滑动轴承,其内径处的开槽或者织构化较难实现,且在高速运转中,轴承的间隙需要设计更为精确,否则极易在高速工况下出现轴承失稳;第二种方案在实际工程不容易实现,在于实际中转子和轴承的设计分属不同部门,作为基础部件的轴承并不能对转子的设计提出要求;此外转子表面的改形对于转子整体的强度可能会产生影响,这甚至可能影响到转子运行的安全性和稳定性。On the other hand, for the development of new structures for plain bearings, solutions are used to modify the surface features of the bearing or the associated rotor, ie surface modification. One is grooved or micro-textured on the bearing ID, and the other is modified (grooved or micro-textured) on the bearing mating rotor surface. However, the first solution is for sliding bearings for smaller diameter rotors, such as air radial sliding bearings, it is difficult to realize slotting or texturing at the inner diameter, and in high-speed operation, the clearance of the bearing needs to be designed more precisely , otherwise it is very easy to cause bearing instability under high-speed working conditions; the second solution is not easy to realize in actual engineering, because the design of the rotor and the bearing belong to different departments in practice, and the bearing as the basic component cannot make a contribution to the design of the rotor. Requirements; In addition, the modification of the rotor surface may affect the overall strength of the rotor, which may even affect the safety and stability of the rotor operation.
对于第一种的方案,不少的研究者已经提出新的轴承结构,如申请号为CN113431844A,名称为“一种高速螺旋槽小孔节流动静压气体轴承装置”的专利公开了一种外侧设置有供气孔与小孔节流器、内侧设置有螺旋槽与轴向微通槽的动静压气体轴承。该发明所述动静压气体轴承可以满足转子在启动与停止阶段时避免干摩擦提高稳定性的目的,在转子高速运转时可以停止外界持续高压供气,利用轴颈的回转将气体压入螺旋槽中,以此提高轴承的整体性能;但此轴承螺旋槽位于内侧,轴向微通槽位于轴承内侧中段,加工较为困难。又如专利号为CN 110242671 A,名称为“一种圆锥形箔片动压空气轴承”的发明专利公开了一种施加径向箔片的圆锥形轴承,其结构将空心圆柱体变为空心圆锥体并在外侧安装径向箔片。该发明能够同时承受径向力与轴向力且承载能力较大,但是其并未指出轴承与转子之间的配合关系,在转子启动与停止时无法形成有效的油膜厚度,导致摩擦阻力过大,影响转子的稳定性。For the first solution, many researchers have proposed a new bearing structure, such as the application number CN113431844A, the patent titled "A High-Speed Spiral Groove Small Hole Segment Hydrostatic Gas Bearing Device" discloses an outer bearing structure. The dynamic and static pressure gas bearing is provided with an air supply hole and a small hole restrictor, and the inner side is provided with a spiral groove and an axial micro-through groove. The dynamic and static pressure gas bearing described in this invention can meet the purpose of avoiding dry friction and improving the stability of the rotor during the start and stop stages. When the rotor is running at high speed, it can stop the continuous high-pressure gas supply from the outside, and use the rotation of the journal to press the gas into the spiral groove. In order to improve the overall performance of the bearing; however, the spiral groove of this bearing is located on the inner side, and the axial micro-through groove is located in the middle section of the inner side of the bearing, which is difficult to process. Another example is the patent No. CN 110242671 A, the invention patent titled "a conical foil dynamic pressure air bearing" discloses a conical bearing with radial foils applied, and its structure changes the hollow cylinder into a hollow cone body and install radial foils on the outside. This invention can bear radial force and axial force at the same time and has a large bearing capacity, but it does not point out the matching relationship between the bearing and the rotor, and cannot form an effective oil film thickness when the rotor starts and stops, resulting in excessive frictional resistance , affecting the stability of the rotor.
近年来,已有研究者提出了针对滑动轴承性能提升的表面改形方法,并取得了一些理论进展,如针对表面微织构对轴承性能的影响,丁浩等通过建立的考虑不同形状微织构的轴承模型,采用流体动力学方法计算了其承载力,获知了微织构形状和深度对气体动压轴承承载力的影响规律,研究结果表明表面微织构对气体动压轴承承载性能具有一定的影响[丁浩,高强,冯伟,刘保国,李行雨.表面微织构对气体动压轴承承载性能的影响[J].轴承,2022,10:105-110.]。这类通过表面改型实现轴承性能提升的方法越来越多地受到研究者的关注,也是轴承技术发展的一个重要方向。In recent years, some researchers have proposed surface modification methods for improving the performance of sliding bearings, and some theoretical progress has been made. Based on the bearing model, the bearing capacity was calculated by the hydrodynamic method, and the influence law of the shape and depth of the micro-texture on the bearing capacity of the aerodynamic bearing was obtained. The research results show that the surface micro-texture has a certain influence on the bearing capacity of the aerodynamic bearing. [Ding Hao, Gao Qiang, Feng Wei, Liu Baoguo, Li Xingyu. The effect of surface micro-texture on the load-carrying performance of aerodynamic bearings [J]. Bearings, 2022, 10:105-110.]. This kind of method of improving bearing performance through surface modification has attracted more and more attention from researchers, and it is also an important direction for the development of bearing technology.
