CN116043222A - High-temperature-resistant corrosion-resistant protective coating containing multilayer structure and preparation method thereof - Google Patents
High-temperature-resistant corrosion-resistant protective coating containing multilayer structure and preparation method thereof Download PDFInfo
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- 239000011253 protective coating Substances 0.000 title claims abstract description 34
- 230000007797 corrosion Effects 0.000 title claims abstract description 22
- 238000005260 corrosion Methods 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 69
- 239000011248 coating agent Substances 0.000 claims abstract description 66
- 229910001093 Zr alloy Inorganic materials 0.000 claims abstract description 60
- 239000000758 substrate Substances 0.000 claims abstract description 43
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 238000004544 sputter deposition Methods 0.000 claims description 70
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 60
- 229910052786 argon Inorganic materials 0.000 claims description 30
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 26
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- 238000000137 annealing Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
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- 239000000446 fuel Substances 0.000 abstract description 3
- 239000003758 nuclear fuel Substances 0.000 abstract description 2
- 230000018044 dehydration Effects 0.000 abstract 1
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- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 description 1
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
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Abstract
本发明属于事故容错燃料包壳涂层技术领域,具体涉及一种含有多层结构的抗高温耐蚀防护涂层及其制备方法。所述含有多层结构的抗高温耐蚀防护涂层从内之外依次包括Mo‑Zr层、Cr‑Mo层和金属Cr层。本发明制备的多层结构涂层均匀致密,有效阻隔了外界腐蚀介质和锆合金基体的接触,大大提高了锆合金的稳定性和耐蚀能力,由此解决锆合金包壳在失水事故工况下核燃料泄漏的问题。
The invention belongs to the technical field of accident-tolerant fuel cladding coatings, and in particular relates to a high-temperature and corrosion-resistant protective coating with a multilayer structure and a preparation method thereof. The high-temperature and corrosion-resistant protective coating containing a multilayer structure sequentially includes a Mo-Zr layer, a Cr-Mo layer and a metal Cr layer from the inside to the outside. The multi-layer structure coating prepared by the invention is uniform and dense, which effectively blocks the contact between the external corrosive medium and the zirconium alloy substrate, greatly improves the stability and corrosion resistance of the zirconium alloy, thereby solving the problem of the zirconium alloy cladding in a dehydration accident. the issue of nuclear fuel leakage.
Description
技术领域technical field
本发明属于事故容错燃料包壳涂层技术领域,具体涉及一种含有多层结构的抗高温耐蚀防护涂层及其制备方法。The invention belongs to the technical field of accident-tolerant fuel cladding coatings, and in particular relates to a high-temperature and corrosion-resistant protective coating with a multilayer structure and a preparation method thereof.
背景技术Background technique
随锆合金具有低的热中子吸收截面、良好的导热性以及适中的力学性能等,被广泛用于制备核燃料包壳管。然而在压水堆电站失水事故工况下,锆合金包壳管被迅速氧化并产生大量的氢气和热量,严重时会引起“氢爆”导致核泄漏事故。Zirconium alloys have low thermal neutron absorption cross section, good thermal conductivity and moderate mechanical properties, etc., and are widely used in the preparation of nuclear fuel cladding tubes. However, under the conditions of a water loss accident in a pressurized water reactor power station, the zirconium alloy cladding tube is rapidly oxidized and generates a large amount of hydrogen and heat, which will cause a "hydrogen explosion" and lead to a nuclear leakage accident in severe cases.
对锆合金表面进行涂层改性,不仅研发周期短、成本低,还不改变传统燃料体系,因此短期条件下,涂层改性是提升锆合金包壳抗高温蒸汽氧化性能的关键。作为涂层候选材料,金属Cr涂层由于其优异的导热性、抗高温蒸汽氧化性、与锆合金相近的热膨胀系数和良好的相容性被认作是最具发展潜力的锆合金包壳防护涂层。Coating modification on the surface of zirconium alloys not only has a short development period and low cost, but also does not change the traditional fuel system. Therefore, under short-term conditions, coating modification is the key to improving the high temperature steam oxidation resistance of zirconium alloy cladding. As a coating candidate material, metal Cr coating is considered to be the most promising zirconium alloy cladding protection due to its excellent thermal conductivity, high temperature steam oxidation resistance, thermal expansion coefficient similar to zirconium alloy and good compatibility. coating.
然而,在事故工况高温蒸汽环境服役条件下,镀Cr包壳内部发生了严重的元素互扩散。一方面,Cr元素向锆基体扩散,形成脆性ZrCr2层并降低涂层的韧性;另一方面,Zr元素沿Cr涂层的晶界向表面扩散,优先与氧反应生成ZrO2,导致Cr涂层中出现氧的快速扩散通道,进而引起涂层的破坏及失效。However, serious interdiffusion of elements occurred inside the Cr-plated cladding under the service conditions of high-temperature steam environment in accident conditions. On the one hand, the Cr element diffuses to the zirconium matrix, forming a brittle ZrCr 2 layer and reducing the toughness of the coating; on the other hand, the Zr element diffuses along the grain boundaries of the Cr coating to the surface, and preferentially reacts with oxygen to form ZrO 2 , resulting in the Cr coating The rapid diffusion channel of oxygen appears in the layer, which causes the damage and failure of the coating.
发明内容Contents of the invention
本发明针对现有技术中出现的不足,提供一种含有多层结构的抗高温耐蚀防护涂层及其制备方法,所述多层结构的防护涂层与基体结合较好,表面光滑且结构致密,具有优异的抗高温蒸汽氧化性能。Aiming at the deficiencies in the prior art, the present invention provides a high-temperature and corrosion-resistant protective coating containing a multilayer structure and a preparation method thereof. The protective coating of the multilayer structure is well bonded to the substrate, and the surface is smooth and structured Dense, with excellent resistance to high temperature steam oxidation.