综上,针对滑动轴承新结构需求和理论研究进展,需要发展更便于制造和提高其整体性能的方案。In summary, in view of the new structural requirements and theoretical research progress of sliding bearings, it is necessary to develop solutions that are easier to manufacture and improve their overall performance.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本发明的目的在于提供一种鼓形双锥面动静压径向滑动轴承,通过构造楔形间隙形成动静压效应,该轴承能够形成稳定的润滑膜且轴承能够承受一定双向轴向载荷,具有较强的静压和动压效应,具有良好的稳定性与动力学性能。In order to overcome the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a drum-shaped double-cone dynamic and static pressure radial sliding bearing, which can form a stable lubricating film and the bearing can withstand Certain bidirectional axial load, strong static pressure and dynamic pressure effects, good stability and dynamic performance.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种鼓形双锥面动静压径向滑动轴承,包括轴承外圈和轴承内圈,所述轴承外圈与所述轴承内圈间隙配合;A drum-shaped double-cone dynamic and static pressure radial sliding bearing, including a bearing outer ring and a bearing inner ring, and the bearing outer ring is in clearance fit with the bearing inner ring;
所述轴承内圈由空心圆柱体和两个空心截顶圆锥体构成,所述两个空心截顶圆锥体的下底面分别连接于所述空心圆柱体的两端;所述两个空心截顶圆锥体的锥斜面与所述轴承外圈的内表面之间形成发散区域间隙,所述空心圆柱体的外表面与所述轴承外圈的内表面之间形成静压区域间隙;The bearing inner ring is composed of a hollow cylinder and two hollow truncated cones, the lower bottom surfaces of the two hollow truncated cones are respectively connected to the two ends of the hollow cylinder; the two hollow truncated cones A divergent area gap is formed between the tapered surface of the cone and the inner surface of the bearing outer ring, and a static pressure area gap is formed between the outer surface of the hollow cylinder and the inner surface of the bearing outer ring;
在所述轴承外圈的外表面相应于所述静压承载区域的位置,开设有进气槽,所述进气槽内沿周向均匀分布有多个进气节流装置。On the outer surface of the bearing outer ring at a position corresponding to the static pressure bearing area, an air intake slot is opened, and a plurality of air intake throttling devices are uniformly distributed in the circumferential direction in the air intake slot.
在一个实施例中,所述轴承外圈与所述轴承内圈的最小间隙处的间隙为0.1-50μm。In one embodiment, the minimum gap between the bearing outer ring and the bearing inner ring is 0.1-50 μm.
在一个实施例中,所述轴承外圈为空心圆柱体,所述进气槽沿周向开设在所述空心圆柱体的外表面;所述空心圆柱体和两个空心截顶圆锥体的中心线重合,两个空心截顶圆锥体的下底面分别与空心圆柱体的两个底面相等并贴合。In one embodiment, the outer ring of the bearing is a hollow cylinder, and the air inlet groove is provided on the outer surface of the hollow cylinder along the circumferential direction; the center of the hollow cylinder and two hollow truncated cones The lines are coincident, and the bottom surfaces of the two hollow truncated cones are respectively equal to and attached to the two bottom surfaces of the hollow cylinder.
在一个实施例中,所述进气节流装置为圆形透孔,其轴线与轴承外圈的轴线正交,直径取值范围0.5~5mm,长度为轴承外圈厚度的0.4~0.9倍,且长度与直径比范围在1~20之间,满足短毛细节流条件。In one embodiment, the air intake throttling device is a circular through hole, the axis of which is perpendicular to the axis of the outer ring of the bearing, the diameter ranges from 0.5 to 5 mm, and the length is 0.4 to 0.9 times the thickness of the outer ring of the bearing. And the length-to-diameter ratio ranges from 1 to 20, which satisfies the condition of short-haired detail flow.
在一个实施例中,所述进气节流装置末端设置矩形压力腔,所述矩形压力腔的腔深为0.5~5mm;轴向长度为轴承宽度的1/9~2/9,周向长度与轴向长度的比为0.8~1.2。In one embodiment, a rectangular pressure chamber is provided at the end of the air intake throttling device, and the depth of the rectangular pressure chamber is 0.5-5mm; the axial length is 1/9-2/9 of the bearing width, and the circumferential length The ratio to the axial length is 0.8 to 1.2.
在一个实施例中,所述空心截顶圆锥体的锥斜面沿周向均匀分布多组改形槽结构或微织构,两个空心截顶圆锥体上的改形槽结构或微织构数量相同且对称分布。In one embodiment, the tapered surface of the hollow truncated cone is uniformly distributed with multiple groups of modified groove structures or microtextures along the circumference, and the number of modified groove structures or microtextures on the two hollow truncated cones is same and symmetrical distribution.
在一个实施例中,所述改形槽结构的槽类型为螺旋槽、矩形槽或三角形槽,槽深0.1~10μm,以助于动压效应形成;所述微织构为多排组合的圆形微坑、三角形微坑、正方形微坑或矩形微坑,微织构总面积占锥斜面面积的1/3~2/3,坑深0.1~3mm,以助于在微织构部分形成局部静压效应。In one embodiment, the groove type of the modified groove structure is a spiral groove, a rectangular groove or a triangular groove, and the groove depth is 0.1-10 μm to facilitate the formation of the dynamic pressure effect; the micro-texture is a combination of multiple rows of circles Shaped micro-pit, triangular micro-pit, square micro-pit or rectangular micro-pit, the total area of micro-texture accounts for 1/3-2/3 of the area of the cone slope, and the depth of the pit is 0.1-3mm, which helps to form local micro-pit in the micro-texture part static pressure effect.
在一个实施例中,当所述改形槽结构的槽类型为螺旋槽时,螺旋槽有多组;两个空心截顶圆锥体上的螺旋槽旋向相反;当轴承内圈逆时针旋转时,两个空心截顶圆锥体上的螺旋槽的旋向与流体流动趋势一致,促进流体循环,保持润滑效果;当轴承内圈顺时针旋转时,两个空心截顶圆锥体上的螺旋槽的旋向与流体流动趋势相反,降低轴承流量,提高轴承静压效应。In one embodiment, when the groove type of the modified groove structure is a spiral groove, there are multiple sets of spiral grooves; the spiral grooves on the two hollow truncated cones have opposite directions of rotation; when the inner ring of the bearing rotates counterclockwise , the rotation direction of the spiral grooves on the two hollow truncated cones is consistent with the fluid flow trend, which promotes fluid circulation and maintains the lubrication effect; when the inner ring of the bearing rotates clockwise, the spiral grooves on the two hollow truncated cones The direction of rotation is opposite to the trend of fluid flow, reducing the bearing flow and increasing the static pressure effect of the bearing.
在一个实施例中,所述发散区域间隙、静压区域间隙的轴向长度相等,所述空心截顶圆锥体的锥度范围为0.5~10°,根据其所承受的外轴向力或者为增加轴承流量以实现轴承降温的目的进行设计,锥度增大时,则轴承所能承受的轴向极限载荷增大,同时轴承发散区域间隙增大导致轴承流量增大进而提高轴承散热能力;锥度减小时,轴承所能承受的径向极限载荷增大,同时轴承发散区域间隙减小导致轴承流量减小进而降低轴承散热能力。In one embodiment, the axial lengths of the gap in the diverging region and the gap in the static pressure region are equal, and the taper of the hollow truncated cone is in the range of 0.5° to 10°. According to the external axial force it bears or increases The bearing flow is designed for the purpose of cooling the bearing. When the taper increases, the axial limit load that the bearing can withstand increases. At the same time, the gap in the divergent area of the bearing increases, which leads to an increase in the bearing flow and improves the bearing heat dissipation capacity; when the taper decreases , the radial limit load that the bearing can withstand increases, and at the same time, the clearance in the divergent area of the bearing decreases, resulting in a decrease in the bearing flow and thus reducing the heat dissipation capacity of the bearing.
在一个实施例中,所述轴承内圈的内孔与轴过盈配合或者过渡配合。In one embodiment, the inner hole of the inner ring of the bearing is in interference fit or transition fit with the shaft.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明采取的拆分式流体润滑滑动轴承创新结构方案,可以根据工况设计合理的节流装置和槽型参数以增加承载和气膜刚度的作用。具体地,处在较高转速下,通过轴承内圈两锥体斜面对称分布的螺旋槽或者微织构增强流体动压效应以提高承载和气膜刚度;处在较低转速时,通过短毛细节流和外部较高供气压力来提升流体的静压效应以实现对承载性能等的提升。1. The innovative structural scheme of the split type fluid lubricated sliding bearing adopted in the present invention can design reasonable throttling devices and groove parameters according to working conditions to increase the load bearing and air film stiffness. Specifically, at higher speeds, the spiral grooves or micro-textures distributed symmetrically on the two cone slopes of the inner ring of the bearing enhance the hydrodynamic pressure effect to improve the bearing and air film stiffness; at lower speeds, through the short hair details The flow and external higher air supply pressure are used to improve the static pressure effect of the fluid to achieve the improvement of the load-bearing performance and so on.
2、本发明内圈与外圈之间存在微米级别的微小间隙,压力腔为毫米级别,能够获得更稳定的气膜,提高轴承的承载能力。2. There is a micron-level gap between the inner ring and the outer ring of the present invention, and the pressure chamber is at the millimeter level, so that a more stable air film can be obtained and the bearing capacity of the bearing can be improved.
3、本发明内圈所采用的截顶圆锥式结构在运行过程中,两端间隙较大,可以有效地将介质压入轴承内部,还可同时承受轴向力及径向力的冲击,提高了轴承的使用寿命。3. The truncated conical structure adopted by the inner ring of the present invention has a large gap at both ends during operation, which can effectively press the medium into the bearing, and can also bear the impact of axial force and radial force at the same time, improving the service life of the bearing.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为轴承外圈的主视图。Figure 2 is a front view of the bearing outer ring.