本发明的一个目的在于提供一种含有多层结构的抗高温耐蚀防护涂层,所述含有多层结构的抗高温耐蚀防护涂层从内之外依次包括Mo-Zr层、Cr-Mo层和金属Cr层。One object of the present invention is to provide a kind of high temperature and corrosion resistant protective coating that contains multilayer structure, and described high temperature and corrosion resistant protective coating that contains multilayer structure comprises Mo-Zr layer, Cr-Mo layer and metal Cr layer.
作为优选,所述Mo-Zr层的成分为ZrMo2,所述Cr-Mo层的成分为Cr3Mo,所述金属Cr层成分为Cr晶体。Preferably, the composition of the Mo-Zr layer is ZrMo 2 , the composition of the Cr-Mo layer is Cr 3 Mo, and the composition of the metal Cr layer is Cr crystal.
作为优选,所述Mo-Zr层的厚度为0.3~3μm,所述Cr-Mo层的厚度为0.5~5μm,所述金属Cr层的厚度为5~20μm。Preferably, the thickness of the Mo-Zr layer is 0.3-3 μm, the thickness of the Cr-Mo layer is 0.5-5 μm, and the thickness of the metal Cr layer is 5-20 μm.
本发明的另一个目的在于提供一种含有多层结构的抗高温耐蚀防护涂层的制备方法,包括以下步骤:Another object of the present invention is to provide a method for preparing a high temperature and corrosion resistant protective coating containing a multilayer structure, comprising the following steps:
在锆合金基体上通过直流磁控溅射Mo涂层,然后在Mo涂层上通过高功率脉冲磁控溅射Cr涂层,再退火处理得到含有多层结构的抗高温耐蚀防护涂层。A high temperature and corrosion resistant protective coating with a multilayer structure is obtained by direct current magnetron sputtering Mo coating on the zirconium alloy substrate, then high power pulse magnetron sputtering Cr coating on the Mo coating, and then annealing.
作为优选,在上述制备方法中,直流磁控溅射的参数包括:靶材为Mo,溅射气压为0.1~0.3Pa,偏压为-60~-100V,溅射功率为500~2000W,沉积温度为100~300℃,沉积时间为2~8h。Preferably, in the above preparation method, the parameters of DC magnetron sputtering include: the target material is Mo, the sputtering pressure is 0.1-0.3Pa, the bias voltage is -60--100V, the sputtering power is 500-2000W, and the deposition The temperature is 100-300° C., and the deposition time is 2-8 hours.
本发明采用上述参数进行直流磁控溅射Mo涂层,Mo涂层结构致密,且与锆合金基体具有优异的结合性。The present invention adopts the above-mentioned parameters to carry out DC magnetron sputtering Mo coating, and the Mo coating has a compact structure and has excellent combination with the zirconium alloy substrate.
作为优选,在上述制备方法中,高功率脉冲磁控溅射的参数包括:靶材为Cr,溅射气压为0.1~0.3Pa,偏压为-60~-100V,脉冲频率为300~600Hz,溅射功率为2000~4000W,沉积温度为100~300℃,沉积时间为6~12h。Preferably, in the above preparation method, the parameters of high-power pulse magnetron sputtering include: the target material is Cr, the sputtering pressure is 0.1-0.3Pa, the bias voltage is -60--100V, and the pulse frequency is 300-600Hz, The sputtering power is 2000-4000W, the deposition temperature is 100-300°C, and the deposition time is 6-12h.
本发明使用高功率脉冲磁控溅射技术(脉冲频率为300~600Hz,溅射功率为2000~4000W)沉积表面Cr层,相比于传统的直流磁控溅射,能够在高功率脉冲条件下获得高密度高能量的等离子体,制备出的涂层表面光滑、结构致密且与Mo层结合良好。The present invention uses high-power pulse magnetron sputtering technology (pulse frequency is 300-600Hz, sputtering power is 2000-4000W) to deposit the Cr layer on the surface. A high-density and high-energy plasma is obtained, and the prepared coating has a smooth surface, a dense structure, and a good combination with the Mo layer.
作为优选,以上所述Mo靶材和Cr靶材的纯度均为99.999%以上。Preferably, the purity of the Mo target material and the Cr target material mentioned above are both above 99.999%.
作为优选,在磁控溅射过程中,保持样品台转速为10~30rpm,涂层溅射沉积过程靶材与样品间的距离为10~13cm。Preferably, during the magnetron sputtering process, the rotational speed of the sample stage is maintained at 10-30 rpm, and the distance between the target and the sample during the coating sputtering deposition process is 10-13 cm.
作为优选,在上述制备方法中,溅射的Mo涂层厚度为1~5μm,溅射的Cr涂层厚度为8~22μm。Preferably, in the above preparation method, the sputtered Mo coating has a thickness of 1-5 μm, and the sputtered Cr coating has a thickness of 8-22 μm.
本发明控制Mo涂层厚度为1~5μm,在后续退火处理时,部分Mo扩散进入Zr基体,剩余部分Mo扩散进入Cr层,从而形成Mo-Zr层和Cr-Mo层,无Mo单质层残留。The present invention controls the thickness of the Mo coating to be 1-5 μm. During the subsequent annealing treatment, part of the Mo diffuses into the Zr matrix, and the rest of the Mo diffuses into the Cr layer, thereby forming a Mo-Zr layer and a Cr-Mo layer, and no Mo elemental layer remains .