图3为轴承外圈的径向剖面图。Figure 3 is a radial sectional view of the bearing outer ring.
图4为轴承螺旋槽内圈的结构示意图。Fig. 4 is a structural schematic diagram of the spiral groove inner ring of the bearing.
图5为轴承三角形微织构内圈的结构示意图。Fig. 5 is a structural schematic diagram of a triangular micro-textured inner ring of a bearing.
具体实施方式Detailed ways
下面结合附图和实施例详细说明本发明的实施方式。The implementation of the present invention will be described in detail below in conjunction with the drawings and examples.
本发明通过构造楔形间隙形成动静压效应的动静压径向滑动轴承,具体为一种含有内圈鼓形双锥面、外圈含节流装置的可分离式动静压径向滑动轴承,以提升轴承承载静特性,并增强运行动态特性。The invention forms a dynamic and static radial sliding bearing with a dynamic and static pressure effect by constructing a wedge-shaped gap, specifically a detachable dynamic and static radial sliding bearing with a drum-shaped double cone surface on the inner ring and a throttling device on the outer ring. The bearing carries the static characteristics and enhances the running dynamic characteristics.
具体地,如图1至图5所示,本发明鼓形双锥面动静压径向滑动轴承,包括轴承外圈1和轴承内圈2,轴承外圈1与轴承内圈2为间隙配合关系,轴承内圈2同轴布置于轴承外圈1中,轴承内圈2的内孔与轴过盈配合或者过渡配合。Specifically, as shown in Figures 1 to 5, the drum-shaped double-cone dynamic and static pressure radial sliding bearing of the present invention includes a bearing
其中,轴承外圈1的外表面开设有周向的进气槽1-1,在进气槽1-1内,沿周向均匀分布有多个进气节流装置1-2。Wherein, the outer surface of the bearing
轴承内圈2由空心圆柱体2-1和两个左右对称的空心截顶圆锥体2-2构成,空心截顶圆锥体2-2是指将一个空心圆锥体截顶得到的圆台形结构,此处“空心”,是指沿中轴方向具有贯通孔,容易理解,贯通孔的中轴与圆锥体或圆台的中轴一致。同理,空心圆柱体2-1是指一个具有轴向贯通孔的圆柱,容易理解,贯通孔的中轴与圆柱的中轴一致。两个空心截顶圆锥体2-2的下底面分别连接于空心圆柱体2-1的两端;显然,空心圆柱体2-1的空心部分即“贯通孔”和两个空心截顶圆锥体2-2的空心部分即“贯通孔”是等径且同轴的,即空心圆柱体2-1和两个空心截顶圆锥体2-2的中心线重合。示例地,两个空心截顶圆锥体2-2的下底面分别与空心圆柱体2-1的两个底面相等并贴合。本发明中,“下底面”指的是截面圆台形结构中较大的底面。与之相应,“上底面”指的是截面圆台形结构中较小的底面。轴承内圈2的两端即为两个空心截顶圆锥体2-2的“上底面”The bearing
当轴承内圈2置于轴承外圈1中时,两个空心截顶圆锥体2-2的锥斜面与轴承外圈1的内表面之间形成发散区域间隙,空心圆柱体2-1的外表面与轴承外圈1的内表面之间形成静压区域间隙。其中,进气槽1-1与静压承载区域的位置对应。发散区域间隙在内圈转动过程中促进动压效应的形成,静压区域间隙在通过进气节流装置下形成静压效应。因此,在运行过程中,两端间隙较大而中间间隙较小,可以有效地将介质压入轴承内部,还可同时承受轴向力及径向力的冲击,提高了轴承的使用寿命。When the bearing
其中三段间隙的轴向长度均相同,根据实际工况设计截顶圆锥锥度,进而得到不同的发散区域间隙,以此提高轴承的力学性能与散热性能。The axial lengths of the three gaps are the same, and the taper of the truncated cone is designed according to the actual working conditions, so as to obtain different gaps in divergent regions, so as to improve the mechanical properties and heat dissipation performance of the bearing.