作为优选,在锆合金基体进行磁控溅射之前,先对Mo靶材和Cr靶材进行预溅射以去除靶材表面的氧化物或吸附杂质;预溅射功率为500~2000W,腔体真空为1~3Pa,预溅射时间为5~15min。Preferably, before performing magnetron sputtering on the zirconium alloy substrate, the Mo target and the Cr target are pre-sputtered to remove oxides or adsorbed impurities on the target surface; the pre-sputtering power is 500-2000W, and the cavity The vacuum is 1-3Pa, and the pre-sputtering time is 5-15min.
作为优选,在上述制备方法中,锆合金基体在溅射Mo涂层之前,先进行氩等离子体刻蚀,刻蚀时间为10~30min。对锆合金基体进行等离子体刻蚀,以进一步对基体进行清洗,去除表面污染物及氧化物。Preferably, in the above preparation method, the zirconium alloy substrate is first subjected to argon plasma etching before sputtering the Mo coating, and the etching time is 10-30 minutes. Plasma etching is performed on the zirconium alloy substrate to further clean the substrate and remove surface pollutants and oxides.
作为优选,所述氩等离子体刻蚀的参数包括:偏压为-200~-400V、氩气流量为30~60sccm、离子源电流为0.1~0.3A。Preferably, the parameters of the argon plasma etching include: a bias voltage of -200--400V, an argon flow rate of 30-60 sccm, and an ion source current of 0.1-0.3A.
作为优选,锆合金基体在进行氩等离子体刻蚀前,先进行预处理,预处理包括:打磨、抛光、清洗等,以除去锆合金基体表面的杂质。Preferably, the zirconium alloy substrate is subjected to pretreatment before argon plasma etching, and the pretreatment includes: grinding, polishing, cleaning, etc., to remove impurities on the surface of the zirconium alloy substrate.
作为优选,在上述制备方法中,退火处理温度为800~1200℃,退火时间为0.5~4h。Preferably, in the above preparation method, the annealing temperature is 800-1200° C., and the annealing time is 0.5-4 hours.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的防护涂层从内之外依次包括Mo-Zr层、Cr-Mo层和金属Cr层,其与基体结合较好,表面光滑且结构致密,有利于抑制Cr涂层与锆合金基体之间严重的元素互扩散,增强涂层和锆合金基体在事故工况高温蒸汽环境服役条件下的界面稳定性,提高涂层的抗高温蒸汽氧化性能;1. The protective coating of the present invention includes a Mo-Zr layer, a Cr-Mo layer and a metal Cr layer sequentially from the inside and outside, which is well bonded to the substrate, has a smooth surface and a compact structure, and is conducive to inhibiting the Cr coating from interacting with the zirconium alloy. Severe interdiffusion of elements between the substrates enhances the interface stability between the coating and the zirconium alloy substrate under the service conditions of high-temperature steam environment in accident conditions, and improves the high-temperature steam oxidation resistance of the coating;
2、本发明使用高功率脉冲磁控溅射技术沉积表面Cr层,相比于传统的直流磁控溅射,能够在高功率脉冲条件下获得高密度高能量的等离子体,制备出的涂层表面光滑、结构致密且与Mo层结合良好。2. The present invention uses high-power pulse magnetron sputtering technology to deposit the Cr layer on the surface. Compared with traditional DC magnetron sputtering, it can obtain high-density and high-energy plasma under high-power pulse conditions, and the prepared coating The surface is smooth, the structure is dense and it is well combined with the Mo layer.
3、本发明的锆合金基体在溅射Mo涂层之前,先进行氩等离子体刻蚀,以进一步对基体进行清洗,去除表面污染物及氧化物,提高涂层与基体的结合性;3. Before the zirconium alloy substrate of the present invention is sputtered with the Mo coating, it is etched with argon plasma to further clean the substrate, remove surface pollutants and oxides, and improve the bonding between the coating and the substrate;
4、本发明溅射Mo层厚度进一步控制为1~5μm,在后续退火处理时,部分Mo扩散进入Zr基体,剩余部分Mo扩散进入Cr层,从而形成Mo-Zr层和Cr-Mo层,无Mo单质层残留。4. The thickness of the sputtered Mo layer in the present invention is further controlled to be 1-5 μm. During the subsequent annealing treatment, part of the Mo diffuses into the Zr matrix, and the remaining part of Mo diffuses into the Cr layer, thereby forming a Mo-Zr layer and a Cr-Mo layer. Mo monolayer remains.
附图说明Description of drawings
图1为本发明实施例的锆合金表面含有多层结构的抗高温耐蚀防护涂层的示意图;Fig. 1 is the schematic diagram that the zirconium alloy surface of the embodiment of the present invention contains the high temperature and corrosion resistant protective coating of multilayer structure;
图2为本发明实施例1的锆合金表面含有多层结构的抗高温耐蚀防护涂层的截面扫描电镜图;Fig. 2 is the cross-sectional scanning electron microscope picture that the surface of the zirconium alloy of Example 1 of the present invention contains the high temperature and corrosion resistant protective coating of multilayer structure;
图3为本发明对比例1的锆合金表面单层Cr涂层的截面扫描电镜图。3 is a cross-sectional scanning electron microscope image of a single-layer Cr coating on the surface of a zirconium alloy in Comparative Example 1 of the present invention.
具体实施方式Detailed ways
下面通过具体实施例和附图,对本发明的技术方案作进一步描述说明,应当理解的是,此处所描述的具体实施例仅用于帮助理解本发明,不用于本发明的具体限制。且本文中所使用的附图,仅仅是为了更好地说明本发明所公开内容,对保护范围并不具有限制作用。如果无特殊说明,本发明的实施例中所采用的原料均为本领域常用的原料,实施例中所采用的方法,均为本领域的常规方法。The technical solutions of the present invention will be further described below through specific embodiments and drawings. It should be understood that the specific embodiments described here are only used to help understand the present invention, and are not intended to specifically limit the present invention. And the drawings used herein are only for better illustrating the disclosed content of the present invention, and do not limit the scope of protection. Unless otherwise specified, the raw materials used in the examples of the present invention are commonly used raw materials in the art, and the methods used in the examples are conventional methods in the art.