在本发明的一些实施例中,轴承外圈1与轴承内圈2的最小间隙处的间隙为0.1-50μm,处在微米级间隙。In some embodiments of the present invention, the minimum gap between the bearing
在本发明的一些实施例中,轴承外圈1为空心圆柱体,此处空心圆柱体的定义与前述空心圆柱体2-1相仿,即一个具有轴向贯通孔的圆柱。轴承内圈2即同轴位于该轴向贯通孔中。进气槽1-1的数量为1个,也可为对称的多个,沿周向开设在空心圆柱体的外表面。进气节流装置1-2单排设置,即,所有的进气节流装置1-2处于同一圆周上,并优选均匀分布。进气节流装置1-2的数量一般为4-16个,根据轴承工况和结构参数设计其数量值。In some embodiments of the present invention, the bearing
在本发明的一些实施例中,进气节流装置1-2为圆形透孔,其轴线与轴承外圈1的轴线正交,直径取值范围0.5~3mm,长度为轴承外圈1厚度的0.4~0.9倍,且长度与直径比范围在1~20之间,满足短毛细节流条件。In some embodiments of the present invention, the air intake throttling device 1-2 is a circular through hole, the axis of which is perpendicular to the axis of the bearing
在本发明的一些实施例中,进气节流装置1-2末端还进一步设置了矩形压力腔1-3,进气节流装置1-2的两端分别与进气槽1-1和矩形压力腔1-3相通,且进气节流装置1-2的轴线与矩形压力腔1-3的几何中心线重合。矩形压力腔1-3是指其沿垂直轴向的截面为矩形或近似矩形,其腔深(即径向长度)为mm级,范围在0.5~5mm;轴向长度为轴承宽度的1/9~2/9,周向长度与轴向长度的比为0.8~1.2。内外圈之间的微米级别间隙和压力腔的毫米级别腔深,能够获得更稳定的气膜,提高轴承的承载能力。具体可结合轴承静压承载特性,合理进行深腔参数设计。In some embodiments of the present invention, a rectangular pressure chamber 1-3 is further provided at the end of the air intake throttling device 1-2. The pressure chambers 1-3 communicate with each other, and the axis of the air intake throttling device 1-2 coincides with the geometric centerline of the rectangular pressure chamber 1-3. Rectangular pressure chamber 1-3 means that its section along the vertical axis is rectangular or approximately rectangular, and its cavity depth (that is, the radial length) is mm, ranging from 0.5 to 5mm; the axial length is 1/9 of the bearing width ~2/9, the ratio of the circumferential length to the axial length is 0.8~1.2. The micron-level gap between the inner and outer rings and the millimeter-level cavity depth of the pressure chamber can obtain a more stable air film and improve the bearing capacity of the bearing. Specifically, the deep cavity parameter design can be reasonably carried out in combination with the static pressure bearing characteristics of the bearing.
在本发明的一些实施例中,空心截顶圆锥体2-2的锥斜面沿周向均匀分布多组改形槽结构2-2-1或其他的微织构,两个空心截顶圆锥体2-2上的改形槽结构2-2-1或微织构数量相同且对称分布。In some embodiments of the present invention, the tapered surface of the hollow truncated cone 2-2 is evenly distributed along the circumferential direction with multiple groups of modified groove structures 2-2-1 or other micro-textures, and the two hollow truncated cones The number of modified groove structures 2-2-1 or micro-textures on 2-2 is the same and distributed symmetrically.
在本发明的一些实施例中,改形槽结构2-2-1的槽类型为螺旋槽、矩形槽或三角形槽,槽数量为4~16个,为微米级,范围在0.1~10μm,以助于动压效应形成;微织构为多排组合的圆形微坑、三角形微坑、正方形微坑或矩形微坑等,微织构总面积占锥斜面面积的1/3~2/3,坑深0.1~3mm,以助于在微织构部分形成局部静压效应。In some embodiments of the present invention, the groove type of the modified groove structure 2-2-1 is a spiral groove, a rectangular groove or a triangular groove, and the number of grooves is 4 to 16, which are in the micron order and range from 0.1 to 10 μm. Contribute to the formation of dynamic pressure effect; the micro-texture is a multi-row combination of circular micro-pit, triangular micro-pit, square micro-pit or rectangular micro-pit, etc., the total area of the micro-texture accounts for 1/3 to 2/3 of the area of the cone slope , The depth of the pit is 0.1-3mm, which helps to form a local static pressure effect in the micro-textured part.
在本发明的一些实施例中,当改形槽结构2-2-1的槽类型为螺旋槽时,螺旋槽有多组,形式可为各类型线对数、渐开线、展开线等;两个空心截顶圆锥体2-2上的螺旋槽旋向相反,即两个空心截顶圆锥体2-2上的螺旋槽关于轴承宽度中心面相对称,在实施例中,左侧锥体侧面螺旋槽为左旋,右侧螺旋槽为右旋。当轴承内圈2逆时针旋转时,两个空心截顶圆锥体2-2上的螺旋槽的旋向与流体流动趋势一致,促进流体循环,保持润滑效果;当轴承内圈2顺时针旋转时,两个空心截顶圆锥体2-2上的螺旋槽的旋向与流体流动趋势相反,降低轴承流量,提高轴承静压效应。In some embodiments of the present invention, when the groove type of the modified groove structure 2-2-1 is a spiral groove, there are multiple sets of spiral grooves, and the form can be various types of logarithms, involutes, expansion lines, etc.; The helical grooves on the two hollow truncated cones 2-2 have opposite directions of rotation, that is, the helical grooves on the two hollow truncated cones 2-2 are symmetrical about the center plane of the bearing width. In the embodiment, the left side of the cone The spiral groove is left-handed, and the right-hand spiral groove is right-handed. When the bearing
在本发明的一些实施例中,发散区域间隙、静压区域间隙的轴向长度相等,空心截顶圆锥体2-2的锥度范围约为0.5~10°,根据其所承受的外轴向力或者为增加轴承流量以实现轴承降温的目的进行设计。具体地:锥度增大时,则轴承所能承受的轴向极限载荷增大,同时轴承发散区域间隙增大导致轴承流量增大进而提高轴承散热能力;锥度减小时,轴承所能承受的径向极限载荷增大,同时轴承发散区域间隙减小导致轴承流量减小进而降低轴承散热能力。In some embodiments of the present invention, the axial lengths of the divergent area gap and the static pressure area gap are equal, and the taper range of the hollow truncated cone 2-2 is about 0.5-10°, according to the external axial force it bears Or design for the purpose of increasing bearing flow to achieve bearing cooling. Specifically: when the taper increases, the axial limit load that the bearing can withstand increases, and at the same time, the gap in the divergent area of the bearing increases, resulting in an increase in the flow of the bearing and thereby improving the heat dissipation capacity of the bearing; when the taper decreases, the radial load that the bearing can withstand The increase of ultimate load and the reduction of clearance in the divergent area of the bearing lead to the reduction of bearing flow and thus reduce the heat dissipation capacity of the bearing.