实施例1Example 1
本实施例的含有多层结构的抗高温耐蚀防护涂层,从内至外依次包括Mo-Zr层、Cr-Mo层和金属Cr层,如图1所示,其制备方法如下:The high temperature and corrosion resistant protective coating containing multilayer structure of the present embodiment includes Mo-Zr layer, Cr-Mo layer and metal Cr layer successively from inside to outside, as shown in Figure 1, and its preparation method is as follows:
a、基体材料预处理:准备尺寸为15mm×10mm×2mm的Zirlo锆合金,依次采用1000#、2000#、3000#水砂纸打磨表面,然后再进行抛光处理,再使用丙酮对其进行超声清洗30min,清洗完毕后放入干燥箱中干燥;a. Substrate material pretreatment: Prepare Zirlo zirconium alloy with a size of 15mm×10mm×2mm, polish the surface with 1000#, 2000#, 3000# water sandpaper in turn, then polish it, and then use acetone to ultrasonically clean it for 30min After cleaning, put it in the drying box to dry;
b、基体安装:将上述处理完成后的锆合金基体固定于磁控溅射仪腔体的样品台上;b. Substrate installation: fix the zirconium alloy substrate after the above treatment on the sample stage of the magnetron sputtering chamber;
c、腔体加热与真空准备:将磁控溅射仪腔体加热到200℃,并对腔体真空抽至3×10-3Pa;c. Chamber heating and vacuum preparation: heat the magnetron sputtering chamber to 200°C, and vacuum the chamber to 3×10 -3 Pa;
d、刻蚀基体:在偏压为-300V、氩气流量为40sccm、离子源电流为0.2A条件下对所述基体进行氩等离子体辉光刻蚀,刻蚀时间为15min;d. Etching the substrate: Under the conditions of bias voltage of -300V, argon flow rate of 40sccm, and ion source current of 0.2A, argon plasma glow etching is performed on the substrate, and the etching time is 15 minutes;
e、预溅射:磁控溅射仪腔体通入氩气,对Mo靶材和Cr靶材进行预溅射以去除靶材表面的氧化物或吸附杂质;预溅射功率为1000W,真空度为2.5Pa,预溅射时间为15min;e. Pre-sputtering: The chamber of the magnetron sputtering instrument is filled with argon gas, and the Mo target and the Cr target are pre-sputtered to remove oxides or adsorbed impurities on the target surface; the pre-sputtering power is 1000W, vacuum The temperature is 2.5Pa, and the pre-sputtering time is 15min;
f、溅射Mo涂层:调整样品台与Mo靶材之间的距离,通入氩气并开启直流溅射电源,在溅射气压为0.2Pa、偏压为-80V、溅射功率为1000W、沉积温度为200℃条件下对Mo靶材进行溅射,沉积3h,得到沉积有Mo涂层的锆合金样品,随后停止溅射;Mo涂层厚度为3.21μm。f. Sputtering Mo coating: adjust the distance between the sample stage and the Mo target, feed argon gas and turn on the DC sputtering power supply, the sputtering pressure is 0.2Pa, the bias voltage is -80V, and the sputtering power is 1000W 1. The Mo target was sputtered at a deposition temperature of 200° C. for 3 hours to obtain a zirconium alloy sample deposited with a Mo coating, and then the sputtering was stopped; the thickness of the Mo coating was 3.21 μm.
g、溅射Cr涂层:调整样品台与Cr靶材之间的距离,通入氩气并开启高功率脉冲溅射电源,在溅射气压为0.2Pa、偏压为-80V、脉冲频率为500Hz、溅射功率为3000W、沉积温度为200℃条件下对Cr靶材进行溅射,沉积8h,得到沉积有Cr/Mo涂层的锆合金样品,停止溅射,Cr涂层厚度为12.43μm,等温度降低至室温后取出样品;g. Sputtering Cr coating: adjust the distance between the sample stage and the Cr target, pass in argon gas and turn on the high-power pulse sputtering power supply, the sputtering pressure is 0.2Pa, the bias voltage is -80V, and the pulse frequency is The Cr target was sputtered at 500Hz, the sputtering power was 3000W, and the deposition temperature was 200°C. After 8 hours of deposition, a zirconium alloy sample with a Cr/Mo coating was obtained. Stop sputtering, and the thickness of the Cr coating was 12.43 μm. , take out the sample after the temperature drops to room temperature;
h、热处理:将涂层样品置于退火炉中,在高真空(真空度为2×10-3Pa)环境下进行退火处理,温度为900℃,时间1h。h. Heat treatment: place the coated sample in an annealing furnace, and perform annealing treatment in a high vacuum (2×10 -3 Pa) environment at a temperature of 900° C. for 1 hour.
经过以上步骤,最后得到表面覆盖多层结构防护涂层的锆合金工件。Through the above steps, a zirconium alloy workpiece covered with a multi-layer structural protective coating is finally obtained.