以下是本发明的两个具体实施例。The following are two specific embodiments of the present invention.
实施例1:Example 1:
针对高速重载应用场合提出一种鼓形双锥面动静压径向轴承,下面结合附图,对其作进一步详细描述:For high-speed and heavy-duty applications, a drum-shaped double-cone dynamic and static pressure radial bearing is proposed. The following is a further detailed description in conjunction with the accompanying drawings:
参照图1,本发明包括轴承外圈1和轴承内圈2,其中:Referring to Fig. 1, the present invention includes a bearing
轴承外圈1,其结构如图2和图3,其上设置进气槽1-1、进气节流装置1-2和矩形压力腔1-3。Bearing
轴承外圈1为空心圆柱体,在空心圆柱体外表面沿周向开设一个进气槽1-1,槽内均匀分布有多个单排进气节流装置1-2,其中某些进气节流装置1-2的末端设置矩形压力腔1-3。本实施例中,外圈外径取60mm,内径取50mm,厚度取5mm,宽度为9mm,进气槽深取1mm。The bearing
单排进气节流装置1-2位于进气槽1-1中,如图2所示,沿周向均匀分布,所有圆心位于进气槽中线上;数量为8个,长度取3mm,直径取值0.5mm,其长度与直径比为6,满足短毛细节流结构装置参数范围。The single-row air intake throttling device 1-2 is located in the air intake slot 1-1, as shown in Figure 2, is evenly distributed along the circumference, and all the centers of circles are located on the center line of the air intake slot; the number is 8, the length is 3mm, and the diameter The value is 0.5mm, and the length-to-diameter ratio is 6, which meets the parameter range of the short hair detail flow structure device.
矩形压力腔1-3,如图3所示,其上端与进气节流装置1-2连通可进一步增强节流装置尾部的静压效应,进气节流装置轴线与压力腔几何中心线相重合,进气节流装置轴线与空心圆柱体轴线相正交,末端连通外圈与内圈之间的间隙,为轴承提供充足的液体,满足轴承润滑要求;结合轴承静压承载特性,压力腔腔深设计为1mm;深腔截面为矩形截面结构,压力腔周向长度取2.4mm,轴向长度取2mm,二者之比为1.2。Rectangular pressure chamber 1-3, as shown in Figure 3, its upper end communicates with air intake throttle device 1-2, which can further enhance the static pressure effect at the tail of the throttle device, and the axis of air intake throttle device is aligned with the geometric centerline of the pressure chamber Coincident, the axis of the air intake throttling device is perpendicular to the axis of the hollow cylinder, and the end connects the gap between the outer ring and the inner ring to provide sufficient liquid for the bearing to meet the lubrication requirements of the bearing; combined with the static pressure bearing characteristics of the bearing, the pressure chamber The cavity depth is designed to be 1 mm; the deep cavity section is a rectangular cross-section structure, the circumferential length of the pressure chamber is 2.4 mm, the axial length is 2 mm, and the ratio between the two is 1.2.