图2为本发明实施例1的锆合金表面含有多层结构的抗高温耐蚀防护涂层的截面扫描电镜图,可以明显看出基体表面形成三层结构,分别为Mo-Zr层、Cr-Mo层和金属Cr层。对图2中的多层结构涂层进行能谱点扫描分析,金属Cr层中Mo的原子百分比近似为0,Cr-Mo层中Mo的原子百分比约为25%,Mo-Zr层中Mo的原子百分比约为67%;Mo元素在每层结构中的原子百分比均远小于95%,说明多层结构涂层无Mo单质层残留。经检测,本实施例制备的多层结构防护涂层总厚度为15.66μm,其中Mo-Zr层厚度为1.54μm,Cr-Mo层厚度为2.08μm,Cr层厚度为12.04μm。Fig. 2 is the cross-sectional scanning electron microscope picture that the surface of the zirconium alloy of the embodiment 1 of the present invention contains the high temperature and corrosion resistant protective coating of multilayer structure, it can be clearly seen that the surface of the substrate forms a three-layer structure, which is respectively Mo-Zr layer, Cr- Mo layer and metallic Cr layer. The energy spectrum point scanning analysis is carried out to the multi-layer structure coating in Fig. 2, the atomic percent of Mo in the metallic Cr layer is approximately 0, the atomic percent of Mo in the Cr-Mo layer is about 25%, and the Mo atomic percent in the Mo-Zr layer The atomic percentage is about 67%; the atomic percentage of Mo element in each layer structure is far less than 95%, indicating that there is no residual Mo elemental layer in the multilayer structure coating. After testing, the total thickness of the multilayer protective coating prepared in this example is 15.66 μm, in which the thickness of the Mo-Zr layer is 1.54 μm, the thickness of the Cr-Mo layer is 2.08 μm, and the thickness of the Cr layer is 12.04 μm.
实施例2Example 2
本实施例的含有多层结构的抗高温耐蚀防护涂层,从内至外依次包括Mo-Zr层、Cr-Mo层和金属Cr层,制备方法如下:The high-temperature and corrosion-resistant protective coating containing a multi-layer structure in this embodiment includes a Mo-Zr layer, a Cr-Mo layer and a metal Cr layer in sequence from the inside to the outside, and the preparation method is as follows:
a、基体材料预处理:准备尺寸为15mm×10mm×2mm的Zirlo锆合金,依次采用1000#、2000#、3000#水砂纸打磨表面,然后再进行抛光处理,再使用酒精对其进行超声清洗30min,清洗完毕后放入干燥箱中干燥;a. Substrate material pretreatment: prepare Zirlo zirconium alloy with a size of 15mm×10mm×2mm, use 1000#, 2000#, 3000# water sandpaper to polish the surface, then polish it, and then use alcohol to ultrasonically clean it for 30 minutes After cleaning, put it in the drying box to dry;
b、基体安装:将上述处理完成后的锆合金基体固定于磁控溅射仪腔体的样品台上;b. Substrate installation: fix the zirconium alloy substrate after the above treatment on the sample stage of the magnetron sputtering chamber;
c、腔体加热与真空准备:将磁控溅射仪腔体加热到300℃,并对腔体真空抽至3×10-3Pa;c. Chamber heating and vacuum preparation: heat the magnetron sputtering chamber to 300°C, and vacuum the chamber to 3×10 -3 Pa;
d、刻蚀基体:在偏压为-250V、氩气流量为50sccm、离子源电流为0.15A条件下对所述基体进行氩等离子体辉光刻蚀,刻蚀时间为20min;d. Etching the substrate: Under the conditions of bias voltage of -250V, argon gas flow rate of 50sccm, and ion source current of 0.15A, argon plasma glow etching is performed on the substrate, and the etching time is 20min;
e、预溅射:磁控溅射仪腔体通入氩气,对Mo靶材和Cr靶材进行预溅射以去除靶材表面的氧化物或吸附杂质;预溅射功率为1500W,真空度为2.5Pa,预溅射时间为10min;e. Pre-sputtering: The chamber of the magnetron sputtering instrument is filled with argon gas, and the Mo target and the Cr target are pre-sputtered to remove oxides or adsorbed impurities on the target surface; the pre-sputtering power is 1500W, vacuum The temperature is 2.5Pa, and the pre-sputtering time is 10min;
f、溅射Mo涂层:调整样品台与Mo靶材之间的距离,通入氩气并开启直流溅射电源,在溅射气压为0.3Pa、偏压为-90V、溅射功率为1300W、沉积温度为300℃条件下对Mo靶材进行溅射,沉积3h,得到沉积有Mo涂层的锆合金样品,随后停止溅射;Mo涂层厚度为4.48μm。f. Sputtering Mo coating: adjust the distance between the sample stage and the Mo target, pass in argon gas and turn on the DC sputtering power supply, the sputtering pressure is 0.3Pa, the bias voltage is -90V, and the sputtering power is 1300W 1. The Mo target was sputtered at a deposition temperature of 300° C. for 3 hours to obtain a zirconium alloy sample deposited with a Mo coating, and then the sputtering was stopped; the thickness of the Mo coating was 4.48 μm.
g、溅射Cr涂层:调整样品台与Cr靶材之间的距离,通入氩气并开启高功率溅射电源,在溅射气压为0.3Pa、偏压为-80V、脉冲频率为550Hz、溅射功率为3500W、沉积温度为300℃条件下对Cr靶材进行溅射,沉积7h,得到沉积有Cr/Mo涂层的锆合金样品,停止溅射,Cr涂层厚度为11.02μm,等温度降低至室温后取出样品;g. Sputtering Cr coating: adjust the distance between the sample stage and the Cr target, pass in argon gas and turn on the high-power sputtering power supply. The sputtering pressure is 0.3Pa, the bias voltage is -80V, and the pulse frequency is 550Hz. 1. The sputtering power is 3500W, and the deposition temperature is 300°C, and the Cr target is sputtered for 7 hours to obtain a zirconium alloy sample deposited with a Cr/Mo coating. Stop sputtering, and the thickness of the Cr coating is 11.02 μm. Take out the sample after the temperature drops to room temperature;
h、热处理:将涂层样品置于退火炉中,在高真空(真空度为1×10-3Pa)环境下进行退火处理,温度为1000℃,时间1h,得到表面光滑且结构致密的多层结构防护涂层。h. Heat treatment: place the coating sample in an annealing furnace, and perform annealing treatment in a high vacuum (vacuum degree of 1×10 -3 Pa) environment, the temperature is 1000°C, and the time is 1h, to obtain a smooth surface and a dense structure. Layer structure protective coating.
经过以上步骤,最后得到表面覆盖多层结构防护涂层的锆合金工件。Through the above steps, a zirconium alloy workpiece covered with a multi-layer structural protective coating is finally obtained.
经检测,本实施例制备的多层结构防护涂层总厚度为15.85μm,其中Mo-Zr层厚度为2.41μm,Cr-Mo层厚度为3.32μm,Cr层厚度为10.12μm。After testing, the total thickness of the multilayer protective coating prepared in this example is 15.85 μm, in which the thickness of the Mo-Zr layer is 2.41 μm, the thickness of the Cr-Mo layer is 3.32 μm, and the thickness of the Cr layer is 10.12 μm.
实施例3Example 3
实施例3与实施例1的区别在于,实施例3的没有对锆合金基体进行氩等离子体辉光刻蚀,其它与实施例1相同。The difference between
经检测,本实施例制备的多层结构防护涂层总厚度为15.32μm,其中Mo-Zr层厚度为1.43μm,Cr-Mo层厚度为1.92μm,Cr层厚度为11.97μm。After testing, the total thickness of the multilayer structure protective coating prepared in this example is 15.32 μm, in which the thickness of the Mo-Zr layer is 1.43 μm, the thickness of the Cr-Mo layer is 1.92 μm, and the thickness of the Cr layer is 11.97 μm.
实施例4Example 4
对比例4与实施例1的区别在于,对比例4的步骤g为:溅射Cr涂层:调整样品台与Cr靶材之间的距离,通入氩气并开启直流溅射电源,在溅射气压为0.2Pa、偏压为-80V、溅射功率为3000W、沉积温度为200℃条件下对Cr靶材进行溅射,沉积3.5h,得到沉积有Cr/Mo涂层的锆合金样品,停止溅射,Cr涂层厚度为12.41μm,等温度降低至室温后取出样品。The difference between Comparative Example 4 and Example 1 is that step g of Comparative Example 4 is: sputtering Cr coating: adjust the distance between the sample stage and the Cr target, feed argon and turn on the DC sputtering power supply, The sputtering pressure was 0.2Pa, the bias voltage was -80V, the sputtering power was 3000W, and the deposition temperature was 200°C, and the Cr target was sputtered for 3.5h to obtain a zirconium alloy sample deposited with a Cr/Mo coating. Stop sputtering, the thickness of the Cr coating is 12.41 μm, and take out the sample after the temperature drops to room temperature.
经检测,本实施例制备的多层结构防护涂层总厚度为15.58μm,其中Mo-Zr层厚度为1.53μm,Cr-Mo层厚度为2.16μm,Cr层厚度为11.89μm。After testing, the total thickness of the multilayer protective coating prepared in this example is 15.58 μm, in which the thickness of the Mo-Zr layer is 1.53 μm, the thickness of the Cr-Mo layer is 2.16 μm, and the thickness of the Cr layer is 11.89 μm.
对比例1:Comparative example 1:
本对比例1与实施例1的区别在于,本对比例1仅制备覆有单层Cr涂层的锆合金工件,制备方法如下:The difference between this Comparative Example 1 and Example 1 is that this Comparative Example 1 only prepares a zirconium alloy workpiece covered with a single-layer Cr coating, and the preparation method is as follows:
a、基体材料预处理:准备尺寸为15mm×10mm×2mm的Zirlo锆合金,依次采用1000#、2000#、3000#水砂纸打磨表面,然后再进行抛光处理,再使用丙酮对其进行超声清洗30min,清洗完毕后放入干燥箱中干燥;a. Substrate material pretreatment: prepare Zirlo zirconium alloy with a size of 15mm×10mm×2mm, use 1000#, 2000#, 3000# water sandpaper to polish the surface, then polish it, and then use acetone to ultrasonically clean it for 30min After cleaning, put it in the drying box to dry;
b、基体安装:将上述处理完成后的锆合金基体固定于磁控溅射仪腔体的样品台上;b. Substrate installation: fix the zirconium alloy substrate after the above treatment on the sample stage of the magnetron sputtering chamber;
c、腔体加热与真空准备:将磁控溅射仪腔体加热到200℃,并对腔体真空抽至3×10-3Pa;c. Chamber heating and vacuum preparation: heat the magnetron sputtering chamber to 200°C, and vacuum the chamber to 3×10 -3 Pa;
d、刻蚀基体:在偏压为-300V、氩气流量为40sccm、离子源电流为0.2A条件下对所述基体进行氩等离子体辉光刻蚀,刻蚀时间为15min;d. Etching the substrate: Under the conditions of bias voltage of -300V, argon flow rate of 40sccm, and ion source current of 0.2A, argon plasma glow etching is performed on the substrate, and the etching time is 15 minutes;
e、预溅射:磁控溅射仪腔体通入氩气,对Cr靶材进行预溅射以去除靶材表面的氧化物或吸附杂质;预溅射功率为1000W,真空度为2.5Pa,预溅射时间为15min;e. Pre-sputtering: The chamber of the magnetron sputtering instrument is filled with argon gas, and the Cr target is pre-sputtered to remove oxides or adsorbed impurities on the target surface; the pre-sputtering power is 1000W, and the vacuum degree is 2.5Pa , the pre-sputtering time is 15min;
f、溅射Cr涂层:调整样品台与Cr靶材之间的距离,通入氩气并开启高功率溅射电源,在溅射气压为0.2Pa、偏压-80V、脉冲频率为500Hz、溅射功率为3000W、沉积温度为200℃条件下对Cr靶材进行溅射,沉积10h,得到沉积有Cr涂层的锆合金样品,停止溅射,等温度降低至室温后取出样品。f. Sputtering Cr coating: adjust the distance between the sample stage and the Cr target, pass in argon gas and turn on the high-power sputtering power supply, at a sputtering pressure of 0.2Pa, a bias voltage of -80V, and a pulse frequency of 500Hz. The sputtering power was 3000W and the deposition temperature was 200°C, and the Cr target was sputtered for 10 hours to obtain a zirconium alloy sample with a Cr coating. The sputtering was stopped, and the sample was taken out after the temperature dropped to room temperature.