轴承内圈2,其结构如图4,包括空心圆柱体2-1和空心截顶圆锥体2-2,空心截顶圆锥体2-2上设置改形槽结构2-2-1。The bearing
具体地,轴承内圈2由一个空心圆柱体2-1和左右对称的一对空心截顶圆锥体2-2构成,三者对称中心线重合,两个空心截顶圆锥体2-2下底面分别与空心圆柱体2-1的两个底面重合,内圈两端为两个空心截顶圆锥体2-2的上底面,两个锥斜面用以形成发散间隙区域;空心圆柱体2-1处于双侧锥体小端中间,用以形成静压承载区域;内圈内径与轴过盈配合,实现内圈随转子一起转动。内圈外径为50mm,内径为40mm。Specifically, the bearing
轴承内圈2与轴承外圈1之间为间隙配合,轴承外圈和内圈之间形成三段间隙,分别为内圈左、右锥形外侧与外圈内径形成的发散区域间隙;中间部分内圈外径与外圈内径之间形成的静压区域间隙。发散区域间隙在内圈转动过程中促进动压效应的形成,静压区域间隙在通过进气节流装置下形成静压效应。三段间隙轴向长度均相同,均取3mm,静压区域间隙取5μm。There is a gap fit between the bearing
圆锥体的锥度为3°;锥度大小直接影响内圈左、右锥形外侧发散间隙区域与外圈内径形成的发散区域间隙大小,本实施例中,轴承处于高速重载场合,为了防止轴承温度过高引起的轴承结构变形及温升可能的超标,设计截顶圆锥锥度时必须保证轴承拥有良好的散热性能,因此锥度的存在能增加轴承流量进而降低轴承温升。同时,改变圆锥体的锥度会获得不同的轴承承载性能,即增大锥度,鼓形双锥面动静压径向轴承所能承载的轴向载荷增大;减少锥度,鼓形双锥面动静压径向轴承轴向载荷减少;为此,综合考虑截顶圆锥体锥度取3°。The taper of the cone is 3°; the size of the taper directly affects the divergence gap formed by the left and right taper outer divergence gap areas of the inner ring and the inner diameter of the outer ring. In this embodiment, the bearing is in a high-speed and heavy-load situation. The deformation of the bearing structure and the temperature rise may exceed the standard caused by too high. When designing the truncated conical taper, it is necessary to ensure that the bearing has good heat dissipation performance. Therefore, the existence of the taper can increase the bearing flow rate and reduce the bearing temperature rise. At the same time, changing the taper of the cone will obtain different bearing performance, that is, increasing the taper, the axial load that the drum-shaped double-cone dynamic and static pressure radial bearing can carry increases; reducing the taper, the drum-shaped double-cone dynamic and static pressure The axial load of the radial bearing is reduced; for this reason, the taper of the truncated cone is considered to be 3°.
截顶圆锥体在外侧面沿周向均匀分布多组改形槽结构2-2-1,改形槽为多组螺旋槽,左右锥体侧面槽旋向相反(即两个空心截顶圆锥体2-2上的螺旋槽关于轴承宽度中心面相对称),左侧锥体侧面螺旋槽为左旋,右侧螺旋槽为右旋;当轴承内圈2逆时针旋转时,左右锥体侧面螺旋槽的旋向与流体流动趋势一致,促进流体循环,保持润滑效果;当轴承内圈2顺时针旋转时,左右锥体侧面螺旋槽的旋向与流体流动趋势相反,降低轴承的流量,提高轴承的静压效应;本实施例中,圆锥体侧面改型槽数量为16个,槽深为1μm,螺旋角为45°;螺旋槽槽宽取2mm。On the outer surface of the truncated cone, multiple groups of modified groove structures 2-2-1 are evenly distributed along the circumference, and the modified grooves are multiple groups of spiral grooves, and the grooves on the left and right sides of the cone have opposite directions of rotation (that is, two hollow
实施例2:Example 2:
下面结合附图,以风力发电机组主轴用滑动轴承为例,对本发明作进一步详细描述:Below in conjunction with the accompanying drawings, taking the sliding bearing for the main shaft of a wind power generating set as an example, the present invention will be further described in detail:
参照图1,本发明包括轴承外圈1和轴承内圈2,其中:Referring to Fig. 1, the present invention includes a bearing
轴承外圈1,其结构如图2和图3,其上设置进气槽1-1、进气节流装置1-2和矩形压力腔1-3。Bearing
轴承外圈1,其结构与实施方式1完全相同仅各结构参数不同。本实施例中,外圈外径取800mm,内径取700mm,厚度取50mm,宽度为90mm,进气槽深取10mm。外部提供的介质必须是高压润滑油,以此保证轴承良好的润滑膜。The structure of the bearing
单排进气节流装置1-2位于进气槽1-1中,如图2所示,沿周向均匀分布,所有圆心位于进气槽中线上;数量为12个,相邻两节流装置之间间隔30°。长度取30mm,直径取值3mm,其长度与直径比为10,满足短毛细节流结构装置参数范围。The single-row air intake throttling device 1-2 is located in the air intake slot 1-1, as shown in Figure 2, is evenly distributed along the circumference, and all circle centers are located on the center line of the air intake slot; the number is 12, and two adjacent throttles The devices are separated by 30°. The length is 30mm, the diameter is 3mm, and the ratio of the length to the diameter is 10, which meets the parameter range of the short hair detail flow structure device.
矩形压力腔1-3,如图3所示,其上端与进气节流装置1-2连通可进一步增强节流装置尾部的静压效应,进气节流装置轴线与压力腔几何中心线重合,进气节流装置轴线与空心圆柱体轴线相正交,末端连通外圈与内圈之间的间隙,为轴承提供充足的液体,满足轴承润滑要求;结合轴承静压承载特性,压力腔腔深设计为10mm;深腔截面为矩形截面结构,周向长度取12mm,轴向长度取10mm,二者之比为1.2。Rectangular pressure chamber 1-3, as shown in Figure 3, its upper end communicates with air intake throttle device 1-2 to further enhance the static pressure effect at the tail of the throttle device, and the axis of air intake throttle device coincides with the geometric centerline of the pressure chamber , the axis of the air intake throttling device is perpendicular to the axis of the hollow cylinder, and the end connects the gap between the outer ring and the inner ring to provide sufficient liquid for the bearing to meet the lubrication requirements of the bearing; combined with the static pressure bearing characteristics of the bearing, the pressure chamber The depth is designed to be 10mm; the section of the deep cavity is a rectangular section structure, the circumferential length is 12mm, the axial length is 10mm, and the ratio between the two is 1.2.