经过以上步骤,最后得到表面覆盖单层Cr涂层锆合金工件。经检测,本对比例1制备的单层Cr涂层厚度为15.32μm。Through the above steps, a zirconium alloy workpiece covered with a single-layer Cr coating on the surface is finally obtained. After testing, the thickness of the single-layer Cr coating prepared in Comparative Example 1 was 15.32 μm.
对比例2Comparative example 2
对比例2与实施例1的区别在于,对比例2在锆合金基体表面溅射Al2O3,其制备方法如下:The difference between Comparative Example 2 and Example 1 is that Al 2 O 3 is sputtered on the surface of the zirconium alloy substrate in Comparative Example 2, and its preparation method is as follows:
a、基体材料预处理:准备尺寸为15mm×10mm×2mm的Zirlo锆合金,依次采用1000#、2000#、3000#水砂纸打磨表面,然后再进行抛光处理,再使用丙酮酒精对其进行超声清洗30min,清洗完毕后放入干燥箱中干燥;a. Substrate material pretreatment: Prepare Zirlo zirconium alloy with a size of 15mm×10mm×2mm, use 1000#, 2000#, 3000# water sandpaper to polish the surface in turn, then polish it, and then use acetone alcohol to clean it ultrasonically 30min, after cleaning, put it into the drying box to dry;
b、基体安装:将上述处理完成后的锆合金基体固定于磁控溅射仪腔体的样品台上;b. Substrate installation: fix the zirconium alloy substrate after the above treatment on the sample stage of the magnetron sputtering chamber;
c、腔体加热与真空准备:将磁控溅射仪腔体真空抽至3×10-3Pa;c. Chamber heating and vacuum preparation: Vacuum the magnetron sputtering chamber to 3×10 -3 Pa;
d、刻蚀基体:在偏压为-300V、氩气流量为40sccm、离子源电流为0.2A条件下对所述基体进行氩等离子体辉光刻蚀,刻蚀时间为15min;d. Etching the substrate: Under the conditions of bias voltage of -300V, argon gas flow rate of 40sccm, and ion source current of 0.2A, argon plasma glow etching is performed on the substrate, and the etching time is 15 minutes;
e、预溅射:磁控溅射仪腔体通入氩气,对Al2O3靶材和Cr靶材进行预溅射以去除靶材表面的氧化物或吸附杂质;预溅射功率为1000W,真空度为2.5Pa,预溅射时间为15min;e. Pre-sputtering: The magnetron sputtering chamber is filled with argon gas, and the Al 2 O 3 target and the Cr target are pre-sputtered to remove oxides or adsorbed impurities on the target surface; the pre-sputtering power is 1000W, vacuum degree is 2.5Pa, pre-sputtering time is 15min;
f、溅射Al2O3涂层:调整样品台与Al靶材之间的距离,通入氩气和氧气并开启直流溅射电源,在溅射气压为0.2Pa、偏压为-80V、溅射功率为250W、沉积温度为室温条件下对Al靶材进行溅射,沉积6h,得到沉积有Al2O3涂层的锆合金样品,随后停止溅射;f. Sputtering Al 2 O 3 coating: Adjust the distance between the sample stage and the Al target, feed in argon and oxygen and turn on the DC sputtering power supply. The sputtering pressure is 0.2Pa, the bias voltage is -80V, The sputtering power is 250W, and the deposition temperature is room temperature, and the Al target is sputtered for 6 hours to obtain a zirconium alloy sample deposited with an Al 2 O 3 coating, and then the sputtering is stopped;
g、关闭氧气和Ar阀门,继续进行抽真空操作,等待真空抽至3×10-3Pa后对样品台进行加热,温度设置为200℃;g. Close the oxygen and Ar valves, continue the vacuuming operation, wait for the vacuum to be 3×10 -3 Pa, then heat the sample stage, and set the temperature to 200°C;
h、溅射Cr涂层:调整样品台与Cr靶材之间的距离,通入氩气并开启高功率脉冲溅射电源,在溅射气压为0.2Pa、偏压-80V、脉冲频率为500Hz、溅射功率为3000W、沉积温度为200℃条件下对Cr靶材进行溅射,沉积8h,得到沉积有Cr涂层的锆合金样品,停止溅射,Cr涂层厚度为12.17μm,等真空温度降低至室温后取出样品;h. Sputtering Cr coating: adjust the distance between the sample stage and the Cr target, feed argon gas and turn on the high-power pulse sputtering power supply, the sputtering pressure is 0.2Pa, the bias voltage is -80V, and the pulse frequency is 500Hz 1. The sputtering power is 3000W, the deposition temperature is 200°C, and the Cr target is sputtered for 8 hours to obtain a zirconium alloy sample with a Cr coating. Stop sputtering, and the thickness of the Cr coating is 12.17 μm. Take out the sample after the temperature is lowered to room temperature;
i、热处理:将涂层样品置于退火炉中,在高真空(真空度为2×10-3Pa)环境下进行退火处理,温度为900℃,时间1h。i. Heat treatment: place the coated sample in an annealing furnace, and perform annealing treatment in a high vacuum (2×10 -3 Pa) environment at a temperature of 900° C. for 1 hour.
经过以上步骤,最后得到表面覆盖多层涂层的锆合金工件。Through the above steps, a zirconium alloy workpiece covered with multi-layer coatings is finally obtained.
对比例3Comparative example 3
对比例3与实施例1的区别在于,对比例3的步骤f为:The difference between Comparative Example 3 and Example 1 is that step f of Comparative Example 3 is:
溅射Mo涂层:调整样品台与Mo靶材之间的距离,通入氩气并开启直流溅射电源,在溅射气压为0.2Pa、偏压为-80V、溅射功率为1000W、沉积温度为200℃条件下对Mo靶材进行溅射,沉积15h,得到Mo涂层厚度为16.25μm。Sputtering Mo coating: adjust the distance between the sample stage and the Mo target, feed argon gas and turn on the DC sputtering power supply, at the sputtering pressure of 0.2Pa, the bias voltage of -80V, the sputtering power of 1000W, the deposition The Mo target was sputtered at a temperature of 200° C. and deposited for 15 hours to obtain a Mo coating thickness of 16.25 μm.
经检测发现,锆合金基体表面形成四层结构,分别为Mo-Zr层、Mo层、Cr-Mo层和金属Cr层。After testing, it was found that the surface of the zirconium alloy substrate formed a four-layer structure, which were Mo-Zr layer, Mo layer, Cr-Mo layer and metal Cr layer.
防护涂层的水蒸气腐蚀实验Water Vapor Corrosion Experiment of Protective Coating
分别将Zirlo锆合金基体、实施例1-4和对比例1-3中制得的含有防护涂层的锆合金工件在1200℃水蒸气环境中氧化0.5h,水蒸气流量为1.5g/min。为保证氧化增重数据的准确性,每次每个参数下氧化测试样品数不少于三个,氧化增重取平均值。具体检测数据见表1。The Zirlo zirconium alloy substrate, the zirconium alloy workpieces with protective coatings prepared in Examples 1-4 and Comparative Examples 1-3 were oxidized in a water vapor environment at 1200° C. for 0.5 h, and the water vapor flow rate was 1.5 g/min. In order to ensure the accuracy of the oxidation weight gain data, the number of oxidation test samples under each parameter is not less than three, and the average value of the oxidation weight gain is taken. See Table 1 for specific testing data.
表1Table 1
通过上表中的数据可以看出,本发明在Zirlo锆合金表面制备多层结构防护涂层,其氧化增重明显低于Zirlo锆合金基体及单层Cr涂层样品,表明本发明的多层结构防护涂层大幅度增强了锆合金工件的耐事故容错能力。此外,同单层Cr涂层样品相比,多层结构防护涂层样品经高温蒸汽腐蚀后其内部未出现明显的Zr-Cr互扩散层,表明多层结构防护涂层能够有效阻挡高温下Zr、Cr两种元素的互扩散。As can be seen from the data in the above table, the present invention prepares a multilayer protective coating on the Zirlo zirconium alloy surface, and its oxidation weight gain is significantly lower than the Zirlo zirconium alloy substrate and the single-layer Cr coating sample, indicating that the multilayer structure of the present invention The structural protective coating greatly enhances the accident resistance and fault tolerance of zirconium alloy workpieces. In addition, compared with the single-layer Cr coating sample, there is no obvious Zr-Cr interdiffusion layer inside the multi-layer structure protective coating sample after high-temperature steam corrosion, indicating that the multi-layer structure protective coating can effectively block Zr-Cr at high temperature. , Cr interdiffusion of two elements.
本发明的各方面、实施例、特征应视为在所有方面为说明性的且不限制本发明,本发明的范围仅由权利要求书界定。在不背离所主张的本发明的精神及范围的情况下,所属领域的技术人员将明了其它实施例、修改及使用。The aspects, embodiments, and features of the invention are to be considered in all respects as illustrative and not limiting, the scope of which is defined only by the claims. Other embodiments, modifications, and uses will be apparent to those skilled in the art without departing from the spirit and scope of the invention as claimed.
在本发明的制备方法中,各步骤的次序并不限于所列举的次序,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,对各步骤的先后变化也在本发明的保护范围之内。此外,可同时进行两个或两个以上步骤或动作。In the preparation method of the present invention, the order of each step is not limited to the listed order. For those of ordinary skill in the art, on the premise of not paying creative work, the sequence change of each step is also protected by the present invention. within range. Furthermore, two or more steps or actions may be performed simultaneously.
最后应说明的是,本文中所描述的具体实施例仅仅是对本发明作举例说明,而并非对本发明的实施方式进行限定。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,这里无需也无法对所有的实施方式予以全例。而这些属于本发明的实质精神所引申出的显而易见的变化或变动仍属于本发明的保护范围,把它们解释成任何一种附加的限制都是与本发明精神相违背的。Finally, it should be noted that the specific embodiments described herein are only for illustrating the present invention, rather than limiting the implementation of the present invention. Those skilled in the technical field to which the present invention pertains may make various modifications or supplements to the described specific embodiments, or replace them in similar ways, and it is not necessary and impossible to give a full example of all the implementation modes here. However, the obvious changes or variations derived from the essential spirit of the present invention still belong to the protection scope of the present invention, and interpreting them as any additional limitation is contrary to the spirit of the present invention.
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