轴承内圈2,其结构如图4,包括空心圆柱体2-1和空心截顶圆锥体2-2,空心截顶圆锥体2-2上,以微织构替代改形槽结构2-2-1。Bearing
具体地,轴承内圈2由一个空心圆柱体2-1和左右对称的一对空心截顶圆锥体2-2构成,三者对称中心线重合,两个空心截顶圆锥体2-2下底面分别与空心圆柱体2-1的两个底面重合,内圈两端为两个空心截顶圆锥体2-2的上底面,两个锥斜面用以形成发散间隙区域;空心圆柱体2-1处于双侧锥体小端中间,用以形成静压承载区域;内圈内径与主轴过渡配合,实现内圈随主轴一起转动。内圈外径为700mm,内径为650mm。Specifically, the bearing
轴承内圈2与轴承外圈1之间为间隙配合,轴承外圈和内圈之间形成三段间隙,三段间隙轴向长度均相同,均取30mm,静压区域间隙取20μm。本实施例中,轴承所承受的载荷非常大,因此需要充足的油膜厚度来保证轴承的正常运行。There is a clearance fit between the bearing
圆锥体的锥度为0.5°;由于风力发电机组主轴轴承承受的力主要有风叶及轮毂的重量以及风通过风轮作用在主轴的力,因而主轴轴承主要承受径向力,改变圆锥体的锥度会获得不同的轴承承载性能,增大锥度,鼓形双锥面动静压径向轴承所能承载的轴向载荷增大;减少锥度,鼓形双锥面动静压径向轴承能承载的最大径向载荷增大而轴向载荷减少。为了提高轴承的承载能力,根据径向极限载荷与轴向极限载荷之比设计截顶圆锥锥度为0.5°The taper of the cone is 0.5°; since the main force of the main shaft bearing of the wind turbine is the weight of the wind blade and the hub and the force of the wind acting on the main shaft through the wind wheel, the main shaft bearing mainly bears the radial force, changing the taper of the cone Different bearing performance will be obtained, increasing the taper, the axial load that the drum-shaped double-cone dynamic and static radial bearing can carry increases; reducing the taper, the maximum diameter that the drum-shaped double-cone dynamic and static radial bearing can carry The axial load increases while the axial load decreases. In order to improve the bearing capacity of the bearing, the taper of the truncated cone is designed to be 0.5° according to the ratio of the radial limit load to the axial limit load
截顶圆锥体在外侧面沿周向均匀分布多组微织构2-2-1,微织构为双排三角形微坑,每侧分布16组,左右锥体侧面相对称,三角形为等边三角形,边长为10mm,所占面积为整个侧面面积的2/3,槽深为2mm;采用三角形微织构提高了轴承承载力同时在截顶圆锥体侧面可以形成局部静压效应。On the outer surface of the truncated cone, multiple groups of microtexture 2-2-1 are evenly distributed along the circumference. The microtexture is a double row of triangular micropit, with 16 groups distributed on each side. The sides of the left and right cones are symmetrical, and the triangle is an equilateral triangle. , the side length is 10mm, the area occupied is 2/3 of the entire side area, and the groove depth is 2mm; the triangular micro-texture is used to improve the bearing capacity and at the same time, a local static pressure effect can be formed on the side of the truncated cone.
Claims (10)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116765442A (en) * | 2023-08-28 | 2023-09-19 | 凌远科技股份有限公司 | Bearing element and bearing |
| CN116972067A (en) * | 2023-09-25 | 2023-10-31 | 天津飞旋科技股份有限公司 | Dynamic and static pressure mixed foil bearing and shafting |
| CN119737389A (en) * | 2024-12-31 | 2025-04-01 | 太原科技大学 | A magnetic fluid sliding bearing with cooperative lubrication of pressure mapping and non-planar texture |
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2023
- 2023-02-24 CN CN202310161092.0A patent/CN116044904A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116765442A (en) * | 2023-08-28 | 2023-09-19 | 凌远科技股份有限公司 | Bearing element and bearing |
| CN116765442B (en) * | 2023-08-28 | 2023-11-10 | 凌远科技股份有限公司 | Bearing element and bearing |
| CN116972067A (en) * | 2023-09-25 | 2023-10-31 | 天津飞旋科技股份有限公司 | Dynamic and static pressure mixed foil bearing and shafting |
| CN116972067B (en) * | 2023-09-25 | 2023-11-28 | 天津飞旋科技股份有限公司 | Dynamic and static pressure mixed foil bearing and shafting |
| CN119737389A (en) * | 2024-12-31 | 2025-04-01 | 太原科技大学 | A magnetic fluid sliding bearing with cooperative lubrication of pressure mapping and non-planar texture |
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